BGD 770 Series

Three Roller Grinder

INSTRUCTION
MANUAL

BIUGED LABORATORY INSTRUMENTSGuangzhouCO.,LTD

Add: NO.8, Fuhe Industrial Area, Zhongfu Rd., Zhongxin Town,Zengcheng City, Guangzhou City.
511375. China
Tel008620-32955999
Fax008620-32955818
E-mailservice@biuged.com
Websitewww.biuged.com

Serial Three Roller Grinder:

BGD 770/1

BGD 770/2

BGD 770/4

BGD 770/5

Safety Information
You should always follow the basic safety and precaution measures mentioned below when using the
machine so as to reduce danger of damage of machine and injuries of people.
1.

Read and understand all instructions.

2.

Pay attention to elementary knowledge of mechanic and electronic equipments.

3.

Follow all warns and notes in written materials attached to the product.

4.

In case the operation instructions are unconformity with safety instruction, please pay attention to
safety information or you may misunderstand the operation instructions. Please contact with sales or
service representative for assistance.

5.

Before cleaning the machine, please switch off control button of power supply except the switch of
power supply of the machine. Do not use corrosive liquid or aerosol cleaner to clean rolls.

6.

The machine is unsuitable to mill materials which can cause corrosion of rolls (except those
machines with stainless steel roll).

7.

Coat anti-rust oil on the roll after processing aqueous materials or the machine is not used
continuously.

8.

Ensure to use the machine under normal condition of cooling water.

9.

Please do not press the object on the switch line of foot emergency stop switch of the machine
otherwise it can cause fire or electric strike.

10.

Please do not put any object into the machine through the casing as it can contact something such
as oil tank or water tank with dangerous voltage thus to cause fire or electric strike to damage
driving gears, to block water channel or to damage rolls.

11.

In order to avoid occurrence of accident, please do not dismount the machine at your discretion. In
case repair is needed please contact professional technician or serviceman. It can make you suffer
dangerous voltage or other dangerous threat it open or remove the cover and incorrect reassembly
can cause danger in later use of the machine.

1.0 Purpose and Characteristics

The three roll mill is mainly used to mill various kinds of paste-like materials (except those which can
cause corrosion of rolls) such as paint, oil ink, ink, oily pigment, coating, foodstuff, cosmetics etc.
Recently it has expanded its application range to raw materials of electric cable, manmade leather,
plastic, soap and pencil core etc. therefore the machine has become the main equipment for those
factories to mill materials.
The material of three rolls adopts centrifugally cast cold-hard alloy roll with thickness of alloy layer of
15 25 mm and surface hardness of HS 68 75. Three rolls are made by grinding on cambered grinder
so its effective working surface has a bit cambered. When the three rolls are milling materials, it has
features to make automatic compensation and prolong its service life due to factors of its rigidity and
expansion when hot and shrinkage when cold. Meanwhile it can raise up milling efficiency and fineness
of materials to be milled. For normal materials to be milled, it can make milling once, twice or more times
in the three rolls depending on their original fineness and toughness in order to reach required fineness
(normally at about 0.02 mm, measured by the grindometer).

2.0 Main Technical Standard (see the Table below)

Model
Data

BGD
770/1

BGD
770/3

BGD
770/5

BGD
770/6

BGD
771/6

BGD
772/6

Diameter of Roll (mm)

65

150

260

405

405

405

125

300

675

810

810

1000

220

530

530

760

760

760

26

34

23

14

14

14

70

78

64

42

42

42

145

181

183

130

130

130

Model

YL8014

Y100L1-4

Y160M-6

Y180L-6

Y180L-6

Y180L-6

Power (kw)

0.55

2.2

7.5

15

15

22

Speed (rpm)

1400

1420

970

970

970

970

Model

Not
available

Not
available

Not
available

JZQH-500-IX-2Z

1:8.04

Not
available

Not
available

1:3:9

1:3:9

1:3:9

Item
Length of Working Surface
of Roll (mm)
Height of Discharge Port
off Ground (mm)
Speed of
Slow Roll
Roll
Middle Roll
(r/min)
Fast Roll
Motor
Speed
Reducer

Speed Ratio

Speed Ratio of Rollers

Weight (kg)
Outlined Dimensions
(mm)
Export Packing
Dimensions (mm)
Note:

1:2.3:5.5

1:2.32:5.38 1:2.85:8.13

60
500
2100
5300
5200
5800
4104004 8308309 16801320 19501800 19501800 19502000
50
30
1100
1300
1300
1300
5005005 10001000 18001450 21001900 21001900 21002050
20
1150
1300
1700
1700
1700

Model BGD 771/6 three roll mill has also the machine with material of stainless steel

and length of working surface of 1000.

3.0 Working Principle

When operating, you can adjust gap between the fast roll and the middle roll and that between the
slow roll and the middle roll respectively. Start the machine and feed the materials to be milled between
two baffles which are between the middle roll and the slow roll. Materials are squeezed by surfaces of
the middle and slow rolls and are then driven by the middle roll to the fast roll for further milling.
Meanwhile materials are scraped off by the discharging scraper which is closely contacted with the
surface of the fast roll, and flow through the discharging bucket with fenders to the collect drum,
therefore a milling circulation is formed.

Slow
Roll

Milled
Materials

Baffle

Support of Baffle

Locking Bolt of
Support

Adjusting Hand
Wheel of Roll

Schematic Drawing

Middle
Roll

Fast
Roll

Discharging
Bucket

4.0 Structure of the Machine

The machine mainly consists of frame, guide cover, bearing seat of roll, baffle, discharging bucket,
cooling device, gear and pulley etc. Six bearing seats for three fast, middle and slow rolls are supported
by two guide rails of the frame respectively, in which the bearings seat of the middle roll is fixed with the
frame and the guide cover respectively so they have no relative movement while the bearing seats of the
fast and slow rolls on two guide rails of the frame can be moved forward or backward respectively by
means of compress springs of the hand wheels on the adjusting screws so as to meet required fineness
of materials to be milled.

Lock Handle of
Support

Support of
Baffle

Roll

Baffle
Guide
Cover

Water
Bucket

Adjusting
Hand

Adjusting Handle
of Material Bucket
Motor
Frame

Discharging
Bucket

Driving Gear

Spring
Axle Seat
of Roller

4.1 Driving System

The power motive is outputted from the motor inside the base to the driving shaft via the delta belt,
then the gear of the driving shaft drives the fast roll gear; another gear on the fast roll drives the middle
roll gear and another gear on the middle roll drives the slow roll gear thus the driving system is
constituted.

4.2 Roll Part

The rolls are centrifugally cast by cold-hard alloy (Gr15 for Model S65). The shaft noses at both
ends of the roll adopts the cold pressure connection technology with large interference value thus to
connect the roll and the shaft nose firmly and stably.

4.3 Feeding Part

It mainly consists of two baffles and the support of material plate, which are mounted respectively
between effective working arcs at both ends of the slow roll and the middle roll to prevent overflow of
materials milled by three rolls out of both ends. The support of material plate is used to fix the baffles and
adjust the joint between the arc of the baffle and the surface of the roll thus to avoid overflow of materials.
Moreover, the baffles can be easily taken out for cleaning.

4.4 Cooling Part

In order to remove heat generated from the working surface of the roll due to squeezing and rubbing
materials so as not to affect smoothness of the contact surface of the roll, there is the cooling water pipe
which is mounted on the one end of the machine and can adjust the flow of cooling water in three rolls so
as to keep rolls under the best condition in operation and to rise up milling fineness and efficiency. The
return water flows into the sewer via the water bucket.

4.5 Adjustment Part

The adjustment is made by means of hand wheels mounted on four adjustment screws and springs
between the axle seats. Rotate the hand wheels to force the spring to be compressed or ejected to make
movement of the fast and slow rolls forward or backward so as to adjust fineness of milled materials.

4.6 Discharging Part

The discharging bucket is mounted on the support of the discharging bucket and the blade can be
equipped at its exit. Adjust screw of the pressure sheet to make the blade contact closely on the surface
of the fast roll. The position of the edge should be a bit higher than the center of the roll thus to easily
scrap off milled materials stuck on the surface of the fast roll.

5.0 Installation and Commissioning

5.1 Installation
Based on the foundation drawing of the machine you selected, first of all make the foundation well
(our factory only suggests to make foundation for model S405 three roll mill as follows and gives
no requirement for other models). Leave square holes for anchor bolts, hoist the machine off the
ground when the foundation is about dry, make anchor bolts run through holes of the machine, then put
the machine on the foundation slowly with anchor bolts aiming at square holes, correct levelness by the
leveler laterally and longitudinally and cast cement in square holes but keep the surface of the
7

foundation plain and clean. At last, tighten screws when cement is completely dry. Note: the machine
should be equipped with grounding wire to avoid accident of electric shock.

5.2 Commissioning
First of all, make well all preparation works before commissioning. Thoroughly clean all
anti-corrosive grease and impurities on the machine, then carefully check again all hidden dangers which
could affect commissioning and adjust the baffles and the discharging bucket off the surface of rolls, can
then trail operation be started. During the course of trial operation, bearings have normal temperature
rising, driving gears have good mesh without knocking sound, all rotating and moving parts are normal,
can then performance running be carried out. Open the switch of cooling water, adjust suitable gaps
between the fast roll and the middle roll as well as the slow roll and the middle roll, feed a bit of paste-like
material with dark color to look the straightness of rolls, then adjust gaps smaller among rolls slowly until
colors on surfaces of rolls are even or a bit lighter of middle shade, this means the machine runs well. At
last measure milled materials by the grindometer and normal production can then be started.

6.0 Operation of the Machine

The machine can be put into operation after it is installed and operated under no-load and no trouble
is found, and following points should be paid attention:

6.1 Before Operation

Check surface of rolls to see it they are cleaning; check all lubricating parts if they are lubricated well;
check the fast roll and the slow roll to see if they are disconnected with the middle roll and check the
discharging scraper to see if it is normal.

6.2 Operation
6.2.1 Open cooling water and start the machine, slowly adjust fast and slow rolls at suitable positions (if
raw materials of soap or pencil core are milled, gaps between fast, slow and middle rolls should be 0.5
mm). Feed raw materials and readjust the fineness you require. If paste-like materials with colors (such
as paint, ink, coating or pigment etc.) are milled, adjust rolls until color on surface of roll is even or lighter
color on the midst but darker colors on both ends. After rolls are adjusted well, push on the discharging
blade.
6.2.2 The milling of materials are realized by squeezing and rubbing among fast roll, slow roll and middle
roll each other and the fast roll has the role to bring out milled materials. As three rolls have different
rotation speeds and linear speeds, wearing on surfaces of rolls are also different, therefore it is
absolutely to avoid squeezing and rubbing among three rolls in case no materials are milled in three
rolls.
6.2.3 In case discharging materials are thinner on the middle than those on both ends, you can increase
flow of cooling water in operation. After a short time of heat expansion of the surfaces of rolls cause by
rubbing, it can become straight and cooling water can then be suitably reduced. Anyway control should
be made according to actual condition and it is absolutely not allowed to have no cooling water, as when
heating up of the surfaces of rolls to a certain degree, they shall be peeled off or cause irregular
deformation so that rolls cannot be used any more.
6.2.4 The rolls should avoid to mill materials with corrosiveness (except for stainless steel).
6.2.5 It should adjust gaps among fast roll, slow roll and middle roll each other at any time as they could
be seized if they are over heat, or even cause brake of the motor and occurrence of accident.

6.2.6 The baffles couldnt be pressed tightly, and drip lubricant within contacted arcs at any time, and
adjust working length of rolls as required. In case both ends of the roll is too hot, put a piece of paper
between the support of material plate and the upper cover to reduce friction between the material plate
and the roll thus to reduce temperature at both ends of the roll.
6.2.7 Take care of temperature of the bearings in normal operation and its temperature rising couldnt be
higher than 35C.

6.3 After Operation

First of all, loosen the scraper blade on the baffle no to contact with rolls, then loosen rolls and clean
all parts of the equipment and make corrosion-proof treatment one by one.

7.0 Lubrication and Maintenance of the Machine and Points for Attention
7.1 Open the oil filling cover of the gearbox, fill grease to lubricate mesh surfaces of gears.
7.2 Bearing seats have been filled with grease before leaving the factory and no filling is required for the
beginning of operation. Fill grease by the grease gun after running for 120 hours.
7.3 Add lubricant oil once every shift via the nipple in driving shafts.
7.4 Add lubricant oil at any time in adjusting screws, bearing seats and two guide rails to avoid wearing
and seizure.
7.5 It is suggested to make an inspection if the machine is operated for half a year continuously. Remove
and clean all moving parts and replace with clean lubricant oil. Carefully check oil channels of lubricant
oil to see if they are unblocked. Make correction in course of removing and washing if trouble is found.
7.6 In case rolls are found to have concave in midst, peeling surface or irregular deformation, they
should be stopped to use and ground again.
7.7 In case rolls are ground much times and its diameter is less than its nominal diameter, then tooth
butting could occur, gaps between rolls are enlarged and materials could not be milled well. Then gears
should be repaired to reduce its diameter of pitch circle or roll should be replaced.
7.8 The edge of the discharging blade should be ground carefully before installing and no spike burr or
crack is allowed to exist. In case the blade is shortened, it can be moved outward by loosening its press
screw. When new blade is used, it should have a hardness of 30HRC-40HRC.
7.9 In case the machine shall be not in use for a long term, it should coat anti-corrosive fat on surfaces of
rolls and concerned parts to avoid occurrence of pinhole and rust. Before reusing, it should make an
overhaul of the machine so as to avoid occurrence of accident.
7.10 If cooling water flows into the machine it means the flow of cooling water is larger and should be
reduced. Loosen water drain bolt to discharge water in the gearbox or enlarge the pipe of water
discharged.

8.0 Repairing and Disassembling Orders

8.1 Disassembly of Bearing of the Roll
8.1.1 First of all loosen the adjusting hand wheel with the roll and remove the belt cover and upper dust
plate;
8.1.2 Loosen bolts of support of the copper blade and take the copper blade out; loosen bolts of
discharging plate and take it out;
8.1.3 Loosen the bolts of the cover and take away the cover; remove plastic guide pipe of the cooling
pipe, loosen the support of the cooling pipe and take cooling water pipe inside the roll;
8.1.4 Use the tool (tri-paw puller) to remove the gear from the roll shaft, loosen the press plate of the seat
of the roll shaft to take out the washer and remove the bearing seat from the roll shaft by the tool (tri-paw
puller);
8.1.5 Prop out the bearings from the bearing seat by the sleeve.
Attention:

when assembling bearing and the bearing seat on the axle of the roll, it should prop and knock

the outer ring of the bearing evenly. If the bearing seat is knocked in much more, pull it out by the tool (tri-paw
puller) on the axle of the roll.

8.2 Disassembly of Bearing of Driving Shaft

8.2.1 First of all loosen the adjusting hand wheel with the roll and remove the belt cover and upper dust
plate;
8.2.2 Loosen bolts of support of the baffle and take out the baffle; Loosen the bolt rod of the discharging
bucket and take the bucket out;
8.2.3 Loosen bolts of the cover and remove it upward, remove plastic guide pipe of the cooling pipe and
loosen the support of the cooling pipe and take cooling water pipe inside the roll;
8.2.4 Take out rolls from the frame and place them in order of slow, middle and fast one;
8.2.5 Take out the belt and remove the upper pulley;
8.2.6 Loosen the press plates of the bearing at both ends of the driving shaft and take out the lining ring;
8.2.7 Prop the bearing of the driving shaft from the outside of the machine and knock out the driving
shaft;
8.2.8 Prop the driving shaft by the tool (tri-paw puller) and pull out the bearing.

9.0 Troubles hooting

9.1 Surface Damage of Roll Due to improper operation, wearing or dropping of foreign object the
surface of the roll is damaged, it should stop operation in time and check the machine.
Repair of Surface of Roll First of all, switch off power supply and open the cover of the machine,
remove all connected parts from the bearing seat (make marks well on all removed parts), take damaged
roll and put it on the wooden support, remove out the bearing seat (refer to 8.1.1 8.1.5 in Sub-Clause
8.1), then grind the surface of the roll in reference to the installing position of the bearing on the shaft
nose of the roll.
9.2 Breakage of Safety Bolt
Due to improper operation or dropping of foreign object into the roll, the
safety bolt is broken and the roll is out of control, it should stop operation in time and check the machine.
Replace the Safety Bolt
Refer to description in safety device drawing of attachment.
9.3 Materials Leak from both Ends of Roll In case the machine runs for a long time, copper blades
are worn out and the gap between the copper blades and the roll becomes larger and materials leak
occurs. Adjust the fixing screws of the copper blades on the support of the copper blades to eliminate
leaking of materials.
10

10.0 Attachments
BGD 770/6

Registry of Applying
(Borrowing)

Remarks:
1. It is suggested to preserve square holes 4-100100 with depth of 350 mm, and cast the hole after the
equipment is located.
2. In case the height of the discharging plate off the ground cannot meet customers demand, the assembling
foundation of the equipment can be risen up according to the foundation drawing.
3. The foundation drawing is not in proportion and is only for reference.

Old General No.

Foundation
Drawing of BGD
770/6

General No.
Signing
Mark Points Altered File No. Signature
Date

Date

Design

General Type

Registry Officer Date

Date

11

Biuged Laboratory Instruments

(Guangzhou) Co.,Ltd
Mark of Drawings Weight

Ratio

BGD 770/6

Registry of Applying
(Borrowing)

Old General No.

Electric Drawing
for Model
BGD 770

General No.
Signing
Mark Points Altered File No. Signature
Date

Date

Biuged Laboratory Instruments

(Guangzhou) Co.,Ltd
Mark of Drawings Weight

Ratio
1:1

Design

Registry Officer Date

Date

12

BGD 770- Attached Drawing

Registry of Applying
(Borrowing)

Old General No.

Motor Control

General No.
Signing
Date
Registry Officer Date

15 KW

KM

3-CJX2-3210/380

FR

JR36-63/32A

SB

BLA53-2(EX)

XA

XA1=63Ax10 XA2=5Ax8

T1

3TPY-60s

FQ1/FQ2

RT18-32

Drawn by

Wang Gang

2007.04.08

Checked by

Tian Hui

2007.04.10

Electric Schematic
Drawing

Biuged Laboratory Instruments Guangzhou Co.,Ltd

13

BGD 770

Attached Drawing

Export Packing Box

14

Ex-Works Inspection Report of Three Roll Mill

Model of Product:
Manufacturing No.:

S/N

Inspection Item

Technical
Requirement

Slow Roll

Measured
Data
HSD

Hardness of
1

Middle Roll

HSD6870

HSD

Roll
Fast Roll

HSD

Slow Roll
Jumping of
2

Middle Roll

0.015mm

Roll
Fast Roll
Trial Run with Actual

No clear ink flying

Material

Even discharging

Water Cooling Part

No water leakage

Operation Noise of Idling

78db

Operation Noise under Load

82db

Electric Part

Safety and reliable

Appearance of Paint

No obvious defects

All Attachments

Mounted in place

Tester:
Inspectors:
Acceptance Date:
Conclusion:

15

Result

Packing List of Three Roll Mill

Model:
S/N

Type

Name & Size

Unit

Qty

Main Frame

Three Roll Mill

Set

Operation Manual of Product

Piece

Certificate of Conformity

Sheet

Blade

Piece

Plastic Water Pipe

Piece

Material Plate

Piece

Remarks

Documents

Attachments

6
Length
(cm)

Width
(cm)

Height
(cm)

Volume
(M3)

Net Weight
(kg)

Gross Weight
(kg)
Packing
Dimensions

Quality Inspector (Signature/Stamp):

Packer (Signature/Stamp):
_____________________________

____________________

Date:
Date:

16