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Corbel Design

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CHAPTER

11

THE FLEXURE AND SHEAR


DESIGN

OF

CORBEL

(BRACKET)

11.1 INTRODUCTION
Corbel or bracket is a reinforced concrete member is a short-haunched cantilever used to support the
reinforced concrete beam element. Corbel is structural element to support the pre-cast structural
system such as pre-cast beam and pre-stressed beam. The corbel is cast monolithic with the column
element or wall element.

This chapter is describes the design procedure of corbel or bracket structure. Since the load from precast structural element is large then it is very important to make a good detailing in corbel.

11.2 BEHAVIOR OF CORBEL


The followings are the major items show the behavior of the reinforced concrete corbel, as follows :


The shear span/depth ratio is less than 1.0, it makes the corbel behave in two-dimensional
manner.

Shear deformation is significant is the corbel.

There is large horizontal force transmitted from the supported beam result from long-term
shrinkage and creep deformation.

Bearing failure due to large concentrated load.

The cracks are usually vertical or inclined pure shear cracks.

The mode of failure of corbel are : yielding of the tension tie, failure of the end anchorage of the
tension tie, failure of concrete by compression or shearinga and bearing failure.

The followings figure shows the mode of failure of corbel.

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Vu

DIAGONAL SHEAR

Vu

SHEAR FRICTION

Vu

Vu
Nu

ANCHORAGE SPLITING

FIGURE 11.1

VERTICAL SPLITING

MODES OF FAILURE OF CORBEL

11.3 SHEAR DESIGN OF CORBEL


11.3.1

GENERAL

Since the corbel is cast at different time with the column element then the cracks occurs in the interface
of the corbel and the column. To avoid the cracks we must provide the shear friction reinforcement
perpendicular with the cracks direction.

ACI code uses the shear friction theory to design the interface area.

11.3.2

SHEAR FRICTION THEORY

In shear friction theory we use coefficient of friction to transform the horizontal resisting force
into vertical resisting force.

The basic design equation for shear reinforcement design is :


Vn Vu
where :

11 - 2

Vn

= nominal shear strength of shear friction reinforcement

Vu

= ultimate shear force

= strength reduction factor ( = 0.85)

[11.1]

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Vu
SHEAR FRICTION REINFORCEMENT

Avf f y
Avf f y

ASSUMED CRACK

FIGURE 11.1

SHEAR FRICTION THEORY

The nominal shear strength of shear friction reinforcement is :


TABLE 11.1

SHEAR FRICTION REINFORCEMENT STRENGTH

VERTICAL

INCLINED

SHEAR FRICTION

SHEAR FRICTION

REINFORCEMENT

REINFORCEMENT

Vn

Avf

A vf =
Vn = A vf fy

Vn

Vn
fy

Vu
A vf =

Avf

A vf =
Vn = A vf fy ( sin f + cos f )

fy

Vn
fy ( sin f + cos f )

Vu

A vf =

fy ( sin f + cos f )

where :
Vn

= nominal shear strength of shear friction reinforcement

Avf

= area of shear friction reinforcement

Fy

= yield strength of shear friction reinforcement

= coefficient of friction

TABLE 11.2

COEFFICIENT OF FRICTION
METHOD

Concrete Cast Monolithic


Concrete Placed Against Roughened
Hardened Concrete
Concrete Placed Against unroughened
Hardened Concrete
Concrete Anchored to Structural Steel

COEFFICIENT OF FRICTION

1.4
1.0

0.6
0.7

The value of is :
= 1.0

normal weight concrete

= 0.85

sand light weight concrete

= 0.75

all light weight concrete

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The ultimate shear force must follows the following condiitons :


Vu (0.2f 'c )b w d

[11.1]

Vu (5.50 )b w d

where :
Vu

= ultimate shear force

(N)

fc

= concrete cylinder strength

(MPa)

bw

= width of corbel section

(mm)

= effective depth of corbel

(mm)

11.3.3

STEP BY STEP PROCEDURE

The followings are the step by step procedure used in the shear design for corbel (bracket), as
follows :


Calculate the ultimate shear force Vu.

Check the ultimate shear force for the following condition, if the following condition is not achieved
then enlarge the section.
Vu (0.2f 'c )b w d
Vu (5.50 )b w d

Calculate the area of shear friction reinforcement Avf.


VERTICAL

INCLINED

SHEAR FRICTION

SHEAR FRICTION

REINFORCEMENT

REINFORCEMENT

Vn

Avf

A vf =
Vn = A vf fy

Vn
fy
Vu

A vf

Vn

Avf

A vf =
Vn = A vf fy ( sin f + cos f )

=
fy

Vn
fy ( sin f + cos f )

Vu

A vf =

fy ( sin f + cos f )

The design must be follows the basic design equation as follows :


Vn Vu

11.4 FLEXURAL DESIGN OF CORBEL


11.4.1

GENERAL

The corbel is design due to ultimate flexure moment result from the supported beam reaction Vu and
horizontal force from creep and shrinkage effect Nu.

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Vu
a

d
h

min d/2

Nuc

FIGURE 11.2

11.4.2

DESIGN FORCE OF CORBEL

TENSION REINFORCEMENT

The ultimate horizontal force acts in the corbel Nuc is result from the creep and shrinkage effect of the
pre-cast or pre-stressed beam supported by the corbel.
This ultimate horizontal force must be resisted by the tension reinforcement as follows :

[11.2]

Nuc
fy

An =

where :
An

= area of tension reinforcement

Nuc

= ultimate horizontal force at corbel

fy

= yield strength of the tension reinforcement

= strength reduction factor ( = 0.85)

Minimum value of Nuc is 0.2Vuc.

The strength reduction factor is taken 0.85 because the major action in corbel is dominated by shear.

FLEXURAL REINFORCEMENT

Vu
a

Ts

Nuc

d
h

jd

11.4.3

Cc
FIGURE 11.3

ULTIMATE FLEXURE MOMENT AT CORBEL

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The ultimate flexure moment Mu result from the support reactions is :


Mu = Vu (a ) + Nuc (h d)

[11.3]

where :
Mu

= ultimate flexure moment

Vu

= ultimate shear force

= distance of Vu from face of column

Nuc

= ultimate horizontal force at corbel

= height of corbel

= effective depth of corbel

The resultant of tensile force of tension reinforcement is :

Tf = A f fy

[11.4]

where :
Tf

= tensile force resultant of flexure reinforcement

Af

= area of flexure reinforcement

fy

= yield strength of the flexure reinforcement

The resultant of compressive force of the concrete is :


Cc = 0.85 f 'c ba(cos )

[11.5]

where :
Cc

= compressive force resultant of concrete

fc

= concrete cylinder strength

= width of corbel

= depth of concrete compression zone

The horizontal equilibrium of corbel internal force is :


H = 0 Cc =Ts

[11.6]

0.85 f 'c ba(cos ) = A f fy


a=

A f fy

0.85f 'c b(cos )

The flexure reinforcement area is :

Af =

11 - 6

Mu
a

fy d
2

[11.7]

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Af =

Mu

A f fy

0.85 f ' b(cos )

fy d

Cos value can be calculated based on the Tan value as follows :

Tan =

[11.8]

jd
a

where :
a

= distance of Vu from face of column

jd

= lever arm

Based on the equation above we must trial and error to find the reinforcement area Af.
For practical reason the equation below can be used for preliminary :

Af =
Af =

[11.9]

Mu
fy (jd)

Mu
fy (0.85d)

where :
Af

= area of flexural reinforcement

Mu

= ultimate flexure moment at corbel

fy

= yield strength of the flexural reinforcement

= strength reduction factor ( = 0.9)

= effective depth of corbel

11.4.4

DISTRIBUTION OF CORBEL REINFORCEMENTS


Vu

Avf +An

Nuc

As= Af +An

Nuc

Ah=

1
3

Avf

d
h

(2/3)d

2
3

(2/3)d

As=

Vu

Ah=

1
2

Af

FRAMING
REBAR

CASE 1

FIGURE 11.4

FRAMING
REBAR

CASE 2

DISTRIBUTION OF CORBEL REINFORCEMENTS

11 - 7

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From the last calculation we already find the shear friction reinforcement Avf, tension
reinforcement An and flexural reinforcement Af. We must calculate the primary tension
reinforcement As based on the above reinforcements.
TABLE 11.3

DISTRIBUTION OF CORBEL REINFORCEMENTS

CASE

CLOSED

PRIMARY

As

STIRRUP

REINFORCEMENT
Ah

As

2
A vf + A n
3

A s A f + An

As =

2
A vf + A n
3

A s = A f + An

LOCATION

Ah =

1
A vf
3

2
d
3

Ah =

1
Af
2

2
d
3

where :
As

= area of primary tension reinforcement

Avf

= area of shear friction reinforcement

An

= area of tension reinforcement

Af

= area of flexure reinforcement

Ah

= horizontal closed stirrup

= effective depth of corbel

The reinforcements is taken which is larger, case 1 or case 2, the distribution of the reinforcements is
shown in the figure above.

11.4.5

LIMITS OF REINFORCEMENTS

The limits of primary steel reinforcement at corbel design is :

As
f'
0.04 c
bd
fy

[11.10]

where :
As

= area of primary tension reinforcement

= width of corbel

= effective depth of corbel

The limits of horizontal closed stirrup reinforcement at corbel design is :


A h 0.5(A s A n )

[11.11]

where :
As

= area of primary tension reinforcement

An

= area of tension reinforcement

11.4.6

STEP BY STEP PROCEDURE

The followings are the step by step procedure used in the flexural design for corbel (bracket), as
follows :

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Calculate ultimate flexure moment Mu.


Mu = Vu (a ) + Nuc (h d)

Calculate the area of tension reinforcement An.

An =


Calculate the area of flexural reinforcement Af.

Af =

Nuc
fy

Mu
fy (0.85d)

Calculate the area of primary tension reinforcement As.

CASE

As

CLOSED

PRIMARY

STIRRUP

REINFORCEMENT
Ah

As

2
A vf + A n
3

A s A f + An

As =

2
A vf + A n
3

A s = A f + An

LOCATION

Ah =

1
A vf
3

2
d
3

Ah =

1
Af
2

2
d
3

Check the reinforcement for minimum reinforcement.

As
f'
0.04 c
bd
fy

A h 0.5(A s A n )

11.5 APPLICATIONS
APPLICATION 01 DESIGN OF CORBEL
Vu=150000 N
100

Nuc

200

400

11.5.1

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PROBLEM

Design the flexural and shear friction reinforcement of corbel structure above.

MATERIAL

Concrete strength

= K 300

Steel grade

= Grade 400

Concrete cylinder strength

= f 'c = 0.83 30 = 24.9 MPa


1 = 0.85

DIMENSION

= 200

mm

= 400

mm

Concrete cover

= 30

mm

= 370

mm

DESIGN FORCE

Vu = 150000 N
Nuc = 0.2Vu = 0.2 150000 = 30000 N
Mu = Vu (a ) + Nuc (h d) = 150000 (100 ) + 30000 (400 370 ) = 15900000 Nmm

LIMITATION CHECKING

(0.2f 'c )b w d = 0.85(0.2 24.9 )200 370 = 313242 N


(5.5 )b w d = 0.85 5.5 200 370 = 345950 N
Vu = 150000 < (0.2f 'c )b w d = 313242 < (5.5 )b w d = 345950

SHEAR FRICTION REINFORCEMENT

= 1 .4 = 1 .4 1 .0 = 1 .4
Vu
A vf =

=
fy

150000

0.85 = 315 mm2


400 1.4

TENSION REINFORCEMENT

An =

Nuc
30000
=
= 88 mm2
fy
0.85 400

FLEXURAL REINFORCEMENT

Af =

11 - 10

Mu
15900000
2
=
= 140 mm
fy (0.85d) 0.9 400(0.85 370 )

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PRIMARY TENSION REINFORCEMENT


As

CASE

CLOSED

PRIMARY
2

(mm )

STIRRUP

REINFORCEMENT
Ah

(mm )

LOCATION
2

(mm )

As

2
A vf + A n
3

As

2
(315 ) + 88 298
3

A s A f + An
2

A s 140 + 88 228

Ah =

A s = 298
Ah =

1
A vf
3

1
(315 ) = 105
3

A s = 228

(mm)

2
d
3
247

The reinforcement of the corbel are :


A s = 298 mm2
A h = 105 mm2

CHECK FOR AS MINIMUM AND AS MAXIMUM

min = 0.04
=

f 'c
24.9
= 0.04
= 0.00249
fy
400

As
298
=
= 0.00402 > min = 0.00249
bd 200 370

OK

A hmin = 0.5(A s A n ) = 0.5(298 88 ) = 210 mm2

A h = 105 < A hmin = 210 A h = 210 mm2

The final reinforcement of the corbel are :


A s = 298 mm2
A h = 210 mm2

CORBEL REINFORCEMENT
As

Ah
2

(mm )

(mm )

As=3D16

Ah=3(2 Legs D10)

A s = 3 D2 = 3 162 = 603
4
4

1
1

A s = 3 2 D2 = 3 2 102 = 471
4
4

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SKETCH OF REINFORCEMENT

247

3D16

2 LEGS 10

11 - 12

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