Evoflat Handbook

Technical handbook l Danfoss EvoFlat systems from A-Z
Take lead on your project with

an efficient system concept
30%
lower energy
consumption by
individual metering
in each apartment
www.evoflat.danfoss.com
List of content
1.
Introduction An innovative energy

concept for buildings
4.
Introduction to the product range

EvoFlat flat stations
32
1.1
New energy concepts for residential buildings
4.1
1.2
Documented benefits of EvoFlat systems
Product range overview

Main data and functions
33
System comparison investments

and operating costs
1.3
Domestic hot water: Hygiene and high comfort
2.
4.2.1
Akva Vita II
34
4.2.2
Akva Lux II
36
4.3.1
EvoFlat FSS (fully insulated)
38
Why decide for the EvoFlat system?
4.4.1
Akva Lux II TDP-F (customized)
40
4.5.1
EvoFlat MSS (fully insulated)
42
2.1
From traditional central heating to modern

decentralized solutions
10
4.6.1
Akva Lux II S-F (customized)
44
2.2
Comparison with traditional central

and decentralized heating systems
12
2.3
Significant benefits with EvoFlat
13
3.
What is the EvoFlat system solution?
14
3.1
The function of the EvoFlat station
15
3.2
Main elements of the decentralized system
3.3
1.2.1
4.7
Performance curves: EvoFlat stations
46
4.8
Performance curves: Akva Lux II stations
49
5.
How to dimension the EvoFlat system?
51
5.1
Dimensioning with EvoFlat software
52
16
6.
How to install EvoFlat stations?
54
Independent of the available energy source
17
6.
Renovation and new buildings
54
3.4
Hydronic balancing of the EvoFlat system
18
6.1
Design, key components

and features of a flat station
Dimensions and connections

On-wall mounting
55
3.5
20
6.2
56
3.5.1
Brazed plate heat exchangers
21

Recess mounting
3.5.2
Domestic hot water control valve Introduction
22
6.3
57
Domestict hot water control valve - TPC-M
23

Recess mounting with floor heating distribution unit
Domestic hot water control valve PTC2+P
24
6.4
On-wall mounting sequence
58
Domestic hot water control valve - PM2+P
25
6.5
Recess mounting sequence
59
3.5.3
Additional flat station components
26
6.6
60
3.5.4
Multiple cover options
27
Recess mounting sequence with

floor heating distribution unit
3.5.5
EvoFlat insulation options
28
6.7
Accessories for mounting of flat stations
62
3.5.6
Heat and energy meter
29
Domestic hot water requirements
30
7.
Central control and monitoring

from heat production to heat use
64
8.
Reference list
66
9.
FAQ
68
3.6
October 2013
List of content
1. Introduction
An innovative energy concept for residential buildings
Fully
future compatible
EvoFlat systems are compatible
with virtually any kind of heat
supply infrastructure, and are
independent of the type of
energy used.
Introduction
Introduction
1.1
New energy concepts for residential buildings
Refurbishment and new buildings

Energy efficiency pays off
Millions of apartments worldwide are to
be renovated every year. Heat insulation
on roofs and facades, new windows and
doors can reduce the energy requirements of an apartment building by
up to 83%*. Such a significant energy
savings with possible integration of
renewable energy sources require new
energy concepts for both renovations
and new buildings.
water and distributes it to individual

apartments. Every apartment has its
own flat station, which as the hydraulic
interface ensures that the heating water
is distributed to the individual radiators in the apartment at the desired
temperature. Each of these flat stations
is also fitted with a fresh water system,
which heats the domestic water when
is needed, in a sufficient amount and,
above all, hygienically safe.
Integration of renewable
energy sources
Regardless of whether it is an existing
building renovation or a new building,
alternative energy sources require a
buffer tank, which collects the heated
Benefits for all

Decentralized heating systems in new
buildings and renovation projects offer
many benefits for both investor and
tenant.
* Source: dena (German Energy Agency), 2010
Introduction
Building renovation and decentralized

systems reduce heat losses and heating
costs. They increase comfort, convenience and domestic water hygiene. At
the same time separate meters in each
apartment ensure more consumption
transparency and better control over
heating and hot water bills for the
tenant. This makes the building more
attractive for all concerned.
Introduction
1.2
Documented benefits of EvoFlat systems
Low overall costs

The idea behind the decentralized
system for heating and domestic hot
water is not new, and the advantages
and benefits of opting for such systems
are well documented.
The main benefits with decentralized

systems include lower energy consumption as a result of individual metering,
more revenue-generating space in
apartment blocks and multi-family
Encourage people to save on energy

When residents and tenants only pay
for what they use, they tend to keep a
critical eye on their energy consumption. A study carried out in Denmark in
1991-2005 examined the actual energy
consumption before and after individual
meters were installed.
Meters introduced
Meters introduced
20
20
MWh/100M2
25
MWh/100M2
25
15
15
10
10
5
0
1991 1998
2005
1991 2000 2005

Housing association Morbrhaven,
Individual metering since 01.00
Housing association Hyldespjldet

Individual metering since 01.98
Reduce energy loss

A 2008 study compared the different
distribution systems available for apartment blocks and multi-family houses.
The calculations were based on a
4-storey building with eight 133-squaremetre apartments per storey. The figures compared a EvoFlat solution with a
single vertical riser pipe system and a
horizontal riser pipe system with

centralized production of domestic hot
water. The study showed that compared
to modern centralized domestic hot water
solutions, a EvoFlat solution reduces
heat loss from the pipes by more than
40% and by as much as 80% compared
to traditional one-pipe solutions.
Take up less space

As the name suggests, EvoFlat systems
take up very little space. Compared to
individual gas-fuelled boilers, which are
often combined with a storage tank, a
flat station takes up about 80% less
space and can normally be mounted in
a wall recess or small cupboard.
Admittedly, flat stations do take up a little

more space than centralized systems
for domestic hot water production,
although they are still very unobtrusive.
In return, however, they free up considerable amounts of space in basement
areas.
250
kWh
200
150
100
50
0
Single vertical Horizontal pipe

pipe system
system with
central DHW
production
EvoFlat
0.35
0.3
0.25
m3
The results clearly showed that individual

metering significantly reduces energy
consumption per square metre
normally by as much as 15-30%.
houses, and reductions in the amount of

heat wasted in long pipe runs. Here are
some factual numbers.
0.2
0.15
0.1
0.05
0
Individual
gas boiler
EvoFlat
Central
domestic hot
water
Individual gas boiler: 0.32.

Boiler (0.15 m3) + chimney (0.17 m3)
EvoFlat: 0.062. Flat station (0.062 m3)
Central domestic hot water: 0.02.
Water meter (0.01 m3) + heat meter (0.01 m3)
* Storage tank in basement will take up significantly
more space than in a EvoFlat solution
Introduction
Introduction
1.2.1 System comparison investments

and operating costs
The purchase price is not everything
Frequently investment costs are the first
consideration when planning renovation or new build. As with an iceberg,
they are the immediately visible part,
which, however, only account for a fraction of the overall costs that a product
incurs during its entire service life.
The lifecycle costs of what appears to
be a cheaper product at first glance can
often be significantly higher than those
of an allegedly more expensive variant.
This is also demonstrated in a study
by the Kulle & Hofstetter partnership,

which was compiled for Stadtwerke
Mnchen, and with which the central
systems for heating and hot water production were compared with decentralized systems.
Central and decentralized systems
comparison
The below example for renovation of
50 apartments shows that the initial
investment costs for a traditional central
heating system with central domestic
water heating are lower than the investments for corresponding decentralized
systems.
The 30% higher investment costs for the
decentralized system with decentralized
DHW production pays themselves back
within approx. 9 years due to the 70%
lower energy consumption costs. This
even without considering future price
increases for energy and fossil fuels.
Renovation cost effectiveness analysis

Renovation of 50 apartments
1.
1.1
1.2
2.
2.1
2.2
2.3
2.4
2.5
3.
3.1
4.
Investment and capital costs

Investment costs
Capital dependant costs
Relation to Variant 1
Consumption related costs
Heat loss
Utility heat District heating
Electricity costs (circulation pumps)
Tariff change
El. boiler useful heat
Total
Operation related costs
Maintenance
Total
Annual costs
Variant 1
Variant 2
Variant 3
Electrical DHW
boiler in apartment
Central heating
Central DHW Central heating
Decentralized DHW
Central heating
+ buffer tank
/a
%
0,00
0,00
0,00
45.596,00
3.257,70
100,00
63.867,00
5.461,48
167,65
/a
/a
/a
/a
/a
1.608,14
1.146,00
15.377,33
18.131,47
100,00
3.013,23
8.012,93
104,09
2.168,33
8.012,93
119,32
11.130,25
61,39
10.300,58
56,81
4.500,00
4.500,00
100,00
22.631,47
100,00
1.080,00
1.080,00
24,00
15.467,95
68,35
1.170,00
1.170,00
26,00
16.932,06
74,82
/a
/a
%
/a
%
(Source: Kulle & Hofstetter, Stadtwerke Mnchen, 2011)
Introduction
Introduction
1.2.1 System comparisoninvestments

and operating costs
Central versus decentralized
domestic hot water production
The renovation study compares the
lifecycle costs of an existing hot water
production with electrical water heaters
in every apartment with a central hot
water production and a decentralized
hot water production.
lower consumption and operating costs

alone, that their investment is already
paid back within approx. 3 years.
The future price increases for fossil fuels
were not yet considered here either.
Both the central and the decentralized

domestic hot water production demonstrate such major benefits with the
New building cost effectiveness analysis

50 apartments new building
1.
1.1
1.2
2.
2.1
2.2
3.
3.1
4.
Investment and capital costs

Investment costs
Capital-dependent costs
Consumption related costs
Heat loss
Energy costs Circulation pumps
Total
Operation related costs
Maintenance
Total
Annual costs
/a
%
/a
/a
/a
%
/a
/a
%
/a
%
Variant 1
Variant 2
Variant 3
Electrical DHW
boiler in apartment
Central heating
Central DHW
Central heating
Decentralized DHW
Central heating
+ buffer storage
67.334,00
4.865,83
100,00
85.505,00
7.062,68
145,18
72.291,00
6.277,80
129,02
3.012,81
253,99
3.266,80
100,00
2.168,03
177,18
2.345,21
71,79
745,42
164,03
909,45
27,84
1.080,00
1.080,00
100,00
9.212,62
100,00
1.170,00
1.170,00
108,33
10.577,89
114,82
1.170,00
1.170,00
108,33
8.357,25
90,72
(Source: Kulle & Hofstetter, Stadtwerke Mnchen, 2011)
Introduction
Introduction
1.3 Domestic hot water: Hygiene and high comfort
Water is essential to life

After air, water is our most important
essential. Legislators set very high
requirements for domestic water systems and their operators to protect the
consumers.
They therefore pass the responsibility

for the domestic water quality through
different drinking water directives on
to the manufacturers and operators of
installations and systems for domestic
water heating and distribution.
Legionella bacteria
Thermal disinfection is a proven method
for hygienically safe domestic water
heating. The domestic water is heated
over a longer period to a temperature
of more than 60 C, which prevents any
Legionella bacteria to grow in domestic
hot water.
The hot water circulation must also be
submitted to the same. When the entire
distribution system for domestic hot
water has been regularly rinsed and
hydronicly balanced, all domestic water
regulations have been met.
The disadvantage of central domestic
water heating with thermal disinfection
is enormous heat loss, which escapes
when transporting domestic hot water
from the point of heating to the individual tap points.
The decentralized domestic water

heating has the advantage that water is
only heated when it is actually needed
and in the required amount. Storage
is not required, nor are long transport
pipes with enormous heat losses.
High domestic hot water comfort

Flat stations are built in the way that always provides a warm water start: when
the hot tap is open, hot water starts to
be produced, just the right temperature
and as much as you need.
As the fresh water system is directly

in the respective apartment, the supply
pipes are so short that complies with
DVGW 3-liter (German) regulation. This
means: The volume of the heating water
pipe between the water heating point
and the consumer is less than 3 liters.
If you have several taps, at the same

time you will get the desired amount of
warm water and temperatures on all of
them.
In the case of flat stations, the heating

water pipes are regularly rinsed and
the domestic hot water is completely
replaced, which means practically no
Legionella bacteria growth is possible.
In that way, EvoFlat flat stations always

give users the maximum comfort of hot
water!
Low
liability risk
of Legionella bacteria
growth for designers
and operators.
Introduction
2. Why decide for the EvoFlat system?
2.1
From traditional central heating...
Energy efficient and individually

controlled
A EvoFlat system consists of flat
stations installed in each individual
apartment with 3 central ascending pipes, supplied from one central heat source typically located in
the basement.
The EvoFlat system can be connected with a buffer tank to any
heat source in the building. Thus
any changes and modernizations
of the heat supply in the building
will have no effect on functionality
of flat stations.
A flat station include an extremely
compact heat exchanger with a
pressure controlled flow proportional controller, which delivers
domestichot water immediately,
and a differential pressure controller for the heat supply of the
individual radiators.
EvoFlat systems are the modern
replacement for traditional central
heating and hot water systems,
such as:
Central heating systems with
central DHW production, fuelled
by oil and gas boilers or district
heating.
Gas-fired boilers installed in
each apartment to produce heat
and domestic hot water.
Electrical heaters, whereby the
domestic hot water is produced
by small electrical heaters in
each apartment.
Traditional
solution
Heat source
and buffer tank
Traditional
centralized heating
and hot water system
10
... to modern decentralized solutions
Flat station
Flat station
Flat station
Flat station
EvoFlat
solution
Heat Source
and buffer tank
The EvoFlat system

with decentralized
heating and domestic hot water
11
2.2 Comparison with traditional central

and decentralized heating systems
System comparison and benefits
over individual gas and electrical heaters
There are numerous options when
selecting an energy concept for heating
and domestic water heating in new
buildings and existing renovations.
Every system has its advantages and
disadvantages.
Parameter
Individual metering and billing

Efficient exploitation of heat energy
Eliminate risk of bacteria growth
Individual comfort
Full flexibility of heat source
Space-saving system installation
Reduced service requirements
Installation safety and convenience
Reduced complexity of piping
Shorter piping runs
Individual water storage tank saving
Central boiler saving
Despite the dangers posed by Legionella bacteria growth, central systems for domestic water heating with
integrated thermal disinfection are only
rarely to be found in large apartment
blocks. This has also been considered

in the following list, as have some other
things that are often lacking in existing
buildings.
EvoFlat
system with
flat stations
Individual
gas boiler
Decentralized
domestic
hot water
Centralized
boiler
and domestic
hot water
Solar-powered
domestic
hot water
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
12
2.3 Significant benefits with EvoFlat
Operating efficiency, energy and the environment

Highest level of efficiency with central heat source compared to individual
boilers
No pollution and CO2 emissions when connected to district heating
Easy integration of renewable energy sources with buffer tank
Optimum boiler operation with longer burner run times
Lower return temperatures with low pressure loss with high efficient heat
exchangers
Higher utilization of solar and condensing systems with low return
temperatures
Less pipe loss with decentralized water heating
No additional pump energy used with decentralized water heating
No meter sections in the kitchen or bathroom with integrated heating and
water meters in the station
Convenience and cost transparancy
Safety and hygiene

No open fire source in apartment
(gas boiler)
No gas leakage in apartment
No legionella bacteria growth
with decentralized, instantaneous water heating
Maintenance and service

Just one or none (depending on
source) chimney sweep visit for
central heat production
No special maintenance for decentralized flat stations needed
Easy maintenance: fault usually
only affects one system (apartment)
Higher heating comfort throughout entire year with continuous supply

Higher domestic hot water comfort with fresh water system in every apartment
High tapping capacity with respected flat stations sizes
Consumption accurate billing with energy and water meters in every station
Thrifty energy handling with water and heat consumption transparency
Easy consumption recording and billing per residential unit with remote read
out systems
Installation and commissioning

No flow and differential pressure controllers in the distribution system

Low space requirement with in wall and shaft installation
Lower installation costs with 3 instead or 5 ascending pipes
Easier hydronic balance with integrated differential pressure for DHW and
heating integrated in every station
Highly efficient heat transfer with new MicroPlate heat exchanger inside the
EvoFlat station
Step-by-step renovation in occupied flats (flat-by-flat conversion)
5 steps mounting make it easy to install stations just when they are needed,
partial installation and operation possible
13
3. What is the EvoFlat system solution?
Tenants and apartment owners expect

the highest possible comfort from their
heating system, at the lowest possible
costs. Usually they are not really interested in the kind of energy source that is
used or how the system works.
The main demands from tenants are
that:
1. their apartment has the comfort temperature they want,
2. they have domestic hot water in
sufficientquantities immediately
and hygienically safe at all times,
3. they pay the lowest possible
price for it.
The EvoFlat system meets all these
requirements.
District
heating
Central
heating
Solar heating/
Heat pump
Biomass/
CHP system
Independent of energy source

14
3.1
The function of the EvoFlat station
The EvoFlat station is a complete individual heat transfer unit for domestic
hot water and heating in flats as well
as in single family houses. The supply system can be fuelled by all heat
sources; oil, gas, district heating as
well as in combination with renewable
energy sources like solar, biomass and
heat pumps.
Individual comfort
The end-user will be able to adjust the
EvoFlat station to their individual needs
for comfort and each user is able to save
energy and reap the rewards.
Complete solution
The EvoFlat station is equipped with
all necessary components, correctly
dimensioned to the individual dwelling.
The station consists of three main
elements: Instantaneous preparation
of domestic hot water, differential pressure control of the heating and DHW
system and metering of the energy
consumption.
DHW preparation
The station includes a heat exchanger
for instantaneous preparation of the
domestic hot water. The temperature of
the domestic hot water is controlled by
multi functional Danfoss control valves,
which ensures optimum comfort.
Heating system
A differential pressure controller is a
part of all stations in order to secure
correct pressure for the radiator system.
The EvoFlat can also include mixing
loop for lowering the supply temperature for floor heating system or a heat
exchanger for separating the supply
system from the individual dwellings.
Easy to install
The EvoFlat station is a compact combination of all needed equipment, which
takes up as little space as possible. Also
a complete solution ensures that all
components are placed and chosen
correctly. Finally the installer will save
installation time and money with a
prefabricated solution.
Hygiene
The EvoFlat is a very hygienic solution,
because the DHW is prepared when
needed close to taps and is not stored.
Individual billing
Meter fitting pieces are a part of the
station, for easy mounting of meters for
measuring energy and cold water use,
to give the individual customer accurate
billing according to consumption.
Examples DHW Capacity

Capacity
Tapping volume 10/45 C
Tapping volume 10/50 C
36kW
14,8 I/min
13,0 I/min
45kW
18,4 I/min
16,2 I/min
55kW
22,51 I/min
19,8 I/min
15
3.2 Main elements of the decentralized system
The decentralized EvoFlat system can

be designed and utilize any available
energy source for heating, as stand
alone or in combination.
Main elements of the

decentralized system
1. Boiler (or DH connection)
2. Buffer tank
3. Charging pump
4. Main pump
5. Differential pressure
controller
6. Flat station (hydraulic
interface unit)
7. Pipes
7
6
7
CW
OR
DH SUPPLY
DH RETURN
16
4
2
3.3 Independent of the available energy source
Flat stations are open to work with all

available energy sources.
The most frequently used are:
1) Oil or gas condensing boilers, solid or
pellet boilers or CHP as central heat
supply
2) Local and district heating connection
with a central transfer station
3) Solar thermal energy with solar collectors as primary energy combined
with other heat supply
All available energy sources can be

combined with each other. This makes
housing associations and their tenants
independent and offers the option of reacting in future to energy price changes
and availability, replacing old with more
energy efficient technology.
Investments in heating comfort, domestic water hygiene and energy efficiency

pay off very quickly for both tenants
and owners due to increased real estate
value and capital yield by reducing the
costs.
Condensing boiler
Substation
Variant 1
Gas, oil or biomass boiler
Variant 2
District heating, micro networks
and block heating system
The decentralized system and the flat stations are supplied with hot water for domestic hot water and heating from oil or gas boiler in the basement. The boiler is
combined with a buffer tank.
The buffer tank serves as energy storage for providing quickly required peak loads,
ensures long burner run times and reliable operation of condensing boilers in economical condensation operation. It also buffers solid fuel boiler peak capacities.
The decentralized system and the flat stations can be supplied with hot water for
domestic hot water production and heating from a district heating substation in
the basement.
The substation is supplied with district heating, indirectly connected and is typically combined with a buffer tank.
Thermal solar system
Variant 3
Combined system thermal solar with boiler
In most EU countries trends are to setting directives of renewable energies

used in a specified amount with new
buildings and complete renovations of
heating systems. Solar thermal energy
is usually the preferred choice. The seasonal difference in solar system capacity
means a buffer tank is always required,
and if there is not enough heat from the
solar system, it can be heated with a
boiler or district heating connection.
17
3.4 Hydronic balancing of the EvoFlat system
Hydronic balance
The flow volumes must be balanced so that all consumers of a heating system can be supplied equally. These
resistancesvary on different section lengths, elbows,
valves and cross sections, which are then balanced, and
the system can operate energy efficiently, reliably and
quietly. The hydronic balancing of the heating water flow
is performed directly on the presetting radiator valves
and on the zone valve integrated into the station. Section
compensation valves are then no longer required.
EvoFlat MSS
Domestic hot water

The maximum DHW flow rate per minute is limited by the
device capacity and the selected hot water temperature.
We recommend inclusion of a safety valve to compensate
any possible pressure rise within the domestic hot water
system.
(German technical regulations, especially those of the
applicable Drinking water Directive and of DIN EN 806, DIN
EN 1717 and DIN 1988 /DVGW-TRWI 1988 and DIN EN 12502,
apply for connection to the domestic water supply and the
performance of the entire domestic water installation.)
EvoFlat FSS
Complete system
The individual sections do not have to be balanced between each other. Section differential pressure controllers
or section control valves are not required with EvoFlat
stations. The flow rate for the heating water production
is determined by the number of tapping points. The
heat source flow rate is determined by considering the
simultaneity factors for apartment buildings. Danfoss hot
water controller in the respective flat station completely
balances pressure and temperature fluctuations on the
primary side with its integrated differential pressure controller, together with the temperature controller.
18
Hydronic balance of the apartments heating circuit

Distribution system must ensure that
thermal energy is available for the consumer at all times and loads, at the right
temperature and the right differential
pressure.
The required differential pressure must
be ensured at all relevant points of a
distribution system, beginning with the
energy production, right through to the
least favorable radiator. Installation of
a differential pressure controller in the
apartment heating circuit guarantees
fault free hydronic conditions.
A strong opinion, which still exists

around, that a heating system can be
properly balanced with section manual
balancing valves and regulated pumps
once again proved to be erroneous in
practice.
In addition to a correctly set differential
pressure controller for the apartment
heating circuit, the individual radiator
valves must also be correctly preset.
Standard compliant differential pressures in front of the radiator valves now
make flow noises a thing of the past.
21C
21C
21C
21C
21C
21C
21C
21C
21C
The heating side connection is made

without any system separation. The
heating circuit supply must be fitted
with a differential pressure controller to
guarantee optimum pressure conditions
and flows in the heating system. The
room temperature is controlled with
radiator thermostats. With the mounting of a thermal actuator with installed
zone valve and using central manual
or programmable room thermostat
enables a convenient, energy optimized
control of the heating.
Example of well balanced heat

distribution
Proper control of flow and pressure to each flat with differential
pressure controller
proper temperature in each room
secured with pre-setting valves
with thermostat sensor on each
radiator
Differential pressure controller is part

of each flat station
19
3.5 Design, key components

and features of a flat station
3
Key components on the EvoFlat

station
1. Micro Plate Heat exchanger for
DHW
2. Multi-functional controller
3. Thermostatic summer bypass
4. Insert for water meter
5. Strainer
6. Insert for Energy meter
7. Insulation
2
1
5
7
The total quality of the flat station is the
sum of the applied components. The
main control components from Danfoss
warrant a reliable and stable operation.
Shown example: EvoFlat FSS
CIRCUIT DIAGRAM
2
5
23
24
38
40
DHW
59
Plate heat exchanger Danfoss

XB06H -1
Strainer 3/4 N/ N mv=0,6 mm
Sensor pocket 1 /2
Fitting piece for energy meter
3/4 x 110 mm
Hot Water Controller TPC-M
By-pass/circulation Danfoss
FJVR (optional)
Fitting piece for water meter
3/4 x 110 mm
DCW
DCW
HE
Supply
HS
Supply
HE
Return
HS
Return
20
3.5.1 Brazed plate heat exchangers
MicroPlate heat exchanger - for efficient and instantaneous production

of domestic hot water
Significant benefits:
- Energy and cost savings
- Better heat transfer
- Lower pressure loss
- More flexible design
- Longer life time
- Patented MicroPlate pattern
technology
- Reduced CO2 foot print
Type XB06
MicroPlate plate pattern
The lowest possible return temperature

with instantaneous production of the
required tapping capacity is critical for
the energy efficiency of domestic water
systems in flat stations.
EvoFlatTM flat stations. These are configured and dimensioned in accordance

with the requested tapping capacity.
The hot water temperature depends
on the available temperature on the
primary side (supply temperature).
To meet that demand, heat exchangers

with a particularly high level of efficiency are required. Danfoss uses the
new MicroPlate heat exchanger for its
The supply which flows in one direction

is heating domestic water flowing in opposite directions in the heat exchanger.
The Danfoss heat exchanger connections and plates are produced from
stainless steel 1.4404 and connected
with copper solder. They are ideal for
use with all standard heating water
and use in domestic water systems. If
in any doubt the water quality must
be checked with the respective supply
company.
10%
Better heat transfer
Thanks to an
innovative plate design
which optimizes flow
velocity.
21
3.5.2 Domestic hot water control valve Introduction
A multi-functional DHW control valve inside EvoFlat!

During tapping
When domestic hot water is needed the
DHW control valve opens and the heat
exchanger heats the cold water
to the desired temperature. The sensor
of the DHW control valve is placed in the
heat exchanger and the valve maintains
the temperature of DHW according to
the temperature set on the thermostat
part of the valve. The temperature
is kept stable independently of the

changes in tapping flow, differential
pressure and supply temperature.
Quick closing
When the demand for DHW stops the
valve must close quickly in order to
protect the heat exchanger against
overheating and lime scale formation.
Idle mode
The EvoFlat can be delivered with a
summer bypass to keep the house supply line warm. This shortens the waiting
periods during summer when the heating system is in reduced operation.
Main features and benefits of the DHW controller

Intelligent control with thermostatic
override
Key features of TPC-M controller controls the domestic hot water by taking
both flow volume and temperature into
account. By tapping the valves opens
and the thermostat start to control the
DHW temperature.
The control is independent of varying flow temperatures and differential
pressure. When tapping ends, the valve

closes immediately. This protects the
heat exchanger from scaling.
Quick opening and closing function

Minimum heat loss from heat exchanger by stand-by
Key features of TPC-M:

Optimum control performance
Suitable for low temperature operation
Instant availability of water leads to
minimum water waste
Robust controller
22
3.5.2 Domestic hot water control valve TPC-M
TPC-M
Multi-functional temperature
controller
with integrated differential pressure
controller, zone valve, flow actuator and
air vent
The domestic hot water is prepared

in the heat exchanger based on the
flow principle and the temperature is
regulated by the self-acting controller
controller the TPC-M. Supreme easy of
operation is obtained via the combined
hydraulic and thermostatic regulation of
the TPC-M controller.
The pressure-controlled part allows
primary and secondary side flow
through the heat exchanger, only when
hot water is tapped and blocks the flow
immediately after completion of the
tapping process.
The thermostatic part controls the domestic hot water temperature. Thanks
to the quick-acting hydraulic control of
the heat exchanger, it is largely protected from the formation of lime scale
and growth of bacteria.
The TPC-M controller with integrated
differential pressure controller compensates for variations in supply temperature and varying differential pressure
and thereby ensures a constant domestic hot water temperature at all times.
Main data
Pressure stage:
PN10 primary side
PN10 secondary side
Dimensions:
DN 15: Kvs = 2,5 m3/h
Max. flow temperature:
95C
Temperature range:
40C - 60C
Applications:
Networks with varying flow temperatures of 50 - 95C and diff. pressure variations in the range 0,5 4 bar,
Used where a cold heat exchanger is
required.
Function
The TPC-M controller consist of following:
1) Zone valve
2) Differential pressure controller
3) Thermostatic control valve
4) Flow actuator
5) Thermostat with sensor
When you open the DHW tap a pressure drop arise

at the flow actuator (4) which force the thermostatic
valve (3) towards open position. The thermostat (5)
adjust DHW temperature according to the set value.
The differential pressure controller (2) controls a
constant and low differential pressure across the
station. By closing the DHW tap the flow actuator
closes the primary flow immediately.
23
3.5.2 Domestic hot water control valve PTC2+P
PTC2+P
Flow-compensated temperature
controller
controller (NC).
With E-save function inside

controlled by the self-acting controller
controller - the PTC2+P with esaveTM function. Supreme ease of operation is obtained via the combined hydraulic and
thermostatic regulation of the PTC2+P
controller. The pressure-controlled part
allows primary and secondary side flow
tapping process.
This means that the heat exchanger
is cold during stand-by and that no
stand-by losses occur.
The domestic hot water controller

The Danfoss PTC2 domestic hot water
controller is designed with an energy
saving feature esaveTM, which ensures,
that district heating water is led to the
instantaneous water heater only when
hot water is tapped and that the flow of
district heating water is shut off, when
the tapping of domestic hot water ends.
Due to this energy saving functionality,
standby losses are avoided. This means
that energy is consumed only when
hot water is tapped - and that the heat
exchanger in the water heater is cold,
when hot water is not consumed. In this
way the new control technology meets
the future energy challenges.
Main data
Pressure stage:
PN16 primary side
PN16 secondary side
Dimension:
DN 15: Kvs = 3,0 m3/h
Max flow temperature:
120 C
Temperature range:
45C - 65C
Applications:
Systems with varying flow temperatures
of 60 -120C and diff. pressure variations
in the range of 0,5 6 bar, and a cold
heat exchanger is required.
Function
The control valve PTC2+P consist of following:
1) The proportional valve / pilot valve
2) Thermostatic control valve.
3) Differential pressure controller.
4) Thermostat with sensor.
When you open the DHW tap a pressure drop

arise at the proportional valve (1) which force the
thermostatic valve (2) towards open position. The
thermostat (4) adjust DHW temperature according
to the set value. The differential pressure controller
(3) control a constant and low differential pressure
across the thermostatic control valve (2). By closing the DHW tap the proportional valve close the
primary flow immediately.
24
3.5.2 Domestic hot water control valve PM2+P
PM2+P
Proportional flow controller
controller (NC).
Applications:
Systems with small variations in flow
temperature, diff. pressure in the range
0,5 6 bar
Main data
Pressure stage:
PN16 primary side
PN16 secondary side
Dimension:
DN 15: Kvs = 3,0 m3/h
Max flow temperature:
120 C
Temperature range:
45C - 65C
Function
DHS
DHW
DHR
DCW
25
3.5.3 Additional flat station components
Heat meter
All EvoFlatTM flat stations are prepared
for the installation of water and heat
meters. The use of direct immersion
sensors is secured.
Heat meter, installed in flat station, is
an ultrasonic device for measuring the
consumption of thermal energy.
It consists of:
-calculator with integral hardware and
software for measuring flow rate, temperature and energy consumption,
-ultrasonic flow sensor,
-two temperature sensors.
Dynamic range measurement is 1:250.
Minimum flow rate for which is guaranteed measurement accuracy, according
to EN1434, is 6 l/h. If equipped with one
of the communication modules enables
easy data collection and transfer.
Heat insulation cover
The Neopolen heat insulation complies
with the requirements of energy conservation regulations.
Room thermostat - together with

electro-thermal actuator with zone
valve
Installed in the flat stations return side,
enables hydronic balancing and the
central control of room temperature,
timer and night set-back. This gives
maximum heating comfort and additional energy savings to end users.
Room thermostat can be manual or
programmable.
Manually adjustable room thermostat
type RMT-230 with:
adjustable temperature: 8-30 C,
power: 230 V AC,
switching differential (on/off): 0.6 K
is supplied as standard.
For users with higher demands for
comfort it is possible to use programmable thermostats TP5001 with a
weekly program (5/2) and TP7000 with
a daily program (6 intervals), and with
the possibility of lowering the night
temperature.
26
3.5.4 Multiple cover options
Danfoss Flat stations can be mounted

on-wall, in recess (built-in) or in shafts.
Depending on the place of mounting
different cover and recess boxes are
available. As an example the compact

EPP insulation greatly reduces the heat
loss of the flat station.
Water heater
Cover, white-lacquered steel.

(Dimension: H: 463 x W 310 x D 210 mm)
EPP insulation box, fully enclosed

(Dimensions: H 463 x W 306 x D 190 mm)
Cover, white-lacquered steel.

Recess box with white-lacquered steel cover

(Dimensions: H 910 x W 610 x D 110 (150) mm)
27
EPP insulation box, fully enclosed

3.5.5 EvoFlat insulation options
The EvoFlat system is focused on saving

energy, therefore the EvoFlat stations
can be delivered with individually designed insulation, adjusted to the local
rules and to the site, where the station
will be placed.
EvoFlat stations with mixing loop or

indirect heating can also be delivered
with an A-class circulation pump in
order to save on electricity.
A EvoFlat station is a compact and well

regulated system, which ensures that
minimum possible energy is used.
The EvoFlat station can also be delivered with pipe insulation, which is a
flexible solution to minimize heat loos in
areas where a heat loss does not benefit
the building.
28
Finally the optimum solution is ordering

the EvoFlat with complete insulation,
which ensures minimum heat loss from
the station.
Not all stations are available with this
solution.
3.5.6 Heat and energy meter
Recommendation for short

measurement intervals
The total heat flows are billed via a heat
meter which are installed in the primary
return side of the station. The energy
consumption for both domestic water
heating and the heating per residential unit is therefore recorded, which
ensures the fair billing system.
Sonometer 1100 consists of:
calculator with integral hardware and
software for measuring flow rate, temperature and energy consumption,
ultrasonic flow sensor,
two temperature sensors.
Dynamic range measurement is 1:250.
Minimum flow rate for which is guaranteed measurement accuracy, according
to EN1434, is 6 l/h.
If equipped with one of the communication modules enables easy data collection and transfer.
Walk-By/Drive-by
Heat meters and

read-out systems
Radio 868MHz
Read out systems are used in heating

systems where the distribution of thermal energy between the flats is done by
heat meters and it is necessary to read
the values of consumption and diagnostic data from one central location. Heat
meters are installed in each flat station
on return pipe and and have been fitted
with a suitable communication module.
There are two existing read-out systems:
M-BUS (wired)
RADIO (wireless), with mobile and
fixed solution
USB
29
3.6 Domestic hot water requirements
Heating water
In the past there were some norms
how to fill heating systems with the
usual local domestic water. The variety
of materials used in heating systems
today requires a precise analysis of the
composition of the hot water used, and
an appropriate preparation where required, to prevent unwanted build ups
and corrosion.
Scale, which occurs at specific temperatures and can build up on the elements
of boilers or heat exchangers, is one
of the problem substances in hot

water. Such deposits impair the heat
exchangers efficiency and performance
capacity, cause higher return temperatures and therefore reduce energy
efficiency.
Domestic hot water

Danfoss EvoFlatTM flat stations comply
with EU drinking water directives
and norms (German: DVGW, DIN 1988,
EN 1717, 805 and 806 and DVGW
guidelines).
The use of suitable specialist companies

is recommended for the analysis and
preparation of the hot water. The pH
value should also be checked regularly.
EvoFlatTM flat stations comply with EU
heating water guidelines.
30
31
4. Introduction to the product range
The flat station or the hydraulic

interface units occupy a leading
position in the decentralized
system concept.
Danfoss offers a comprehensive
product range of flat stations,
which fits to all possible applications, system conditions and
performance demands. It comes
with multiple control solutions
for DHW control (temperature
and pressure) as well as design/
mounting concepts such as on
wall mounting, recess (built-in)
mounting and shaft installation.
3-5%
savings on
pumping energy
Enabled with the new
MicroPlate brazed plate
heat exchangers with flow
optimized plat design.
32
4.1 Product range overview

Main data and functions
Application/
Product type
Domestic
hot water (DHW)
Akva
Vita ll
Akva
Lux ll
Direct heating
& DHW
EvoFlat FSS
Akva Lux ll
TDP-F
(fully
insulated)
(customized)
EvoFlat MSS
Direct heating
w/ mixing loop
& DHW
Akva Lux ll
S-F
(fully
insulated)
(customized)
Akva Lux ll
S-F
Akva
Vita ll
Akva
Lux ll
EvoFlat FSS
(fully
insulated)
Akva Lux ll
TDP-F
EvoFlat MSS
(customized)
(fully
insulated)
(customized)
35
35-55
35-55
35-55
35-55
35-55
HE capacity
(kW)
15
15
15
15
DHW
control type
Flow
Flow/
Thermostatic
Flow/
Thermostatic
Flow /
Thermostatic
Flow/
Thermostatic
Flow/
Thermostatic
HE
control type
Thermostatic
Thermostatic
Design
Wall
Wall
Wall/Recess
Wall/Recess
Wall/Recess
Wall/Recess
PN (bar)
16
16
10
10
10
10
Max. DH supply temp. C
110
110
95
95
95
95
Fitted
Fitted
Fitted
Fitted
Fitted
Fitted
Key data
DHW capacity
( kW)
Construction
33
Water heater
4.2.1 Akva Vita II

Domestic hot water (DHW)
DESCRIPTION
Instantaneous water heater for singlefamily houses and flats.
A pressure controlled, instantaneous
water heater, which fullfils the domestic
hot water requirement for a singlefamily house. The standard feature for
the Akva Vita II is a bypass function,
however, it is prepared for domestic
hot water circulation and therefore the
Akva Vita II is very suitable for systems
with or without domestic hot water
circulation. The domestic hot water is
prepared in the heat exchanger based
on the flow principle and the temperature is regulated by the proportional
flow controller with integrated differential pressure controller - the PM2+P
with esaveTM function. Supreme ease of
operation is obtained via the hydraulic
control of the PM2 + P controller, which
immediately shuts off the flow of district
heating water into the heat exchanger,
when tapping of DHW stops, - thereby
minimizing standby losses.
FEATURES AND BENEFITS:

Instantaneous water heater
DHW based on the flow principle
Proportional flow controller PM2+P
with builtin p controller and esaveTM
function
No stand-by losses
Prepared for domestic hot water
circulation
Capacity: 35 kW DHW
Minimum space required for
installation
Pipes and plate heat exchanger made
of stainless steel
Minimized risk of limestone and
bacteria formation
Utilization of stainless steel AISI 316 and

dezincification-free brass contributes to
increase the operational lifetime of the
water heater.
CIRCUIT DIAGRAM
2 Plate heat exchanger DHW

38 PTC2+P controller
40 Danfoss FJVR thermostat for bypass/circulation
----------------------------------------------------------------------
C B
A
Circ.
DHW
Circ.
Connection of capillary tube from Danfoss FJVR

acting as bypass thermostat (default).
Connection of capillary tube from Danfoss FJVR
acting as circulation thermostat (DHW circulation.
Connection of circulation pipe. Fitting set (excl.
of pipe) for DHW circulation is supplied separately together with the water heater.
Bypass
(Please note that Akva Vita II with AVE must not be

used on systems with DHW recirculation).
For systems with DHW recirculation the water heater
must be supplied with circulation pump, non-return
valve and safety valve mounted in the cold water
supply).
DCW
DHW
DH
Supply
DH
Return
34
Water heater
4.2.1 Akva Vita II

EXTENSION OPTIONS:
Cover, brushed stainless steel
Cover, white-lacquered stainless steel
Domestic hot water circulation
AVE expansion unit
Dimensions (mm):
Without cover:

H 420 x W 250
x D 145
With cover:

H 420 x W 255
x D 160
TECHNICAL PARAMETERS:
Nominal pressure:
PN 16
DH supply temperature: Tmax = 110 C
DCW static pressure: pmin = 2 bar
Brazing material (HEX): Copper
Pipes dimensions (mm):

Primary:
15
Secondary:
15
Connections sizes:
DH + DCW + DHW:

Circulation:

Weight incl. cover:

(incl. packing)
9 kg
Cover:

Brushed or
whitelacquiere
stainless steel
DHW: Capacity examples, 10 C/45 C

DHW
Capacity
kW
Supply flow
Primary
C
Return flow
Primary
C
Pressure loss
Primary
*kPa
Type 1
35
60
23.6
27
12.5
Type 1
35
70
18.1
13
12.5
Type 1
35
80
15.3
12.5
Type 1
35
90
13.7
12.5
Akva Vita II
DHW
Tap load
l/min.
* Energy meter not incl.
35
R
(ext. thread)
R
(ext. thread)
Water heater
4.2.2 Akva Lux II
DESCRIPTION
A thermostatic and pressure controlled instantaneous water heater with
complete insulation for large singlefamily houses with several bathrooms
or jacuzzi, and for the large family, for
which an exceptionally large amount
of water is required. The Akva Lux II is
also suitable for small apartment houses
with 2-4 apartments. The Akva Lux II is
prepared for low-temperature district
heating and meets the future energy
demands for low energy consumption
and very low network heat losses. The
standard feature for the Akva Lux II is a
bypass function, however, it is prepared
for domestic hot water circulation.
tapping process.
The Akva Lux II is fully enclosed in
an EPP insulation box, which greatly
reduces the heat loss, and the utilization
CIRCUIT DIAGRAM
of stainless steel and dezincificationfree brass contributes to increase the

operational lifetime of the water heater.
Fully insulated instantaneous water
heater
DHW based on the flow principle
controller PTC2+P with built-in p
controller and esaveTM function
Cold heat exchanger during
stand-by, - no stand-by losses
Prepared for domestic hot water
circulation
Capacity: 35-55 kW DHW
Sufficient supply of DHW
installation
Utilization of stainless steel AISI 316
and dezincification-free brass
Min. risk of limestone and bacteria
formation

40 Danfoss FJVR thermostat for bypass/circulation
----------------------------------------------------------------C B
Circ.
DHW
Circ.
DHW circulation:
B
C
Bypass
(Please note that Akva Lux II with AVE must not be used on
systems with DHW recirculation).
For systems with DHW recirculation the water heater
must be supplied with circulation pump, non-return
valve and safety valve mounted in the cold water
supply).
DCW
DHW
Connection of capillary tube from Danfoss FJVR acting

as bypass thermostat (default).
Connection of capillary tube from Danfoss FJVR acting
as circulation thermostat (DHW circulation.
Connection of circulation pipe. Fitting set (excl. of
pipe) for DHW circulation is supplied separately together with the water heater.
DH
Supply
DH
Return
36
Water heater
4.2.2 Akva Lux II
EXTENSION OPTIONS:
Cover, white-lacquered steel
AVE expansion unit
Domestic hot water circulation
Insertion of larger plate heat exchanger for larger output
Dimensions (mm):
With insulation:
H 463 x W 306 x D 190
With insulation and cover:
H 463 x W 310 x D 210
Nominal pressure:
PN 16
DCW static pressure:
pmin = 2 bar
Weight incl. packing:

Weight incl. cover

XB 06H-1 26
= 8 kg
XB 06H-1 40
= 9 kg
Cover:

Whitelacquered
stainless steel

Primary:
18
Secondary:
18
Connections sizes:
DH + DCW + DHW:

Circulation:

G (ext.
thread)
R
(ext. thread)
DHW: Capacity examples

Substation type
Akva Lux II
Type 1
Type 2
DHW
Capacity
kW
Temperature
Primary
C
Temperature
Secondary
C
Flow rate
Primary
l/h
Flow rate
Secondary
l/min
Pressure loss
Primary
*kpa
35
65/20
10/45
832
14.4
26
45
65/22
10/45
1051
18.5
45
35
65/25
10/50
868
12.6
34
45
65/26
10/50
1159
16.2
58
35
65/18
10/45
644
14.4
16
55
65/18
10/45
1022
22.6
39
55
65/18
10/45
738
22.6
21
35
65/21
10/50
684
12.6
55
65/22
10/50
1098
19.9
42
55
65/16
10/50
724
19.9
21
37
Flat Stations
4.3.1 EvoFlat FSS (fully insulated)

Direct heating & DHW
DESCRIPTION
Flat substation for direct heating and
instantaneous domestic hot water with
innovative self-acting multifunctional
controller TPC-M for single-family, semidetached and terraced as well as flats.
The EvoFlat FSS is especially suitable for
two-pipe systems in residential buildings, which are supplied from a second-
ary connected district heating system,

a block heating system or a centrally
located boiler system.
tapping process.
The EvoFlat FSS is built up on an EPP
insulation back-plate and a front insulation cover, thus ensuring reduced heat
losses and excellent operating economy.
All pipes are made of stainless steel. The
connections are made by a newly designed click-fit connection, which does
not need re-tightening. Connections
of energy meter as well as cold water
meter are with nuts and gaskets.

Complete unit for direct heating and
DHW
Prepared for low supply temperature
Fully insulated and with the lowest
heat loss on the market
Innovative, energy-saving multifunctional controller TPC(-M) in combination with high performance heat
exchanger for on-demand domestic
water heating without no-load losses
Pipes and heat exchanger made of
stainless steel AISI 316
Minimum space required for installation
Build-in or wall-mounted variant
Minimized risk of lime scale and
bacteria formation
CIRCUIT DIAGRAM
2
5
23
24
38
40
DHW
59

XB06H -1
Sensor pocket 1 /2
3/4 x 110 mm
FJVR (optional)
3/4 x 110 mm
DCW
DCW
HE
Supply
HS
Supply
HE
Return
HS
Return
38
Flat Stations
4.3.1 EvoFlat FSS (fully insulated)

EXTENSION OPTIONS:
Room thermostat
Actuator for zone valve
Safety valve
Ball valves (60 mm)
Ball valves with connection for
pressure gauge (120 mm)
including safety valve
Mounting rail for mount-on-wall
variant
Recess box for build-in variant
including mounting rail
Nominal pressure:
PN 10
Weight excl. cover:
Insulation:
EPP 0,.039
Cover: White
lacquered steel
Electrical supply:
230 V AC
Dimensions (mm):
Without insulation front cover:
H 590 x W 550 x D 110 mm
With insulation front cover:
H 590 x W 550 x D 150 mm
Primary:
15-18
Secondary:
15-18
Connections sizes :
DH, HE, DHW, DCW:

G
(int. thread)
14.0 kg
Heating: Capacity examples
DHW
Capacity
kW
Type
Temperature
Primary
C
Temperature
Secondary
C
Flow rate
Primary
l/h
Flow rate
Secondary
l/min
Pressure loss
Primary
*kpa
Heating
Capacity
Heating
Circuit t
C
Total pressure
loss primary
*kpa
Flow rate
Primary
l/h
37
65/19,1
10/45
707
15,2
16
10
20
430
37
65/22,4
10/50
762
13,3
18
10
30
287
37
65/16,8
10/45
673
15,2
12
10
40
215
45
65/17,6
10/45
833
18,4
18
15
20
645
37
65/19,6
10/50
714
13,3
14
15
30
430
45
65/20,6
10/50
890
16,1
21
15
40
1,5
323
55,5
65/14
10/45
950
22,8
41
53
65/15,8
10/50
950
19
41
42
55/16,3
10/45
950
17,2
41
Type 1 = XB 06H-1 26 (plate heat exchanger)

Type 3 = XB 06H+ 60 (plate heat exchanger)
33,7
50/19,1
10/45
950
13,8
41
39
Flat Stations
4.4.1 Akva Lux II TDP-F (customized)

DESCRIPTION
Direct flat station for one-family, semidetached and terraced houses as well
as flats.
A district heating flat station for direct
heating and a pressure and temperature
controlled instantaneous domestic hot
water heater. The Akva Lux II TDP-F is
especially suitable for two-pipe systems
in residential buildings, which are
supplied from a secondary connected
district heating system, a block heating system or a centrally located boiler
system in a dwelling house.
tapping process.
The TDP-F flat station range is available
as built-in variant with a recess box, or
as wall-mounted variant and is prepared
for implementation with the Danfoss
distribution systems for floor heating or
radiator heating.
CIRCUIT DIAGRAM

Flat station for district and central
heating
Direct HE, DHW heating based on
flow principle
Capacity: 15 kW HE, 55 kW DHW
controller with built-in p controller
Maximum hot water comfort supply
For wall-mounting and recess
mounting
of stainless steel AISI 316
Dezincification-free brass CuZn39Pb3
Min. risk of lime scale and bacteria
formation
2
4
5
17
23
Plate heat exchanger DHW

Diff. pressure controller
Strainer
Air valve
Sensor pocket for heat
meter
24 Fitting piece for heat meter
x 110 mm
DHW
40 Danfoss FJVR thermostat for

bypass/circulation
60 Fitting piece for cold water
meter x 80 mm
------------------------------------------Options:
7 Ball valve
40 A Connection for circ.
52 Zone valve
53 Room thermostat Danfoss
62 Non-return valve
63 Safety valve
69 Return temp. limiter FJVR
Room thermostat
(dly. as loose part)
DCW
DCW
Circ.
Connection for circ.
Circ.
DH
Supply
HE
Supply
(Bypass)
HE
Return
DH
Return
40
Flat Stations
4.4.1 Akva Lux II TDP-F (customized)

EXTENSION OPTIONS:
Cover, white-lacquered steel, for
recess mounted or wall-mounted
variant
Safety valve
Connection pipe for circulation
Circulation pump
Return temperature limiter
Room thermostats
Flow limiter for DHW
Prepared for mounting of heat meter
Ball valves, thermometers
Nominal pressure:
PN 10
Weight excl. cover:
Cover: White
lacquered steel
Electrical supply:
230 V AC
Dimensions (mm):
Without cover
H 575 x W 460 x D 150
Primary:
15-18
Secondary:
15-18
Connections sizes :
G (int. thread)
25.0 kg

Substation type
Akva Lux II
Type 1
Type 2
DHW
Capacity
kW
Temperature
Primary
C
Temperature
Secondary
C
Flow rate
Primary
l/h
Flow rate
Secondary
l/min
Pressure loss
Primary
*kpa
35
65/20
10/45
832
14.4
26
45
65/22
10/45
1051
18.5
45
35
65/25
10/50
868
12.6
34
45
65/26
10/50
1159
16.2
58
35
65/18
10/45
644
14.4
16
55
65/18
10/45
1022
22.6
39
55
65/18
10/45
738
22.6
21
35
65/21
10/50
684
12.6
55
65/22
10/50
1098
19.9
42
55
65/16
10/50
724
19.9
21
41
Flat Stations
4.5.1 EvoFlat MSS (fully insulated)

Direct heating w/ mixing loop & DHW
DESCRIPTION
Flat substation for direct heating and
instantaneous domestic hot water with
innovative self-acting multifunctional
controller TPC-M for single-family, semidetached and terraced as well as flats.
The EvoFlat FSS is especially suitable for
two-pipe systems in residential buildings, which are supplied from a secondary connected district heating system,
a block heating system or a centrally
located boiler system.

tapping process.
With mixing loop, which provides a
suitable temperature level e.g. for floor
heating and with connection pipes
for radiator circuit mounted in front of
mixing loop for direct connection to
radiator circuit. Especially suitable for
single-pipe systems and systems with
floor heating. With fitting piece for heat
meter mounted in the district heating
return pipe.
The EvoFlat FSS is built up on an EPP
insulation back-plate and a front insulation cabinet, thus ensuring reduced
heat losses and excellent operating
economy.
All pipes are made of stainless steel. The
connections are made by a newly designed click-fit connection, which does
not need re-tightening.

Complete unit for direct heating with
mixing loop and DHW
Prepared for low supply temperature
Fully insulated and with the lowest
heat loss on the market
Innovative, energy-saving multifunctional controller TPC(-M) in combination with high performance heat
exchanger for on-demand domestic
water heating without no-load losses
Pipes and heat exchanger made of
stainless steel AISI 316
Build-in or wall-mounted variant
Minimized risk of lime scale and
bacteria formation
CIRCUIT DIAGRAM
2
5
6
10
23
24
27
30
38
40
DHW
DCW
57
59

XB06H -1
Non-return valve
Circ. pump HE Wilo Yonos Para
Sensor pocket 1 /2
3/4 x 110 mm
Temp. sensor
Temp. controller
FJVR (optional)
Safety valve
3/4 x 110 mm
DCW
HE
Supply
HS
Supply
HE
Return
HS
Return
42
Flat Stations
4.5.1 EvoFlat MSS (fully insulated)

EXTENSION OPTIONS:
Room thermostat
Actuator for zone valve
Safety valve
Ball valves (60 mm)
Ball valves with connection for
pressure gauge (120 mm) incl.
safety valve
Mounting rail for mount-on-wall
variant
Recess box for build-in variant incl.
mounting rail
Nominal pressure:
PN 10
Weight excl. cover:
Insulation:
EPP 0,.039
Cover: White
lacquered steel
Electrical supply:
230 V AC
Dimensions (mm):
Without insulation front cover:
H 590 x W 550 x D 110 mm
With insulation front cover:
H 590 x W 550 x D 155 mm
Primary:
15-18
Secondary:
15-18
Connections sizes :
DH, HE, DHW, DCW:

G
(int. thread)
14.0 kg
Heating: Capacity examples
DHW
Capacity
kW
Type
Temperature
Primary
C
Temperature
Secondary
C
Flow rate
Primary
l/h
Flow rate
Secondary
l/min
Pressure loss
Primary
*kpa
Heating
Capacity
Heating
Circuit t
C
Total pressure
loss Primary
*kpa
Flow rate
Primary
l/h
37
65/19,1
10/45
707
15,2
16
10
20
430
37
65/22,4
10/50
762
13,3
18
10
30
287
37
65/16,8
10/45
673
15,2
12
10
40
215
45
65/17,6
10/45
833
18,4
18
15
20
645
37
65/19,6
10/50
714
13,3
14
15
30
430
45
65/20,6
10/50
890
16,1
21
15
40
1,5
323
55,5
65/14
10/45
950
22,8
41
53
65/15,8
10/50
950
19
41
42
55/16,3
10/45
950
17,2
41

Type 3 = XB 06H+ 60 (plate heat exchanger)
33,7
50/19,1
10/45
950
13,8
41
43
Flat Stations
4.6.1 Akva Lux II S-F (customized)
DESCRIPTION
Direct substation for single-family,
semi-detached and terraced houses as
well as flats.
A complete district heating substation
for direct heating and instantaneous
domestic hot water. Supreme ease of
hydraulic and thermostatic regulation
of domestic hot water through the selfacting controller with integrated differential pressure controller - the PTC2+P
controller, which immediately shuts
off the flow of district heating water
into the heat exchanger, when tapping
of DHW stops - thereby minimizing
standby losses. With mixing loop, which
provides a suitable temperature level
e.g. for floor heating and with connection pipes for radiator circuit mounted
in front of mixing loop for direct connection to radiator circuit. Especially
suitable for single-pipe systems and
systems with floor heating. With fitting
piece for heat meter mounted in the
district heating return pipe.
The substation features components
such as bypass / circulation thermostat,
non-return valves, safety valve, circulation pump, strainers, and thermometers.
Utilization of stainless steel AISI 316 and
dezincification-free brass contributes to
increase the operational lifetime of the
substation.
The Akva Lux II S-F is available as builtin variant with a recess box, or as wallmounted variant.
Substation for district and central
heating
Direct heating, DHW heating based
on flow principle
controller with built-in p controller
Capacity: 15 kW HE, 55 kW DHW
Maximum hot water comfort supply
installation
of stainless steel
Dezincification-free brass CuZn39Pb3
Min. risk of lime scale and bacteria
formation

4 Diff. pressure controller
5 Strainer
6 Non-return valve
8 Pump for HE
17 Air valve
23 Sensor pocket for heat meter
24 Fitting piece for heat meter
x 110 mm
30 Thermostatic valve (FTC)
CIRCUIT DIAGRAM
DHW
Room thermostat
(dly. as loose part)
DCW
40 Danfoss FJVR thermostat for

bypass/circulation
60 Fitting piece for cold water
meter x 80 mm
------------------------------------------Options:
7 Ball valve
40A Connection for circ.
52 Zone valve
53 Room thermostat Danfoss
62 Non-return valve
63 Safety valve
69 Return temp. limiter FJVR
70 Pipe for cold water outlet
DCW
Circ.
DH
Supply
Connection for circ.
Circ.
HE
Supply
(Bypass)
DH
Return
HE
Return
Either option 52 or 69.
44
Flat Stations
4.6.1 Akva Lux II S-F (customized)
EXTENSION OPTIONS:
Attractive white-lacquered steel
cover, for recess mounted or wallmounted variant
Connection rail for easy installation
Safety valve
Room thermostats
Prepared for mounting of heat meter
Prepared for mounting of DCW meter
Ball valves
Thermometer
Dimensions (mm):
Without cover:
H 575 x W 470 X D 150
Primary:
18
Secondary:
18
Connections sizes:
DH:

G
(ext. thread)
Nominal pressure:
PN 10
Weight excl. cover:
25 kg
Cover: White
lacquered steel

Substation type
Akva Lux II
Type 1
Type 2
DHW
Capacity
kW
Temperature
Primary
C
Temperature
Secondary
C
Flow rate
Primary
l/h
Flow rate
Secondary
l/min
Pressure loss
Primary
*kpa
35
65/20
10/45
832
14.4
26
45
65/22
10/45
1051
18.5
45
35
65/25
10/50
868
12.6
34
45
65/26
10/50
1159
16.2
58
35
65/18
10/45
644
14.4
16
55
65/18
10/45
1022
22.6
39
55
65/18
10/45
738
22.6
21
35
65/21
10/50
684
12.6
55
65/22
10/50
1098
19.9
42
55
65/16
10/50
724
19.9
21
45
Domestic hot water capacity
4.7 Performance curve: EvoFlat stations

TPC-M controller (type 1)
On the following pages you find performance curves for domestic hot water (DHW)
capacity, which allow you easily to pre-select the right type of flat station.
For the DHW controller, type TPC-M, applied in EvoFlat flat stations,
Performance curves are shown for 3 different capacity ranges (type 1, 2 & 3), enabled
by different size of brazed plate heat exchanger.
Type 1 with heat exchanger, type XB 06H-1 26

Pressure loss:
DHW capacity 45C:
DHW capacity 50C:
46


Pressure loss:
DHW capacity 45C:
DHW capacity 50C:
1200
30
Maximum flow district heating water 950 l/h

55C
1000
65C
60C
70C
55C
75C
District heating return [C]
District heating flow [l/h]
Domestic hot water

Temperature set 10/50C
Domestic hot water

Temperature set 10/50C
800
600
400
200
0
3
11
13
15
17
19
21
25
60C
65C
70C
20
75C
15
10
5
0
23
Domestic hot water flow [l/min]
11
13
15
17
47
19
21
23

Type 3 with heat exchanger, type XB 06H +60

Pressure loss:
Secondary side
Pressure loss VS. Domestic water flow
120
Domestic water
pressure loss [kPa]
100
80
60
40
20
0
0
10
12
14
16
DHW capacity 45C:
DHW capacity 50C:
48
18
20
22
4.8 Performance curve: Akva Lux II stations

PTC2+P controller (type 1)
On the following pages you find performance curves for domestic hot water (DHW)
capacity, which allow you easily to pre-select the right type of flat station.
For the DHW controller, type PTC2+P, applied in Akva LUX II flat stations,
performancecurves are shown for 2 different capacity ranges (type 1 & 2), enabled
by differentsize of brazed plate heat exchanger.

Pressure loss:
DHW capacity 45C:
DHW capacity 50C:
49
4.8 Performance curve: Akva Lux II stations

PTC2+P controller (type 2)

Pressure loss:
DHW capacity 45C:
DHW capacity 50C:
50
5. How to dimension the EvoFlat system?

System design and dimensioning principles
Dimensioning
A careful calculation of the pipe system
and a precise configuration of the
required dimensions are main requirements for an energy efficient operation
of every system. In this respect systems
with flat stations are no different to
conventional systems, even though a
complete hydraulic balanced complete
system can be implemented considerably easier with the use of flat stations.
Elements of the system dimensioning

1. Heat source
2. Buffer tank
3. Pumps
4. Pipe system
System dimensioning
As basis for a proper dimensioning of
the decentralized system, these parameters must be taken into account:
Heat loss per apartment - required
heating (HE) capacity
Required domestic hot water (DHW)
capacity
Primary and secondary supply and
return temperatures (summer/winter)
Domestic cold water temperature
(fresh water supply)
Required DHW temperature
Number of flats in the system (multidwelling building)
Additional heat loss in the system
Coincidence factors for domestic hot water

1.0
0.9
0.8
0.7
0.6
0,5
0.4
0.3
0.2
0.1
0.0
0
10
20
30
40
50
Loads
Based on factual information or your estimation per apartment diversity factors
Temperatures
Larger delta T (especially for heating)
gives smaller flow rates - Secure a low
return temperature(<30-40 C)
A flow temperature of min. 55-60 C is
always required (summer) but winter
temperature could be higher
60
70
80
90
100
110
120
Flat station
Priority to DHW is in most cases given
due to hydraulic lower pressure drop at
DHW
Flow
Summer and winter situation should be
compared and pipes chosen based on
largest flow rate
51
Buffer vessel/boiler relation

Buffer vessel takes up DHW-demand
in a 10 minutes peak.
Energy capacity in pipes must also be
taken into account
Pump control
Ideally with remote diff. pressure sensors for smaller systems (10-20 apartments) use constant pressure setting at
pump
How to dimension the decentralized system?
5.1
Dimensioning with EvoFlat software
Support you in dimensioning decentralized heating systems
1: Start Settings
Pre-selection of
the coincidence factors
2: System Application parameters

Type in the available application parameters
3: Table Calculation
Pre-selection for the calculation of distribution
and raiser pipes
4: Result of central heat source

Calculation of the buffer tank volume
52
5: Dimensioning overview
Presentation of calculated flow volumes
6: Print or export data

Export options of the data
53
6.
Installation examples
Renovation and new buildings
Recess mounted flat station in a bathroom.
Recess mounting in a floor and kitchen.
On-wall mounting of a flat station.
Recess mounted flat station in a bathroom shaft.
Flat station with cover, recess mounted in

a bathroom shaft.
Recess mounted flat station in a bathroom.
Recess mounting of a flat station with a floor heating

distribution unit and controller.
A flat station mounted in a shaft or cupboard.
Recess mounting of a flat station with a floor heating

distribution unit.
54
How to install EvoFlat flat stations?
6.1 Dimensions and connections

On-wall mounting
Flat station, type EvoFlat FSS

for on-wall mounting with downward piping (with 62 mm ball valves)
1: Domestic cold water
(DCW) inlet
2: Domestic hot water
(DHW)
(DCW) outlet
4: District heating (DH)
supply)
return
6: Heating (HE) supply
7: Heating (HE) return
Optional:
Connections with 120 mm
ball valves
55

Recess mounting

for recess mounting with 62 mm ball valve connections
(DCW) inlet
(DHW)
(DCW) outlet
supply)
return
Optional:
ball valves
Flat station, type EvoFlat MSS

for recess mounting with 62 mm ball valve connections
(DCW) inlet
(DHW)
(DCW) outlet
supply)
return
Optional:
ball valves
56

Recess mounting with floor heating distribution unit

for recess mounting, with floor heating distribution unit and 120 mm ball valve connections
(from 2 to max. 7 floor heating circuits)
(DCW) inlet
(DHW)
(DCW) outlet
supply)
return

for recess mounting, with floor heating distribution unit and 120 mm ball valve connections
(from 8 to max. 14 floor heating circuits)
(DCW) inlet
(DHW)
(DCW) outlet
supply)
return
57
6.4 On-wall mounting sequence
Fix the mounting rail to the wall.
Mount ball valves on mounting rail and connect the

household piping to the ball valves.
Mount flat station on the wall and connect

to ball valves.
Place cover with door (open bottom).
Installation of safety valve possible only for

installationswith 120 mm ball valves.
58
6.5 Recess mounting sequence
Prepare a recess for the recess box.
Brick in or build in (for lightweight constructions) a

recessbox with built-in mounting rail for 7 connections.
Mounting rail for short ball valves.
Mount ball valves and connect household piping to

ball valves.
Rotate mounting rail 180 for mounting of long

ball valves.
Mount the flat station on the provided threaded

portionsM8 in the recess box and connect to the ball
valves. Finish by fastening with screws.
Mount frame after completion of plaster,

tile and paint work.
Frame ready-fitted.
Mount the cover.

59
Mount ball valves and connect the household piping to the ball valves.
6.6 Recess mounting sequence with

floor heating distribution unit
Prepare a recess for the recess box.
Brick in or build in (for lightweight constructions)

a recess box.
Mount ball valves and connect the household piping

to the ball valves. Mount and connect the distribution
unit for floor heating.
Mounting rail for short ball valves.
The plumber mounts the ball valves and connects the

pipes to the household piping. Distribution unit for
floor heating is fixed to the back wall and connected to
two ball valves.
Rotate mounting rail 180 for mounting of long

ball valves.
Mount the flat station on the provided threaded

portionsM8 in the recess box and connect to the ball
valves. Finish by fastening with screws.
Mount frame after completion of plaster,

tile and paint work.
Frame ready-fitted.
Mount the cover.

60
Notes
61
6.7 Accessories for mounting of flat stations
Accessories - EvoFlat
Required accessories (built-in variant)
Recess box H 910 x W 610 x D 150 mm (recess mounting)
Ball valve ext.-ext. thread, 60 mm
Option code
004B8408
004B6039
Required accessories (built-in variant - safety valve variant)

Ball valve with gauge ext.-ext. thread 120 mm
Safety valve set, total length 120 mm
Option code
004B8408
004B6040
004U8445
Required accessories (wall-mounted variant - surface mounted piping)

White cover with door, open at the bottom H 740 x W 600 x D 200 mm
White cover w/o door, open at the bottom H 780 x W 600 x D 200 mm
Mounting rail for ball valves, 7 holes
Ball valve ext. thread, 60 mm
Option code
004B8407
004B8578
004U8395
004B6039
004B6040
Required accessories (built-in variant with distribution unit

Option code
004U8387
144B2111
004U8389
Accessories supplied loose

Thermometer 35, 0- 120C, for mounting in 004B6040
Actuator TWA-K NC 230V
Actuator TWA-K NC 24V
Room thermostat TP 7000
Room thermostat Danfoss TP 5001
Ball valve 3/4ext.-int. thread, L = 60mm
Ball valve 3/4ext.-int. thread, L = 120mm
EPP Front insulation cover
Option code
004U8396
088H3142
088H3143
004U8398
087N7910
004B6098
004B6095
145H3016
62
Accessories - Akva Lux II TDP-F and Akva Lux II S-F (customized)

Required accessories (built-in variant)
Option code
004U8408
004B6039
Required accessories (built-in variant - safety valve variant)

Safety valve set, total length 120 mm
Option code
004U8408
004B6040
004U8445
Required accessories (wall-mounted variant - surface mounted piping)

White cover, open at the bottom H 740 x W 600 x D 200 mm (wall-mounting)
Mounting rail for ball valves, 7 holes
Option code
004U8407
004U8395
004B6039
004B6040
Required accessories (built-in variant with distribution unit

Option code
004U8387
004U8388
004U8389
Accessories supplied loose

Thermometer 35, 0- 120C, for mounting in 004B6040
Actuator TWA-A/ NC 230 V AC / RA-C
Actuator TWA-A/NC 230 V AC
Room thermostat TP 7000
Circulation set incl. hose, incl. pump Star-Z
Circulation set incl. hose, excl. pump
Circulation set, Nippel set
Option code
004U8396
004U8444
004U8397
004U8398
004U8400
004U8401
004U8403
63
7. Central control and monitoring

from heat production to heat use
Electronic control with ECL Comfort

Danfoss develops and produces most
of its flat station components itself. This
results in crucial benefits for electronic
control in particular. The controllers of the
new ECL Comfort series can consequently
perform the following controlling tasks:
Requirement dependent control of a
district heat transfer station
Buffer management acceptance
Control and regulation of the system
pumps
Weather compensated control of the
supply temperature
Contact point for heat sources
Central control and monitoring
The use of central control and monitoring
system is recommended to optimise operation and billing in heating system, from
energy production to decentralized heat
distribution and domestic water heating.
District heating
substation
and heat
transfer unit
For this very purpose Danfoss flat stations

offer a complete solution ranging from
weather compensated heat production to
buffer tank management, through to the
control of each individual flat station.
The master in this system is the freely
programmable ECL Apex 20, which works
with the ECL Apex Web Panel or a PC as a
control unit that assumes the temperature
and pressure control, pump management
and system monitoring.
Condensing boiler
For integration into the system, every flat

station must be fitted with the networkenabled ECL Comfort 310, which communicates via Modbus with the Apex 20.
Consumer data for hot and cold water can
therefore also be transferred, centrally
recorded and billed.
The most important benefits of central
control and monitoring are:
Weather compensated heat production
(boiler, local and district heating)
Optimum buffer tank and solar management
Highest possible system operation reliability
Energy efficient energy distribution
Central consumption recording and
billing
Micro CHP and

block heating
64
How to control the decentralized system
Solar
controller
Optional
65
How to control the decentralized system
8.
In countries all over Europe thousands

of Danfoss flat stations have already
been installed. They are effectively in
operation - trouble-free and giving high
user satisfaction and comfort for house
owners and tenants.
Reference list
Hallein
Austria
2010
Akva Lux S-F
18
Linz
Austria
2010
Akva Lux S-F
101
Lungau
Austria
2010
Akva Lux II TDP-F
38
Neustadt
Austria
2010
Akva Lux II TDP-F
45
Walz
Austria
2007
Termix VMTD-F
49
Bourgas
Bulgaria
2013
EvoFlat FSS 1
35
Utrine
Croatia
2010
Termix VMTD-F
172
Vrbani VMD
Croatia
2010
Termix VMTD-F
82
Czech Republic
2007
Termix VMTD-F
68
Asagrden, Holstebro
Denmark
2009
Termix VMTD-F
444
Lalandia Billund
Denmark
2008
Termix VMTD and distribution

units
750
Snderborg, Krhaven
Denmark
2010
Akva Lux II TDP-F
324
Giessen
Germany
2009
Akva Vita TDP-F
300
Hano
Germany
2009
Akva Lux II TDP-F
61
Hamburg Urbana
Germany
2008
Termix VMTD-Mix/BTD-MIX
200
Hollerstauden
Germany
2009
Akva Lux II TDP-F
127
Ilmenau
Germany
2010
Akva Lux II TDP-F
44
Kornwestheim
Germany
2010
Akva Lux II TDP-F
36
Kln
Germany
2008
Termix VMTF-F
345
Neuhof II
Germany
2010
Termix VXX
23
Trier
Germany
2009
Akva Lux II S-F
100
Hollerstauden, Ingoldstadt
Germany
2010
Akva Lux II TDP-F
164
Dublin
Ireland
2007
Termix VMTD-F
113
The Elysian Tower
Ireland
2007
Termix VVX
46
Lithuania
2008-2010
Akva Lux II TDP-F
500
Stavanger
Norway
2008-2010
Akva Lux II TDP-F
1000
Stavanger
Norway
2010
Termix VVX
96
Eden Park
Slovakia
2009
Termix VMTD-F
344
Obydick
Slovakia
2009
Termix VMTD-F + BTD
94
Sliac
Slovakia
2010
Termix VMTD
41
Breice
Slovenia
2008
Termix VMTD-F
100
Koroka
Slovenia
2007
Termix VMTD-F
165
Tara A
Slovenia
2008
Termix VMTD-F
110
Tara B
Slovenia
2008
Termix VMTD-F
100
Dubecek
BIG Klaipeda
66
Reference list
Project/Location
Country
Project
year
Installed product type
Project size (# pcs.)
Tara S2
Slovenia
2009
Termix VMTD-F
81
Rudnik
Slovenia
2007
Termix VMTD-F
125
Savski breg
Slovenia
2008
Termix VMTD-F
152
Smetanova
Slovenia
2009
Termix VMTD-F
108
Spain
2010
Termix measuring units
41
Lerum
Sweden
2010
Akva Lux II TDP-F
32
Akasya
Turkey
2010
Akva Lux II TDP-F
450
Altinkoza
Turkey
2010
Termix VMTD-F
193
Anthill
Turkey
2010
Termix VMTD-F
803
Finanskent
Turkey
2010
Termix VMTD-F
156
Folkart
Turkey
2008
Termix VMTD-F
180
Gnesli Evleri
Turkey
2010
Termix VMTD-F
170
Kiptas Icerenky
Turkey
2009
Termix VMTD-F
167
Kiptas Masko
Turkey
2009
Termix VMTD-F
450
Maltepe Kiptas First Phase
Turkey
2008
Termix VMTD-F
890
Nish Istanbul
Turkey
2009
Termix VMTD-F
597
Savoy
Turkey
2010
Termix VMTD-F
298
Selenium
Turkey
2008
Termix VMTD-F
216
Selenium Twins, Istanbul
Turkey
2008
Termix VMTD-F
222
Topkapi Kiptas
Turkey
2008-2009
Termix VMTD-F
800
Caspian Wharf
United Kingdom
2010
VX-Solo
105
Dementia
United Kingdom
2010
Akva Vita TDP-F
21
Freemans, London
United Kingdom
2010
Termix VMTD-F
232
Greenwich Peninsula
United Kingdom
2010
VX-Solo
229
Indescon Court Docklands,

London
United Kingdom
2009
Termix VMTD/Termix VVX
246/108
Kidbrooke, London
United Kingdom
2010
Termix VVX
108
Merchant Square
United Kingdom
2009-2010
Termix VVX
197
Stratford High Street
United Kingdom
2010
Akva Lux VX
111
Westgate, London
United Kingdom
2009-2010
Termix VVX
155
Parquesur, Madrid
67
Reference list
9. FAQ
Advises to design and installation

1. Wet rooms set up
The combining of wet rooms (bathroom, toilet and kitchen) within an
apartment can not only save on costs
with less construction and installation
materials financial benefits, such as
higher rental income or appropriation,
can also be generated with greater utility space.
4. Thermosiphon
with buffer connection
Instead of fault prone non return valves,
the connections of the heat exchangers
load lines and the solar system on the
buffer tank should be provided with
a thermo siphon, whereby the siphon
height should correspond with 10 times
the pipe diameter.
A distance of 6 meters between the

flat station and the furthest consumption point should not be exceeded to
rule out delay times when turning on
hot water. If more than that, circulation
pump should be added to maintain the
end user comfort.
5. Inflow speed with buffer tank

All supply pipes connected to a buffer
tank should be configured for a
maximum inflow speed of 0.1 m/s; this
prevents turbulences in the buffer tank
and mixing of the different temperature
layers.
2. Noise and fire prevention

The applicable noise and fire prevention
regulations must be concerned during
flat station in wall installation.
6. Temperature measurement
in the buffer tank
When selecting the buffer tank you
must ensure measurement connections
(as immersion sensors) to measure the
available water temperatures.
The flat station should be installed in order to preserve fire prevention sections.
During design must be ensured that
applicable regulations are complied and
additional measures are used to ensure
that neither noise nor fire prevention
are impaired.
3. Heat insulation
Continuous and high quality insulation
on hot pipelines is extremely important.
This applies in particular to the distribution set up on systems with flat stations.
As these pipes are in operation around
the clock the entire year long, solid
insulation without gaps is indispensable. Depending on the local regulations,
a minimum insulation of 2/3 of the pipe
diameter, but at least an insulation
thickness of 30 mm, must be provided.
The use of a heat conduction paste

is recommended when installing the
temperature sensor for improved heat
conductivity.
7. Radiators in general areas
The complete implementation of
hydronic concept must not be forgotten when heating general areas (e.g.
corridors, laundry room, drying room,
hobby room, etc.). This means:
Use of a differential pressure controller in the radiator connection pipe
Radiator valve sets presetting
Use of a return temperature limiter
A flat station is also a good solution if
hot water is required in a general area
(e.g. laundry room).
Insulation on the fittings at the distribution pipes is also ideal, as higher losses
can also occur because of the turbulent
flows caused by the optimum heat
transfers. The use of factory manufactured insulating shells, offered by many
manufacturers, is ideal for these kinds
of valves. With manually produced
insulating shells you must ensure that,
in addition to the shells insulation
thickness, they also close tightly and no
convection occurs in the gaps.
68
FAQ
8. Rooms with more than one

radiator
With radiator systems with flat stations,
all radiators should be equipped with
thermostatic valves. All radiator thermostats within a room should be set to the
same value to ensure a constant room
temperature.
Fluctuating room temperature could be
prevented by using high quality radiator
thermostats.
Some exceptions are radiators in reference rooms which, in combination with
a room thermostat and a zone valve, are
responsible for the heat supply for the
entire apartment.
9. Connecting pressure
measurement pipes
If a manometer or a measurement pipe
is connected for pressure measuring,
this connection should be made, if possible, on vertical pipelines.
If the pressure measurement can only
be made on a horizontal pipe because
of structural conditions, the connection
must be made horizontally in the centre
of the pipe.
If these guidelines are not observed
with the arrangement of the pressure
measurement pipes, trapped air (connection above) or dirt build ups (connection below) can cause erroneous
measurements.
Commissioning
of flat stations
All flat stations must be submitted to
commissioning after the whole system
is thoroughly rinsed. This should be
documented as a test log (per unit).
Danfoss provides appropriate commissioning for Danfoss flat stations.
Notes
69
Notes
Notes
70
Notes
Notes
71
Notes
We mind your business

Danfoss is more than a household name
in heating. For more than 75 years, we
have been supplying customers all over
the world with everything from components to complete district heating
system solutions. For generations, we
have made it our business to help you
mind yours, and that remains our goal

both now and in the future. Driven by
our customers needs, we build on years
of experience to be at the forefront
of innovation, continually supplying
components, expertise and complete
systems for climate and energy
applications. We aim to supply solutions

and products that give you and your
customers advanced, user-friendly
technology, minimum maintenance,
and environmental and financial
benefits along with extensive service
and support.
Most of it we make ourselves

All major component of the EvoFlat
flat stations are designed and manufactured by Danfoss. This includes the
new MicroPlate heat exchanger,
temperature control and safety valves,
self-acting and electronic controllers.
All parts assembled on our own factories
in Denmark that are certified after the

ISO 9001 quality standard.
Here we ensure optimum performance
and functionality both during installation
and later during operation at our
customers site.
In this way we develop technically

high quality products that you as
our customer can rely on. In case of
malfunction Danfoss will always be able
actively to assist with problem solving.
Danfoss A/S DK-6430 Nordborg Denmark Tel.: +45 74 88 22 22 Fax: +45 74 49 03 95

E-mail: districtenergy@danfoss.com www.districtenergy.danfoss.com
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice.
This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
VG.GP.A3.02
26691 www.factorx.dk

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Technical handbook l Danfoss EvoFlat systems from A-Z

Take lead on your project with

Introduction An innovative energy

Introduction to the product range

New energy concepts for residential buildings

Documented benefits of EvoFlat systems

Product range overview

System comparison investments

Domestic hot water: Hygiene and high comfort

EvoFlat FSS (fully insulated)

Why decide for the EvoFlat system?

Akva Lux II TDP-F (customized)

EvoFlat MSS (fully insulated)

From traditional central heating to modern

Akva Lux II S-F (customized)

Comparison with traditional central

Significant benefits with EvoFlat

What is the EvoFlat system solution?

The function of the EvoFlat station

Main elements of the decentralized system

Performance curves: EvoFlat stations

Performance curves: Akva Lux II stations

How to dimension the EvoFlat system?

Dimensioning with EvoFlat software

How to install EvoFlat stations?

Independent of the available energy source

Renovation and new buildings

Hydronic balancing of the EvoFlat system

Design, key components

Dimensions and connections

Brazed plate heat exchangers

Dimensions and connections

Domestic hot water control valve Introduction

Domestict hot water control valve - TPC-M

Dimensions and connections

Domestic hot water control valve PTC2+P

On-wall mounting sequence

Domestic hot water control valve - PM2+P

Recess mounting sequence

Additional flat station components

Multiple cover options

Recess mounting sequence with

EvoFlat insulation options

Accessories for mounting of flat stations

Heat and energy meter

Domestic hot water requirements

Central control and monitoring

An innovative energy concept for residential buildings

New energy concepts for residential buildings

Refurbishment and new buildings

water and distributes it to individual

Benefits for all

* Source: dena (German Energy Agency), 2010

Building renovation and decentralized

Documented benefits of EvoFlat systems

Low overall costs

The main benefits with decentralized

Encourage people to save on energy

1991 2000 2005

Housing association Hyldespjldet

2.2 Comparison with traditional central

2.3 Significant benefits with EvoFlat