Strength of Material (Stress and Strain)
Strength of Material (Stress and Strain)
Strength of Material (Stress and Strain)
Pnormal _ to _ area
A
Pparallel _ to _ area
A
Linear strain (normal strain, longitudinal strain, axial strain), , is a change in length per unit
length. Linear strain has no units. Shear strain, , is an angular deformation resulting from shear
stress. Shear strain may be presented in units of radians, percent, or no units at all.
parallel _ to _ area
Height
tan [ in radians]
Example:
A composite bar consists of an aluminum section rigidly fastened between a bronze section and a
steel section as shown in Fig. 1.1. Axial loads are applied at the positions indicated. Determine
the stress in each section.
Page : 1
Strength of Material
4000 lb
Aluminum
= .
.
Steel
= .
.
7000 lb
9000 lb 2000 lb
1.3 ft
1.7 ft
1.6 ft
Figure 1.1
Solution
To calculate the stresses, we must first determine the axial load in each section. The appropriate
free-body diagrams are shown in Fig. 1.2 below from which we determine P = 4000 lb
(tension), and P = 7000 lb (compression).
4000 lb
4000 lb
9000 lb
4000 lb
9000 lb 2000 lb
Figure 1.2
=
=
= 3330
(tension)
= 2780
(compression)
= 4380
(compression)
Note that neither the lengths of the sections nor the materials from which the sections are made
affect the calculations of the stresses.
Page : 2
Strength of Material
E
The deformation, , of an axially loaded member of original length L can be derived from
Hookes law. Tension loading is considered to be positive, compressive loading is negative. The
sign of the deformation will be the same as the sign of the loading.
PL
L L
E AE
This expression for axial deformation assumes that the linear strain is proportional to the normal
stress
When an axial member has distinct sections differing in cross-sectional area or composition,
superposition is used to calculate the total deformation as the sum of individual deformations.
PL
L
P
AE
AE
When one of the variables (e.g., A), varies continuously along the length,
PdL
dL
P
AE
AE
Lf L
The algebraic deformation must be observed.
Hookes law may also be applied to a plane element in pure shear. For such an element, the shear
stress is linearly related to the shear strain, by the shear modulus (also known as the modulus of
rigidity), G.
G
The relationship between shearing deformation, s and applied shearing force, V is then expressed
by
s
VL
AG
Page : 3
Strength of Material
Example:
If a tension test bar is found to taper uniformly from (D a) to (D + a) diameter, prove that the
error involved in using the mean diameter to calculate the Youngs Modulus is
Solution:
(D + a)
(D - a)
Let the two diameters be (D + a) and (D a) as shown in Fig. 1.3. Let E be the Youngs Modulus
of elasticity. Let the extension of the member be .
L
Figure 1.3
Then,
)(
=
=
=
100
100
percent.
Page : 4
Strength of Material
Example:
Cu
Cu
Steel
A weight of 45 kN is hanging from three wires of equal length as shown in Fig. 1.4. The middle
one is of steel and the two other wires are of copper. If the cross section of each wire is 322 sq.
mm, find the load shared by each wire. Take E
= 207 N/ mm and E
= 124.2N/mm .
45 kN
Figure 1.4
Solution:
Let
= load carried by the copper wire
= load carried by the steel wire
= stress in copper wire
= stress in steel wire
Then,
or 2
= 45000 N
= 45000
or
But, 45000 = 2
= 322 (2
= 0.6
+
= 2( ) + ( )
+ ) = 322(2 0.6
Page : 5
Strength of Material
=
=
= 63.5 N/
= 12.277 kN
Example:
Compute the total elongation caused by an axial load of 100 kN applied to a flat bar 20 mm thick,
tapering from a width of 120 mm to 40 mm in a length of 10 m as shown in Fig. 1.5. Assume
E = 200 GPa.[1 Pa = 1N/m2]
20 mm thick
20 mm
60 mm
P=
100 kN
P=
100 kN
10 m
Figure 1.5
Solution:
Consider a differential length for which the cross-sectional area is constant. Then the total
elongation is the sum of these infinitesimal elongations.
At section m-n, the half width
(mm) at a distance
geometry to be
=
or
= (4 + 20) mm
, in a differential length
=
)(
)(
0.500
160 + 800
Page : 6
Strength of Material
160 + 800
= (3.13 10 ) ln
0.500
[ln(160 + 800]
160
= 3.44 10
= 3.44 mm
Example:
A compound tube is made by shrinking a thin steel tube on a thin brass tube. A and Ab are crosssectional areas of steel and brass tubes respectively, E and E are the corresponding values of the
Youngs Modulus. Show that for any tensile load, the extension of the compound tube is equal to
that of a single tube of the same length and total cross-sectional area but having a Youngs
Modulus of
Solution:
=
= strain
Where
and
(i)
are stresses in steel and brass tubes respectively.
=P
. (ii)
=P
=P
.
. (iii)
.. (iv)
.. (v)
+
. (vi)
Page : 7
Strength of Material
=(
or E =
Example:
The diameters of the brass and steel segments of the axially loaded bar shown in Fig. 1.6 are 30
mm and 12 mm respectively. The diameter of the hollow section of the brass segment is 20 mm.
Determine:
(i) The displacement of the free end;
(ii) The maximum normal stress in the steel and brass
Take E = 210
and E = 105
Solution:
In the Figure shown below,
A = (12) = 36
4
= 36 10
10 kN
12 mm
A
Steel
0.15 m
5 KN
30 mm
Brass
0.2 m
20 mm
0.125 m
Figure 1.6
(A )
(A )
(30) = 225
= 225 10
4
Strength of Material
5 10
10
/
= .
/
125 10
(ii) The displacement of the free end:
The displacement of the free end
= (l ) + (l ) + (l )
88.42 0.15
7.07 0.2
12.73 0.125
=
+
+
210 10 10
105 10 10
105 10 10
= 6.316 10 + 1.347 10 + 1.515 10
= 9.17810 m or 0.09178 mm .
( )
Example:
A beam AB hinged at A is loaded at B as shown in Fig. 1.7. It is supported from the roof by a 2.4
cm long vertical steel bar CD which is 3.5 cm square for the first 1.8 m length and 2.5 cm square
for the remaining length. Before the load is applied, the beam hangs horizontally. Take E =
210 GPa
Determine:
(i) The maximum stress in the steel bar CD;
Roof
Solution:
3.5 cm
Given:
A = 2.5 2.5 = 6.25 cm = 6.25 10 m ;
A = 3.5 3.5 = 12.25 10 m ; l = 1.8m
l = 0.6 m
E = 210 GPa.
Let P = The pull in the bar CD.
Then, taking moments about A, we get
0.6 = 60 0.9
P = 90 kN
1.8 cm
1
E
2.5 cm
0.6 cm
2
D
B
0.3 m
0.6 m
60 kN
Figure 1.7
Page : 9
Strength of Material
Ultimate strength
=
Rupture
strength
Yield point
Elastic limit
Proportional limit
Figure 1.8
Proportional Limit:
It is the point on the stress strain curve up to which stress is proportional to strain.
Elastic Limit:
It is the point on the stress strain curve up to which material will return to its original shape when
unloaded.
Page : 10
Strength of Material
Yield Point:
It is the point on the stress strain curve at which there is an appreciable elongation or yielding of
the material without any corresponding increase of load; indeed the load actually may decrease
while the yielding occurs.
Ultimate Strength:
It is the highest ordinate on the stress strain curve.
Rupture Strength:
It is the stress at failure
lateral
axial
Theoretically, Poissons ratio could vary from zero to 0.5, but typical values are 0.33 for
aluminum and 0.3 for steel and maximum value of 0.5 for rubber.
Poissons ratio permits us to extend Hookes law of uniaxial stress to the case of biaxial stress.
Thus if an element is subjected simultaneously to tensile stresses in x and y direction, the strain in
the x direction due to tensile stress x is x/E. Simultaneously the tensile stress y will produce
lateral contraction in the x direction of the amount y/E, so the resultant unit deformation or
strain in the x direction will be
y
x x
E
E
Similarly, the total strain in the y direction is
y
y
x
E
E
Hookes law can be further extended for three-dimensional stress-strain relationships and written
in terms of the three elastic constants, E, G, and . The following equations can be used to find
the strains caused due to simultaneous action of triaxial tensile stresses:
1
x x y z
E
1
y y z x
E
Page : 11
Strength of Material
1
z x y
E
xy
yz
zx
xy
G
yz
G
zx
G
For an elastic isotropic material, the modulus of elasticity E, shear modulus G, and Poissons ratio
are related by
E
21
E 2G 1
The bulk modulus (K) describes volumetric elasticity, or the tendency of an object's volume to
deform when under pressure; it is defined as volumetric stress over volumetric strain, and is the
inverse of compressibility. The bulk modulus is an extension of Young's modulus to three
dimensions.
For an elastic, isotropic material, the modulus of elasticity E, bulk modulus K, and Poissons ratio
are related by
E 3K1 2
Example:
A thin spherical shell 1.5 m diameter with its wall of 1.25 cm thickness is filled with a fluid at
atmospheric pressure. What intensity of pressure will be developed in it if 160 cu.cm more of
fluid is pumped into it? Also, calculate the hoop stress at that pressure and the increase in
diameter. Take E = 200 GPa and = 0.33.
Solution:
At atmospheric pressure of fluid in the shell, there will not be any increase in its volume since the
outside pressure too is atmospheric. But, when 160 cu. cm of fluid is admitted into it forcibly, the
sphere shall have to increase its volume by 160 cu. cm.
Page : 12
Strength of Material
increase in diameter =
( / )
= 0.00453 cm
= t
If a temperature deformation is permitted to occur freely no load or the stress will be induced in
the structure. But in some cases it is not possible to permit these temperature deformations, which
results in creation of internal forces that resist them. The stresses caused by these internal forces
are known as thermal stresses.
When the temperature deformation is prevented, thermal stress developed due to temperature
change can be given as:
= E..t
Example:
A copper rod of 15 mm diameter, 800 mm long is heated through 50C. (a) What is its extension
when free to expand? (b) Suppose the expansion is prevented by gripping it at both ends, find the
stress, its nature and the force applied by the grips when one grip yields back by 0.5 mm.
= 18.5 10 per C
E = 125 kN/mm
Page : 13
Strength of Material
Solution:
(a) Cross-sectional area of the rod =
15 =
sq.mm
- 0.5 = 0.24 mm
.
.
125 10
(comp.)
= 6627 N
Example:
A steel band or a ring is shrunk on a tank of 1 metre diameter by raising the temperature of the
ring through 60C. Assuming the tank to be rigid, what should be the original inside diameter of
the ring before heating? Also, calculate the circumferential stress in the ring when it cools back to
the normal temperature on the tank.
= 10 per C and E = 200 kN/mm
Solution:
Let d mm be the original diameter at normal temperature and D mm, after being heated through
60C. D should be, of course, equal to the diameter of the tank for slipping the ring on to it.
Circumference of the ring after heating =
D mm.
d mm
The ring after having been slipped on the tank cannot contract to
or
( )
= 10
60
Page : 14
Strength of Material
TE = 10
60 2 10 = 12 N/
Example:
A steel rod 2.5 m long is secured between two walls. If the load on the rod is zero at 20 C,
compute the stress when the temperature drops to 20 C. The cross-sectional area of the rod is
1200 mm , = 11.7 m/(m. C), and E = 200 GPa. Solve, assuming (a) that the walls are rigid
and (b) that the walls spring together a total distance of 0.500 mm as the temperature drops.
Solution:
Part a. Imagine the rod is disconnected from the right wall. Temperature deformations can then
freely occur. A temperature drop causes the contraction represented by in Fig. 1.9. To reattach
the rod to the wall, it will evidently require a pull to produce the load deformation . From the
sketch of deformations, we see that = , or, in equivalent terms
( ) =
)(40) = 93.6 10
Yield
Figure 1.9
Part b. When the walls spring together, Fig. 1.9 shows that the free temperature contraction is
equal to the sum of the load deformation and the yield of the walls.
Page : 15
Strength of Material
Hence
= + yield
Replacing the deformations by equivalent terms, we obtain
( ) =
+ yield
or (11.7 10 )(2.5)(40) =
( . )
+ (0.5 10
Example:
A composite bar made up of aluminium and steel is firmly held between two unyielding supports
as shown in Fig. 1.10.
10
A
15
C
200 kN
Aluminum bar
Steel bar
10
15
Figure 1.10
An axial load of 200 kN is applied at B at 50. Find the stresses in each material when the
temperature is 100. Take E for aluminium and steel as 70 GN/m and 210 GN/m respectively.
Coefficient of expansion for aluminium and steel are 24 10 per and 11.8 10 per
respectively.
Solution:
Given:
A = 10 cm = 10 10
cm = 0.15 m; t
m ; A = 15 cm = 15 10
= 50, t
; l = 15
m ; l = 10 cm = 0.1
per , = 11.8 10
per .
Strength of Material
P = 50 kN
Stress in aluminium, ( ) =
Stress in steel, ( ) =
= 50 MN/m (Tensile)
These are the stresses in the two materials (Aluminium and steel) at 50.
Now let the temperature be raised to 100. In order to determine the stresses due to rise of
temperature, assume that the support at C is removed and expansion is allowed free.
Rise of temperature = t
= 100 50 = 50
Expansion of AB = l . . t = 0.1 24 10
Expansion of BC = l . . t = 0.15 11.8 10
50 = 120 10
50 = 88.5 10
. . . (i)
m.
Let a load be applied at C which causes a total contraction equal to the total expansion and let C
be attached to rigid supports.
If this load causes stress N/m in BC, its value must be 15 10
must be
= 1.5 N/m
0.15
150 0.1
+
210 10
70 10
( )
= 208.5 10
Strength of Material
(comp.)
(comp.)
Figure 1.11
0 : 1 (2t x) p(2rx) 0
Page : 18
Strength of Material
dA
r
z
x
P dA
Figure 1.12
0 : 2 (2 rt ) p(2 r ) 0
r
z
Figure 1.13
Page : 19
Strength of Material
Spherical shells
dA
t
r
P dA
Figure 1.14
0 : 2 (2 rt ) p(2 r ) 0
pr
Hoop stress = longitudinal stress =
1
2 2t
Figure 1.15
Page : 20
Strength of Material
Example:
A cylindrical shell 900 mm long, 150 mm internal diameter, having a thickness of metal as 8 mm,
is filled with a fluid at atmospheric pressure. If an additional 20000 mm of fluid is pumped into
the cylinder, find (i) the pressure exerted by the fluid on the cylinder and (ii) the hoop stress
induced. Take E = 200 kN/mm and
= 0.3
Solution:
Let the internal pressure be p. N/mm .
Hoop stress =
Longitudinal stress =
= 4.6875p N/
=
Circumferential strain =
=
= 9.375p N/
= 7.96875
=
Longitudinal strain =
=
Increase in volume =
17.8125
V = 20000
(150) 900 = 20000
(i) p = 14.12 N/
(ii)
= 132.4 N/
x y
2
and
x y
2
R
xy
2
Page : 21
Strength of Material
y
y
yx
xy
x-face coordinate:
x
( x , xy )
y-face coordinates: ( y , xy )
xy
x
yx
y
Figure 1.16
-
R
(x , -xy )
x y
2
xy
2
ave
(x , xy )
x y
2
R
xy
Figure 1.17
Notes:
A rotation angle of on the stress cube shows up as 2 on the circle diagram and rotates in
the same direction. The largest and smallest values of are the principle stresses, 1 and 2.
Page : 22
Strength of Material
The largest shear stress, max is equal to the radius of the circle, R. The center of the circle is
located at the value of the average stress, ave
If 1 = 2 in magnitude and direction (nature) the Mohr circle will reduce into a point and no
shear stress will be developed.
If the plane contain only shear and no normal stress (pure shear), then origin and centre of the
circle will coincide and maximum and minimum principal stress equal and opposite.
1 = + , 2 = -
The summation of normal stresses on any two mutually perpendicular planes remains
constant.
x + y = 1 + 2
=
y
r
z
Figure 1.18
Page : 23
Strength of Material
Figure 1.19
=
Spherical shells:
Hoop stress = longitudinal stress =
Figure 1.20
Page : 24
Strength of Material
Figure 1.21
=
Example:
At a certain point a material is subjected to the following strains:
= 400 10 ; = 200 10 ;
= 350 10 .
Determine the magnitudes of the principal strains, the directions of the principal strain axes and
the strain on an axis inclined at 30 clockwise to the x-axis.
Page : 25
Strength of Material
Solution:
Mohrs strain circle is as shown in Figure 1.22.
= 30
30
100
200
400 500
300
60
100
60
= 100
= 100
200
= 500
+
Figure 1.22
By measurement:
= 500 10
=
= 30
100 10
= 90 + 30 = 120
= 200 10
the angles being measured counterclockwise from the direction of
Page : 26
Strength of Material
Example:
Draw Mohrs circle for a 2-dimensional stress field subjected to (a) pure shear (b) pure biaxial
tension, (c) pure uniaxial tension and (d) pure uniaxial compression.
Solution:
Mohrs circles for 2-dimensional stress field subjected to pure shear, pure biaxial tension, pure
uniaxial compression and pure uniaxial tension are shown in Fig. 1.23(a) to 1.23(d).
( )
( )
( )
( )
Figure 1.23
Example:
A thin cylinder of 100 mm internal diameter and 5 mm thickness is subjected to an internal
pressure of 10 MPa and a torque of 2000 Nm. Calculate the magnitudes of the principal stresses.
Solution:
Given:
= 100
= 0.1
; =5
= 0.005
= 10
+ 2 = 0.1 + 2 0.0050.11
Page : 27
Strength of Material
Principal stresses,
Longitudinal stress, = =
Circumferential stress, = =
= 50 10 N/m = 50 MN/m
= 100 MN/m
= , we have
=
TR
=
32
(0.11 0.1 )
= 24.14
50 + 100
50 100
2
+ (24.14)
= 75 34.75 = 109.75
40.25
; (Ans.)
(Ans.)
Example:
A solid shaft of diameter 30 mm is fixed at one end. It is subject to a tensile force of 10 kN and a
torque of 60 Nm. At a point on the surface of the shaft, determine the principle stresses and the
maximum shear stress.
Solution:
Given:
= 30
Principal stresses (
= 0.03
,
= 10
= 60
Tensile stress, = =
):
Page : 28
Strength of Material
Figure 1.24
As per torsion equation,
Shear stress, =
( .
+
2
14.15
14.15
2
= = 11.32 MN/m
+ (11.32)
MN/
= 6.275 MN/
=
(tensile) (Ans.)
(compressive (Ans.)
.
= 13.35 mm/
(Ans.)
Example:
A thin cylinder with closed ends has an internal diameter of 50 mm and a wall thickness of 2.5
mm. It is subjected to an axial pull of 10 kN and a torque of 500 Nm while under an internal
pressure of 6 MN/m .
(i) Determine the principal stresses in the tube and the maximum shear stress.
(ii) Represent the stress configuration on a square element taken in the load direction with
direction and magnitude indicated; (schematic)
Page : 29
Strength of Material
Solution:
Given:
= 50
Axial pull,
= 0.05
= 10
pd
+
4
+ 2 = 50 + 2 2.5 = 55
= 500
=6
= 0.055
6 10 0.05
+
4 2.5 10
):
10 10
0.05 2.5 10
pd 6 10 0.05
=
= 60 10
2
2 2.5 10
We know that, =
(
where J =
500
2.848 10
or, =
)=
(0.055/2)
500 (0.055/2)
= 48.28 10
2.848 10
55.5 10 + 60 10
2
55.5 10 60 10
2
(55.5 + 60) 10
4.84 10
2
+ (48.28 10 )
+ 2330.96 10
= 106.08 MN/
=
;
.
= 9.42 MN/
= 48.33 MN/
Ans.
Ans.
Page : 30
Strength of Material
Square
element
Figure 1.25
Page : 31