Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 106 views

    Calculator

    Uploaded by

    Yvonne Toh
    This document provides specifications for coating breakdown, corrosion protection, and heat calculations for a 0.324m diameter, 39m long steel pipeline operating at a design pressure of 12MPa with a 50 year design life. It determines that 21.32kg of zinc anodes are required to provide corrosion protection based on a coating breakdown of 5.1% and a current density of 12mA/m^2. It also calculates conductor heating for a 36kA fault current over 1 second and cable ampacity for a 0.81kW motor with a 66m cable run.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Calculator

    Uploaded by

    Yvonne Toh
    106 views15 pages
    This document provides specifications for coating breakdown, corrosion protection, and heat calculations for a 0.324m diameter, 39m long steel pipeline operating at a design pressure of 12MPa with a 50 year design life. It determines that 21.32kg of zinc anodes are required to provide corrosion protection based on a coating breakdown of 5.1% and a current density of 12mA/m^2. It also calculates conductor heating for a 36kA fault current over 1 second and cable ampacity for a 0.81kW motor with a 66m cable run.

    Original Description:

    Cathodic protection current calc

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides specifications for coating breakdown, corrosion protection, and heat calculations for a 0.324m diameter, 39m long steel pipeline operating at a design pressure of 12MPa with a 50 year design life. It determines that 21.32kg of zinc anodes are required to provide corrosion protection based on a coating breakdown of 5.1% and a current density of 12mA/m^2. It also calculates conductor heating for a 36kA fault current over 1 second and cable ampacity for a 0.81kW motor with a 66m cable run.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    106 views15 pages

    Calculator

    Uploaded by

    Yvonne Toh
    This document provides specifications for coating breakdown, corrosion protection, and heat calculations for a 0.324m diameter, 39m long steel pipeline operating at a design pressure of 12MPa with a 50 year design life. It determines that 21.32kg of zinc anodes are required to provide corrosion protection based on a coating breakdown of 5.1% and a current density of 12mA/m^2. It also calculates conductor heating for a 36kA fault current over 1 second and cable ampacity for a 0.81kW motor with a 66m cable run.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 15

    CP Calculator

    GTP
    Line no.
    Outer Diameter
    Approx length
    Grade of Steel
    Coating
    Design Pressure
    MAOP
    Crossing
    Design life

    =
    =
    =
    =
    =
    =
    =
    =

    Current Density (bare steel)


    Coating breakdown
    Anode type
    Anode consumption
    One unit Anode net weight
    Output current per anode

    =
    =
    =
    =
    =
    =

    1230 A.year/kg
    9.1 kg
    0.049 A

    d
    l
    S

    =
    =
    =

    0.6 m
    25.95 m
    1

    pipeline diameter
    pipeline length
    Safety factor

    0.324 m
    39 m

    m
    50 years
    12 mA/m2
    5.1 %

    Surface area:

    A dlS
    = 48.91 m2

    Cb

    Coating breakdown

    0.051

    Id

    CP current density

    0.012 A/m2

    438000 hours

    Required CP current:
    I ACb I d
    = 0.02993573 A

    L
    Ca

    Anode life

    Anode capacity

    Uf

    Utilisation factor
    Anode efficiency

    =
    =

    Anode required:

    Wt

    IL
    CaU f

    = 21.32 kg

    DNV RP B401 7.7

    1230 A.year/kg
    1
    0.5

    Number of Anode required based on current:


    Nc = I / Output current per anode
    = 0.611 pieces
    Number of Anode required based on weight:
    Nw = Wt / anode net weight
    = 2.343 pieces

    Coating breakdown Cat I


    Depth

    constant

    0.1

    b
    tf

    constant

    0.05

    design life

    fcm

    mean coating breakdown

    1.35

    fcf

    final coating breakdown

    2.6

    >30 -100

    50 years

    Coating breakdown Cat II


    Depth

    constant

    0.05

    b
    tf

    constant

    0.015

    design life

    fcm

    mean coating breakdown

    0.425

    fcf

    final coating breakdown

    0.8

    >30 -100

    50 years

    Coating breakdown Cat III


    Depth

    constant

    0.02

    b
    tf

    constant

    0.008

    design life

    fcm

    mean coating breakdown

    0.22

    fcf

    final coating breakdown

    0.42

    Gnd bed resistance

    soil resistivity, in ohm metres


    L
    anode length, in metres
    d
    anode diameter, in metres

    >30 -100

    50 years

    =
    =
    =

    20
    12
    0.2

    m
    m
    m

    Approx resistance to earth of single vertical anode groundbed:


    _=/2( 8/1)
    AS 2832.1 (H6.1)
    =

    1.3724

    Depth

    0-30

    constant

    0.1

    b
    tf

    constant

    0.1

    design life

    fcm

    mean coating breakdown

    2.6

    fcf

    final coating breakdown

    5.1

    Depth

    50 years

    0-30

    constant

    0.05

    b
    tf

    constant

    0.025

    design life

    fcm

    mean coating breakdown

    0.675

    fcf

    final coating breakdown

    1.3

    Depth

    50 years

    0-30

    constant

    0.02

    b
    tf

    constant

    0.012

    design life

    fcm

    mean coating breakdown

    0.32

    fcf

    final coating breakdown

    0.62

    50 years

    Exceed 1
    >30 -100
    0-30

    fcm

    0.838

    fcm

    0.919

    fcm

    0.398

    fcm

    0.639

    fcm

    -0.2

    fcm

    0.2

    Exceed 1
    >30 -100
    0-30

    Exceed 1
    >30 -100
    0-30

    T1

    RMS current density


    conductor temperature

    =
    =

    226 A/mm2
    254 C

    initial temperature

    30 C

    T2

    final temperature

    200 C

    =
    =

    36 kA
    1s

    k coefficient:

    k K ln

    T2
    T1

    = 154.7932 A/mm2

    I
    t

    Avg fault current rms


    fault current duration

    Conductor CSA:

    I t
    k

    = 232.5684 mm2

    Earth resistance using Schwartz's Eqn


    Rg
    R1

    combined resistance of the grids, rods and mutual ground resistance

    Metal
    Copper
    Al
    Steel

    K (A/mm2) (C)
    226
    254
    148

    228

    78

    202

    input
    a
    P
    M
    T
    E

    Cross sectional area of leak


    Upstream Pressure
    Molecular weight
    Asolute temperature of released gas
    LEL - lower explosive limit

    Release rate equation, mass release in kg/s


    =0.006(/)
    = 0.014976 kg/s

    Diffusion effect, distance


    =2.1 10 ^3(/(^2 ^1.5
    ^0.5 ))
    = 1.333922 m

    =
    =
    =
    =
    =

    0.0000025
    4.00E+06
    19.25
    309
    5

    m2
    N/m2
    k
    %

    kw motor rating
    rated volt
    full load current
    starting current (LRA)
    cable length
    cable selected
    current carrying capacity
    SC rating 1s
    VD
    Z1
    Z2
    ZT

    0.81 kW
    400 V
    4.3 A
    14 A
    66 m
    4C x
    20.64 A
    0.3575 kA
    4.257 V

    0.0064i
    ohm
    a + jb
    0.6237+0.0062i
    ohm
    0.6237+0.0126i
    ohm
    0.623827 1.157333 ohm

    If-3ph

    0.35257 kA

    If-3ph

    2.527907 kA

    2.5 mmsq
    group factor
    k

    0.86
    0.143

    a, resistance(fujikura cata)

    9.45

    I2t
    S2K2

    20 ms

    ohm/km

    cable current rating (taisin cata)

    24 A

    VD / m / A (taisin cata)

    15 mV/A/m

    b, reactance (fujikura cata)

    0.0932 ohm/km

    You might also like