980S / 980HRS

TREADMILL

OWNERS MANUAL

KEYS Fitness Products, LP

P.O. Box 551239
Dallas, Texas 75239
www.keysfitness.com

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TABLE OF CONTENTS

PAGE

Table of Contents

Important Safety Information

Before You Start

Warm Up Exercises

Assembly, Moving Instructions

Power Requirements

Safety Strap

Console Functions and Descriptions

Program and Operating Instructions

10, 11

Program Descriptions and Profiles

12

Belt Adjustments and Tension

13

Change to MPH or Km/H

14

Maintenance Instructions

15

Troubleshooting Guide

16

Parts and Diagrams

17, 18,19,20,21

Warranty Registration (Mail In Form)

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22

Important Safety Information

NING!

1) WARNING: Before using this treadmill or starting any exercise program, consult your physician. This is
especially important for persons over the age of 35 and/or persons with pre-existing health problems. The
manufacturer or distributor assumes no responsibility for personal injury or property damage sustained by or through
the use of this product.

2) WARNING: To reduce the risk of electrical shock, burns, fire, or other possible injuries to the user, it is important
to review this manual and the following precautions before operation.

SAFETY PRECAUTIONS AND TIPS

It is the owners responsibility to ensure that all users of this treadmill have read the Owners Manual and are familiar
with warnings and safety precautions.

This treadmill has a user maximum capacity of 250 pounds.

The treadmill should only be used on a level surface and is intended for indoor use only. The treadmill should not
be placed in a garage, patio, or near water and should never be used while you are wet. Bodybreak recommends a
treadmill mat be placed under the treadmill to protect floor or carpet and for easier cleaning.

Follow safety information in regards to plugging in your treadmill. Keep the power cord away from the incline wheels
and do not run the power cord underneath your treadmill. Do not operate the treadmill with a damaged or frayed
power cord.

Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use the treadmill with
bare feet, sandals, socks or stockings.

Always straddle the belt and allow it to start moving before stepping onto the belt.

Hold on to handrails when adjusting speed, incline, or other controls.

Always examine your treadmill before using to ensure all parts are in working order.

Allow the belt to fully stop before dismounting.

Pets should be never be allowed near or on the treadmill.

Do not leave children unsupervised near or on the treadmill.

Never operate the treadmill where oxygen is being administered, or where aerosol products are being used.

Never insert any object or body parts into any opening.

For safety and to prevent damage to your treadmill, no more than one person should use the treadmill at a time.

Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be performed by
an authorized service representative, unless authorized and/or instructed by the manufacturer. Failure to follow
these instructions will void the treadmill warranty.

Never leave the treadmill unattended while it is running.

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Before You Start

Thank you for purchasing a KEYS treadmill! This quality product you have chosen was
designed to meets your needs for cardiovascular exercise.

Before you start, please read the Owners Manual and become familiar with the
operation of your new treadmill.

Remember to take the time to perform the stretching exercises

provided to avoid injury.

Do not stand on the walking belt while pressing the Power button or Start/Stop button.

Always adjust the speed of the treadmill in small increments as this treadmill is capable
of high speeds.

If you are taking medication, consult your physician to see if the medication will affect
your exercise heart rate.

If you have heart problems, you are not active, and/or are over the age of 50 years, do
not use the pre-set treadmill programs or start an exercise program without first
contacting and receiving approval from your physician.

To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids
on the console. KEYS recommends a sealed water bottle for beverages consumed
while using the treadmill.

Please review the following drawing below to familiarize yourself with the listed
parts. This manual covers several treadmills, so the one pictured below may not
be identical to your particular model.

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Warm Up Exercises
NING!

WARM UP FIRST !
Warming up prepares the body for exercise by increasing circulation, supplying more
oxygen to the muscles and raising body temperature. Begin each workout with 5 to 10
minutes of stretching and light exercise to warm up. The drawings on this page show
several forms of basic stretching you may perform before your workouts. Again, consult a
physician before starting this or any other exercise program.

15 Seconds for each

25 Seconds

30 Seconds

20 Seconds

25 Seconds each leg

20 Seconds

20 Seconds

25 Seconds each leg

5 Seconds X 3 times

5 Times

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20 Seconds

20 Seconds

30 Seconds

20 Seconds

15 Seconds

Assembly, Moving Instructions

Assembly
KEYS treadmills are shipped in one piece and fully assembled. After opening the box, remove
any packing materials from the treadmill. Do not throw away any packing materials until the unit
is working properly. Place the base on a clean, level surface. Make sure the electrical cord will
easily reach an electrical outlet.
Moving
CAUTION ! TO AVOID THE RISK OF INJURY, NEVER ATTEMPT TO MOVE THE TREADMILL WHILE IT IS IN
THE UNFOLDED OPERATING POSITON. TO REDUCE THE POSSIBILITY OF INJURY WHILE LIFTING, BEND
YOUR LEGS AND KEEP YOUR BACK STRAIGHT. AS YOU RAISE THE TREADMILL, LIFT USING YOUR LEGS,
NOT YOUR BACK. IN ORDER TO RAISE OR LOWER THE TREADMILL SAFELY, YOU MUST BE ABLE TO LIFT
45 POUNDS (20KG). IT IS SUGGESTED YOU ALWAYS USE THE AID OF A SECOND PERSON WHEN MOVING
THE TREADMILL.
With the treadmill in the folded locked position (safety latch is engaged), grasp the handrails and place one foot on
base as shown in the illustration below. Next, with a firm grasp on handrails, place one foot on the center of the base
crossbar and carefully tilt the treadmill back until it rolls freely on the wheels. Using extreme caution, move the
treadmill to the desired location. To set the treadmill down, place one foot on the center of the base crossbar and
carefully lower treadmill onto base in resting position. Do not attempt to move the treadmill over an uneven or rough
surface.

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Power Requirements
WARNING!

IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT

IN A RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR
SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY
GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL
NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED
ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your homes electrical power. Voltage
spikes, surges, and noise interference can result from weather conditions or from other appliances being turned on or
off. To reduce the possibility of treadmill damage, always use a surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge
protector with a UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage
rating of 400V or less and an electrical rating of 120VAC, 15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance
for electric current, should the treadmill malfunction. This treadmill comes with an electrical cord having an
equipment-grounding conductor and a grounding plug. Always plug the power cord into a surge protector, and plug
the surge protector into an appropriate outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
This product is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug illustrated in the
drawing (1) below.

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Console Functions and Descriptions

There are either four or five display windows on the control panel to provide feedback information.

TIME WINDOW

TIME: Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59
seconds)

INTERVAL TIME: Indicates countdown in seconds to the next interval starting at 5 seconds and
counting to 0 seconds

SPEED WINDOW

SPEED: Indicates MPH (miles per hour) or KMH (kilometer per hour) in .1 increments

DISTANCE / CALORIES WINDOW

DISTANCE: Indicates Miles or Kilometers traveled in .01 increments up to 9.99 and .1 increments
starting at 10.0

CALORIES: Indicates estimated calories used based on 150 lb. person at the indicated speed,
incline, and time

INCLINE WINDOW

INCLINE: Indicates incline in percent of grade 0-12% in 1 increments

PULSE (980HRS Model Only): Indicates current heart rate

HEART (980HRS Model only): Indicates control panel is receiving a signal from heart rate
transmitter. Heart will blink on and off if receiving signal from Heart Rate Transmitter chest strap.

CENTER BRICKYARD WINDOW (980HRS ONLY)

Displays quarter mile track in Manual mode. Indicates position on track by a blink. In program
mode, shows the change in speed profile across the interval range (1-10) and shows position with a
blinking action.

The 980HRS will display the name of the program selected, showing on the left hand side of the
window. The LAP counter will appear in manual mode in the center of the window.

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Program and Operating Instructions

QUICK START / MANUAL MODE

Plug into a standard wall outlet (110-Volt AC, 15-amp circuit). Attach Safety Key to treadmill console.

Stand on the treadmill and straddle belt.

Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data can
be entered. The TIME window will flash.

Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts
moving. Speed or incline may be adjusted by using the appropriate + (increase) or (decrease) buttons.

To end your workout, press START/STOP button. Belt will gradually slow to zero.

To pause your workout, press PAUSE.

To re-start after pausing: Press the PAUSE button. WARNING: The treadmill belt will resume at the speed the
treadmill was moving before pausing.

Countdown Time, Preset Speed and/or Incline: Time, Speed, and Incline may be preset prior to getting
started. After pressing the POWER button, the time window will blink. Use the SPEED/TIME + or arrows to
select your workout time, then press the ENTER PROGRAM button. The SPEED/TIME window will now be
flashing. Using the same + or arrows, select the speed for your workout, then press ENTER PROGRAM. Now
the INCLINE window will be flashing. Use the INCLINE + or arrows to set your workout incline, then press
ENTER PROGRAM. To start, press the START/STOP button.

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Program and Operating Instructions

PROGRAM MODE

Plug into a standard wall outlet (110-Volt AC, 15-amp circuit). Attach RED Safety Key to treadmill console.

Stand on the treadmill and straddle belt.

Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data can
be entered. The TIME window will flash.

There are three (3) pre-set programs on the 980S and 980HRS. Both include Fat Burn, Cardio, and Warm Up
programs. The 980HRS also includes a Heart Rate Control program (see the program profiles later in this
manual). Select the program by pressing the appropriate button.

Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts
moving.

Each of the pre-set programs can also be customized. Follow the instructions below for your particular
model.

980S: Customizing programs in P1 and P2 Mode: Each pre-set program can be customized in the P1 or P2
mode. The P1 and P2 modes allow you to save the information for future use. After making the program
selection with the MODE button, the CALORIES window will read OP. The OP refers to original program and
is pre-set. Press the MODE button once more, and the CALORIE window will read P1. The P1 mode is now
accessed. You can now program the Time and Incline in P1 mode, which will save your entered information for
future use. The time window will blink. Use the SPEED/TIME + or arrows to select your workout time, then
press the ENTER PROGRAM button. The SPEED/TIME window will now be flashing. Using the same + or
arrows, select the speed for your workout, then press ENTER PROGRAM. To start, press the START/STOP
button. To access P2 mode, press the MODE until the P2 shows in the CALORIE window for your selected
program. Follow the above procedure to customize.

980HRS: Customizing programs in P1 and P2 Mode: Each pre-set program can be customized in the P1 or P2
mode. After making the program selection, the center window will read OP. OP refers to original program
and is preset. Press the same program button once more, and the center window will read P1. The P1 mode is
now accessed. You can now program the Time, Speed, and Incline in P1 mode, which will save your entered
information for future use. The time window will blink. Use the SPEED/TIME + or arrows to select your workout
time, then press the ENTER PROGRAM button. The SPEED/TIME window will now be flashing. Using the same
+ or arrows, select the speed for your workout, then press ENTER PROGRAM. Now the INCLINE window will
be flashing. Use the INCLINE + or arrows to set your workout incline, then press ENTER PROGRAM. To start,
press the START/STOP button. To access P2 mode, press the selected program button three times (once for
OP, twice for P1, three times for P2). Follow the above procedure to customize.

TO CHANGE A PREVIOUSLY PROGRAMMED P1, P2, or user program: Once you have programmed the P1
or P2 modes, you will need to use the PAUSE button to change the program you previously entered. For
instance, if P1 in Fat Burn has been programmed, to change to a new setting, press the Fat Burn button twice to
access P1. Then press the PAUSE button to get the TIME window to flash. Follow the directions above to
continue to change the program.

10

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Program and Operating Instructions

Heart Rate Control Instructions (980HRS only)
HEART RATE PROGRAM MODE
The Heart Rate program is designed to keep your heart rate a desired level of beats per minute by automatically
adjusting the incline. For example, if you have programmed in a desired heart rate of 105 beats per minute and your
heart rate is only 95 beats per minute (you must be wearing Heart Rate Transmitter), the incline will automatically
increase to intensify the work load, and increase you heart rate to the 105 beats per minute you programmed.
If your heart rate is above your programmed amount of beats per minute the incline will automatically decrease to
lower your heart rate. You may at any time during the Heart Rate Program adjust/override the speed and or incline
by simply pressing the correct corresponding buttons. You may change your Target Heart Rate at ant time during
the program by pressing the TARGET + or TARGET buttons.

Plug into a standard wall outlet (110-Volt AC, 15-amp circuit). Attach Safety Key to console

Place the Heart Rate transmitter strap across chest against the skin. Stand on the treadmill and straddle belt.

Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data can
be entered. The TIME window will flash. The Heart shape on the treadmill will be flashing if the Heart Rate
Transmitter is transmitting. Adjust the strap on the chest until the console is picking up a signal.

For Quick Start, press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after
the belt starts moving. Speed or incline may be adjusted by using the appropriate + (increase) or (decrease)
buttons. Heart rate will read out in the Incline window.

To select the Heart Rate Control program, press the Heart Rate Control button.

The incline window will flash 125, which is the default program target heart rate.

Adjust Target Heart Rate to desired level with the TARGET + or buttons.

Press START/STOP button, or continue instructions below to program Time, Speed and Incline.

You can now program the Time, Speed, and Incline. The time window will blink. Use the SPEED/TIME + or
arrows to select your workout time, then press the ENTER PROGRAM button. The SPEED/TIME window will
now be flashing. Using the same + or arrows, select the maximum speed for your workout, then press ENTER
PROGRAM. Now the INCLINE window will be flashing. Use the INCLINE + or arrows to set your maximum
workout incline, then press ENTER PROGRAM. To start, press the START/STOP button.

11

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Program Profiles

12

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Belt Adjustment and Tension

WARNING! Do not overtighten rollers! This will cause premature roller bearing failure!
Belt adjustment and tension performs two functions: adjustment for tension and centering. Your
new treadmill comes pre-adjusted from the factory for tension and centering. Please follow the
procedures below if the belt shifts left or right or if the belt slips while walking:
WALKING BELT HAS SHIFTING TO THE LEFT (Diagram 1)
First, unplug the power cord from the surge protector. Using the hex key provided, turn the left
rear roller adjustment bolt turn in the clockwise direction. Plug the power cord back into the
surge protector and run the treadmill at 2.5 mph. You should see the belt start to correct itself,
moving back towards the center. Repeat the above procedure until the walking belt is centered.
It may be necessary to set walking belt tension once you have completed this procedure if the belt
feels like it is slipping while walking. Refer to below to the Walking Belt Slipping instructions.
WALKING BELT HAS SHIFTING TO THE RIGHT (Diagram
2)
First, unplug the power cord from the surge protector. Using
the hex key provided, turn the right rear roller adjustment bolt
turn in the clockwise direction. Plug the power cord back
into the surge protector and run the treadmill at 2.5 mph. You
should see the belt start to correct itself, moving back towards
the center. Repeat the above procedure until the walking belt
is centered. It may be necessary to set walking belt tension
once you have completed this procedure if the belt feels like it
is slipping while walking. Refer to below to the Walking Belt
Slipping instructions.
WALKING BELT IS SLIPPING DURING USE (Diagram 3)
First, unplug the power cord from the surge protector. Using
the hex key provided, turn both left and right rear roller
adjustment bolts the same distance, usually a turn in the
clockwise direction. Plug the power cord back into the surge
protector and run the treadmill at 2.5 mph. You should now
walk on the belt to determine if the belt is still slipping. Repeat
the above procedure until the walking belt is not slipping. The
tension should be just tight enough not to slip.

13

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Change Miles per hour to Kilometers per hour

Your treadmill will operate in British Units (miles per hour) or International Units (kilometers per
hour). All treadmills are calibrated at the factory for British Units (miles per hour). To change the
display to read in kilometers, follow the steps described here:
1)Power is turned OFF on the console. Attach the magnet safety key to the console.
2) Activate the calibration mode switch by inserting the eraser end of a pencil into the opening in
the backside of the console (see diagram below).
3) Depressing the calibration mode switch TWICE and CL21 should appear in the TIME window.
(On the 980S and 980HRS, mph or kph will be flashing in the SPEED window)
4) Pressing the the SPEED +/- button will activate choice, then press ENTER PROGRAM.
5)To accept the setting, press the POWER button.

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Maintenance Instructions
WARNING! Before performing any maintenance to your treadmill, always unplug
the power cord from the surge protector.
CLEANING
Routine cleaning of your Keys Fitness treadmill will extend the life of your treadmill. WARNING! To prevent electrical
shock, be sure the power to the treadmill is OFF and the unit unplugged from the wall electrical outlet before
attempting any cleaning or maintenance.
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean, water dampened soft
cloth to remove excess perspiration. USE NO CHEMICALS.
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes contacts the belt and
eventually makes it to underneath the treadmill. Vacuum underneath treadmill once a week.

DECK LUBRICATION
The walking belt has been pre-lubricated at the factory. However, it is recommended that the walking board be
checked periodically for lubrication to ensure optimal treadmill performance.
Every 30 days or 30 hours of operation, lift the sides of the walking belt and feel the top surface of the walking board
as far under as you can reach. If you feel signs of silicone, no further lubrication is required. If it feels dry to the
touch, follow the instructions below.
Please use silicone such as Napa 8300 (available at most stores).
TO APPLY LUBRICANT TO THE WALKING BOARD
1) Position the walking belt so that the seam is located on top and in the center of the center of the walking board.
2) Insert the spray nozzle into the spray head of the lubricant can.
3) While lifting the side of the walking belt, position the spray nozzle between the walking belt and the board
approximately 6 from the front of the treadmill. Apply the silicone spray to the walking board, moving from the front
of the treadmill to the rear. Repeat this on the other side of the belt. Spray approximately 4 seconds on each side.
4) Allow the silicone to set for one minute before using the treadmill.
WARNING: Do not overlubricate the walking board. Excess lubricant should be wiped off with a clean towel.

15

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Troubleshooting Guide
Treadmill will not start.
1) Is the RED Safety Key Attached to the Console?
2) Make sure the power cord is plugged into a surge protector, the surge protector is plugged into a
properly grounded outlet, and the surge protector is turned on. (Refer to Power Requirements)
3) Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped.
Wait five minutes and then press the switch back in.
4) Check the house electrical breaker box and the circuit breaker for the room the treadmill is located in.
If it has tripped, reset or have an electrician replace the breaker in home.
5) Have an electrician check for inadequate voltage at the outlet.

Treadmill looses power during use.

1) Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped.
Wait five minutes and then press the switch back in.
2) Check the house electrical breaker box and the circuit breaker for the room the treadmill is located in.
If it has tripped, reset or have an electrician replace the breaker in home.
3) If treadmill still will not operate, please call Keys Technical Service at (888) 340-0482.

Treadmill walking belt slows during use.

1) Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated at 15
amps, with a 14-guage cord of five feet or less and the surge protector is securely plugged into the
outlet.
2) If treadmill still will not operate, please call Keys Technical Service at (888) 340-0482.

Treadmill walking belt slips or is not centered on rear roller.

1) Refer to Belt Adjustment and Tension section.
2) Need help? Call Keys Technical Service at (888) 340-0482.

Treadmill Error Messages.

2)Your treadmill is equipped with a software package that enables error messages to be displayed when
there is a problem. To avoid possible damage to the treadmill and the possibility of injury, do not
operate the treadmill until the problem is corrected. Call Keys Technical Service at (888) 3400482.

16

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Parts List - 980S Treadmill

KEY #
1

PART #
UP 3K ASSB

QTY

KEY #

PART #

4" UPRIGHT ASSEMBLY D. GRY

DESCRIPTION

53

08-0004

DESCRIPTION
CIRCUIT BREAKER 15 AMP

QTY
1

DECK ASSB

DECK ASSEMBLY D GRY

54

08-0065

Membrane, center 4 window

ELEV ASSB

ELEVATION ASSEMBLY D. GRY

55

11-0002

REAR ELEVATION BUSHING

56

11-0003

UPRIGHT PIVOT BUSHING

14-0069

END CAP DECAL

19-0010

UPRIGHT PIVOT BRACKET

57

19-0013

SAFETY LATCH

58

19-0014

MOTOR MOUNTING BRACKET

59

14-0145

CONSOLE DECAL 980S

19-0015

MOTOR COVER BRACKET

60

XX-0032

MOTOR COVER DECAL 980S

19-0029

OPTICAL WHEEL BRACKET

62

14-0024

SAFETY LATCH DECAL N/S

10

19-0019

BELT GUIDE

63

14-0025

WARNING FOLDING DECAL N/S

64

14-0026

WARNING CONSOLE DECAL N/S

12

19-0032

SPRING ANCHOR BRACKET

65

02-0078

MOTOR TENSION SPRING

13

06-0018

BASE PAN MOTOR

66

02-0002A

DECK LIFT SPRING

67

02-0004

SCREW, 8X 5/8 PHIL PH

57

68

02-0005

SCREW, 8X 5/8 PHIL PH HILO

16

05-0007

SIDE BOARD EXTRUSION

69

02-0006

BOLT, 5/16 X 5 - 1/2 SHOULDER BOLT

17

06-0027

PIVOT SUPPORT COVER

70

02-0007

5/16-18 NYLOCK NUT

19

06-0003

PULLEY vx0086 8 GR not shown

71

02-0008

SCREW, 5/16-18 X 3/4 HEX

21

06-0073

3-PC LCD CENTER Plastic Console 4 wdw

72

02-0009

NUT, 5/16-18 WHIZLOC

22

06-0080

FAN 5" 8mm bore

76

02-0013

LOCK WASHER, 1/4

23

06-0020

BASE PAN END

77

02-0014

SCREW, 1/4-20 X 2 - 1/2 HEX

10

24

06-0004

BASE PLUG

78

02-0015

SPRING WASHER

25

06-0005

DOME PLUG

79

02-0016

SCREW, 3/8-16 X 2 - 1/2 HEX

26

06-0025

MOTOR COVER

80

02-0017

NUT, 3/8-16 NYLOCK

27

06-0008

END CAP

81

02-0018

PUSH NUT, 3/8 HAT

82

02-0019

CARRIAGE BOLT 10-24 X 1-1/2

29

06-0019

BASE PAN CENTER

83

02-0020

SCREW, 1/4-20 X 2-1/2 SOCKET HEAD

30

06-0011

2" ROLLER WHEEL

84

02-0021

WASHER, 9/32 X 5/8 X 1/8

31

06-0012

3 ROLLER WHEEL

85

02-0022

NUT, 10-24 NYLOCK

32

06-0013

UPRIGHT SPACE

87

02-0024

CARRIAGE BOLT 5/16 X 1

33

10-0004

RUBBER FOOT

88

02-0025

WHEEL AXLE

34

10-0002

BOARD ISOLATOR

89

02-0026

PUSH NUT

10

35

10-0005

FOAM GRIP

91

02-0028

SAFETY KEY

36

08-0077

FERRITE CORE

93

02-0030

SCREW, 8-32 X 5/8 HEX TRILOBE

37

12-0022

ACTUATOR (ELEVATION MOTOR)

94

02-0031

SCREW, 3/8-16 X 1 3/4 HEX

38

12-0016

DRIVE MOTOR

39

03-0003

WALKING BOARD

40

04-0008

WALKING BELT 18" X 105"

97

02-0034

SCREW, 8-32 X 5/8 PPH N/SHOWN

41

04-0004

POLY V BELT

98

02-0035

NUT, 8-32 NYLOCK NOT SHOWN

42

09-0012

FRONT ROLLER ASSEMBLY

99

02-0036

SCREW, GREEN HEAD 8 X 5/8 PPH

43

09-0013

REAR ROLLER

101

02-0038

HEX WRENCH 3/16 NOT SHOWN

44

13-0011

POWER CORD

45

13-0003

ENCODER HARNESS

46

14-0155

OVERLAY OPERATION

104

14-0027

EMERGENCY STOP DECAL

47

14-0156

OVERLAY CUP HOLDER

105

06-0014

BUSHING, STRAIN RELIEF

48

13-0016

CONTROL PANEL HARNESS

107

06-0016

WIRE TIES NOT SHOWN

10

49

13-0007

JUMPER WIRE 6" NOT SHOWN

108

06-0021

WIRE CLAMP NOT SHOWN

50

07-0027

UPPER LCD ELECTRONICS

109

06-0022

RESET GUIDE TUBE NOT SHOWN

51

08-0014

MOTOR CONTROLLER

110

06-0024

HEX WRENCH CLIP NOT SHOWN

52

08-0047

OPTICAL ENCODER

111

10-0007

6" CROSS HANDLEBAR FOAM GRIP

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Parts List - 980HRS

KEY #

PART #

QTY

KEY #

PART #

UP 3K ASSB

4" UPRIGHT ASSEMBLY D. GRY

DESCRIPTION

53

08-0004

CIRCUIT BREAKER 15 AMP

DESCRIPTION

QTY
1

DECK ASSB

DECK ASSEMBLY D GRY

54

13-0017

TELCO HARNESS FOR HEART RATE

ELEV ASSB

ELEVATION ASSEMBLY D. GRY

55

11-0002

REAR ELEVATION BUSHING

SES EXT

S.E.S. EXTENSION TUBE D. GRY

56

11-0003

UPRIGHT PIVOT BUSHING

19-0010

UPRIGHT PIVOT BRACKET

19-0013

SAFETY LATCH

58

14-0069

END CAP DECAL

19-0014

MOTOR MOUNTING BRACKET

59

14-0154

CONSOLE DECAL 980HRS

19-0015

MOTOR COVER BRACKET

60

XX-0036

MOTOR COVER DECAL 980HRS

19-0029

OPTICAL WHEEL BRACKET

62

14-0024

SAFETY LATCH DECAL N/S

10

19-0019

BELT GUIDE

63

14-0025

WARNING FOLDING DECAL N/S

64

14-0026

WARNING CONSOLE DECAL N/S

12

19-0032

SPRING ANCHOR BRACKET

65

02-0078

MOTOR TENSION SPRING

13

06-0018

BASE PAN MOTOR

66

02-0002A

67

DECK LIFT SPRING

02-0004

SCREW, 8X 5/8 PHIL PH

57

68

02-0005

SCREW, 8X 5/8 PHIL PH HILO

16

05-0007

SIDE BOARD EXTRUSION

69

02-0006

BOLT, 5/16 X 5 - 1/2 SHOULDER BOLT

17

06-0027

PIVOT SUPPORT COVER

70

02-0007

5/16-18 NYLOCK NUT

19

07-0041

HEART RATE CHEST STRAP no t shown

71

02-0008

SCREW, 5/16-18 X 3/4 HEX

21

06-0053

3-PC LCD CENTER PLASTIC CONSOLE

72

02-0009

NUT, 5/16-18 WHIZLOC

22

06-0080

FAN 5" 8mm bore

76

02-0013

LOCK WASHER, 1/4

23

06-0020

BASE PAN END

77

02-0014

SCREW, 1/4-20 X 2 - 1/2 HEX

10

24

06-0004

BASE PLUG

78

02-0015

SPRING WASHER

25

06-0005

DOME PLUG

79

02-0016

SCREW, 3/8-16 X 2 - 1/2 HEX

26

06-0025

MOTOR COVER

80

02-0017

NUT, 3/8-16 NYLOCK

27

06-0008

END CAP

81

02-0018

PUSH NUT, 3/8 HAT

28

06-0009

S.E.S. EXTENSION GLIDE

82

02-0019

CARRIAGE BOLT 10-24 X 1-1/2

29

06-0019

BASE PAN CENTER

83

02-0020

SCREW, 1/4-20 X 2-1/2 SOCKET HEAD

30

06-0011

2" ROLLER WHEEL

84

02-0021

WASHER, 9/32 X 5/8 X 1/8

31

06-0012

3 ROLLER WHEEL

85

02-0022

NUT, 10-24 NYLOCK

32

06-0013

UPRIGHT SPACE

87

02-0024

CARRIAGE BOLT 5/16 X 1

33

10-0004

RUBBER FOOT

88

02-0025

WHEEL AXLE

34

10-0002

BOARD ISOLATOR

89

02-0026

PUSH NUT

10

35

10-0005

FOAM GRIP

91

02-0028

SAFETY KEY

36

07-0020

HEART RATE RECEIVER NOT SHOWN

93

02-0030

SCREW, 8-32 X 5/8 HEX TRILOBE

37

12-0022

ACTUATOR (ELEVATION MOTOR)

94

02-0031

SCREW, 3/8-16 X 1 3/4 HEX

38

12-0016

DRIVE MOTOR

39

03-0003

WALKING BOARD

40

04-0008

WALKING BELT 18" X 105"

97

02-0034

SCREW, 8-32 X 5/8 PPH N/SHOWN

41

04-0004

POLY V BELT

98

02-0035

NUT, 8-32 NYLOCK NOT SHOWN

42

09-0012

FRONT ROLLER ASSEMBLY

99

02-0036

SCREW, GREEN HEAD 8 X 5/8 PPH

43

09-0013

REAR ROLLER

101

08-0088

MEM, LED CUP PROGRAM 980HRS

44

13-0011

POWER CORD

102

08-0093

MEM, LCD POWER 980HRS

45

13-0003

ENCODER HARNESS

103

02-0040

GUIDE TUBE RETAINER NOT SHOWN

46

14-0144

OVERLAY POWER 980HRS

104

14-0027

EMERGENCY STOP DECAL

47

14-0147

OVERLAY PROGRAM 980HRS

105

06-0014

BUSHING, STRAIN RELIEF

48

13-0016

CONTROL PANEL HARNESS

107

06-0016

WIRE TIES NOT SHOWN

10

49

13-0007

JUMPER WIRE 6" NOT SHOWN

108

06-0021

WIRE CLAMP NOT SHOWN

50

07-0013

UPPER LCD ELECTRONICS

109

06-0022

RESET GUIDE TUBE NOT SHOWN

51

08-0014

MOTOR CONTROLLER

110

06-0024

HEX WRENCH CLIP NOT SHOWN

52

08-0047

OPTICAL ENCODER

111

10-0007

6" CROSS HANDLEBAR FOAM GRIP

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Exploded View

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Exploded View

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Exploded View

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980S AND 980HRS Treadmills KEYS FITNESS PRODUCTS, LP LIMITED WARRANTY

PLEASE CONSULT YOUR PHYSICIAN BEFORE USING THIS PRODUCT.
This Limited Warranty applies in the United States, Canada, and Mexico to products manufactured or distributed by Keys Fitness Products, LP (Keys)
under the KEYS brand name. The warranty period to the original purchaser is (lifetime) on the frame, (2) years on the motor, (1) year on parts, and (1) year labor.
Keys warrants that the Product you have purchased for non-commercial, personal, family, or household use from Keys or from an authorized Keys reseller
is free from defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is your
proof of the date of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product from
you. It excludes expendable parts. This Limited Warranty becomes VALID ONLY if the treadmill is assembled/installed by a Keys Fitness authorized dealer/technician
unless otherwise authorized by Keys Fitness in writing (if anyone other than a Keys Fitness authorized dealer/technician assembles a Keys Fitness treadmill the
warranty will be void unless accompanied by written authorization by Keys Fitness).
During the warranty period Keys will at no additional charge, repair or replace (at Keys option) the product if it becomes defective, malfunctions, or
otherwise fails to conform with this Limited Warranty under normal non-commercial, personal, family or household use. In repairing the Product, Keys may replace
defective parts, or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and Products replaced under this
warranty will become the property of Keys. Keys reserves the right to change manufacturers of any part to cover any existing warranty.
To obtain warranty service, you must contact a Keys authorized service technician or Keys Fitness at our phone numbers located in this manual. Any parts
determined to be defective must be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any
other charges associated with transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You
assume the risk of loss during shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of alteration,
erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty.
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty does not extend to any
Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by
modification of the Product or normal wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an authorized
Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should any Product be
submitted for warranty service be found ineligible therefore, an estimate of repair cost will furnished and the repair will be made if requested by you upon Keys receipt
of payment or acceptable arrangements for payment.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS
LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER KEYS
NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR
EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other rights that may vary from state to state. This
is the only express warranty applicable to Keys-branded products. Keys neither assumes nor authorizes anyone to assume for it any other express warranty.

PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR
TREADMILL WITH KEYS FITNESS PRODUCTS, LP. MADE IN THE USA.

Thank you for your business! PLEASE MAIL WARRANTY CARD TO:
KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355.
KEYS FITNESS TREADMILL WARRANTY REGISTRATION
LAST

M.I.

FIRST

TELEPHONE

ADDRESS

APT. NO.

CITY

STATE

DATE OF PURCHASE

Name of store or company where

purchased:
How do you plan to use the treadmill?
Walk____ Run_____ Both_____
Who will use the treadmill?
Male____ Female_____ Both_____
How many family members? _____
AGE:

15-24____ 25-34____
35-44____ 45-54____
55-64____ 65 +_____

SERIAL NO.

MODEL NO.

Where did you learn about treadmills?

TV____ Radio____ Friend____
In Store Display____ Salesperson___
Print ad/flyer____ Internet______
Why did you purchase a treadmill?
Dr.s Orders____ Loose Weight____
In-home convenience____
Improve Cardiovascular Fitness___
Safety from outdoors____
Other __________________________

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ZIP

How important are each feature:

Least
Most
Unique Features
Horsepower
Warranty
Price
Look/Design
Folding Feature

Other Comments:
_______________
_______________
_______________
_______________

KEYS FITNESS respects the rights of your privacy. Our

company will not sell or distribute to others the information
above. This information is used to track our product
quality and to contact you in the event of a product safety
concern. It may be used to offer you future Keys products
only through the mail. Please check here if wish not to
receive any additional information on Keys products.