GCB-DS New PDF
GCB-DS New PDF
GCB-DS New PDF
Business Edge
Business Edge
The Switchgear Works of Crompton Greaves is located on a 1,32,540
sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is
demarcated in four main divisions: HV & EHV SF6 Gas Switchgear, HV &
EHV Instrument Transformer, Medium Voltage Vacuum Switchgear and
Lightning Arresters. Operations commenced in 1980 with the manufacture
of Medium Voltage Switchgear, which was relocated from Kanjur Mumbai
Works & extended to all range of MV, HV, EHV & UHV Products.
A specialised Business Unit spearheads the export thrust for in-house
products as well as carefully out-sourced synergestic products for supply
to Trade, Industry, OEMs and Power Utilities.
CG House, Mumbai
SF 6 Breaker 145 kV
Introduction
Crompton Greaves Ltd. is one of the leading manufacturers of SF6
Gas Circuit Breakers in the world. We manufacture Gas Circuit
Breakers ranging from 24kV to 800kV.
More than 30,000 Crompton Greaves make SF6 Gas Circuit Breakers
up to 420kV rating have been put into service in various environments
in many countries since 1983 where they are operating satisfactorily.
Crompton Greaves has developed 800kV GCB with SpringPneumatic Mechanism indigenously with its own R&D efforts. The
rating of the GCB is 800kV, 3150A, 50kA.
Crompton Greaves has also developed breakers for -40 Deg
application & 60Hz frequency requirement.
B)
Our Manufacturing units systems are certified with ISO 9001, ISO
14001 for environment control & OHSAS 18001.
The breaker consists of three main parts for its Spring - Spring
Mechanism type:
SF 6 Breaker 72.5 kV
1.
2.
3.
The breaker consists of three main parts for its Spring - Pneumatic
Mechanism type:
1.
2.
3.
Support structure.
SF 6 Breaker 36 kV
CGL is the only manufacturer in India for supply of 420kV SF6 Circuit
Breakers to meet the high altitude requirement of 1600m.
The SF6 Gas Circuit Breaker (GCB) Products range is as follow:
1)
2)
3)
4)
Interrupting Principle
Absorbent
Upper terminal
Contact support
SF6 gas
Nozzle
Moving main contact
Contact
Key
Arc
Nozzle
Moving arcing contact
Puffer cylinder
Contact
Piston
INTERRUPTER
Trip spring
Ratchet
Closing spring
Lever
Ratchet wheel
Closing-holding
latch
Closing trigger
Trip-holding
latch
Closing coil
Interrupter
Trip coil
Trip trigger
Immediately after the breaker is closed, the spring charging motor gets activated. The closing spring is charged by the ratchet, linked to the
motor. When the closing spring is fully charged the Limit Switch disconnects the supply to the motor and the closing-holding latch holds the
compressed spring energy till next discharge.
PHASE A
PHASE B
VALVE E [406]
VALVE E [406]
PHASE C
VALVE E [406]
VALVE D [405]
O RING P18
[408]
TEMPERATURE
COMPENSATED GAS PRESSURE
GAUGE [402]
GAS PRESSURE
SWITCH [401]
VACUUM PUMP
[712]
E (406) for shutting of the gauge (402) and switch (401) from the
breaker as to permit their inspection and maintenance Gas Valve D
(405) also located in the mechanism housing is provided for gas
filling or evacuation of the breaker during installation or maintenance.
2) Closing Operation :
In the open position the mechanism corresponds to latched
position. Closing operation is made by the closing spring, When
closing signal energizes the closing coil trigger and holding latch
are released by the closing coil plunger and the closing spring
closes the breaker.
STATIONARY
CONTACT
CAM
MOVING CONTACT
LEVER
EXHAUST
PORT
TRIGGER
PLUNGER
PLUNGER
ROLLER
SPRING A
CLOSING COIL
TRIP COIL
ANTI-PUMPING
LEVER
TRIGGER
EXHAUST
PORT
LATCH
CYLINDRICAL
VALVE
AIR RESERVOIR
PISTON
ROD
CONTROL
VALVE
PISTON
CYLINDER
CLOSING
SPRING
ANTI-PUMPING
PIN
COMPRESSED
AIR
COMPRESSRD
AIR
CLOSING
SPRING
SHOCK ABSORBER
CLOSED POSITION
PISTON
CYLINDER
VALVE SEAT
OPENING STAGE
COMPRESSED
AIR
HOLDING LATCH
AIR RESERVOIR
PISTON ROD
SHOCK
ABSORBER
OPEN POSITION
GAS FEED
PORT
VALVE A
SF6 GAS
GAS PIPING
VALVE B
VALVE C
INTERRUPTING UNIT
VALVE D
AIR PRESSURE GAUGE
AIR PRESSURE SWITCH
(FOR ALARM & LOCKOUT)
GAS PRESSURE
GAUGE
TEMPERATURE
COMPENSATED
GAS PRESSURE
SWITCH
63G
63AL 63AG
OPERATING
MECHANISM
HOUSING
AIR PIPING
CONTROL VALVE
OPERATING
MECHANISM
COMPRESSED
AIR
DRAIN VALVE
SAFETY VALVE
CHECK VALVE (NRV)
Quality
Quality of the final products are ensured right at the Component
manufacturing stage, Through,
I Six sigma methodology for improving product quality as perceived
by customer
I Model Cell Concept (factory within factory)
I World class test setup
I Structured Policy for supplier quality
I PD Measurement up to 100kV
I High precision mass Spectometer Type Gas Leak Detector (with
capability todetect leaks as low as 1 ppm).
I Multi-Channel Breaker Speed / Time Analysers.
I Mechanical Endurance Controler
I Contact Resistance Meter (Static)
I Dynamic Contact Resistance (Signature)
I Primary Injection Test Set.
Routine Testing
All routine tests as specified in IEC, are conducted on the fully assembled
GCBs at our factory. In addition to the specified tests as per IEC, the
following tests are also carried out on each breaker.
UNITS
(3 PHASE AUTO RE-CLOSING)
20-SFGP-25A 30-SFGP-25A 30-SFGP-40A 70-SFM-32B
2. RATED VOLTAGE
kV
24
36
36
72.5
kVp
150
200
200
350
350
350
250
250
kV
60
80
80
160
160
160
95
95
mm
600
900
900
1815
1815
1815
1300
1300
6. APPLICABLE STANDARDS
7. TYPE OF MECHANISM
Hz
sec.
IEC-62271-100 / IS 13118
SPRING-SPRING
1250 / 1600 / 2000
3150
3150
1600
800
50 / 60
50
110/125/220
110
6A MAX. AT 110 V DC
: </=mS
80
60
60
60
100
130
80
130
40
31.5
40
31.5
20
100
80
100
80
50
20
250/<2.5
125/<2.5
250/<2.5
400/<2.5
600/<2.5
400/<2.5
10
7.9
10
7.9
1.5
: </=mS
kA
kAp
25
25
62.5
50 / < 2.5
kA
400/<2.5
6.25
6.25
1.5
5 NO + 5 NC
8 NO + 8 NC
65
80
100
8 NO + 8 NC
6 NO + 6 NC
: Kg/cm
: Kg/cm
4.5
5.5
4.5
5.5
4.5
- LOCKOUT
: Kg/cm
25. DIMENSIONS
A
mm
600
750
750
1100
1100
3000**
mm
2783
3103
3103
3070
3525
3070
3533
3533
mm
3349
3819
3819
3998
4574
3998
4579
4249
Kg
675
780
750
1100
820
2100
500
500
Optionals
SN
DESCRIPTION
1. CREEPAGE DISTANCE
UNITS
V DC
48 / 60 /110/125/220
2200
5. AUXILIARY CONTACTS
10 NO + 10 NC
6. SEISMIC ACCELERATION
0.3 / 0.4
mm / kV
DESCRIPTION
UNITS
1. TYPE REFERENCE
2. RATED VOLTAGE
kV
123
145
145
170
123
145
145
170
245
kVp
550
650
650
750
550
650
650
750
1050
kV
230
275
275
325
230
275
275
325
460
mm
3075
3625
3625
4250
3075
3625
3625
4250
6125
50/60
50
50/60
130
135
150
Hz
sec.
IEC-62271-100 / IS 13118
SPRING-SPRING
3150
O - 0.3sec - CO - 3min - CO/CO - 15sec - CO
50 / 60
50
3
110/125/220
6A MAX. AT 110 V DC
mS
mS
130
135
60
kA
31.5
40
31.5
40
kAp
80
100
80
100
A / pu
50/<2.5
160/400/<2.5
160/<2.5
50/<2.5
160/400/<2.5
160/<2.5
400/<2.5
kA
125/<2.5
250/<2.5
400/<2.5
7.9
10
7.9
10
1.5
1.5
1.3
8 NO + 8 NC
8 NO+8 NC
: Kg/cm
: Kg/cm
5.5
6.5
5.5
6.5
- LOCKOUT
: Kg/cm
25. DIMENSIONS
A
mm
1700
1700
1700
2200
3000**
3000**
3000**
3000**
mm
4010
4010
4010
4310
4010
4010
4010
4010
4605
mm
5388
5388
5548
6089
5388
5388
5548
5776
7165
Kg
1450
1450
1550
2200
2360
2460
2550
3300
3775
4500**
**Adjustable
Optionals
SN DESCRIPTION
1. CREEPAGE DISTANCE
UNITS
mm / kV
31
5. AUXILLIARY CONTACTS
6. SEISMIC ACCELERATION
110/125/220
AS PER CUSTOMER SPECIFICATIONS
1600
10 NO + 10 NC
0.3 / 0.4
1600
2000
UNITS
1. TYPE REFERENCE
DESCRIPTION
:
200-SFM-40B
200-SFM-40A
400-SFM-40A
800-SFM-50A
2. RATED VOLTAGE
kV
245
245
420
800
kVp
1050
1050
1425
2100
kV
460
460
520/610
870/960
mm
6125
6125
10500
20000
6. APPLICABLE STANDARDS
7. TYPE OF MECHANISM
Hz
sec.
IEC-62271-100 / IS 13118
Spring-Pneumatic
3150
O - 0.3sec - CO - 3min - CO/CO - 15sec - CO
50 / 60
50
3
110/125/220
220
6A MAX. AT 110VDC
mS
mS
kA
kAp
100
A/pu
125/<2.5
400/<2.5
900/<2.5
250/<2.5
400/<2.5
60
40
140
100
150
40
50
125
400/<2.5
kA
400/<2.5
10
12.5
1.3
8 NO + 8 NC
: Kg/cm
: Kg/cm
5.5
5.5
6.5
6.5
: Kg/cm
2600
4500**
7000**
10000**
- LOCKOUT
25. DIMENSIONS
A
mm
mm
4605
4605
6844
8970
mm
7224
6965
7074
9184
mm
7604
9714
kg.
2400
3900
6950
18900
kg.
8600
22200
**Adjustable
Optionals
SN
DESCRIPTION
1. CREEPAGE DISTANCE
UNITS
mm / kV
110/125/220
5. AUXILIARY CONTACTS
10 NO + 10 NC
6. SEISMIC ACCELERATION
0.3 / 0.4
1600
Upper Terminal
Interrupting Unit
Lower Terminal
Support Porcelain
200
50
650
Housing
725
1350
Mounting Structure
Concrete Level
Ground Level
650
725
1350
80
Horizontal Frame
Interrupting Unit
Support Porcelain
50
80
450
900
Horizontal Frame
Housing
480
Mounting Structure
Concrete Level
Ground Level
Interrupting
Porcelain
50
80
Horizontal Frame
450
900
Support
Porcelain
Mechanism Housing
480
Support Structure
Concrete Level
Ground Level
480
Lower
Terml. Pad
Interrupter Porcelain
Support Porcelain
1667
3780
280 705
Mechanism Housing
Tripping Plunger
Support Column
80
240
200
Mounting Frame
1015
2000
Concrete Level
Ground Level
250
Lower
Terml. Pad
1085
1085
1085
Cement
Cable Trench
Concrete Level
Ground Level
1085
1085
1085
A
Upper Terml. Pad
Interrupter Porcelain
Lower
Terml. Pad
Support Porcelain
280
280
Mounting Frame
Mechanism Housing
240
1000
280
A
5200
1967
Tripping Plunger
4938
Support Column
Concrete Level
Ground Level
Lower
Terminal
520
= = 250
50
540
= =
80
250
590
1000
180
250
`E'
A
A
6000
520
520
520
`E'
Concrete Level
Ground Level
540
1200
Interrupting
Porcelain
540
= =
1000
250
Operating
Mechanism
Housing
520
540
==
Supporting
.
Porcelains
520
==
520
==
1200
Lower
Terminal
520
520
540
Concrete Level
Ground Level
500
500
1000
500
1000
1000
600
1000
600
1000
600
1000
C. L.
G. L.
Side View
A
PHASE`B'
PHASE`Y'
410
Lower
Terminal Pad
80
Air Reservoir
(70 Ltr)
540
250
525
A
786
Plinth Level
Ground Level
Control Cables
Structure Level
P.L.
Gl
Control Cables
Air Piping 22
P.L.
Gl
200
850
Trench
For Cable Entry
1000
850
==
850
250
1600
Conduit
Entrance
Hole
862
2477
2352
Interrupting Unit
Marshalling Box
5000
400 820
= = 850
F
F
150
20
850
Grading
Capacitor
250
Interrupting
Unit
Grading
Capacitor
650
= =
1000
A
5955
Terminal
Pad
600
==
Flexible Cable
Connector
2478
2353
Reisitor Unit
1600
850
850
Support Structure
100
850
250
100
850
850
850
850
850
150
250
1600
850
Structure
Level
850
850
Support
Insulator
Air Reservoir
Operating
Mech. Drg.
Terminal
Pad
Interrupting
Unit
Support Insulator
1600
Shield
Ring
Supporting
Porcelain
Operating
Mechanism Housing
Closing
Terminal Resistor Unit
Pad
Concrete
Level
Ground
Level
540
520
Control Cable
520
520
1000
850
325
Operating
Mechanism
740 700
180 150
400
165
1075
=
=
Supporting
Porcelains
1000
520
= =
== 200
A
PHASE`R'
Interrupting
Porcelain
12 kV - 420 kV HCB/HDB
RC
FIG. 1
c
Table - I
Overall Dimensions**
kV
72
1100
1304
1000
145
1700
2034
1450
170
2200
2234
1600
245
2600
2873
2000
420
4100
4223
3100
kV
kA
kAp
1250/
72.5 1600/
40
100
2000
1250/
123 1600/
40
100
2000
1250/
145 1600/
40
100
2000/
1250/
170 1600/
40
100
2000
1250/
245 1600/ 40/50
100/125
2000
300 4000 40/50
100/125
2000/
420
40/50
100/125
2500
* higher current optional.
Power Frequency
Withstand Voltage
r.m.s 1min.
Lighting impulse
Withstand Voltage
1.2/50mS
Switching impulse
Withstand Voltage
250/2500mS
140
160
325
375
230
265
550
630
275
315
650
750
325
375
750
860
460
530
1050
1200
380
435
520
610
700(+245)
** R&D being continuous process, dimensions may change as per final design.
12 kV - 420 kV HCB/HDB
122
FIG. 2
c
Table - II
Overall Dimensions**
kV
12
36
72.5
123
145
170
245
580
800
1100
1600
1600
2200
2600
254
730
992
1553
1833
2033
2658
c
520
650
1000 1450 1450 1600 2100
** R&D being continuous process, dimensions may change as per final
design.
kA
400/
12
13.1/25
800
800/
1250/
36/38.5 1600/
25
2000
800/
1250/
72.5 1600/ 31.5/40
2000
800/
1250/
123 1600/
40
2000
800/
1250/
145 1600/
40
2000
1250/
170 1600/
40
2000
245 2000/
40/50
2500
300 4000
40/50
420 2000/
40/50
2500
* higher current optional.
kAp
Power Frequency
Withstand Voltage
r.m.s 1min.
Lighting impulse
Withstand Voltage
1.2/50mS
Switching impulse
Withstand Voltage
250/2500mS
32/62.5
28
32
70
80
62.5
70
80
170
195
80/100
140
160
325
375
100
230
265
550
630
100
275
315
650
750
100
325
375
750
860
100/125
460
530
1050
1200
100/125
380
435
1050
1050(+170)
850
700(+245)
100/125
520
610
1425
1425(+240)
1050
900(+345)
Switchgear Poem
International Customers :
ENDESA - Spain; ENEL, TERNA - Italy; KEPCO - Korea; TNB - Malaysia; TPC - Taiwan; CEB - Sri Lanka; NPPMB, CPPMB, SPPMB, HCMCPC,
PC1, PC2, PC3, PTC4 - Vietnam; PGCB, REB, DESA, BPDB Bangladesh; NPC Transco - Philippines; TXU, ERGON, AGL,
POWERCOR, ETSA, TRANSGRID, INTEGRAL, ENERGEX - Australia;
ZESA - Zimbabwe; NEPA - Nigeria; PEDEEE, PEEGT - Syria; KWPA,
HREC, KHREC - Iran; EPE - Argentina; PT PLN - Indonesia; PEA, EGAT
- Thailand; ESKOM, SPOORNET - South Africa; VRA, ECG - Ghana;
KPLC - Kenya; AMPLA, COELCE, ELECNOR, COPEL, ELETROSUL,
RGE - Brazil; EDELNOR, ELECTROSUR - Peru; Chilectra, EMEL, EFE Chile; EDENOR, EDESUR, SECHEEP, EPE, TRANSBA - Argentina
SIEMENS - Germany, Thailand, Indonesia, Bangladesh, Turkey, India.
AREVA - Indonesia, Singapore, Australia.
ABB - Norway, Turkey.
HYOSUNG; LG; HYUNDAI HEAVY IND; HYUNDAI ENGG;
HYUNDAI CONST - Korea.
TRAFO - Brazil
CONCO - South Africa.
Domestic Customers:
POWERGRID, NTPC, NHPC, REL
Indian RAILWAYS, DMRC,
TNEB, APTRANSCO, APGENCO, KPTCL, KSEB
WBSETCL, DVC, JSEB, ASEB, CESC. OPTCL.
GETCO, GSECL, MSETCL, MPPGCL, MPPTCL, CSEB,
RRVPNL, UPPCL, PSEB, HVPNL, DTL, UPPTCL, UPCL.
J&K GPDD.
All Major EPC Contractors like L&T, EMCO, SIEMENS, ABB,
AREVA, IRCON, JSL etc. ALL Industrial Customers.
Canada
Iceland
USA
Spain
Panama
Mauritania
Costa Rica
Colombia
Suriname
Ecuador
Peru
Ghana
Brazil
Uruguay
Chile
Argentina
France
Italy Greece
Syria
Jordan
Egypt
Kyrgyzstan
Iraq Iran
Dubai
Bangladesh
Oman
Benin Sudan
Srilanka
Nigeria
Ethiopia
Kenya
Tanzania
Zambia
Botswana
South Africa
South Korea
Nepal
Laos
East : Kolkata
50, Chowringhee Road,
Calcutta - 700 071
Tel : (033) 22829681
Fax : (033) 22829942
Vietnam
Thailand
Philippines
Malaysia
Mozambique
Zimbabwe
West : Mumbai
Kanjur (East)
Mumbai - 400 042
Tel : (022) 25782451, 25795139
Fax : (022) 25794882
Note : The features mentioned may not be a part of standard product. Product development is a continuous process.
Consequently the data indicated is subject to change without prior notice.
Taiwan
Myanmar
Japan
Indonesia
Australia
New Zealand
South : Chennai
3, MGR Salai, Nugambakkam,
Chennai - 600 034
Tel : (044) 28257375
Fax : (044) 28231973
Regd. Office :
6th Floor, CG House, Dr. Annie Besant Road, Worli, Mumbai - 400 030, India.
Cat.No. S3 Combined-113 (01/10/6K) / Sangam