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Ceraphant T PTC31, PTP31, PTP35: Technical Information

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Technical Information

Ceraphant T PTC31, PTP31, PTP35


Process pressure
Pressure switch for safe measurement and
monitoring of absolute and gauge pressures

Application
Pressure switch for monitoring absolute and gauge
pressures in gases, vapours, liquids and dust.

Your benefits
This compact pressure switch impresses with the latest in
technology being used:

Ceraphant T PTC31
with ceramic sensor diaphragm;
Ceraphant T PTP31
with metallic sensor diaphragm;
Ceraphant T PTP35
- for hygienic applications

Integrated switching electronics for decentral and


economic process monitoring and control.
Quick and flexible process integration thanks to
modular connections.
High reproducibility and long-term stability.
Function check and information on site thanks to
LEDs and digital display.
Ceraphire sensor diaphragm: corrosion-proof,
abrasion-proof and extremely overload-resistant.
Excellent accuracy and briefest response time right to
the smallest measuring range.
Operation and visualisation also with personal
computer and ReadWin 2000 or FieldCare.
Upper part of housing can be rotated by 310,
therefore best readability of measured values in all
orientations
DESINA compliant
3A approved

Finely graduated measuring ranges from vacuum to


400 bar/6000 psi
Versions for use in hygienic applications
Electronic versions
one PNP switch output
two PNP switch outputs
PNP switch output with additional analog output
4...20 mA (active)

54
TI384P/00/en/12.08

Ceraphant T

Function and system design


Measuring principle

Ceraphant T PTC31
The process pressure acts on the ceramic sensor diaphragm and the pressure-dependent change in capacitance
of the ceramic sensor is measured. A microprocessor evaluates the signal and switches the output or outputs
the corresponding measured value.
The ceramic sensor is a dry sensor i.e. no fill fluid is needed for pressure transmission. This means that the
sensor can fully support a vacuum. Extremely high durability, on a par with the material Alloy, is achieved
through the use of the highly pure material Ceraphire as a ceramic.
Ceraphant T PTP31 and PTP35
The process pressure acting upon the metallic separating diaphragm of the sensor is transmitted to a resistance
bridge via a fluid. The change in the output voltage of the bridge is proportional to the pressure and can be
measured directly.

Measuring system

Synopsis
Ceraphant
product family

PTC31

PTP31

PTP35

P01-PTC31xxx-14-xx-xx-xx-001

P01-PTP35xxx-14-xx-xx-xx-001
P01-PTP31xxx-14-xx-xx-xx-001

Measuring cell

With capacitive measuring


cell and ceramic measuring
diaphragm (Ceraphire)

With piezoresistive
measuring cell and metallic
measuring diaphragm

With piezoresistive
measuring cell and metallic
measuring diaphragm for
hygienic applications

Field of
application

Measurement and monitoring


of absolute and gauge
pressures

Measurement and
monitoring of absolute and
gauge pressures

Measurement and
monitoring of absolute and
gauge pressures in hygienic
processes

Process
connection

Thread
G female
G A and G A
G A, hole 11 mm
M 12x1,5
7/16-20 UNF
FNPT and MNPT

Thread
G female
G A and G A
G A, hole 11 mm
M 12x1,5
7/16-20 UNF
FNPT and MNPT
G A flush mounted

Hygiene
Clamp " - 2"
G 1A
Varivent F, N
DIN 11851
APV inline
SMS 1"

Measuring range

0 to 0.1 bar/1.5 psi


to
0 to40 bar/600 psi

0 to 1 bar/15 psi
to
0 to 400 bar/6000 psi

0 to 1 bar/15 psi
to
0 to 40 bar/600 psi

Process
temperature

40 C to +100 C
(104 F to 212 F)

40 C to +100 C
(104 F to 212 F)

40 C to +100 C
135 C max. 1 hour
(104 F to 212 F
275 F max. 1 hour)

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Ceraphant T

DC voltage version
Positive signal at electronics switch output (PNP). Power supply, e.g. with a transmitter power supply unit.
Preferred in conjunction with programmable logic controllers (PLC) or to control relays.
A

p
P01-PTx3xxxx-14-xx-xx-xx-001

A: 1x PNP switch output


B: 2x PNP switch output
C: PNP switch output with additional analog output 4...20 mA (active).
Transmitter power supply unit
Load (e.g. programmable logic controller, process control system, relay)

Input
Measured variable

The measured variable for the pressure switch can be selected as either gauge pressure or absolute pressure.

Measuring range

Measuring ranges up to 400 bar/6000 psi, see "Ordering information" section.

Output
Output signal

DC voltage version: Positive voltage signal (rate depends on power supply voltage) at electronics switch output
(PNP). Short-circuit proof version.
1x PNP switch output
2x PNP switch output
PNP switch output with additional active analog output 4...20 mA.
The analog output continuously represents the measuring range configured or specified by the sensor.

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Ceraphant T

Range of adjustment

Switch output:
Switch point (SP): 0.5...100 % in increments of 0.1 % (min. 1 mbar *) of the upper range limit (URL)
Switch-back point (RSP): 0...99.5 % in increments of 0.1 % (min. 1 mbar *) of the upper range limit (URL)
Min. distance between SP and RSP: 0.5% URL
* measuring ranges with negative gauge pressure up to 4 bar in increments of min. 10 mbar
Analog output (if available):
Lower range value (LRV) and upper range value (URV) can be set anywhere within the sensor range (LRL URL). Turn down of the analog output up to 4:1 of the upper range limit (URL).
Damping: can be set anywhere between 0...40 s in increments of 0.1 s
Factory setting (if no customer-specific settings have been ordered):
Switch point SP 1: 45 %; Switch-back point RSP 1: 44.5 %
Switch point SP 2: 55 %; Switch-back point RSP 2: 54.5 %
Analog output: LRV 0 %; URV 100 %
LRL = Lower Range Limit / URL = Upper Range Limit
LRV = Lower Range Value / URV = Upper Range Value

Switching capacity

DC voltage version:

Switch status ON: Ia 250 mA, switch status OFF: Ia 1 mA


Switching cycles: >10,000,000
Voltage drop PNP: 2 V
Overload resistance: Automatic load check of switching current;
max. capacitance load: 14 F at max. supply voltage (without resistive load)
max. period length: 0.5 s; min. ton: 40 s
Periodic disconnection from a protective circuit in event of overcurrent (f = 2 Hz) and indication of
"Warning"

Inductive load

To prevent electrical interference, only operate an inductive load (relays, contactors, solenoid valves) when
directly connected to a protective circuit (free-wheeling diode or capacitor).

Signal on alarm

Analog output
3,6 mA / last current value / 21,0 mA adjustable (if setting 21.0 mA the output is 21.5 mA)
Switch outputs: In safe state (switch normally open)

Load

Max. (VSupply 6.5 V) / 0.22 A (analog output)

Power supply
Electrical connection

Connector and cable connection

M12x1
A

5 m (16.4 ft)

M16x1.5 / NPT
B

P01-PTx3xxxx-04-xx-xx-xx-001

A: M 12x1 connector;
B: M 16x1.5 or NPT valve plug
C: cable, 5 m (16.4 ft) long, 5-core
reference pressure supply

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Ceraphant T

Device connection
DC voltage version with M 12x1 connector

A2
A2

A1
L+
2

R1

L+

4
R1

L
A3

A3
L+

4
R1

4...20mA

L+
2

4
4...20mA

Diag.

L
P01-PTx3xxxx-04-xx-xx-xx-002

A1: 1x PNP switch output


A2: PNP switch outputs R1 and (R2)
A2: PNP switch outputs R1 and (diagnosis/break contact with adjustment "DESINA")
A3: PNP switch output with additional analog output
A3: PNP switch output with additional analog output (PIN assignment with "DESINA" setting)

DC voltage version with M 16x1.5 or NPT valve plug

L+

1
3
R

L
P01-PTx3xxxx-04-xx-xx-xx-003

B: 1x PNP switch output

DC voltage version with cable


C1

BN

C2
C2

L+

BK

BN
WH
BK

L+
R1

R1
BU

C3

GNYE

BN
WH
BK

L+
R1

BU
GNYE

BU

GNYE

4...20mA
L

C3

BN
WH
BK

4...20mA
BU
GNYE

L+

Diag.
L

P01-PTx3xxxx-04-xx-xx-xx-004

C1: 1x PNP switch output


C2: 2x PNP switch output
C2: PNP switch outputs R1 and (diagnosis/break contact with adjustment "DESINA")
C3: PNP switch output with additional analog output
C3: PNP switch output with additional analog output (assignment with "DESINA" setting)
Cable specification: all three connection versions 5-core; 4 x 0.2 mm2(AWG25), PE 0.75 mm2(AWG18)
Core colours: BN = brown, BK = black, WH = white, BU = blue, GNYE = green/yellow

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Ceraphant T

Supply voltage

DC voltage version
12...30 V DC

Current consumption

Without load < 60 mA, with reverse polarity protection

Power supply failure

Behaviour in case of overvoltage (>30 V)


The device works continuously without any damage up to 34 V DC.
The specific properties are no longer guaranteed if the supply voltage is exceeded.
No damage is caused to the device in case of a short-term overvoltage up to 1 kV (as per EN 6100-4-5)
Behaviour in case of undervoltage
If the supply voltage drops below the minimum value, the device switches off (status as if not supplied with
power = switch open).

Performance characteristics
The percentage information in the "Performance characteristics" section refer to the upper range limit (URL).
Reference operating
conditions

To DIN IEC 60770 or DIN IEC 61003


T = 25 C (77 F), relative humidity 45 to 75 %, ambient air pressure 860 to 1060 hPa

Switch output

Accuracy: deviation <0.5 %


Non-repeatability: <0.2 %
Response time: 20 ms

Analog output

Maximum measured error:


Non-linearity + hysteresis + non-repeatability: 0.5 % (as per limit point method)
Non-linearity: 0.2 % (as per limit point method)
Rise time T90: 200 ms
Settling time T99: 400 ms

Influences of air pressure


changes

In the case of air pressure changes the following additional measuring errors might occur:
400 bar: max. 0.0275 %
100 bar: max. 0.1 %
40 bar: max. 0.275%
10 bar: max. 1 %

Long-term drift

0.15 % per year

Long-term reliability

Mean time between failure (MTBF) > 100 years


(calculated according to "British Telecom Handbook of Reliability Data No. 5)

Thermal change

1.5 % (-20 to +45 C / -4 to 113 F)


2.0 % (-40 to +85 C / -40 to 185 F)
2.5 % (-40 to +100 C / -40 to 212 F)

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Ceraphant T

Operating conditions: Installation instructions


Installation instructions

Any orientation
Any position-dependent zero shift can be corrected. Offset: 20 % URL
Housing can be rotated up to 310

Operating conditions: Environment


Ambient temperature range

-40 to +85 C, briefly up to +100 C (-40 to 185 F, briefly up to 212 F)

Storage temperature

-40 to +85 C (-40 to 185 F)

Degree of protection

M 12x1 connector
Gauge pressure sensors <10 bar: IP 60 / sensors for gauge pressure 10 bar and absolute pressure: IP 66
M 16x1.5 or NPT valve plug
Gauge pressure sensors <10 bar: IP 60 / sensors for gauge pressure 10 bar and absolute pressure: IP 65
Cable: IP 66
For applications where the device is installed outdoor or cleaned from outside we recommend the use of a
protection cap

Shock resistance

50 g to DIN IEC 68-2-27 (11 ms)

Vibration resistance

20 g to DIN IEC 68-2-6 (10-2000Hz)

Electromagnetic
compatibility

Interference emission as per EN 61326, class B electrical equipment


Interference immunity as per EN 61326, appendix A (industrial use)

Operating conditions: Process


Medium temperature range

PTC31: 40 C...+100 C (-40 F to +212 F)


PTP31: 40 C...+100 C (-40 F to +212 F)
PTP35: 40 C...+100 C, +135 C for max. 1 hour (-40 F to +212 F, +275 F for max. 1 hour)
Please also note the temperature limits of the seal used (see page 12: Material)
Extreme jumps in temperature can result in temporary errors. Temperature compensation takes effect after
several minutes. Internal temperature compensation is faster the smaler the temperature jump and the longer
the time interval

Limiting medium pressure


range

For overload resistance see "Ordering information" section


Vacuum resistance
For ceramic sensor with nominal value >100 mbar (1.5 psi): 0 mbarabs (0 psi)
For ceramic sensor 100 mbar (1.5 psi): 700 mbarabs (10.2 psi)
For metal sensor: 10 mbarabs (0.1 psi)

Pressure specifications

The maximum pressure for the measuring device is dependent on the weakest element with regard to pressure,
see the following sections "Ordering information: Measuring range" and "Mechanical construction"
The MWP (maximum working pressure) is specified on the nameplate. This value refers to a reference
temperature of +20 C (-4 F) and may be applied to the device for an unlimited time.
The test pressure (Over Pressure Limit OPL) corresponds to 1.5 times the MWP and may be applied for a
limited time only in order to avoid lasting damage.

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Ceraphant T

Mechanical construction
Dimensions

M16x1.5 / NPT

M12x1

39 (1.54)

5 m (16,4 ft)

65 (2.56)

38.5 (1.52)

24 (0.94)

24 (0.94)

24 (0.94)

52 (2.05)

105 (4.13)

52 (2.05)

36 (1.42)

52 (2.05)
11 (0.43)

Design, dimensions

42.3 (1.67)

mm (inch)
P01-PTx3xxxx-06-xx-xx-xx-001

M 12x1 connector as per IEC 60947-5-2


M 16x1.5 or NPT valve plug as per DIN 43650A/ISO 4400
Cable 5 m (16 ft) long, cable outer diameter 7.7 mm (0.3 inch); cores 4 x 0.2 mm2(AWG24), PE 0.75 mm2(AWG18)
reference pressure hose with outer diameter 2.5 mm (0.1 inch)
Across flats AF 27 mm(for 400 bar/6000 psi sensor AF 32 mm)
A = height dimension of process connections see next diagrams

Process connection
PTP31, PTP35

PTC31

M24x1.5

P01-PTx3xxxx-06-xx-xx-xx-006

PTC31: sensor module with process connection.


PTP31/35: sensor module with M24x1.5 adapter thread for adapters with process connection.
Adapter (mounted onto sensor module at the factory, 400 bar thread adapter welded onto sensor module)
Adapter with thread connection
Adapter with clamp connection (except " clamp)
Adapter with hygienic connection (except G 1A)

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Ceraphant T

Process connection PTC31


Sensor module with ceramic
sensor

PTC31

3
4
5

A
P01-PTx3xxxx-14-xx-xx-xx-003

PTC31; sensor module with process connection


with internal thread
with external thread
"Seal" detail: Ceraphire ceramic sensor, moulded seal, in contact with process, sensor module
Dimension A: see the following dimension drawings (dimension with *)

Thread connections
AD

AE

AF
11 (0.43)

11 (0.43)

11 (0.43)

G1/2

17.5 (0.69)

G1/2

DD
11 (0.43)

DA
11 (0.43)

11 (0.43)

3 (0.12)
6 (0.24)

11.4
(0.45)

20* (0.79)

23.1* (0.91)

CA

BA
11 (0.43)

3 (0.12)
G1/4A

17 (0.67)
3 (0.12)

12 * (0.47)

G1/4

29.9 (1.18)

SW27
(AF27mm)

11(0.43)

11.4
(0.45)

17 (0.67)

AC

M12x1.5

7/16-20UNF

1/4NPT

25.15*
(0.99)

11.4
(0.45)

1/2NPT
mm (inch)

21.4
(0.84)
P01-PTx3xxxx-06-xx-xx-xx-002

Process connection versions (see also "Ordering information" section)


AC: thread ISO 288, G (female)
AD: thread ISO 288, GA
AE: thread ISO 288, GA
AF: thread ISO 288, GA, bore 11 mm
BA: Thread DIN 13, M 12x1.5
CA: thread 7/16-20 UNF (SAE)
DA: thread ANSI FNPT
DD: thread ANSI MNPT

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PTP31

PTP35

PTP

Process connection PTP


Sensor module with
metallic sensor diaphragm

5
6

P01-PTx3xxxx-14-xx-xx-xx-002

Sensor module with adapter thread for adapters with thread connection
Sensor module with adapter thread for adapters with clamp or hygiene connection
Sensor module with clamp or hygiene connection (only versions DA, BA, BB)
"Seal" detail: sensor module, Standard O-ring, in contact with process, adapter
Dimension A: see the following dimension drawing (dimension with *). For 400 bar (6000 psi) sensor see also Page 12.

AC

AE

G1/4

45 (1.77)
12
(0.47)

23 (0.9)

3 (0.12)
G1/4A

3 (0.12)

3 (0.12)

15.5
(0.61)

34 (1.34)

34 (1.34)

AD

20 (0.79)

Process connection PTP31


Thread connections

6 (0.24)

17.5 (0.69)
G1/2A

CA

34 (1.34)

34 (1.34)
15.5
(0.61)

42 (1.65)
20 (0.79)

15.5
(0.61)

BA

AF

3 (0.12)

M12x1.5

11.4 (0.45)

DD

17.5 (0.69)
G1/2A

23 (0.9)

25.15
(0.99)

15.5
(0.61)

47 (1.85)

DA
34 (1.34)

mm (inch)

7/16-20 UNF

26 (1.02)

23 (0.9)

11.4 (0.45)
17.3 (0.7)

11.4 (0.45)
1/4 NPT
1/2"NPT

P01-PTx3xxxx-06-xx-xx-xx-020

Process connection versions: sensor module with adapter (see also "Ordering information" section)
AC: thread ISO 228, G (female)
AD: thread ISO 228, GA
AE: thread ISO 228, GA
AF: thread ISO 228, GA, bore 11 mm (0.43 inch)
BA: Thread DIN 13, M 12x1.5
CA: thread 7/16-20 UNF (SAE)
DA: thread ANSI FNPT
DD: thread ANSI MNPT

10

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Ceraphant T

Process connection PTP31


Flush-mounted nozzle

AG

11 (0.43)

mm (inch)
2.5 (0.1)
14 (0.5)
22 (0.9)

17 (0.67)

14 (14.5)

1
27 (1.06)
G

G
26 (1)
P01-PMP131xx-06-09-xx-xx-002

Process connection PTP31; Version AG


AG: Thread ISO 228 G , seal DIN 3852 flush-mounted
m: Dimensions for tapped hole G as per DIN 3852-11 form X

30(1.18)
G1"

G1"
41 (1.61)

PH

17 *
(0.67)

17 *
(0.67)

18 *
(0.71)

SW32
AF32mm

51 (2.01)
68 (2.68)

39 (1.54)
56 (2.20)

50 (1.97)
66 (2.60)
LL

HL

18 *
(0.71)

19 *
(0.75)

17
(0.67)

54,85 (2.16)

29 (1.14)

PL

SW32
AF32mm

SW32
AF32mm

11.5
(0.45)

SW41
AF41mm

41(1.61)

LB

KL

BB

32.5
(1.28)

BA

SW41
AF41mm

11.5
(0.45)

mm (inch)

25.3
(1.00)

Process connection PTP35


Hygiene connections

68 (2.68)
84 (3.31)

61,5 (2.42)
82 (3.23)
100 (3.94)
P01-PTx3xxxx-06-xx-xx-xx-004

Process connection versions


BA: thread ISO 228 G1A, metal taper seal
BB: thread ISO 228 G1A, O-ring seat seal
Process connection versions (sensor module with adapter)
LB: Varivent F pipe DN 25-32, PN 40
LL: Varivent N pipe DN 40-162, PN 40
PH: DIN 11851, DN 40, PN 40 (including coupling nut)
PL: DIN 11851, DN 50, PN 25 (including coupling nut)
HL: APV inline, DN 50, PN 40, (B = bores 6 x 8.6 + 2 x M8 thread)
KL: SMS 1 PN 25, 316L, 3A
See also "Ordering information" section

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11

Ceraphant T

27.5 (1.08)
34 (1.34

43.5 (1.71)
50.5 (1.99)

SW 28
AF28mm

56.5 (2.22)
64 (2.52

10 (0.39)

SW 28
AF28mm

17 *(0.67)

DL

17 *(0.67)

DB

28 (1.1)

DA

8.5 (0.33)

Process connection PTP35


Clamp connections

P01-PTx3xxxx-06-xx-xx-xx-005

Process connection version


DA: Clamp ISO 2852 DN 22 (") or DN 20 (DIN 32676)
Process connection versions (sensor module with adapter)
DB: Tri-Clamp ISO 2852 DN 25...DN 38 (1"...1" ) or DN 25...DN 40 (DIN 32676)
DL: Tri-Clamp ISO 2852 DN 40...DN51 (2" ) or DN 50 (DIN 32676)
See also "Ordering information" section

PTP31 with 400 bar sensor

Across flats on sensor module AF 32 mm


Sensor module welded to thread adapter
For NPT thread connections, M 12x1.5, 7/16-20UNF: dimension A 5 mm (0.2 inch) longer
For NPT thread connections, G A: dimension A 1 mm (0.04 inch) longer

Weight

PTC31: approx. 0.32 kg (0.7 lb)


PTP31: approx. 0.37 kg (0.8 lb)
PTP35: approx. 0.58 kg (1.3 lb) with clamp process connection 1...1"

Material

Process connection: AISI 316L


Surfaces in contact with the process for PTP35, Ra 0.8 m
Coupling nut: AISI 304
Sensor diaphragm for PTC31: Ceraphire (99.9 % Al2O3), FDA number 21-CFR 186.1256
Sensor diaphragm for PTP31/35: AISI 316L
Filling oil for PTP31 and PTP35: synthetic oil, FDA number 21-CFR 172.882
Seals:
FKM: Viton, temperature range 20 C to +100 C (-4 to 212 F)
EPDM: FDA number 21-CFR 177.2600, Class II 3A Sanitary Standard 18, USP Class VI,
temperature range 40 C to +100 C (-40 to +212 F)
FKM: Viton for O2 applications (70C3 CO2-70-0041V), temperature range 10 to 60 C (14 to 140 F)
Housing:
AISI 316L, with electropolished surface Ra 0.8 m
O ring between housing and sensor modul: EPDM
Electrical connection:
M12 connector: exterior AISI 316L, interior polyamide (PA)
Valve plug: outer covering made of polyamide (PA)
Cable: outer covering made of polyurethane (PUR/UL94, V0, UV-resistant)
O ring between electrical connection and housing: FKM
Display:
Polycarbonate PC-FR (Lexan)
Seal between display and housing: SEBS THERMOPLAST K
Keys:
Polycarbonate PC-FR (Lexan)

12

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Ceraphant T

Human interface
Operating elements

Position and meaning of display and operating elements.

P01-PTx3xxxx-19-xx-xx-en-001

The background illumination of the digital display indicates the status of the device:
white = ok; red = error

On-site operation

Menu-guided operation using operating keys.


Function group

Operating options

BASE
(basic functions)

Selection of unit: bar, psi, kPa/MPa


Offset: 20 % URL
Damping display value, output signal: anywhere between 0...40 s (in increments of 0.1 s)
Display:
Display of measured value or configured switch point
Rotation of display by 180
Switching off display
Behaviour according to DESINA:
The PIN assignment of the M12 connector is in accordance with the guidelines of
DESINA
(DESINA = distributed and standardised installation technology for machine tools and
manufacturing systems)

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13

Ceraphant T

Function group

Operating options

OUT
(Configuration of
1st output)

Output function:
Hysteresis function or window function
NC contact or NO contact
(see next diagram)
Analog output 4...20 mA
Switch point:
Input value
Acceptance of applied value
Switch point anywhere between 0.5...100 % URL
(in increments of 0.1 %, min. 0,001 bar)
Switch-back point:
Input value
Acceptance of applied value
Switch-back point anywhere between 0...99.5 % URL
(in increments of 0.1 %, min. 0,001 bar)
Switch output delay: anywhere between 0...99 s (in increments of 0.1 s)

OUT 2
(Configuration of
2nd output,
only for corresponding
electronics version)

Output function:
Hysteresis function or window function
NC contact or NO contact
(see next diagram)
Analog output 4...20 mA
Switch point 2:
Input value
Acceptance of applied value
Switch point anywhere between 0.5...100 % URL
(in increments of 0.1 %, min. 0,001 bar)
Switch-back point 2:
Input value
Acceptance of applied value
Switch-back value anywhere between 0...99.5 % URL
(in increments of 0.1 %, min. 0,001 bar)
Switch output delay: anywhere between 0...99 s (in increments of 0.1 s)

4-20
(configuration of
analog output,
only for corresponding
electronic version)

Lower range value (LRV) and upper range value (URV) of analog output:
Input value
Acceptance of applied value
Anywhere within sensor range (in increments of 0.1 %); turn down up to 4 : 1
Setting of error current: choice of 3.6 mA / 21.0 mA / last current value

SERV
(service functions)

Resetting of all settings to factory settings


Static Revision Counter (configuration counter; increases by one with every change in
configuration)
Locking by means of freely selectable code
Display of last error to occur
Simulation of switch output and analog output
Display of max. measured pressure value
Display of min. measured pressure value

Note

14

Measuring ranges with negative gauge pressure up to 4 bar


in increments of min. 0.01 mbar

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Ceraphant T

Functions of switch output


Hysteresis function
The hysteresis function enables two-point control via a hysteresis. Depending on the pressure p, the
hysteresis can be set via the switch point SP and the switch-back point RSP.
Window function
The window function enables the monitoring of a process pressure range.
The hysteresis of the switch points SP and RSP is less than 0.1 % URL. Under rough EMC conditions quick
switching is possible if the measured value is near to SP or RSP. Setting a damping of 0.1 s will avoid this
effect.
NO contact or NC contact
This switch function is freely selectable.

p
SP

SP
RSP

RSP
t

1
0
1
0

4
2

3
1

1
0
1
0
P01-PTx3xxxx-05-xx-xx-xx-001

a Hysteresis function
b Window function
Window NC contact switch status
Hysteresis NC contact switch status
Window NO contact switch status
Hysteresis NO contact switch status
SP Switch point
RSP Switch-back point

Endress+Hauser

15

Ceraphant T

Operation with PC

The device can be configured with the configuration software ReadWin 2000 or FieldCare. For the
connection between the USB port of the computer and the device a configuration kit (e. g. TXU10 or FXA291)
is necessary.

P01-PTx3xxxx-19-xx-xx-de-002

Ceraphant T with communication jack


Configuration kit TXU10-AA or FXA291(USB interface)
Personal computer with ReadWin 2000 or FieldCare configuration software

In addition to the operating options listed in the previous "On-site operation" section, the ReadWin 2000 or
FieldCare configuration software provides further information on the Ceraphant T:
Function group

Description

SERVICE

Number of switch changes


Device status/error

INFO

Tag number
Order code
Device serial number
Sensor serial number
Electronics serial number
Device release (change status)
Hardware version
Software version

Comprehensive information on the ReadWin 2000 configuration software may be found in the Operating
Instructions BA137R/09/en.
The configuration kit TXU10-AA is available as an accessory (see chapter Assessories). For the order of the
configuration kit FXA291 or software FieldCare please ask your E+H sales organisation.

16

Endress+Hauser

Ceraphant T

Certificates and approvals


CE mark

The device meets the legal requirements of the EC directives. Endress+Hauser confirms that the device has
been successfully tested by applying the CE mark.

UL listing

The device was examined by Underwriters Laboratories Inc. USA (UL) in accordance with the standards UL
61010B-1 and CSA C22.2 No. 1010.1-92 and listed under the number E225237 UL for Canada and the USA.

Pressure Equipment Directive

This measuring device corresponds to Article 3 (3) of the EC Directive 97/23/EC (Pressure Equipment
Directive) and has been designed and manufactured according to good engineering practice.

Suitability for hygenic


processes

The Ceraphant T PTP35 is suitable for the employment in hygenic processes.


An overview of permitted process connections on page 11 and 12.
Many versions meet the requirements of 3A-Sanitary Standard No. 74.
Note!
The gap-free connections can be cleaned without residue using the
usual cleaning methods.

74 -

TSE Certificate of Suitability

Ceraphant T PTP35
The following applies to wetted device components: They do not contain any materials derived from animals.
No auxiliaries or operating materials derived from animals are used in production or processing. Process wetted
device components are listed in the Mechanical construction and Ordering information sections.

Standards and guidelines

DIN EN 60770 (IEC 60770):


Transmitters for use in industrial-process control systems
Part 1: Methods for performance evaluation.
DIN EN 61003-1, publication date:1993-12
Industrial-process control systems - Instruments with analog inputs and two- or multi-state outputs - Part 1:
Methods of evaluating the performance.
DIN 16086
Electrical pressure measuring instruments; pressure sensors, pressure transmitters, pressure measuring
instruments;
concepts, specifications on data sheets
IEC 60592
Degrees of protection provided by enclosures (IP code).
EN 61326
Electrical equipment for measurement, control and laboratory use - EMC requirements.
IEC 61010
Safety requirements for electrical equipment for measurement, control and laboratory use.
EN 61000-4-5
Electromagnetic compatibility (EMC) Part 4: Testing and measurement techniques; Section 5: Surge immunity test

Registered trademarks

Ceraphire
Registered trademark of Endress+Hauser GmbH+Co.KG, Maulburg, Germany
ReadWin
Registered trademark of Endress+Hauser Wetzer GmbH+Co.KG, Nesselwang, Germany
LEXAN
Registered trademark of General Electric Plastics B.V., Bergen op Zoom, Netherlands
THERMOPLAST
Registered trademark of Kraiburg TPE GmbH, Waldkraiburg, Germany

Endress+Hauser

17

Ceraphant T

Ordering Information
Ceraphant T PTC31

10

Certificate
A

20

For non-hazardous areas

Electrical connection
1
2
3
4

30

M 12x1 connector: IP 60; with sensors for gauge pressure 10 bar and absolute pressure: IP 66
M16x1.5 valve plug, ISO 4400: IP 60, with sensors for gauge pressure 10 bar and absolute pressure: IP 65
NPT valve plug, ISO 4400: IP 60, with sensors for gauge pressure 10 bar and absolute pressure: IP 65
5 m (16.4 ft) cable: IP 66

Electronics, output signal


A
B
C

40

12...30V DC, PNP switch, 3-wire


12...30V DC, 2 PNP switch, 4-wire
12...30 V DC, PNP switch + 4...20mA, 4-wire

Display
1

50

60

With digital display

Sensor
Gauge pressure
1C 0...0.1bar / 0...10 kPa
1F 0...0.4 bar / 0...40 kPa
1H 0...1 bar / 0...100 kPa
1M 0...4 bar / 0...400 kPa
1P 0...10 bar / 0...1000 kPa
1S 0...40 bar / 0...4000 kPa

Max. working pressure MWP


2.7 bar
5.3 bar
6.7 bar
16.7 bar
26.7 bar
40 bar

Overload OPL
4 bar
8 bar
10 bar
25 bar
40 bar
60 bar

Negative gauge pressure


5C -0.1...0.1 bar / -10...10 kPa
5F -0.4...0.4 bar / -40...40 kPa
5H -1...1 bar / -100...100 kPa
5M -1...4 bar / -100...400 kPa
5P -1...10 bar / -100...1000 kPa

Max. working pressure MWP


2.7 bar
5.3 bar
6.7 bar
16.7 bar
26.7 bar

Overload OPL
4 bar
8 bar
10 bar
25 bar
40 bar

Absolute pressure
2F 0...0.4 bar / 0...40 kPa
2H 0...1 bar / 0...100 kPa
2M 0...4 bar / 0...400 kPa
2P 0...10 bar / 0...1000 kPa
2S 0...40 bar / 0...4000 kPa

Max. working pressure MWP


5.3 bar
6.7 bar
16.7 bar
26.7 bar
40 bar

Overload OPL
8 bar
10 bar
25 bar
40 bar
60 bar

Configuration and unit


1
2
3
S
T
U
V
W

70

Sensor range: bar


Sensor range: kPa/MPa
Sensor range: psi
Switch output 1, see additional specification
Switch output 1 + 2, see additional specification
Switch and analog output, see additional specification
Switch output 1, switch output 2 DESINA, see add. spec.
Analog output, switch output DESINA, see add. spec.

Process connection, material


AC
AD
AE
AF
BA
CA
DA
DD

80

Thread ISO 288, G (female), 316L


Thread ISO 228, GA, 316L
Thread ISO 228, GA, 316L
Thread ISO 228, GA, bore 11 mm, 316L
Thread DIN 13, M 12x1.5, 316L
Thread 7/16-20 UNF (SAE), 316L
Thread ANSI FNPT, 316L
Thread ANSI MNPT, 316L

Sensor seal (in contact with process)


1
4
6

90

Calibration in sensor range


Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range

FKM Viton sensor seal


EPDM sensor seal
FKM Viton sensor seal, cleaned for O2 service

Additional equipment
A
B
C
D

Without additional equipment


Final inspection report
3.1 (process connection), inspection certificate to EN 10204
Final inspection report + 3.1 (process connection), inspect. certificate to EN 10204

PTC31 -

18

Endress+Hauser

Ceraphant T

Ceraphant T PTP31

10

Certificate
A

20

For non-hazardous areas

Electrical connection
1
2
3
4

30

M 12x1 connector: IP 60; with sensors for gauge pressure 10 bar and absolute pressure: IP 66
M16x1.5 valve plug, ISO 4400: IP 60, with sensors for gauge pressure 10 bar and absolute pressure: IP 65
NPT valve plug, ISO 4400: IP 60, with sensors for gauge pressure 10 bar and absolute pressure: IP 65
5 m (16.4 ft) cable: IP 66

Electronics, output signal


A
B
C

40

12...30V DC, PNP switch, 3-wire


12...30V DC, 2 PNP switch, 4-wire
12...30 V DC, PNP switch + 4...20mA, 4-wire

Display
1

50

60

With digital display

Sensor
Gauge pressure
3H 0...1 bar / 0...100 kPa
3M 0...4 bar / 0...400 kPa
3P 0...10 bar / 0...1000 kPa
3S 0...40 bar / 0...4000 kPa
3U 0...100 bar / 0...10 MPa
3Z 0...400 bar / 0...40 MPa

Max. working pressure MWP


2.7 bar
10.7 bar
26.7 bar
100 bar
100 bar
400 bar

Overload OPL
4 bar
16 bar
40 bar
160 bar
160 bar
600 bar

Negative gauge pressure


7H -1...1 bar / -100...100 kPa
7M -1...4 bar / -100...400 kPa
7P -1...10 bar / -100...1000 kPa

Max. working pressure MWP


2.7 bar
10.7 bar
26.7 bar

Overload OPL
4 bar
16 bar
40 bar

Absolute pressure
4H 0...1 bar / 0...100 kPa
4M 0...4 bar / 0...400 kPa
4P 0...10 bar / 0...1000 kPa
4S 0...40 bar / 0...4000 kPa
4U 0...100 bar / 0...10 MPa
4Z 0...400 bar / 0...40 MPa

Max. working pressure MWP


2.7 bar
10.7 bar
26.7 bar
100 bar
100 bar
400 bar

Overload OPL
4 bar
16 bar
40 bar
160 bar
160 bar
600 bar

Configuration and unit


1
2
3
S
T
U
V
W

70

Sensor range: bar


Sensor range: kPa/MPa
Sensor range: psi
Switch output 1, see additional specification
Switch output 1 + 2, see additional specification
Switch and analog output, see additional specification
Switch output 1, switch output 2 DESINA, see add. spec.
Analog output, switch output DESINA, see add. spec.

Process connection, material


AC
AD
AE
AF
AG
BA
CA
DA
DD

80

Thread ISO 288, G (female), 316L


Thread ISO 228, GA, 316L
Thread ISO 228, GA, 316L
Thread ISO 228, GA, bore 11 mm, 316L
Thread ISO 228, GA, seal DIN 3852, 316L, flush-mounted
Thread DIN 13, M 12x1.5, 316L
Thread 7/16-20 UNF (SAE), 316L
Thread ANSI FNPT, 316L
Thread ANSI MNPT, 316L

Seal, filling fluid


1
4
7

90

Calibration in sensor range


Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range

O-ring FKM Viton, synthetic oil


O-ring EPDM, synthetic oil
Welded, synthetic oil (only for 400 bar sensor)

Additional equipment
A
B
C
D

Without additional equipment


Final inspection report
3.1 (process connection), inspection certificate to EN 10204
Final inspection report + 3.1 (process connection), inspect. certificate to EN 10204

PTP31 -

Endress+Hauser

19

Ceraphant T

Ceraphant T PTP35

10

Certificate
A

20

For non-hazardous areas

Electrical connection
1
2
3
4

30

M12x1 connector: IP 60, with sensors for gauge pressure 10 bar and absolute pressure: IP 66
M16x1.5 valve plug, ISO 4400: IP 60; with sensors for gauge pressure 10 bar and absolute pressure: IP 65
NPT valve plug, ISO 4400: IP 60; with sensors for gauge pressure 10 bar and absolute pressure: IP 65
5 m (16.4 ft) cable: IP 66

Electronics, output signal


A
B
C

40

12...30V DC, PNP switch, 3-wire


12...30V DC, 2 PNP switch, 4-wire
12...30 V DC, PNP switch + 4...20mA, 4-wire

Display
1

50

60

With digital display

Sensor
Gauge pressure
3H 0...1 bar / 0...100 kPa
3M 0...4 bar / 0...400 kPa
3P 0...10 bar / 0...1000 kPa
3S
0...40 bar / 0...4000 kPa

Max. working pressure MWP


2.7 bar
10.7 bar
26.7 bar
100 bar

Overload OPL
4 bar
16 bar
40 bar
160 bar

Negative gauge pressure


7H -1...1 bar / -100...100 kPa
7M -1...4 bar / -100...400 kPa
7P -1...10 bar / -100...1000 kPa

Max. working pressure MWP


2.7 bar
10.7 bar
26.7 bar

Overload OPL
4 bar
16 bar
40 bar

Absolute pressure
4H 0...1 bar / 0...100 kPa
4M 0...4 bar / 0...400 kPa
4P 0...10 bar / 0...1000 kPa
4S 0...40 bar / 0...4000 kPa

Max. working pressure MWP


2.7 bar
10.7 bar
26.7 bar
100 bar

Overload OPL
4 bar
16 bar
40 bar
160 bar

Configuration and unit


1
2
3
S
T
U
V
W

70

Sensor range: bar


Sensor range: kPa/MPa
Sensor range: psi
Switch output 1, see additional specification
Switch output 1 + 2, see additional specification
Switch and analog output, see additional specification
Switch output 1, switch output 2 DESINA, see add. spec.
Analog output, switch output DESINA, see add. spec.

Calibration in sensor range


Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range
Calibration in sensor range

Process connection, material

Clamp connections
DA
DB
DL

ISO 2852 DN12-22 ("), 316L, 3A, DIN32676, DN10-20


ISO 2852 DN25-38 (1...1"), 316L, 3A, DIN32676, DN25-40
ISO 2852 DN40-51 (2"), 316L, 3A, DIN32676, DN50

BA

Thread ISO 228 G1A, metal taper seal, 316L,


flush-mounted for sleeve 52005087
Thread ISO 228 G1A, O-ring seat seal, 316L,
flush-mounted for sleeve 52001051
SMS 1" PN 25, 316L, 3A
Varivent F pipe DN 25-32, PN 40, 316L, 3A
Varivent N pipe DN4 0-162, PN 40, 316L, 3A
DIN 11851 DN 40 PN 40, 316L, 3A
DIN 11851 DN 50 PN 25, 316L, 3A
APV Inline DN 50 PN 40, 316L, 3A

Hygienic connections

BB
KL
LB
LL
PH
PL
HL

80

Seal, filling fluid


4
8

90

O-ring EPDM, oil conform to FDA


Without O-ring, oil conform to FDA (only for process connections BA, BB, DA)

Additional equipment
A
B
C
D

Without additional equipment


Final inspection report
3.1.B process connection, inspection certificate to EN10204
Final inspection report + 3.1 (process connection), inspect. certificate to EN10204

PTP35 -

20

Endress+Hauser

Ceraphant T

Questionnaire on customerspecific configuration

The Ceraphant T pressure switch can also be ordered with customised settings. For this purpose, please use
the questionnaire below. Information on the desired switch point (SP), switch-back point (RSP), lower range
value and upper range value always refer to the pressure unit selected. The possible range of adjustment is
indicated in the questionnaire in % of the upper range limit (URL). The bold-printed specifications are the
factory settings.

Questionnaire for Ceraphant PTC31, PTP31, PTP35 for customer-specific setup


Pressure unit

( ) bar

( ) kPa/MPa

( ) psi

Output 1 (Application 1)
Function:
( ) 1 = Window normally closed ( ) 3 = Window normally open
( ) 2 = Hysteresis normally closed ( ) 4 = Hysteresis normally open

SP:

Range of adjustment: 0,5...100 % URL (in increments of 0.1 %, min. 1 mbar *)

RSP:

Range of adjustment: 0...99,5 % URL (in increments of 0.1 %, min. 1 mbar *)

Min. difference SP RSP: 0,5% URL

* increments of min. 10 mbar with neg. gauge pressure up to 4 bar

Output 2 (Application 2) (only if available)

Function:
( ) 1 = Window normally closed ( ) 3 = Window normally open
( ) 2 = Hysteresis normally closed ( ) 4 = Hysteresis normally open

( ) 5 = 4...20 mA (only if available)

SP:

Range of adjustment: 0,5...100 % URL (in increments of 0.1 %, min. 1 mbar *)

RSP:

Range of adjustment: 0...99,5 % URL (in increments of 0.1 %, min. 1 mbar *)


* increments of min. 10 mbar with neg. gauge pressure up to 4 bar

Analogue output (only if output 2 = 4...20 mA output available)

Range low scale:

Range of adjustment: 0....100 % URL

Range high scale:

Range of adjustment: 0....100 % URL


Turn down up to 4 : 1

Failure mode:

( ) 1 = 3.6 mA

( ) 2 = 21.0 mA

Connection conform to DESINA (only for 2 outputs):

( ) 3 = last current value

( ) no
( ) yes
Hint: See section Devices Connection

TAG
(max. 2 x 18
characters)
P01-PTx3xxxx-16-xx-xx-en-001

Endress+Hauser

21

Ceraphant T

Accessories
Welding boss for flush mounting process
connection G1 A with metallic sealing taper
(version BA for PTP35)
Material: AISI 316L
Order number: 52005087
mm
(inch)

50 (1,97)

Welding aid (Dummy) for welding the welding


boss without any problems, order number
52005087 or 52010171
Material: brass
Order number: 52005272

Welding boss for flush mounting process


connection G1 A with sealing surface (version BB
for PTP35)
Material: AISI 316L
Seal (enclosed): silicone O-ring
Order number: 52001051
FDA approved materials according to
21 CFR Part 177.1550/2600

41 (1.6)
G1

mm (inch)

Optional with inspection certificate 3.1:


Order number: 52011896

Thread adapter

24.6 (0.97)

Welding boss
with sealing surface

P01-Pxxxxxxx-00-xx-00-xx-001

29.6 (1.2)

Optional with inspection certificate 3.1


Order number: 52010171

27.5
(1.08)
30
(1.18)

Welding boss
with sealing taper

60 0.4 (2.4)
P01-PMP13xxx-00-xx-00-xx-002

PTP31: order numbers for thread adapter versions


Version AC: order no. 52023980
Version AD: order no. 52023981
Version AE: order no. 52023982
Version AF: order no. 52023983
Version BA: order no. 52023984
Version CA: order no. 52023985
Version DA: order no. 52023986
Version DD: order no. 52023987
See chapter "Process connection PTP31 Thread connections" 10.

Clamp adapter

PTP35: Order numbers for clamp adapter versions


Version DB: order no. 52023994
Version DL: order no. 52023995
Optional with inspection certificate 3.1:
Version DB: order no. 52024001
Version DL: order no. 52024002
See chapter "Process connection PTP35 Clamp connections" 12.

22

Endress+Hauser

Ceraphant T

Hygiene adapter

PTP35: order numbers for hygiene adapter versions


Version KL: order no. 52026997
Version LB: order no. 52023996
Version LL: order no. 52023997
Version PH: order no. 52023999
Version PL: order no. 52023998
Version HL: order no. 52024000
Optional with inspection certificate 3.1:
Version KL: order no. 52026999
Version LB: order no. 52023996
Version LL: order no. 52024004
Version PH: order no. 52024006
Version PL: order no. 52024005
Version HL: order no. 52024007
See chapter "Process connection PTP35 Hygiene connections" 11.

M 12x1 plug-in jack


Self-made connection to M 12x1 plug
Materials: Body PA
Coupling nut: Cu Zn, brass, nickeled
Protection: IP 67 (fully locked)
Order number: 52006263

P01-PMP13xxx-00-xx-00-xx-003

M 12x1 plug-in jack, elbowed


Self-made connection to M 12x1 plug
Materials: Body PA
Coupling mut: GD-Zn, brass, nickeled
Protection: IP 67 (fully locked)
Order number: 51006327

20 (0.8)

35 (1.4)

41 (1.6)

Plug-in jack

14.8 (0.6)

mm (inch)

P01-Pxxxxxxx-00-xx-00-xx-002

Connecting cable

Cable, 4 x 0.34 mm2 (AWG 21)with M12 socket,


elbowed, screw plug, length 5 m (16 ft), sprayed
cable
Materials: Body PUR
Coupling nut: Cu Zn/Ni, brass, nickeled
Cable: PVC
Protection: IP 67 (fully locked)
order number: 52010285
Cable, 4 x 0.34 mm2 with M12 socket, with LED,
elbowed, sprayed cable, length 5 m,
specially for hygiene applications
(For devices with switch output only)
Materials: Body: PVC
Coupling nut: 316L
Cable: PVC
Protection: IP 69K (fully locked)
Order number: 52018763
Display: gn: device operational;
ye1: switch status; ye 2: switch status 2

Endress+Hauser

ye1
ye2

1 (bn)
2

L+

2 (wh)
4 (bk)
3 (bu)

gn

R
L
P01-PTx3xxxx-07-xx-xx-xx-001

23

Configuration kit

Configuration kit for PC-programmable


transmitters. Setup program and interface cable for
PCs with USB port. Adapter for transmitters with
4-pin post connector.
Order code: TXU10-AA
ReadWin 2000 is supplied with the configuration
kit or it can be downloaded free of charge directly
from the internet at the following address:
www.readwin2000.com
P01-PTxx3xxx-00-xx-00-xx-001

Power supply RNB130

Primary switched-mode power supply for sensors


Space saving DIN rail mounting as per IEC 60715.
Nominal input voltage: 100-240 V AC (wide-range voltage input)
Output voltage: 24 V DC, max. 30 V in the event of a fault
Nominal ouput current: 1.5 A
Connection to monophased a.c. networks or to two phase conductors of three-phase supply networks

Documentation
This supplementary documentation can be found on our product pages on www.endress.com
Operating instructions

Ceraphant T PTC31, PTP31, PTP35: KA225P/00/en


Operating software ReadWin 2000: BA137R/09/en
Operating software FieldCare: BA027S/o4/c4

Technical Information

Technical Information on the Thermophant T temperature switch:


Thermophant T TTR31, TTR35: TI105R/09/en
Flowphant T DTT31, DTT35: TI125R/09/en

Instruments International
Endress+Hauser
Instruments International AG
Kaegenstrasse 2
4153 Reinach
Switzerland
Tel. +41 61 715 81 00
Fax +41 61 715 25 00
www.endress.com
info@ii.endress.com

TI384P/00/en/12.08
71086744
FM+SGML 6.0

71086744

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