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Hfe Pioneer A-509r Service

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STEREO AMPLIFIER

A-509R Direct Energy MOS

VOLUME

STANDBY/ON

CD

STANDBY

TUNER

PHONO

LINE/
SB

TAPE 1/
CD-R/MD

TAPE 2
MONITOR

POWER
OFF

SPEAKERS

ON

BASS

TREBLE

BALANCE

INPUT SELECTOR

REC SELECTOR

CD

PHONES

OFF

DIRECT/
SB MODE

LOUDNESS

MIN

TUNER

ORDER NO.

SOURCE

MAX

RRV2285

STEREO AMPLIFIER

A-509R
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type

Model

Power Requirement

A-509R

MY

Remarks

AC220-230V

CONTENTS
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..... 6
4. PCB CONNECTION DIAGRAM ......................... 16
5. PCB PARTS LIST ............................................... 21
6. ADJUSTMENT .................................................... 24

7. GENERAL INFORMATION ................................ 25


7.1 IC .................................................................. 25
8. PANEL FACILITIES AND SPECIFICATIONS ....... 26

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan


PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

c PIONEER CORPORATION 2000


T ZZK APR. 2000 Printed in Japan

A-509R

1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 Proposition 65

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
be of identical designation.

(slow operating fuse) on PCB indicate that replacement parts must

REMARQUE
(POUR MODLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
de remplacement doivent avoir la mme dsignation.

(fusible de type lent) sur CCI indiquent que les pices

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.

ANY MEASUREMENTS NOT WITHIN THE LIMITS


OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.

LEAKAGE CURRENT CHECK


Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.

Reading should
Leakage not be above
current 0.5mA
tester

Device
under
test
Test all
exposed metal
surfaces

Also test with


plug reversed
(Using AC adapter
plug as required)

AC Leakage Test

Earth
ground

2. PRODUCT SAFETY NOTICE


Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.

A-509R

2. EXPLODED VIEWS AND PARTS LIST


NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.

2.1 PACKING

PACKING PARTS LIST


15

Mark No.
5

1
2

6
7 1

12

Part No.

Operating Instructions
ARB7238
(English)
Operating Instructions
ARC7326
(German)
Operating Instructions
ARC7327
(French/Italian/Dutch/Swedish/Spanish/Portuguese)

Separate

NSP
13

Description

NSP

FR

ON

Separate

NSP

4
5
6
7
8

Warranty Card
Remote Control Unit (CU-A018)
Battery Cover
Dry Cell Battery (R6P,AA)
Side Protector L

ARY7022
AXD7187
AZN2249
VEM-013
AHA7127

9
10
11
12
13

Side Protector R

Packing Case
Literature Bag
Packing Sheet

AHA7128
AHD7898
AHG-117
AHG1016

14
15

Power Cord

ADG1154

11

A-509R

2.2 EXTERIOR
42
39
36

42
42
39

39

8
15
39

16

26

19
4
26

44

48

44

44

24

45

26
15
45

43

24
15

15

34

45

15

15

37
5

15

45
45

28

18

17
9

41
43

38
47

49

30

45

17

10

13

17

20

42
39
42

41

27

42 42

27

11 23

29

42 40

23

35
23
54
16
31

23

46
16
12
31

53

32

42

51

33

51
22
14

52
51
50

21
26

21

14
25

26

23

A-509R

EXTERIOR PARTS LIST


Description

Part No.

Mark No.

1
2
3
4
5

FRONT L Assy
FRONT R Assy
POWER SW Assy
AC PRIMARY Assy
HEADPHONE Assy

AWX7054
AWX7718
AWX7057
AWX7051
AWX7052

26
27
28
29
30

Screw
LED Lens
IR Filter
LED Lens T
Name Plate B

BBZ30P080FCC
AAK2459
AAK7532
AAK7544
PAN1376

6
7
8
9

AWX7055
AWX7631
AEK1057
ADD1114

31
32
33
34
35

Rotary Knob A
Rotary Knob B
Volume Knob
Speaker Button
Main Power Button

AAB7148
AAB7149
AAB7147
AAD7435
AAD7437

10

VOLUME Assy
AF Assy
Fuse (FU1, T2A L250V)
Flexible Cable (J1, 21P)
(AF CN202 - FRONT R CN601)
Washer

11
12
13
14
15

Power Transformer (T1)


Chassis
Rear Panel
Insulator
Screw

ATS7202
ANA7048
ANC7960
PNW2766
ABA1018

36
37
38
39
40

Bonnet Case
Panel Base
Front Panel
Screw
Terminal Screw

ANE7185
AMB7484
ANB7242
BBT30P080FZK
AKE-031

16
17
18
19
20

Screw
Screw (4 12)
Nut
PCB Mold
Barrier

ABA1050
ABA1014
ABN-065
AMR7222
AEC7072

41
42
43
44
45

Nut
Screw
Screw
Screw
Washer

NK90FUC
BBT30P080FCC
BBZ30P060FCC
BPZ30P080FMC
WG40FCC

21
22
23
24
25

PCB Holder
Stud Cover
PCB Mold
Radiator Plate A
Locking Card Spacer

AEC7057
AEC7096
AMR1525
AMR7221
DEC1908

46
47
48
49
50

LED Lens B
LED Lens
Power Button
Screw
Screw

AAK7538
PNW2019
AAD7436
BMZ30P080FCU
ABA1193

51
52
53
54

Spacer
Sub Flame
Dump Plate
Trans Plate

ABF7004
ANG7137
ANG7198
ANG7228

Mark No.

NSP

NSP

NSP
NSP
NSP
NSP

Description

Part No.

ABE1002

NSP

A-509R

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM


A

3.1 BLOCK DIAGRAM

CN101
CN102
2.8mV
/50k

IC151
RIAA

Q501
Q503
ON/OFF

A
AF ASSY

PHONO
37dB

IC101(1/2)
26 27 FUNCTION
RY101 24
24
19

TUNER
CD

25
24

200mV
/50k

14

VR501
M VOLUME

22 23
21
SOURSE
IC101(2/2)

CN501

1, 2

CN203

1, 2

20

REC

200mV TAPE2
/50k MONITOR
200mV
/1k

14

RY102

TAPE1
/CD-R
/MD
200mV
/1k

CN501

18

LINE/SB
B

LOUDNESS
17 CN203

IC251
UP/DOWN

REC

FRONT R ASSY

Q407, Q408
FROM UNUSUAL
OUTPUT DETECTION

TO FUNCTION SW

38

2, 3, 4

23, 24,

DIRECT, LOUDNESS ON/OFF

S602, S603

36, 40,
12, 15
FROM REC SEL41, 42 -COM VOLUME UP/DOWN

S606

30, 31

FROM FUNCTION SEL

S601

IC601

Q501Q514

IC251

Q303

Q403, Q404

37

604
SR INPUT

MUTE, FUNC MUTE ON/OFF


17

32, 33
1

IC101

S701S704
KEY INPUTS

TO PROTECTION RY

6
1

A-509R

VOLUME ASSY

AF ASSY

DIRECT ENERGY MOS

DIRECT
ON/OFF

POWER AMP
WRLC
40dB
PROTECTION RY
RY401

Q505
CN501

CN203

10

Q507

UNUSUAL
OUTPUT
DETECTION

FUNC
MUTE

TONE
7
AND
BALANCE
IC751
VR751
VR752

Q303

J3

SP-B

IC301
Q309Q334 RY403

Q509

CN502

SP-A

RY402

10

CN401

J5

Q407, Q408

H.P
JA501

HEADPHONE ASSY

FRONT L ASSY

VR601

+BL

TO POWER STAGE

A
AF ASSY

D451

BL

A
TO OP AMP
RY

IC451
IC452

+19.2

15

T1 FU1 RY801

G
S901

+BH
TO VOLTAGE STAGE

BH

A
TO -COM
LED

D457-D460
T801

AC PRIMARY ASSY

+5.6

IC811

D811-D814

7
5

A-509R
3.2 OVERALL CONNECTION DIAGRAM
A

HEADPHONE
ASSY
(AWX7052)

D FRONT R ASSY
(AWX7718)

A AF ASSY

(AWX7631)

C VOLUME ASSY
(AWX7055)

8
1

A-509R
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

B FRONT L ASSY
(AWX7054)

E AC PRIMARY ASSY

G POWER SW

(AWX7051)

ASSY
(AWX7057)

9
5

A-509R
3.3 AF ASSY

CN501

A
1K

1K

: AUDIO SIGNAL ROUTE

10

A
1

3.9K

5
22K

TO POWER TRANSFORMER T1

IRF9540A(S) IRF540A(S)

3.9K

IRF540A(S) IRF9540A(S)

22K

5
6

CN601

J5

A-509R

CN803

ASSY
A AF
(AWX7631)

L406
ATX1012

11

A-509R
3.4 FRONT L and VOLUME ASSYS
L ASSY
B FRONT
(AWX7054)

FRONT L ASSY
S 701 : POWER STANDBY/ON
S 702 : LOUDNESS
S 703 : SPEAKERS A
S 704 : SPEAKERS B

VSG1009
VSG1009

J4

VSG1009

VSG1009

12

B
1

A-509R

ASSY
C VOLUME
(AWX7055)

CN203

: AUDIO SIGNAL ROUTE

C
8

13

A-509R
3.5 FRONT R, AC PRIMARY, HEADPHONE and POWER SW ASSYS

AC PRIMARY ASSY
(AWX7051)

TO POWER TRANSFORMER T1

NP

1/50 YA

47/10

J2

FU1
T2A L 250V
AEK1057

AC POWER CORD

NOTE FOR FUSE REPLACEMENT


CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.

R ASSY
D FRONT
(AWX7718)
VSG1009

VSG1009

PD5604A

14

D E
1

A-509R

SW ASSY
G POWER
(AWX7057)

HEADPHONE ASSY
(AWX7052)

CN401

B
FRONT R ASSY
S 601 : INPUT SELECTOR
S 603 : TAPE2 MONITOR
S 604 : DIRECT/SB MODE

CN202

S 606 : REC SELECTOR

CN701

VSG1009

TC74HC107AP

TC74HC00AP

D F G
8

15

A-509R

4. PCB CONNECTION DIAGRAM


4.1 AF ASSY

AF ASSY

POWER
TRANSFORMER
T1

E
CN803
B
NOTE FOR PCB DIAGRAMS:
1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol in PCB
Diagrams

Symbol in Schematic
Diagrams

E B

Part Name

E
Transistor

B C E
B

E B

E
Transistor
with resistor

B C E
D

S D

S
Field effect
transistor

D G S
G

S G

S D G
1
3
2
S
G

S
MOS
Field effect
transistor

Resistor array

3-terminal
regulator
3. The parts mounted on this PCB include all necessary parts
for several destination.
For further information for respective destinations, be sure
to check with the schematic diagram.
4. Viewpoint of PCB diagrams

Capacitor
Connector

SIDE A

P.C.Board

Chip Part

SIDE B

SIDE A

CN501

F
16

A
1

J5
2

A-509R

Q401
A

Q406
Q413 Q414

Q451
IC451
IC151
IC452
Q452

IC101
Q409 Q410
Q411 Q407 Q412
Q323 Q408 Q324

Q319 Q101 Q151


Q322 Q104 Q153
VR301
VR302
C

Q313
Q318

D CN601
Q309
Q312
Q325

Q334

IC301
Q301
Q304

IC251
(ANP7227-A)
5

Q251

A
8

17

A-509R

4.2 FRONT L and VOLUME ASSYS


A

D J4

B FRONT L ASSY

(ANP7227-A)

VR752

VR751

Q701 Q702
Q707
Q706

Q704 Q703
IC751
Q751 Q752

Q705

SIDE A
Q502

Q501
C

Q503
Q507

Q509
Q506 Q505

CN203

Q504
Q510
Q508
Q513

Q511

Q512
D

Q514

C VOLUME ASSY
18

B C
1

(ANP7227-A)

A-509R

4.3 FRONT R ASSY


A

D FRONT R ASSY
Q616
Q606

Q610 Q617

IC603
Q609
Q608 IC602
Q618

Q605
B

Q604
IC601
Q603

A
CN202

Q602

VR601

Q601
Q612

Q613

Q611
Q614
Q615
Q607

(ANP7228-A)

J4

SIDE A

B CN701

D
4

19

A-509R

4.4 AC PRIMARY, HEADPHONE and POWER SW ASSYS


A

G
F

POWER SW ASSY

HEADPHONE ASSY
A CN401

B
(ANP7228-A)

(ANP7228-A)

AC POWER CORD

POWER
TRANSFORMER
T1

LIVE

NEUTRAL

A
J2

(ANP7228-A)

AC PRIMARY ASSY
Q811

IC811

SIDE A
20

E F G
1

A-509R
Mark No.

Description

Part No.

Mark No.

Description

Part No.

5. PCB PARTS LIST


NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
561 ........................................................ RD1/4PU 5 6 1 J
560

56 101
473 ........................................................ RD1/4PU 4 7 3 J
47k

47 103
0.5

R50 ..................................................................................... RN2H R 5 0 K


1

1R0 ..................................................................................... RS1P 1 R 0 K


Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5621 ...................................................... RN1/4PC 5 6 2 1 F
5.62k
562 101

Mark No.

Description

Part No.

NSP

AF COMPLEX ASSY
AF ASSY
FRONT L ASSY
VOLUME ASSY

AWK7625
AWX7631
AWX7054
AWX7055

NSP

CONTROL ASSY
FRONT R ASSY
AC PRIMARY ASSY
HEADPHONE ASSY
POWER SW ASSY

AWG7022
AWX7718
AWX7051
AWX7052
AWX7057

NSP

Mark No.

Description

Part No.

D455
D457-D460

MTZJ4.7A
S5688G

L201,L202,L401,L403,L405,L406
BEADS FILTER

ATX1012

COILS

RELAYS
RY401-RY403
RY101,RY102

ASR7014
RSR1026

CAPACITORS

A AF ASSY
SEMICONDUCTORS
IC151
IC451
IC452
IC251
IC101

M5220P
NJM78M15FA
NJM79M05FA
TA8409S
TC9163AN

IC301
Q327,Q328,Q409,Q410
Q321,Q322
Q311-Q314,Q329,Q330
Q309,Q310,Q315,Q316

UPC4570C
2SA1048
2SA970
2SA992
2SC1845

Q333,Q334
Q319,Q320
Q317,Q318,Q331,Q332
Q407,Q408
Q303,Q304

2SC1845
2SC2240
2SC2458
2SC2458
2SC2878

Q451
Q102,Q104,Q153,Q403-Q406
Q414
Q401,Q402,Q413
Q101,Q103,Q151

2SC4793
2SK1132
2SK1132
DTA114ES
DTA124ES

Q152,Q251
Q411,Q412
Q323,Q324
Q325,Q326
D451

DTC124ES
DTC143ES
IRF540A(S)
IRF9540A(S)
D5SBA20

D151,D201,D202,D301-D306
D309-D314
D307,D308
D456
D453

HSS104-02
HSS104-02
HZS9A1L
MTZJ10C
MTZJ36B

C461 (1F/100V)
C457,C458 (3.3F/25V)
C451 (10000F/43V)
C452 (10000F/43V)
C153,C154

ACH1237
ACH7027
ACH7085
ACH7086
CCCSL221J50

C303,C304
C313-C316
C167,C168
C408
C155,C156,C465

CCCSL221K2H
CCCSL330K2H
CEANP1R0M50
CEANP470M10
CEAT100M50

C169,C170
C459,C460
C307,C308
C467,C468
C251

CEAT101M25
CEAT102M63
CEAT221M25
CEAT2R2M2A
CEAT470M25

C157,C158
C305,C306,C455,C456
C463,C464
C405-C407
C301,C302

CEAT471M6R3
CEBA100M50
CEBA100M50
CEBA2R2M50
CEBA3R3M50

C317,C318
C325,C326
C319,C320
C115,C116,C201,C321-C324
C161,C162,C470

CEBA470M50
CEBAR47M50
CECA470M50
CFTYA224J50
CFTYA823J50

C165,C166
C117,C118,C171,C310,C327
C409,C453,C454
C172-C174
C159,C160

CKCYB222K50
CKCYF473Z50
CKCYF473Z50
CKPUYB102K50
CQMA243J50

21

A-509R
Mark No.

Description

Part No.

RESISTORS

Description

Part No.

CAPACITORS

R458,R459
R133,R134,R171,R172
R317,R318,R351-R354,R417
R339-R346
R331-R334

RD1/4LMF2R2J
RD1/4MUF101J
RD1/4MUF101J
RD1/4MUF221J
RD1/4MUF391J

C701 (3.3F/25V)
C753,C754
C751,C752,C755,C756
C759,C760
C761,C762

ACH7027
CCCSL151J50
CEAT100M50
CEATR47M50
CEJAR10M50

R452
R125,R126
R367,R368
R355,R356
R461

RD1/4MUF4R7J
RD1/4MUF821J
RD1/4PMF100J
RD1/4PMF222J
RD1/4PMF470J

C757,C758
C765
C763,C764
C711

CFTLA153J50
CKCYF473Z50
CKPUYB102K50
CKPUYF473Z16

R361,R362
R462
R460
R363,R364
R315,R316

RD1/4PMF4R7J
RD1/4PU100J
RD1/4PU472J
RDR1/2PM152J
RDR1/4PM561J

R357-R360
R349,R350
R451
R413-R416
R453

RFA1/4PS101J
RN1/4PC3901F
RS1LMF330J
RS1LMFR22J
RS2LMF122J

R403,R404
VR301,VR302 (2.2k)
Other Resistors

RS2LMF331J
VCP1123
RD1/4PU
J

RESISTORS
R771,R772
VR751,VR752 (30k)
Other Resistors

RD1/4MUF101J
ACS7016
RD1/4PU
J

OTHERS
CABLE HOLDER (7P)
J3
JUMPER WIRE
CN701 CONNECTOR (15P)
REMOTE RECEIVER UNIT

51063-0705
D15A07-200-2651
KPE15
GP1U28X

C VOLUME ASSY
SEMICONDUCTORS

OTHERS
CABLE HOLDER (3P)
CN202 21P FFC CONNECTOR
SCREW
SCREW
SCREW

51063-0305
9604S-21C
ABA-298
ABA1007
ABA1052

CN101,CN102 PIN JACK(8P)


SPEAKER TERMINAL 8-P
HEAT SINK M
HEAT SINK B
J2
JUMPER WIRE

AKB7023
AKE1011
ANH-697
ANH1021
D15A03-075-2651

CN204
CN203
CN401
JA401

KM200IB4
KM200TA19
KPE3
RKN1004
VEF1040

4P PLUG
19P PLUG
CONNECTOR (3P)
REMOTE CONTROL JACK
PCB BINDER

KN101,KN201,KN301,KN302,KN451 VNF1084
EARTH METAL FITTING

B FRONT L ASSY
IC751
Q751,Q752
Q702,Q703
Q701,Q704-Q707
D702,D711

UPC4570C
2SC1845
2SC2458
DTC124ES
HSS104-02

D701,D704-D706

SLR-342VCT31

SWITCHES
S701-S704

Q501-Q510
Q512
Q511,Q513,Q514
D501-D510,D512,D513

2SK246
DTA124ES
DTC124ES
HSS104-02

CAPACITORS
C501,C502
C512
C503,C504
C511

CCCSL471J50
CEBA470M10
CFTYA823J50
CKCYF473Z50

RESISTORS
VR501 (50k)
Other Resistors

ACX1090
RD1/4PU

OTHERS
CN501 19P SOCKET
CN502 CONNECTOR (7P)

KP200TA19L
KPE7

D FRONT R ASSY

SEMICONDUCTORS

22

Mark No.

VSG1009

SEMICONDUCTORS
IC601
IC603
IC602
Q609
Q607,Q610,Q618

PD5604A
TC74HC00AP
TC74HC107AP
2SA1048
2SC2458

Q612,Q613,Q615,Q616
Q601-Q606,Q608,Q614,Q617
D608-D610,D615,D618-D622
D636
D631

DTA124ES
DTC124ES
HSS104-02
HSS104-02
MTZJ2.2B

D617
D607
D601-D606,D632-D635

MTZJ4.3A
SLR-342DCT31
SLR-342VCT31

A-509R
Mark No.

Description

Part No.

Mark No.

COILS
L601-L608

LAU221J

HEADPHONE ASSY
C551,C552

VSG1009
ASX7002

CKCYB392K50

OTHERS
CABLE HOLDER (3P)
J5
JUMPER WIRE
JA501 HEADPHONE JACK

CAPACITORS
C601,C625,C635 (3.3F/25V)
C605 (0.22F)
C624
C610,C637
C603

ACH7027
ACH7058
CEJA1R0M50
CEJA2R2M50
CEJA470M16

C604
C609,C613-C623,C626,C627
C632-C634
C628,C629,C631

CKCYF103Z50
CKPUYF103Z25
CKPUYF103Z25
CKPUYF473Z16

51063-0305
D15A03-150-2651
RKN1002

G POWER SW ASSY
SWITCH
S901

ASG1035

CAPACITOR

RESISTORS
VR601 (500K)
Other Resistors

Part No.

CAPACITORS

SWITCHES
S603,S604,S606
S601

Description

C901 (0.0033F/AC250V)
ACS7014
RD1/4PU

ACG7017

OTHERS
X601

CERAMIC RESONATOR
(4.19MHz)
CABLE HOLDER (15P)
CN601 21P FFC CONNECTOR
J4
JUMPER WIRE

VSS1014
51063-1505
9604S-21F
D15A15-125-2651

AC PRIMARY ASSY

SEMICONDUCTORS
IC811
Q811
D815
D811-D814

NJM78M56FA
2SK1132
HSS104-02
S5688G

TRANSFORMER
T801

ATT7009

RELAY
RY801

RSR1037

CAPACITORS
C801,C802 (0.01F/AC250V)
C815 (3.3F/25V)
C813
C814
C811

ACG7020
ACH7027
CEAT471M25
CEBA470M10
CEYANP1R0M50

RESISTORS
All Resistors

RD1/4PU

OTHERS
Y802,Y803 BOARDIN READ WIRE
CN802 AC SOCKET 1P
CN801 AC INLET
CN803 CONNECTOR (3P)
H1,H2 FUSE HOLDER

ADX7207
AKP1034
AKP7005
KPE3
RKR1003

23

A-509R

6. ADJUSTMENTS
6.1 IDLE CURRENT ADJUSTMENT
CAUTION : Heatsinks (Q323Q326) DC level is equal to +B or -B.
Dont touch them or you will be electricary chocked.
1. Connect the measuring instrument as Fig.6-1. (R415 or R416)
2. Set the VOLUME CONTROL to minimum, BASS TONE CONTROL to center, TREBLE TONE CONTROL to center and BALANCE CONTROL
to center. Set VR301 and VR302 to minimum.
3. Set the POWER switch to ON.
4. Adjust VR301 (VR302) so that the voltage between both sides of R415 (R416) becomes 16mV1mV. (Within 10 seconds from when the relay
is turned ON)
5. Ages for 7 minutes.
6. Adjust VR301 (VR302) so that the voltage between both sides of R415 (R416) becomes 11mV1mV.

DC Voltmeter

DC Voltmeter

AF ASSY

SIDE A

R415

R416

R413

R414

W150

Heat Sink

W212

Heat Sink
VR301

R417

VR302
Heat Sink

Heat Sink

Fig.6-1 Adjustment Method

24

CN204

A-509R

7. GENERAL INFORMATION
7.1 IC
PD5604A (FRONT R ASSY : IC601)
REMOTE CONTROL AMP MICROCOMPUTER

The information shown in the list is basic information and may


not correspond exactly to that shown in the schematic diagrams.

Pin Assignment (Top view)


T2 42

P52

P17/SRDY

POWER 41

P07

P16/CLK

3 CLK

LOUD 40

P06

M-CTRL 39

P05

P15/SOUT

4 DATA

P14/SIN

5 CD-IND

P-DET 38

P04

P13/T1

6 TU-IND

P-CTRL 37

P03

P12/T0

7 PH-IND

DIRECT 36

P02

MUTE 35

P01

WAKE UP 34

P00

P11

8 LI-IND

P10

9 T1-IND

P27/IN7

10 SPA-IND

FUNC2 33

P43

P26/IN6

11 SPB-IND

FUNC1 32

P42

P25/IN5

12 LOU-IND

V-UP 31

P41

P24/IN4

13 POW-IND

V-DOWN 30

P40

P23/IN3

14 MUT-IND

RSEL2 29

P33/CNTR1

P22/IN2

15 DIR-IND

RSEL1 28

P32/CNTR0

P21/IN1

16 T2-IND

P20/IN0

17 F-MUTE

VREF
XIN
XOUT

Pin Function

1 SR
2 STB

P53

VSS

NC 27

P31/INT1

BACK UP 26

P30/INT0

18 VREF

RST 25

RESET

19 XIN

SPA 24

P51/XCOUT

20 XOUT

SPB 23

P50/XCIN

21 VSS

No. Pin name I/O


Function
1
P53
I Remote control signal input pin.
2
O STB for TC9163N.
P17/SRDY
3
P16/CLK O CLOCK for TC9163N.
4
P15/SOUT
O DATA for TC9163N.
5
P14/SIN
O CD INDICATOR.
6
P13/T1
O TUNER INDICATOR.
7
P12/T0
O PHONO INDICATOR.
8
P11
O LINE INDICATOR.
9
P10
O TAPE1 INDICATOR.
10
P27/IN7
O SPEAKER-A INDICATOR.
11
P26/IN6
O SPEAKER-B INDICATOR.
12
P25/IN5
O LOUDNESS INDICATOR.
13
P24/IN4
O POWER (STAND-BY) INDICATOR.
MUTE INDICATOR.
14
P23/IN3
O MUTE ON : Repeats H and L every 1 second.
Normal : H
15
P22/IN2
O DIRECT INDICATOR.
16
P21/IN1
O TAPE2 INDICATOR.
17
P20/IN0
O FUNCTION switch MUTE.
18
VREF
I Pulls up to 5V.
19
XIN
I 4.19MHz .
20
XOUT
O Ceramic vibrating and connecting terminal.
21
VSS
- Digatal GND.
22
VCC
- Power supply +5V.
23
P50/XCIN
I SPEAKER-B KEY input.

VCC 22

VCC

No. Pin name I/O


Function
24 P51/XCOUT
I SPEAKER-A KEY input.
25
I Reset pin.
RESET
26
P30/INT0
I BACK UP detection pin. interrupt specification.
27
P31/INT1
O Not used.
28 P32/CNTR0 I REC selector input 1.
29 P33/CNTR1 I REC selector input 2. interrupt specification.
30
P40
O Volume DOWN data output.
31
P41
O Volume UP data output.
32
P42
I FUNCTION selector input 1.
33
P43
I FUNCTION selector input 2.
WAKE UP input.
I
34
P00
Key on wake up specification.
MUTE KEY input.
I
35
P01
Key on wake up specification.
DIRECT KEY input.
I
36
P02
Key on wake up specification.
37
P03
O Protection control pin.
38
P04
I Output error detection pin
39
P05
O MUTING control pin.
LOUDNESS KEY input.
I
40
P06
Key on wake up specification.
POWER KEY input.
I
41
P07
Key on wake up specification.
42
P52
I TAPE2 KEY input.

25

A-509R

8. PANEL FACILITIES AND SPECIFICATIONS


8.1 FRONT PANEL
4

3
STEREO AMPLIFIER

A-509R Direct Energy MOS

VOLUME

STANDBY/ON

CD

STANDBY

2
1

PHONO

LINE/
SB

TAPE 2

TAPE 1/
CD-R/MD

MONITOR

POWER
OFF

@
!

TUNER

SPEAKERS

ON

BASS

TREBLE

BALANCE

INPUT SELECTOR

REC SELECTOR

CD

OFF

DIRECT/
SB MODE

LOUDNESS

PHONES

MIN

TUNER

SOURCE

MAX

VOLUME indicator

1 POWER (

OFF/

5 INPUT SELECTOR knob/indicators

ON) switch

Press to turn power to the unit ON and OFF.

2 STANDBY/ON switch/indicator
This is the switch for electric power.
This switch does not function unless the POWER

OFF/

ON switch is set to ON.


ON
: When set to the ON position, power is supplied
and the unit becomes operational.
STANDBY : When set to the STANDBY position, the main
power flow is cut and the unit is no longer fully
operational. A minute flow of power feeds the unit
to maintain operation readiness.
When the STANDBY indicator lights, the unit is in
STANDBY.
NOTE:
When performing timer recording with this unit, be sure to set
the POWER STANDBY/ON switch to ON.

3 Remote control sensor window


4 VOLUME control
Use to adjust the volume level.
NOTE:
The TONE effect functions regardless of volume levels.

26

Turn the knob clockwise or counterclockwise so that the indicator lights for your desired input source. Turning the knob clockwise causes the lit indicator to right. Turning counterclockwise
causes it to left.
CD
: For compact disc playback with a CD player.
TUNER
: For AM or FM broadcast reception with a tuner.
PHONO
: For record playback with a turntable.
LINE/SB
: Set to this position when listening to a program
from a component connected to the LINE/SURROUND BACK terminals.
TAPE 1/
: For playback with a cassette deck, CD recorder
or MD recorder connected to the TAPE 1/CD-R/
CD-R/MD
MD terminals.

6 TAPE 2 MONITOR button/indicator


Use when there is an adaptor component (graphic equalizer,
etc.) or cassette deck connected to the TAPE 2 MONITOR terminals.
Off : Indicator goes out when not in use.
On : Indicator lights when using the adaptor component or
listening to the cassette deck.
NOTE:
When no connections are made to the TAPE 2 MONITOR terminals, or when they are not in use, be sure to set this switch to the
off position. (No sound will be heard if it is set to the on position.)

A-509R

7 REC SELECTOR switch /indicator(For TAPE 1/CDR/MD terminals)


This switch is used to select the recording source component.
The signal from the selected component is output at the TAPE1/
CD-R/MD jacks for recording. To select a recording source component, press the REC SELECTOR switch so that the indicator
of the desired source component lights up. When this switch is
set to [TUNER] or [CD], the signal from the selected component
can be recorded regardless of the input selector switch and
TAPE2 MONITOR button settings.
CD

: To record from the equipment connected to the CD


terminals.
TUNER : To record from the equipment connected to the
TUNER terminals.
SOURCE : To record from the equipment selected by the INPUT SELECTOR knob.
OFF
: In this position, nothing from the REC terminals of
TAPE 1/CD-R/MD is output. Set to this position when
not recording; the cassette deck will be disconnected,
improving sound quality.
NOTE:
The function selected using the INPUT SELECTOR knob will be
recorded irrespective of the position of the REC SELECTOR
switch (TAPE 2 MONITOR terminals).

8 BALANCE control
Should normally be left in the center position. Adjust the balance
if the sound is louder from one of the speakers. If the right side is
louder, turn toward the L (left) position and if the left side is louder,
turn toward the R (right) position.
NOTE:
This control does not operate at DIRECT ON mode.

9 DIRECT/SB MODE button/indicator


Press and hold the button for more than 3 seconds to switch SB
mode ON. (Volume indicator goes out)
Press and hold the button for more than 3 seconds again to
switch SB mode OFF. (Volume indicator lights)
[DIRECT]
Use this button when you do not wish to pass the output from
input terminal equipment through the various frequency adjusting circuits (BASS, TREBLE, BALANCE, LOUDNESS).
On : The indicator lights. The signals input through the input
terminals are reproduced without passing through the
various frequency adjusting circuits. This results in flat,
pure sound which is a more faithful reproduction of the
input source.
Off : The indicator goes out. The signal passes through the
various frequency adjusting circuits.
[SB MODE]
The SB mode is a special mode in which the amplifier does not
accept remote control except power ON/OFF (But all of the facilities can be controled by manual as same as SB mode OFF.).
Fix the VOLUME control near the center position.In this mode,
the set can be used as a power amplifier which amplifies the
LINE/SURROUND BACK input (the function name is LINE/SB)
with a input sensitivity of 1V.
For example, when the set is combined with one of Pioneer's
Surround Back compatible receiver, the set can be used sa the
Surround Back amplifier.
(For details, please refer to the instruction manual of the receiver.)

0 LOUDNESS button/indicator
Use when listening at low volume level.
On : The indicator lights. Boosts low and high frequencies to
give added punch to playback even at low volume level.
Off : The indicator goes out. Should normally be left in this
position.
NOTE:
This button does not operate at DIRECT ON mode.

- TREBLE tone control


Use to adjust the high-frequency tone. The center position is the
flat (normal) position. When turned to the right, the high-frequency
tone is emphasized; when turned to the left, the high-frequency
tone is de-emphasized.
NOTE:
This control does not operate at DIRECT ON mode.

= BASS tone control


Use to adjust the low-frequency tone. The center position is the
flat (normal) position. When turned to the right, the low-frequency
tone is emphasized; when turned to the left, the low-frequency
tone is de-emphasized.
NOTE:
This control does not operate at DIRECT ON mode.

~ PHONES jack
When using headphones, insert the plug into this jack.

! SPEAKERS B (ON/OFF) button/indicator


Use this button to listen to the speaker system connected to the
SPEAKERS B terminals.
On : The indicator lights. Sound is heard from the speaker system.
Off : The indicator goes out. No sound is heard from the
speaker system. Set to this position when listening with
headphones.

@ SPEAKERS A (ON/OFF) button/indicator


Use this button to listen to the speaker system connected to the
SPEAKERS A terminals.
On : The indicator lights. Sound is heard from the speaker system.
Off : The indicator goes out. No sound is heard from the
speaker system. Set to this position when listening with
headphones.

27

A-509R

8.2 REAR PANEL


1

2 3 4 5 6 7 89

AC OUTLET

SPEAKERS

SIGNAL
GND

L
AC INLET

PHONO

TUNER

CD

LINE/
SURROUND
BACK

TAPE1/CD-R/MD
REC

PLAY

TAPE2 MONITOR
REC

PLAY

L
CONTROL
OUT

R
IN

IN

IN

IN

OUT

IN

OUT

IN

SWITCHED
100W MAX

1 PHONO terminals

0 SPEAKERS B terminals (Right channel)

2 SIGNAL GND (Turntable ground) terminal

- SPEAKERS B terminals (Left channel)

3 TUNER terminals

= AC INLET jack

4 CD terminals

Connect one end of the power cord to here and the other end to
an AC wall socket, or the AC outlet of an audio timer.
If you are going to be away from home for a long period of time,
disconnect the unit from the wall socket.

5 LINE/SURROUND BACK terminals


6 TAPE 1/CD-R/MD REC (OUT) terminals
7 TAPE 1/CD-R/MD PLAY (IN) terminals

~ CONTROL OUT jack


This jack is for outputting control signals when operating other
components bearing the mark with the amplifier's remote control unit.

! SPEAKERS A terminals (Left channel)


8 TAPE 2 MONITOR REC (OUT) terminals
@ SPEAKERS A terminals (Right channel)
9 TAPE 2 MONITOR PLAY (IN) terminals
# AC OUTLET

28

A-509R

8.3 REMOTE CONTROL


1

STANDBY / ON
AMP
CD

TAPE
SELECT

4
5
6
7

DECK I

2
DECK II

4
DISC
SELECT

TUNER

TAPE

1 TAPE
7

STATION

CD

+
TUNER

CD

TUNER

PHONO

TAPE 1

TAPE 2

LINE

VOLUME

STEREO AMPLIFIER
REMOTE CONTROL UNIT

1 CD POWER button
Switches CD player power STANDBY/ON.

2 AMP POWER button


Switches the amplifier power STANDBY/ON.

3 TAPE SELECT button


Selects the cassette No. (1 to 6) for a multi-cassette changer.

4 DECK II button
To operate Deck II, press this button before pressing the operating buttons. Also, when using a single deck, press this button
before pressing the operating buttons.

5 DECK I button
To operate Deck I, press this button before pressing the operating buttons.

6 DISC SELECT button


Press this to select discs on a multi or twin tray compact disc
player.

7 Input selector buttons


Use to select the playback source.
CD
: For compact disc playback with a CD player.
TUNER : For AM or FM broadcast reception with a tuner.
PHONO : For record playback with a turntable.
TAPE 1 : For playback with a cassette deck, CD recorder or
MD recorder connected to the TAPE 1/CD-R/MD terminals.
TAPE 2 : For playback with a cassette deck or adaptor connected to the TAPE 2 MONITOR terminals.
LINE
: For playback with a component connected to the
LINE/SURROUND BACK terminal.

0
=
~

8 TUNER POWER button


Switches TUNER power STANDBY/ON.

9 TAPE POWER button


Switches the cassette deck power STANDBY/ON.

0 TAPE operation buttons


2, 3
: Playback in the direction of the arrows.
7
: Stop
1, : Tape fast forward/reverse.

- CD player operation buttons


4

7
3

: Returns you to the start of the current track


(Track search).
: Takes you to the start of the next track
(Track search).
: Stop
: Play

= STATION +, buttons (TUNER)


Calls each station number in sequence.

~ VOLUME +, buttons
+ ........................................................... Increases the volume.
......................................................... Decreases the volume.
NOTE:
When the accessory remote control unit is used to operate other
PIONEER components with the mark, it cannot be used to
operate functions which do not correspond to the functions listed
on the remote control unit.

29

A-509R
8.4 SPECIFICATIONS
Amplifier Section
Continuous power output
(both channels driven at 20 Hz to 20 kHz)**
T.H.D. 0.06 %, 8 ............................................. 45 W + 45 W*
T.H.D. 0.09 %, 4 ............................................. 65 W + 65 W*
DIN Continuous power output (both channels driven at 1 kHz)
T.H.D. 1.0 %, 8 ................................................. 60 W + 60 W
T.H.D. 1.0 %, 4 ................................................. 90 W + 90 W
Total harmonic distortion**
20 Hz to 20 kHz, 20 W, 8 .......................................... 0.05 %*

Power output specification is for when power supply is


230V.
Input sensitivity/ impedance
PHONO (MM) ..................................................... 2.8 mV/ 50 k
CD, TUNER, LINE/SB, TAPE 1/CD-R/MD,
TAPE 2 MONITOR ............................................ 200 mV/ 50 k
PHONO (MM) overload level
1 kHz, T.H.D. 0.1 % ...................................................... 150 mV
Output level/ impedance
TAPE 1/CD-R/MD, TAPE 2 MONITOR output
............................................................................. 200 mV/ 1 k
Frequency response
PHONO (MM) .................................... 20 Hz to 20 kHz 0.5 dB
CD, TUNER, LINE/SB, TAPE 1/CD-R/MD,
TAPE 2 MONITOR .............................. 5 Hz to 100 kHz +0
- 3 dB*
Tone control
BASS ............................................................... 8 dB (100 Hz)
TREBLE ............................................................ 8 dB (10 kHz)
Loudness contour (volume control set at 30 dB position)
.............................................. + 5 dB (100 Hz)/ + 3 dB (10 kHz)

Signal-to-Noise ratio (IHF short circuit, A network)


PHONO (MM, 5 mV input) .............................................. 86 dB*
CD, TUNER, LINE/SB, TAPE 1/CD-R/MD,
TAPE 2 MONITOR ....................................................... 106 dB*
Signal-to-Noise ratio (DIN, continuous power/ 50 mW)
PHONO (MM) ..................................................... 71 dB/ 67 dB*
CD, TUNER, LINE/SB, TAPE 1/CD-R/MD,
TAPE 2 MONITOR ............................................. 95 dB/ 71 dB*

Power Supply/ Miscellaneous


Power requirements ............................... AC 220 - 230 V, 50/ 60 Hz
Power consumption .............................................................. 160 W
Power consumption in standby mode ....................................... 1 W
AC outlet
Switched(x1) ....................................................................... 100W
Dimensions (including knobs and other protruding parts)
............................................... 420 (W) 335 (D) 128 (H) mm
Weight (without package)
......................................................................................... 6.9 kg

Accessories
Remote control unit ........................................................................ 1
Batteries (AA/R6P) ......................................................................... 2
Operating instructions .................................................................... 1
Power cord(Rated current 2.5 A) ................................................... 1
Warranty card ................................................................................ 1
NOTE:
Specifications and design subject to possible modification without
notice, due to improvements.
*

Measured with the DIRECT/SB MODE button set to on.


(at DIRECT ON mode, SB OFF mode)
** Measured by Audio Spectrum Analyzer.

ACCESSORIES

STANDBY / ON
AMP
CD

TAPE
SELECT

DECK I

DECK II

DISC
SELECT

TUNER

TAPE

1 TAPE
7

STATION

CD

+
TUNER

CD

TUNER

PHONO

TAPE 1

TAPE 2

LINE

VOLUME

STEREO AMPLIFIER
REMOTE CONTROL UNIT

Power cord (ADG1154)

30

Batteries (AA/R6P)
(VEM-013)

Remote control unit


(CU-A018)
(AXD7187)

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