(2013 - ) WX-98FT User Manual
(2013 - ) WX-98FT User Manual
(2013 - ) WX-98FT User Manual
Microprocessor-based
Accurate Synchronization Device
User Manual
Jiangsu Nanjing
GORI Automation Engineering Ltd.
GORI Automation Engineering Ltd COPYRIGHT
ADD: Rm.201,Compound Building, Changjiang Scientice and Technology Park, NO.97
Luxiying, Nanjing
POSTALCODE: 210037 TEL.025-83641211 83323057
WEB:.jsgori.com FAX.025-83353991
E-mail: jsgori@163.com MARKET DEPARTMENT025-83551973
WX-98F(T)
Microprocessor-based
Accurate Synchronization Device
User Manual
CONTENTS
Based on the experience of former product WX-98, there are big improvement on
hardware and software design for the new product WX-98F(T) series
microprocessor-based automatic accurate synchronization control device.
WX-98F(T) is used for connecting to grid in power plant or busbar to power line in
substation. The device is safety, reliable, fast, stability and of high precision. In the process
of synchronization, the device also has the function of protection for the over or lower
voltage and frequency of the system or the generator and the PT secondary cycle broken
and over-excitation, etc.
1 Features
High safety and reliability
Equipped with state-of-art 32 bit single-chip microprocessor, WX-98F(T) is of dual CPU
and redundant structure. Its major switch-in output consists of two series-connected sub
output unit. So that the device has very high safety and reliability.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
Easy Operation
WX-98F(T) can be started manually or automatically one-time or multi-times, through the
different combination of input terminal connection. So it is ease to cooperate with manual
control or DCS system.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
2 Technical Specification
2.1 Power Supply:
AC85~260V or DC90~370V, power consumption <50W.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
2.11 Dimension:
483360133mm
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
WX-98
The sequence number of products designEx:AC...
Product model
3.3 This User Manual only applies to WX-98F(T) type microprocessor-based automatic
accurate synchronization control device.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
1 Appearance
The obverse appearance of the device is shown in Fig 2.1. Each district definition as
follow:
TEST
WX-98 SYNCHRONIZER
TE
N
RU
ST
RUN
5V CANCEL OK
5
9 f+ NO.V SYN
6
24V
f+
f-
s f-
- +
7
V+ V+
V-
V-
ORDER
ALARM
4 USB RESET
8 s 3 2
1 GORI
GORI AUTOMATION
ENGINEERING CO.,LTD
3. LCD screen:
Display the synchro parameters and real-time parameters.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
4. USB:
Used in modifying parameters.
5. Panel key:
Used in checking data and inputting command.
7. RESET key
9. RUN/TEST switch
2.Signals Definition
The rear appearance of the device is shown in Fig 2.2.
G4 G3 G2 G1
GND
B2
POWER ALARM
POWER ALARM
MODBUS B1
MODBUS A1
Ug
Ug
Us
Us
GPS d
GPS c
GPS b
IN COM
IN COM
IN COM
110/220V(-)
110/220V(+)
A2
START IN
ORDER OUT
ORDER OUT
QF16
QF15
QF14
QF13
QF12
QF11
QF10
QF 9
QF 8
QF7
QF 6
QF 5
QF4
QF 3
QF 2
QF1
TJJ QUIT
V- OUT
V- OUT
V+ OUT
V+ OUT
ALARM OUT
ALARM OUT
GND
T-MEASURE
RESET IN
NON-V IN
* *
- OUT
- OUT
+ OUT
+ OUT
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
2.1 Terminal G1
11
12
2.2 Terminal G2
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
2.3 Terminal G3
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
2.4 Terminal G4
1 GND
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
3 Connection
3.1 WX-98F(T) sircuit wiring for single object (The wiring is shown in Fig2.3)
NOTES
1 The speed or voltage regulation can be output directly form the device and also be
output through middle relay.
2 G3-24 should be disconnected from G3-2 when not to measure the switch-in time of
breaker.
3 The no-voltage permission contact NU(WK) connected between G3-22 and G3-3. It
can not make no-voltage switch-in when the contacts is break and It can make
no-voltage switch-in when the contacts is connected and G3-4 shoule be connected
from G3-3.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
220V(+) 220V(-)
1D-1 1D-3
1 3
KK KK
2 4
MANU OFF DCS MANU OFF DCS
2D-1 2D-2 2D-3 2D-4
1 2 7 5 6
8
3 4 7 8
WX-98
G1-1 G1-2 Power supply
13 15 14 16
2 10 G1-5
G2-1
* 1D-9 Increase Speed
G1-6 G2-2
(Generator voltage) 3 11
1D-11
G1-7 G2-3
4 12 Reduce Speed
Object selected G2-4
G3-5
G3-1 G2-5
Raise Voltage
Switching-in G2-6
time measure G3-24
G2-7
G3-2 Abase Voltage
G2-8
MANUOFF DCS
A2
9 10 G3-21 G4-6 Communication interface
Syn. Starting B2 (RS-232 or RS-485)
G4-7
11 12
3 4
G2-11
Alarm
13 14 G3-22 G2-12
No.Voltage
permission 15 16
17 18 G3-4
TJJ Quit
19 20
RESET 21 22 G3-23
G3-3
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
3.2 The exemplar of WX-98F(T) multi objects circuit wiring matched GR-3
3.2.1 The circuit wiring of power supply and SYN voltages is shown in Fig 2.4.
Notes:
1 The power supplies of WX-98F(T) and GR-3 are controlled by DTK at the manual /
DCS positions.
2 The circuits of I / II / III / IV are SYN voltages of object 1 / 2 / 3 / 4.
220V(+) 220V(-)
1 3
KK KK
2 4
DTK GR-3 DTK
MANU OFF DCS A1-1 A1-2 MANU OFF DCS
1 2 5 6
3 4 7 8
WX-98
G1-1 G1-2
GR-3
WX-98
A3-1
G1-4
A3-2 A2-3
I
A3-3
G1-5
A3-4 A2-4
G1-6
A3-13 A2-5
A3-14
II G1-7
A3-15 A2-6
A3-16
A4-1
A4-2
III
A4-3
A4-4
A4-13
A4-14
IV A4-15
A4-16
Fig.2.4 The circuit wiring of power supply and SYN voltages matched GR-3
2-4
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
3.2.2 The circuit wiring of choosing objects and SYN starting is shown in Fig 2.5.
Notes:
1 After the power supplies and SYN voltages are switched in, the SYN object will be
chosen by DCS1-1~DCS1-4 at remote mode or by 1TK~4TK at manual mode. Then
the SYN operating will start and send out the switching-in order at the adequate
SYN conditions.
2 No-V switching-in permission will be controlled by NU at remote mode or by WK
at manual mode(select TJJ QUIT at the same time) when the adequate No-V
switching-in conditions no matter the type of SYN objects.
3 All of the remote signals are short pulses.
4 If the phase angle difference of two SYN voltage is not 0because of the influence
of the Y/ wiring transformer, so the contacts of the SYN checking relay JJ should
be canceled in corresponding circuit of switch-in output.
GR-3 WX-98
DCS1-1
A1-3 A2-17 G3-1
1TK
2 1
DCS1-2 G3-2
A1-4 A2-18
2TK
2 1
DCS1-3
A1-5 A2-19 G3-3
3TK
2 1
DCS1-4
A1-6 A2-20 G3-4
4TK
2 1
NU
A1-7 A2-22 G3-19
WK
2 1
A1-10 A2-21 G3-18
DTK
MANU OFF DCS
17 18 A1-9
A2-24 G3-24
9 10 A1-12
11 12 TTK
2 1 G3-17
TJJ QUIT
DTK
MANU OFF DCS
13 14 G3-23
15 16
Fig 2.5 The circuit wiring of choosing objects and SYN starting
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
3.2.3 The circuit wiring of switching-in, +/- and V+/- is shown in Fig 2.6
Notes:
1The signals for switching-in and SYN check of WX-98F(T) must be connected to
GR-3 first. Then the final signal for switching-in will be outputted by GR-3 at the SYN
conditions passing master.
2The signals for +/- and V+/- will be effective only when the object type is generator.
3The circuits for+/- and V+/- need not be connected when the object type is line.
WX-98 GR-3
A3-5
G2-1 A2-7 A3-6 }Switch-in output
A3-7
G2-2 A2-8
A3-8
}
G2-4
A3-9 }
G2-3 A2-9
A3-10
V+ A3-11
}V+ output
G2-5 A2-10
A3-12
}V- output
V com
G2-6 A2-11
G2-8
V-
G2-7 A2-12 I ~ IV
A4-17
G2-9
Switch-in
A2-13 A4-18 }Switch-in output
A4-19
G2-10
Switch-in
A4-20
}
A2-14
A4-21
}
A4-22
G2-11 }V+ output
G2-12
}Alarm A4-23
A4-24
}V- output
G1-9
G1-10
}No power supply
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
1DL
A1-13 A2-23 G3-21
2DL
A1-14
3DL
A1-15
4DL
A1-16
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
3.3 The exemplar of WX-98F(T) multi objects circuit wiring matched YAC-2000
YAC-2000 Synchronization Intelligent Operator will be matched with WX-98F(T) when
the objects number is more than four to simplify further the connection and to reduce the
middle relay in periphery circuit and then reduce fault because of bad contact.
A single YAC-2000 may be used for eight SYN-objects, NO.1~NO.3 are used for
generator, the others NO.4~NO.8 all for power line. Two YAC-2000 operators may be
used for sixteen SYN-objects and so on.
Notes:
1All input control signals of YAC-2000 are dead contacts without electricity. Except
the P.S. of the synchronizer all output control signals of YAC-2000 are also dead
contacts without electricity. Thus the security and reliability of the equipment work
are guaranteed. By means of control signals, YAC-2000 control WX-98F(T) to
complete synchronizing paralleling work of generator or power line. The speed and
voltage adjustment and the switch-in output all by means of YAC-2000 without
transfer relays. Thus predigest connection greatly if more SYN-objects.
2Without manual operation in such hardware control work, if completed by DCS or
ECS system automatically. And each operating result may be back-checked in
control process.
3Such hardware control mode is also applicable for manual local operation.
4On background computer with menu display By means of RS485 interface to control
YAC-2000 operation to realize synchronizing paralleling of generator or power line.
Each operation step all get back-check signals in operation process. To permit next
step operation after affirm this operation step success. Thus the operation is very
security.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
YAC-2000 WX-98
SYN voltages
Object Select
Operating Control
Power Supply
RS-232 RS-232
Background Computer
RS-485
Microprocessor-based automatic
accurate synchronization Computer
control duvice USB connection cable
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
1 Overview
The parameters configuration software of WX-98F(T) series microprocessor-based automatic accurate
synchronization control device is based on platforms such as WINDOWS9X, 2000, XP, NT. It provides
the functions of creating, modifying, saving, loading and printing of the synchro parameters.
User can run this program (Gorisyn.exe) and create a configuration file for the device. Each device
needs a configuration file.
2 Operation
GoriSyn program is used specially in WX-98F(T) for setting up 16 objects parameters. Each object has
29 parameters.
2.1 Startup
Fig.3.1 shows the user interface after GoriSyn startup. Each object parameters are initially set to default
value. User can modify all these parameters.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
Parameter 2: Type
It is the object type and can be set as Generator or Line.
Parameter 3: Tpre
It is the time period from the point that the switch-in order is sent out to the point that the breakers
main contact closes. This parameter should be measured at real time. The value scope of the parameter
is 40ms~1000ms with the calibration of 10 ms. The device can only be used when this parameter is
properly set.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
Note: Phase compensation applied to both CPU should be kept equally. So a CPU is achieved by needle
plug according to the real value of another one.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
Table 3.1 YN, d11 connection transformer, when the high voltage side circuit
breaker be taked to synchronize parallel, the voltage phase angle analysis
Transformer Phase
TV1 TV2 Description
connection angle
TV2 Phase voltage
U ac
0 One side is the line
UA
voltage, the other side is
YN,d11
TV2 open triangle the phase voltage
U ac 0
A phase voltage
U ac U AC -30 All are the line voltage
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
Table 3.2 YN, d1 connection transformer, when the high voltage side circuit breaker
be taked to synchronize parallel, the voltage phase angle analysis
Transformer Phase
TV1 TV2 Description
connection angle
TV2 Phase voltage
U ab
0 One side is the line
UA
voltage, the other side is
YN,d1
TV2 open triangle the phase voltage
U ab 0
A phase voltage
U ab U AC +30 All are the line voltage
When multiple objects synchronize, the voltage phase compensation: When multiple
objects synchronize, taking into account the synchronization object has a different phase
compensation. So in this case, the synchronization object should take the phase angle are
0 . When used in conjunction with manual synchronization device, in order to balance the
voltage difference, the middle transformer 100V/57.7V can be used to achieve voltage
balance.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
Parameter 12 (the voltage of the waiting parallel side setting coefficient) setting
formula is:
the change ratio of the generator terminal TV
Parameter 12=the rated change ratio of the main transformer
the change ratio of the high-voltage side TV
such as the rated change ratio of the main transformer is 236KV/20KV, tap +2.5%;
the change ratio of the generator terminal TV is 20KV/100V; the change ratio of the
high-voltage side TV is 220KV/100V, then
2361 + 2.5%20 / 0.1
Parameter 12= =1.100
20 220 / 0.1
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
Settings
Real-data
Records
Calibrating
Data&Time
Coefficient
2012/11/05
14:29:20
Fig.3.3 The device main function menu interface
1Settings: Including object number, lead-time, the allowed difference of the voltage and
frequency of switch-in; the value of upper limit and lower limit of the voltage and
frequency of the system and generator; voltage and frequency regulation cycle and
corresponding voltage and frequency regulation factors, phase angle compensation
of the SYN objects.
2Real-data: The value of the voltage and frequency, the difference of voltage, the
difference of frequency and the difference of phase in the system and generator in
the process of switch-in.
3Records: It will show lead-time, the value of voltage and frequency, the difference of
phase angle in the system and generator; the actual switch-in time of the breaker
when switch-in succeed. If switch-in fails user can check out the audit trail and
message.
4Calibrating: When calibrated according to the correct method, it will show
calibrating succeed, otherwise it will show calibrating error. Calibration should
be done by connecting the device with special telecommunication cable.
5 Data&Time: Use up/down key to choose date (year,month,day,hour,minute and
second), use left/right key to change time , then use "Confirm" to finish setting time
6Coefficient:It shows baud rate, voltage compensation factor and phase angle of the
SYN voltage in the device.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
1. Calibration test
1Connect AC100V/50Hz standard signal source to the input terminal Us and Ug of the
device. Switch on the device.
2 Press Calibrate button to start the calibration (Note: The special communication
cable should be connected).
3 The screen will show the message of Calibration successful in about 5 seconds.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
TEST
TE
N
RU
ST
5V
24V
f+
f- s
- +
V+
V-
USB
s
GORI
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
The voltage difference and paralleling command from the last synchronizing processes are
displayed. The tool makes the use of a separate recorder unnecessary.
At the end of commissioning, circuit breaker in Test position. The differential voltage and
the paralleling command should thereby be recorded using the transient recorder of the PC
Tool Wave recording software or using an external transient recorder. At the same time,
the synchronizing process should be observed using the synchronizing instruments in the
plant or, if these are not installed, using the synchronizing instruments in Wave recording
softwareRecord the synchronizing process.
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
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Gori Device WX-98F(T) microprocessor-based synchronizer user manual
Jiangsu Nanjing
GORI Automation Engineering Ltd COPYRIGHT
ADD: Rm.201,Compound Building, Changjiang Scientice and Technology Park, NO.97 Luxiying,
Nanjing
33