Alpha 6000E
Alpha 6000E
Alpha 6000E
Preface
Thank you for using ALPHA6000E, ALPHA6000M series inverters.
This series of inverters adopt the most advanced current vector control technology that
features low speed rated torque output and ultra-quiet stable running. They are
characterized by diverse control modes, up to 36 perfect protection and alarm functions,
on-line monitoring and on-line adjustment of a variety of parameters, built-in RS-485
communication interface, flexible operation, and thus satisfy various needs of users.
This series of inverters apply to most motor drive applications, including paper making,
textile, food, cement, printing and dyeing, plastic machinery, and other industries. As
speed controllers, this series of inverters possesses good adaptability of load, running
stability, high precision and good reliability. They can improve the power factor and
efficiency, and be used as a power-efficient application.
If you have some problems that can’t be solved in operation, please contact the nearest
local agents, or contact our company directly.
To ensure the perfect use of this product and the safety of users, please read the user
manual carefully before the operation of inverter and keep the manual in proper place
for future reference.
The information contained in this manual is subject to change without notice.
Before mounting, commissioning and using the inverter, it is strongly suggested that
you must read the safety rules and warnings listed in this book and cautions marked on
the inverter to ensure your safety and extending the service life of this equipment.
When in operation, pay attention to the situation of load and all notes that related to
safety.
1
Preface
Danger!
This equipment contains dangerous voltage. Operations not
accordant with this manual might cause life risk and human
injury. Only qualified personnel shall wire the drive.
Please cut off the power before wiring and inspecting. It is not
permissible to touch PCB or interior components before battery
control lamp goes off or until 5 minutes after the power has been
removed. It is necessary to use meters to confirm the charging
capacitor has discharged off. Otherwise, a risk of electric shock
may happen.
Don't connect AC power source to the output terminals U, V, W
of the inverter. When using the inverter, the earthing terminal of
the inverter must be grounded correctly and reliably according to
IEC electrical safety regulation.
Warning!
Unauthorized change of inner wiring and using accessories sold
or recommended by unqualified manufacturer may cause fire,
electric shock and injury.
Since body static electricity may cause serious damage to MOS
field-effect transistor and other sensitive elements. Please don’t
touch the interior devices, such as PCB, IGBT module etc. before
any measure is taken to prevent static electricity.
Caution!
Keep all marks and labels are clear to read. Replace the lost or
worn mark at any moment.
Please keep the user manual near the inverter that can be reached
easily and give this manual to the users who use the product.
All rights reserved. The contents in this document are subject to change without
notice. If you have any questions and problems about the use of our products,
please contact our agents or us. Any suggestions for improvement are welcome.
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Contents
Contents
Preface ........................................................................................................................................... 1
Chapter 1 Purchase Inspection....................................................................................................... 5
1.1 Unpacking Inspection ................................................................................................... 5
1.2 Naming Rule ................................................................................................................. 5
1.3 Nameplate of Inverter ................................................................................................... 6
Chapter 2 Installation and Wiring.................................................................................................. 7
2.1 Mounting Place Requirements and Management.......................................................... 7
2.1.1 Installation Location .............................................................................................. 7
2.1.2 Ambient Temperature ............................................................................................ 8
2.1.3 Preventive Measures .............................................................................................. 8
2.2 Installation Direction and Space ................................................................................... 8
2.3 Main Circuit Wiring ..................................................................................................... 9
2.3.1 Main parts of product............................................................................................. 9
2.3.2 Schematic diagram of connection and disassembly main circuit terminals ......... 11
2.3.3 The Main Circuit Terminals Arrangement and Wiring ........................................ 13
2.3.4 Main Circuit Wiring Operation ............................................................................ 14
2.4 Control Circuit Connection......................................................................................... 15
2.4.1 Function of Control Circuit Terminals ................................................................. 15
2.4.2 Wiring of Control Circuit Terminals.................................................................... 19
2.5 Wiring of Inverter for Basic Operation ....................................................................... 24
2.6 Wiring Attentions ....................................................................................................... 24
Chapter 3 Operation .................................................................................................................... 26
3.1 Function and Operation of Keypad ............................................................................. 26
3.1.1 Keypad Layout..................................................................................................... 27
3.1.2 Description of Button Function ........................................................................... 27
3.1.3 Description of LED Digital Tube and Indicators ................................................. 29
3.1.4 Operation Method of Keypad .............................................................................. 29
3.2 Run Command Mode Select ....................................................................................... 31
3.3 Trial Operation ........................................................................................................... 31
3.3.1 Operation Mode of Inverter ................................................................................. 31
3.3.2 Operation of Initial Power On.............................................................................. 32
3.3.3 First Test Run Operation...................................................................................... 34
Chapter 4 Parameter Index .......................................................................................................... 35
Chapter 5 Detailed Function Introductions .................................................................................. 80
5.1 Basic Function (Group P0) ......................................................................................... 80
5.2 Start/Stop Control (Group P1) .................................................................................... 86
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Contents
4
Chapter 1 Purchase Inspection
Series code Rated voltage Power of mot or Suit able load Additional info.
S2: 1-phase 220V G: General purpose B: with brake unit
3: 3-phase 380V P: Square torque load
ALPHA6000E R75: 0.75KW
ALPHA6000M 7R5: 7.5KW
075: 75KW
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Chapter 1 Purchase Inspection
Inverter model
Adaptive motor
Rated input voltage, current, frequency
Rated output voltage, current, frequency
Barcode information
Production data, Software version
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Chapter 2 Installation and Wiring
Attention
·Don’t carry the inverter by its cover. The cover cannot support the weight
of the inverter and the inverter may drop.
·Please install the inverter on a strong support, failing which the inverter
may fall off.
·Don’t install the inverter in places where water pipes may leak onto it.
·Don’t allow screws, washers and other metal foreign matters to fall inside
the inverter, otherwise there is a danger of fire or damage.
·Don’t operate the inverter if parts are not complete, otherwise there is a
danger of fire or human injury.
·Don’t install the inverter under direct sunshine; otherwise, it may be
damaged.
·Don’t short circuit PB, + and -, otherwise there is a danger of fire or the
inverter may be damaged.
·Cable lugs must be connected to main terminals firmly.
·Don’t apply supply voltage (AC 220V) to control terminals except
terminals TA, TB, TC.
Please mount the inverter as following instructions and maintain appropriate conditions
2.1.1 Installation Location
The installation location should meet the following conditions:
Good indoor ventilation
Ambient temperature: -10 °C ~ 40 °C. If the temperature is higher than 40 °C,
forced ventilation or derating use is required.
Humidity should be lower than 95%, no condensing and rain water drops.
Do not mount the inverter on the timber or other combustible matters.
Avoid direct sunlight.
It is strictly prohibited to install the inverters in places where have flammable,
explosive, corrosive gases or liquids;
Mount in the location free of dust, metal powder, corrosive gas or combustible
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Chapter 2 Installation and Wiring
gas.
The installation foundation should be solid and free of vibration.
No electromagnetic interference, away from source of interference.
Derating use must be considered when the inverter is installed at high altitude
greater than 1000 m. This is because the cooling effect of inverter is deteriorated
because of the thin air. Derating 6% per 1000 m above 1000m altitude.
2.1.2 Ambient Temperature
In order to enhance operating reliability of the inverter, be sure where the inverter
mounted has a good ventilation; when the inverter is used in a closed case, cooling fans
or an air-conditioning must be installed to keep the ambient temperature below 40℃
2.1.3 Preventive Measures
During installing, please set a shield to prevent metal debris falling into it, and remove
the shield after installing.
Please remove the protection cover board when the ambient temperature is over 40° C
or the internal temperature is too high due to other reasons. Otherwise the inverter
should be derated. After removing the protection cover, pay attention to avoid small
parts falling into the inverter.
2.2 Installation Direction and Space
Inverters of this series are all equipped fans for forced cooling. In order to be an
effective cooling cycle, the inverter must be mounted in the vertical direction, up, down,
left and right away from adjacent articles or baffle (wall) maintain adequate space, as
Fig. 2-1, 2-2:
Correct direction Wrong direction (1)(upside down) Wrong direction (2)( transverse)
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
Fig. 2-10 Wiring of terminals of main circuit of 1PH 220V 1.5&2.2kW 3PH 380V
0.75-2.2kW
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
Terminal Description of
Category Name Specification
label terminal function
terminal interface,
RS485
Not isolated to
communication
GND
interface 485 differential Please use
485- signal negative twisted-pair cable
terminal or shielded cable
Optical-isolator
Multi-function input
X1 input terminal Input resistance:
1 It can be defined as a
R=3.9kΩ
multi-function
Max input
discrete input
frequency: 400Hz/
terminal through
Multi-function programming, Please 50kHz(S21R5GB,
X2 input terminal refer to Section 5.4 S22R2GB,
2 3R75GB/31R5PB
I/O terminals control
and above)
(Group P3) for
Multi-function input terminal
Input voltage
Multi-function details. range: 0~30V
X3 input terminal Reference ground:
3 COM
Terminals X4 can be Optical-isolator
used as common input
multi-function Input resistance:
terminals (same with R=3.9kΩ
X1~X3), it can also Max input
be used as high speed frequency: 400Hz/
Multi-function
pulse input port 50kHz(S21R5GB,
X4 input terminal
(except S2R4GB, S22R2GB,
4
S2R75GB). 3R75GB/31R5PB
Please refer to and above)
Section 5.4 I/O Input voltage
terminals control range: 0~30V
(Group P3) for Reference ground:
details. COM
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Chapter 2 Installation and Wiring
Terminal Description of
Category Name Specification
label terminal function
Terminals X5 can be
Opto-coupler
used as common
isolation input
Multi-function input terminal
multi-function
Input impedance
terminals (same with
R = 3.9kΩ
X1~X3), it can also
Multi-function Maximum input
be used as high speed
X5 input terminal frequency:
pulse input port.
5 50kHz
Please refer to
Input voltage
Section 5.4 I/O
range: 0~30V
terminals control
Reference ground:
(Group P3) for
COM
details
Terminals X6 can be
used as common Opto-coupler
multi-function isolation input
Multi-function input terminal
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Chapter 2 Installation and Wiring
Terminal Description of
Category Name Specification
label terminal function
It can be defined as a
TA multi-function relay TA-TB: NC;
output terminal TA-TC: NO.
through Contact capacity:
TB
Relay output
programming, 250VAC/2A
Relay output
Please refer to (COSΦ=1.0)
Section 5.4 I/O 250VAC/1A
TC terminals control (COSΦ=0.4)
(Group P3) for 30VDC/1A
details.
Maximum output
Provide +10V power
current 20 mA
+10V power supply externally
10V Open circuit
supply (Reference ground:
voltage can be up
GND)
to 12V
Power
grounding of
terminal wiring
It is internally
shield layer. Shield
connected to
layer of analog signal
PE Shield ground connection
lines, 485
terminal PE of
communication lines,
main circuit.
and motor cables can
be connected to this
terminal
2.4.2 Wiring of Control Circuit Terminals
● Wiring of Analog Input Terminals
AI1,AI2 terminals accept analog signal input, DIP switch SW3 select the input voltage
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Chapter 2 Installation and Wiring
(0 ~ 10V) or the input current (0 ~ 20mA). The wiring of terminals is shown in Fig.
2-17:
SW
AI1/AI2
AI1 0~10V/0~20mA
Inverter I
AI2 0~10V
GND PE
V
Near-end of
shield line is
grounded
Fig. 2-17 Wiring diagram of analog input terminals
● Wiring of Analog Output Terminal
If the analog output terminal AO1 is connected to analog meters, then various
kinds of physical values can be indicated. The analog output terminal AO1 is only
support the voltage signal output, for S2R4GB and S2R75GB, for S21R5GB,
S22R2GB, 3R75GB and above, DIP switch SW2 can select current output (0/4~20mA)
and voltage output(0/2~10V). The wiring of terminals is shown in Fig. 2-18:
AO1
Inverter 0/2~10V
or 0/4~20mA
GND
PE
Near-end of shield
line is grounded
Fig. 2-18 Wiring diagram of analog output terminals
Tips
1) Dialing SW to “I” represents current; dialing to “V” represents voltage.
2) Analog input and output signals are easily disturbed by exterior environment, so
shielded cables must be used for wiring and the length of the cables should be as
short as possible.
● Wiring of Serial Communication Interface
The series of inverters provides users with RS485 serial communication interface, and
can compose master-slave control system. The upper computer (a personal computer or
PLC controller) can be used for real-time monitoring, implementation remote control ,
automatic control and others more complicated operations to inverters in network.
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Chapter 2 Installation and Wiring
Fig. 2-9 Illustration of wiring between the upper computer and the inverter interface
When multiple inverters are connected in one RS485 system, the communication
suffers more interference, and a maximum of 31 inverters can be connected through
RS485 serial bus. Wiring is very important. Communication bus must be shielded
twisted pair wiring. The following connection method is recommended:
Fig. 2-20 Recommended wiring diagrams (inverters and motors are all well grounded)
when PLC is in communication with multiple inverters
The host machine can be a personal computer or PLC controller, and the
slave-based machine is this series of inverter. When a PC is used as the host machine, a
RS232/RS485 bus adapter should be added between the host machine and the bus;
when a PLC controller is used as the host machine, connect the dotted terminals,
namely RS485 terminal of slave-based machine and RS485 terminal of the host
machine.
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Chapter 2 Installation and Wiring
24V +
24V DC
-
COM 5V
+24V +
24V X1
1
-
5V
5V
+
+
R
X1~X5
6 X6
- -
K COM
PE
Near-end of shield
line is grounded
COM
COM
2) Multi-function output terminals DO as discrete output can also use the external,
9~30V, power supply and the wiring method is shown in Fig. 2-23
+24V
24V
DC 9~30V
5V
DO R
+-
Relay
COM
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
In order to avoid error action caused by interference, the control circuit cable
should use stranding shielded cables, and the wiring distance should be less than
50 meters.
Be sure the shielded layers of shielded cables are not touching other signal cables
or shell of equipment, you can use insulating tape to enswathe bare shielding
layer.
The withstand voltage of all the cables should match with the voltage class of the
inverter.
In order to prevent accident, be sure that the control circuit terminal "PE" and the
main circuit terminal "PE" are connected to earth, and the earthing cable can’t be
shared with other equipment. The size of main circuit earthing cable should be
more than one and a half of the main circuit cable. After completion of wiring,
please check whether a cable, a bolt or a connector etc. is left inside the inverter,
whether the bolts are fastened firmly, and whether the bare cable of terminals
short circuit to other terminals.
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Chapter 3 Operation
Chapter 3 Operation
1 Only turn on the input power supply after close the front
cover. Do not remove the cover while the inverter is
powered on. Otherwise there is risk of electric shock.
DANGER 2 Keep away from the machinery. Otherwise there is risk of
injury when the inverter power supply recovers and runs
suddenly.
1 When braking resistor is used, the high voltage discharging at
its two ends will increase its temperature. Do not touch the
braking resistor to avoid danger of electric shock and burn.
2 Before running the inverter, do check again the motor and
CAUTION machinery operating precautions to avoid risk.
3 Do not check signals during operation. It may damage the
equipment.
4 All inverter parameters have been preset at the factory. Do
not change the settings unless it is required.
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Chapter 3 Operation
Run STOP
Stop/Reset
Jog/
RUN RESET
Keypad upper part has five status indicators: RUN, FWD, REV, REMOTE and TRIP.
The indicator RUN will be lit up if the inverter is running; the indicator FWD will be lit
up if it running forward and the indicator REV will be lit up if it runs reverse. The
indicator REMOTE will be lit up if the inverter is not controlled by keypad. The
indictor TRIP will be lit up if fault occurs. To see the details, see table 3-2 description.
In monitoring status, the LED will display the status of monitored objects. At abnormal
state it will display the fault code when the inverter fails to run and show the warn code
when the inverter is warning. At normal state, it will display the object selected by
parameter group PC. Refer to the detailed description of PC groups for the specific
corresponding relation.
In programming mode, nixie tube displays three-level menus: function group, function
codes and function parameter values. Under the function group display menu, it
displays function group from "-P0-" to "-PF-"; under function code menu, it displays
the corresponding function codes in the group. Under the parameters displayed in the
function menu, the parameter values will be displayed.
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Chapter 3 Operation
switched.
Jog: In keypad mode, press this key to enter JOG
P2.51=0
running mode.
Direction switch key: Press this button to change the
P2.51=1 direction of rotation. See P0.08 function description for
JOG
details.
In keypad control mode, it is to run the inverter, and a
Run
running command will be given.
RUN
In keypad control mode, the key is used to stop the
Stop/Reset inverter. Clear the failure and return to normal state
when there is a failure.
STOP
RESET
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Chapter 3 Operation
ON OFF
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Chapter 3 Operation
- - -
Operation -
of key
output Turn left the Turn left 1 Keep on The maximal Stop
frequency digital time,seting turnning, step length turnning 3s later,the
the decrease can reach keyboard will
encoder,the frequency automatically
keyboard will decrease step length can to
reach to 1Hz.Press return to the
automatically 0.01Hz original
come into 0.10Hz,seting the Enter
frequence can key to save monitoring
frequency setting object.
state.Unit Hz decrease 0.10Hz the desired
will blink.And 1 time. value.
the monitoring
object is setting
This method applies to given frequency parameter adjustment when the initial display
state is any state.
When the monitor display is speed setting and analog PID digital setting, these
parameters can be modified and displayed directly by turning the knob.
Setting of function code parameters: (example of changing Jog acceleration time,
function code P2.01 from 6.0s to 3.2s)
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Chapter 3 Operation
In three-level menu state, no flicker digit for a parameter indicates that the function
code cannot be modified, and the possible reasons include:
Modifying the value is forbidden because the parameter is actual measure value,
or running record value or fixed value.
The function parameter cannot be changed when the inverter is at running state.
However, it can be changed at stop state. So stop the inverter and then change the
parameter value.
The inverter parameters are protected. If function parameter value PF.01=1 or 2,
the parameters are forbidden to be changed. This parameter protection function is
to avoid operation mistake. To change the protection parameters, change value of
function code PF.01 to zero, then all the parameters can be changed
3.2 Run Command Mode Select
The run command modes determine the methods of the inverter running and stop. The
inverter has three run command modes:
Run command from the keypad: press the key RUN, STOP, JOG(P2.51=1)to
control the inverter.
Run command from the control circuit terminals: by using the terminal defined as
FWD, REV, COM (2-wire control mode) : FWD, REV, HLD(3-wire control mode)
to control the inverter.
Run command from serial communication: Use a PC or PLC to control the
inverter to run or stop.
Change P0.07 to switch the control modes. The default setting is Keypad control
mode (The default value P0.07 is 0), If terminal control mode is needed, please
change the value to 1 or 2. If we want to keep the “STOP/RESET” key active in
terminal control mode, we must set the value to 2.
If we need to control the inverter by PC or PLC serial communication, we should
set P0.07 to 3 or 4.
If the indicator REMOTE is off, it tells that the inverter is controlled by the keypad.
If the indicator REMOTE is on, it tells that the inverter is controlled by the
terminals. In addition, if the indicator is flickering, it tells the inverter is controlled
by serial communication.
3.3 Trial Operation
3.3.1 Operation Mode of Inverter
This series of inverter have five operation modes: JOG operation, PID closed loop
operation, PLC programmed operation and common operation.
JOG operation: If the inverter received a jog operation command (For example,
press “JOG” key, P2.51=0) at a stop state, the inverter will jog running at the jog
frequency reference set by function code P2.00~P2.02
PID closed loop operation: If PID close loop operation is selected (P0.03=11) , the
inverter will choose PID closed loop operation mode. In other word, it will come
into PID adjustment as the PID feed and PID feedback. (See parameter group P7)
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Chapter 3 Operation
PLC program timing run: PLC function selection is active (P0.03 = 10), the
inverter will select PLC operating mode, and the inverter will run according to the
preset operating mode (see Description of Group P5 function code). PLC program
running can be paused through the No.43 function of multi-function terminal (see
Chapter IV Function of P3); PLC halt mode can be reset through the No.44
function of multi-function terminal (For details please see Chapter IV Function of
P3);
Normal operation: It is known as simple open-loop operation mode, including 8
modes, which are keypad digital setting, terminal AI1, terminal AI2, pulse input,
serial communication, Multi-step speed and terminal UP/DOWN, slip
compensation rate, etc.
3.3.2 Operation of Initial Power On
Please follow technical requirements provided in this manual for wiring and
connections. After correct wiring and checking power supply, power on air switch of
AC power on input side of the inverter to supply power to the inverter, the contactor
operates normally. When nixie tube displays output frequency, the inverter has been
initialized.
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Chapter 3 Operation
If the keypad is not correctly connected, the display will be abnormal. And the keypad
should be reconnected. Operation of initial power on is shown in Fig. 3-6:
Start
No
Check whether
wiring is correct
No
Yes
Yes
Power ON
Output frequency No
display: 0.00Hz
Yes
Yes
Power on failed
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Chapter 3 Operation
Control manner
select
P0.01 = 2, vector control
P0.01=0 or 3,V/F control,set V/F
control parameters of group P9 Tuning of motor parameters: perform static parameter
tuning PA.29 = 1 when there is load;perform rotation
parameter tuning PA.29=2 when there is no load
End
Fig. 3-7 Operation process of inverter first test run operation
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
51
Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 4 Parameter Index
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
In serial communication control mode, the user connects the serial communication
port to a PC or PLC. The start, stop, forward and reversed rotation of the inverter
is controlled by the communication mode.
When STOP key is enabled, the user can stop the inverter with the STOP key on
the keypad, which is used in occasions of emergency stop. When STOP key is
disabled, the user can only stop the inverter through the set control mode.
When P0.07 is set to 5, JOG and STOP keys on the keypad are disabled; when
JOG key is disabled, the JOG key on the keypad fails, the user can only enable
inching running through terminal.
In keypad and terminal control modes, the communication read/write parameter
operations are ignored.
P0.08 Keypad direction setting Setting range: 0, 1 [0]
0: Forward 1: Reverse
Notes:
Pressing JOG key (P2.51=1) will switch the direction, and change the value of
parameter P0.08. But the changed direction only takes effect currently.
Only by changing value of parameter P0.08 and pressing “ENTER” to save the
value, keypad direction setting will be saved permanently.
Direction priority: Terminal setting is the highest, second is set by communication,
keypad is the lowest. If the higher one is invalid, the lower priority will take
effect.
Setting range:
P0.09 Basic frequency low frequency mode: 0.10 ~ 400.0Hz [50.00Hz]
high frequency mode (reserve): 0.1 ~ 1000Hz [50.0Hz]
Setting range:
low frequency mode: MAX [50.00Hz, upper limit
frequency, setting frequency, Multi-step frequency, jump
P0.10 Maximum output
frequency] ~ 400.0Hz [50.00Hz]
frequency
high frequency mode(reserve): MAX [50.0Hz, upper limit
frequency, setting frequency, Multi-step frequency, jump
frequency] ~ 1000Hz [50.0Hz]
Notes:
Basic frequency FBASE: The minimum output frequency when the output voltage
of the inverter is equal to the rated voltage UN. It is used as the benchmark of the
regulating frequency. Usually, the rated frequency of the motor is used as the
setting value of the fundamental frequency. In the usual case of the use, FBASE is
selected according to the rated frequency of the motor. In particular occasions of
use, it can be set according to the operating requirement, but it should be noted
to fit with V / F characteristic of the load motor and the output requirements of the
motor, which is shown in Fig. 5-0-1 Relationship between output frequency and
output voltage.
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Chapter 5 Detailed Function Introductions
Rated voltage
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Chapter 5 Detailed Function Introductions
P0.17 Keypad knob adjusting rate Setting range: 0~250 * (0.01Hz|1rpm) [0]
Notes:
This parameter is only active for the online adjustment of frequency and speed setting
in monitoring state;
When the function code is set to 0, and the keypad knob is integral regulation
mode, which means rotating the knob continuously and keeping the rotation speed
can increase the adjustment step width gradually from 1 to 10, from 10 to 100,
and up to 100 (maximum);
When the function code is not set to 0, it is the fixed-step regulation mode. The set
value is the corresponding variation of the set frequency or speed when rotating
the knob for one position, which means the adjustment amount of set frequency or
speed when rotating the knob for one round is (P0.17 * 30) * (0.01Hz or 1rpm).
When the adjustment object is the frequency, the unit of P0.17 is 0.01Hz; when
the adjustment object is the speed, in general operating mode, the unit of P0.17 is
(6 / (5 * motor poles)) rpm, in digital PID mode, the unit of P0.17 is 1rpm;
Example:
In general operating mode, in the adjustable range of the frequency, when P0.17 = 100,
if rotating the knob on the keypad for one circle, the set frequency increases or
decreases 30.00Hz, the speed increases or decreases 900rpm; when P0.17 = 10, then
the set frequency and the speed increase or decrease 3.00Hz and 90rpm respectively. In
digital PID operation mode, when P0.17 = 10, the speed increases or decreases 300rpm
while rotating the knob on the keypad for a circle;
P0.18 Acceleration time1 Setting range: 0.1~3600s [6.0s/20.0s]
P0.19 Deceleration time1 Setting range: 0.1~3600s [6.0s/20.0s]
Notes:
Acceleration time: The time that the inverter speed rises from zero speed up to the
maximum frequency. Deceleration time: The time that the inverter decelerates
from the maximum frequency to zero speed.
This series of inverter defines four groups acceleration and deceleration time (the
others see P2.28 ~ P2.33), user can select different acceleration and deceleration
time through external terminals according to the needs, or can select different
acceleration and deceleration time during the PLC program timing run.
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Chapter 5 Detailed Function Introductions
The default unit of acceleration and deceleration time is second. The acceleration
and deceleration time can be reduced or enlarged to 10 times by modifying P2.35
acceleration and deceleration time multiplying factor.
5.2 Start/Stop Control (Group P1)
P1.00 Starting mode Setting range: 0~2 [0]
0: Start from the start-up 1: First brake (excitation), and then start at the
frequency start-up frequency
2: Rotating speed tracking
(Flying Start)
Notes:
Start from the start-up frequency: Speed up from start-up frequency and accelerate
to the setting frequency according to the preset Acc time.
First brake (excitation) and then start at the start-up frequency: Inverter adds some
DC braking power to load first, and then startup. As shown in Fig. 5-1-1. Starting
mode 1 is suitable for small inertia load which is running forward or reverse while
the inverter is in stop state, such as fan load. DC braking parameters refer to P1.03
and P1.04.
Output Freq.(Hz)
Brake First and then start
Time
Braking voltage
Braking
energy
Time
Running command
Stop command
Fig. 5-1-1 Brake first and then start
Rotating speed tracking: Detect the motor’s running speed, and then start at the
detected speed, running to the setting frequency according to the Acc/Dec time,
realize smooth start of motor, as shown in Fig. 5-1-2. This mode is suitable for the
motor with big inertial load.
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Chapter 5 Detailed Function Introductions
Time
Motor speed
Time
Output voltage
Time
Power
Starting process includes the first time power up, power recovery, external fault
reset, and restart after coast-to-stop.
Tips:
The rotating speed tracking function will be enabled while the inverter takes with
encoder (PG) (Reserve)or speed tracking card. There is no speed tracking card in
3004GB and below models, speed tracking card is optional in 35R5GB and above
models.
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Chapter 5 Detailed Function Introductions
Output Freq(Hz)
Reference
Freq
Start Freq
Time
t1
Start frequency holding time
Fig. 5-1-3 Starting frequency and starting time
Tips:
1. Start-up frequency is not restricted by the lower limit frequency.
2. If setting frequency is lower than start-up frequency during acceleration, the
inverter will run at zero-speed
P1.03 DC braking current at start-up Setting range: Depend on model [0.0%]
P1.04 Start-up DC braking hold time Setting range: 0.0~30.0s [0.1s]
Notes:
P1.03 and P1.04 are only active when P1.00 is set to 1 (start mode 1 is selected),
as shown in Fig. 5-1-1.
In V/F mode, 100.0% corresponds to the rated current of the motor; in vector
mode, the start-up DC braking current is determined by P8.00 pre-excitation
current compensation coefficient (100.0% corresponds to no-load current of the
motor).
The set upper limit of the start-up DC braking current is the lower one between
80% of the rated current of the inverter and the full rated current of the motor.
When the start-up DC braking time is 0.0s, there is no DC braking process.
table 5-1-1 DC Injection braking function
model The range of current The range of time
G type 0.0~100.0% 0.0~30.0s
P type 0.0~80.0% 0.0~30.0s
Tips:
When the rated capacity of the motor is small than that of the inverter, it is
suggested to set this parameter(P1.03) according to formula: Motor rated
current(A)/inverter rated current(A)*100%.
Setting range: 0.00 ~ maximum
P1.05 Starting preset frequency
frequency [0.00Hz]
P1.06 Starting preset frequency hold time Setting range: 0.0~3600s [0.0s]
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Chapter 5 Detailed Function Introductions
Reference
frequency
设定频率
Starting preset
frequency
Start-up
frequency
t1 t2
Start-up frequency Starting preset frequency
hold time hold time
启动频率保持时间 启动预置频率保持时间
Maximum frequency
Set frequency
Time
Actual acceleration time Actual deceleration time
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Chapter 5 Detailed Function Introductions
Running Freq.(Hz)
③ ③
② ②
① ①
Time
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Chapter 5 Detailed Function Introductions
Stoping DC
braking frequency
Braking
energy
Time
DC braking time
Running
command
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Chapter 5 Detailed Function Introductions
voltage point is about 52V lower than stall overvoltage point (namely the default
operation point is 700V); for 220V input models, energy consumption braking
operation voltage point is about 23V lower than stall overvoltage point (namely
the default operation point is 350V). Please see Pd.11 description for more details.
P1.20 Trip-free handling Setting range: 0~2 [ 0]
1: Give an alarm Uu within trip-free time,
0: Report fault Uu1 once Trip-free
and give fault Uu1 afterwards
2: Give an alarm Uu once Trip-free
P1.21 Trip-free time Setting range: 0.5~10.0s [Depend on model]
P1.22 Action selection after trip-free
Setting range: 0~1 [0]
alarm
0: No action 1: Slowdown running
P1.23 Rate of deceleration during Setting range: 0.10Hz/s ~ maximum
trip-free slowdown running frequency/s [10.00Hz/s]
Notes:
If under-voltage occurs at stopped state, it only give an alarm of Uu, at this time,
the motor cannot be started. As shown in Fig. 5-1-8:
If under-voltage occurs during running, it will give an alarm of Uu or Uu1 as
shown in Fig. 5-1-8; when Uu occurs, the pulse will be locked and the inverter
will run at 0Hz frequency. Uu will disappear after the recovery; when Uu1 occurs,
the inverter will stop, if the voltage continues to drop to 300V or less, it will not
be regarded as a fault record or a fault output; it will record fault Uu1 after the
recovery.
When P1.22 is selected as 1, the inverter will decelerate according to P1.23 during
trip-free alarm. If the mains supply recovers during the deceleration, the
frequency should be recovered to the setting frequency according to the set
acceleration time.
Power 1 ON ON
OFF
Trip-free
time
Treatment 0 RUN
Uu1 Uu1 Uu1 ... Recorded
Recorded
Treatment 1 RUN
Recorded
Uu
Zero-spe ed Uu1 Uu1 ... Recorded
Treatment 2 RUN
Not recorded
Uu Uu Not record
Zero-spe ed Zero-speed
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Chapter 5 Detailed Function Introductions
Power 2 ON
OFF
Trip time
Treatment 0 RUN
Uu1 Uu1 Uu1 ... Notrecorded
Not recorded
Treatment 1 RUN
Notrecorded
recorded
Uu
Zero-spe ed Uu1 Uu1 ... Not
t1 t2 t3
P2.00
Time
JOG Command
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Chapter 5 Detailed Function Introductions
Tips:
1. In Jog operation, the inverter starts according to starting mode 0. The unit of
Acc/Dec time is second.
2. If deceleration time of Jog is 0: coast-to-stop, but DC braking terminal takes effect
during jog running, the deceleration time will be P2.33 Dec time 4.
3. Jog operation can be controlled by keypad or terminals.
Operation Freq.(Hz)
Time
t1
Reference
Frequency 1
Lower limit
Frequency
Reference
Frequency 2 Time
Fig. 5-2-3 Running at lower limit frequency
Option 1(Zero frequency running): if the setting frequency is lower than the lower
limit frequency, the inverter should run at the lower limit frequency, and run at 0
frequency after the delay time arrives at P3.30, as shown in Fig. 5-2-4.
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Chapter 5 Detailed Function Introductions
Operation Freq.(Hz)
Frequency
lower limit
Reference
Freq. 2
Fig. 5-2-4 Zero-speed running
Time
Sleep function is enabled and the inverter is in sleep running, and then no matter
P2.04 is 0 or 1, the inverter should be running at zero-frequency.
P2.05 Frequency deviation setting Setting range: 0.00~2.50Hz [0.10Hz]
Notes:
Prevent analog setting fluctuation leading joggling of output frequency. When the
frequency setting source is terminal AI or pulse input, it takes effect only when
the setting frequency changes and the variation range exceeds the set range.
P2.06 Carrier frequency adjustment
Setting range: 0, 1 [0]
selection
1: Adjust automatically according to the
0: No automatic adjustment
load and the temperature of the inverter
Notes:
The carrier frequency is fixed to P2.07 carrier frequency in vector control mode or
when there is no automatic adjustment.
Option 1: This function option can adjust the carrier frequency by automatically
synthesizing the load and temperature of the inverter so as to regulate the width of
the frequency domain of the noise of the motor or reduce the probability of
inverter overheat alarm.
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
Open valid: Signal is disabled if the control terminal and COM terminal are
short-circuited.
Normally open and normally closed is not subject to the limit of this function.
S2R4GB, S2R75GB:
P3.01 X1 terminal function Setting range: 0~79 [1]
P3.02 X2 terminal function Setting range: 0~79 [2]
P3.03 X3 terminal function Setting range: 0~79 [37]
P3.04 X4 terminal function Setting range: 0~79 [0]
P3.05 X5 terminal function Setting range: 0~81[0]
S21R5GB, S22R2GB, 3R75GB/31R5PB and above:
P3.01 X1 terminal function Setting range: 0~79[1]
P3.02 X2 terminal function Setting range: 0~79[2]
P3.03 X3 terminal function Setting range: 0~79[37]
P3.04 X4 terminal function Setting range: 0~79, 82[0]
P3.05 X5 terminal function Setting range: 0~81[0]
P3.06 X6 terminal function Setting range: 0~80[0]
Notes:
Control terminals X1 ~ X6 are multi-function terminals, their specific functions
can be defined by setting the value of P3.01 ~ P3.06. Redefinition is allowed.
Among repeatedly defined terminals, when one terminal is active, this function is
enabled. Setting and functions are as shown in Table 5-3-1.
Table 5-3-1 Multi-function Input Menu
Setting Function Setting Function
0 NULL: Not defined 1 FWD: Forward Running
2 REV: Reverse Running 3 RUN Running
4 F/R: Rotation direction 5 HLD: Self-holding
FC: Frequency setting
6 RST: Reset 7
combination selection
8 FJOG: JOG FWD 9 RJOG: JOG REV
10 UP 11 DOWN
12 UP/DOWN Reset 13 FRE: Coast to stop
Forced stopping (According to
14 deceleration time during 15 Stopping process DC braking
abnormal stopping)
16 Acc/Dec prohibit 17 Inverter running prohibit
18 S1 Multi-step Speed 1 19 S2 Multi-step Speed 2
20 S3 Multi-step Speed 3 21 S4 Multi-step Speed 4
22 S5 Multi-step Speed 5 23 S6 Multi-step Speed 6
Command channel switch to
24 S7 Multi-step Speed 7 25
Terminal control 2
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Chapter 5 Detailed Function Introductions
Time
Reset command
Run command
Fig. 5-3-1 Terminal reset
7: Frequency setting combination selection
FC frequency setting options: If the "FC frequency setting option" is enabled and
valid, the frequency reference is determined by P0.06 frequency setting
combination 2; if this function terminal is inactive, the frequency reference is
determined by P0.05 frequency setting combination 1. During inverter operation,
frequency setting mode can be switched through FC terminal to control the
inverter output frequency flexibly.
8~9: Jog operation signal (FJOG/RJOG)
If setting is 8 or 9, this terminal is defined as FJOG or RJOG. When the inverter is
not running to RUN command (No frequency output), this terminal can do
forward jogging or reversed jogging actions accordingly as shown in Fig.5-3-2.
The defined Jog function of terminal isn’t limited by Control Command Set
Channel (P0.07). Jog frequency and jog Acc/Dec time can be defined in
P2.00~P2.02.
Operation Freq.(Hz)
P2.00
Time
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Chapter 5 Detailed Function Introductions
10~12: UP/DOWN
When P0.05 setting is 4, the frequency is set to frequency source1+frequency
source2:
At the beginning of the running, whether the UP/DOWN terminals are both
effective or neither of them are effective, the reference frequency will be the sum
of initial value of UP/DOWN and frequency setting 2. If either UP/DOWN
terminal is effective, the frequency will increase or decrease at the rate of UP/DN
rate (P3.16). And the UP/DOWN frequency range will be (frequency source 2-
P3.17) ~(Frequency Source 2+P3.17). If UP/DOWN function terminal is not
effective, the frequency reference of UP/DOWN will keep constant. When
UP/DN is invalid, pressing STOP key will save/not save the UP/DN value
according to P3.18 UP/DN storage selection. But if UP/DOWN function is
effective, pressing STOP will keep UP/DOWN to be initial value. As shown in
Fig.5-3-3.
When P0.05 is not 4, the frequency is set to frequency source 1 and its setup is
terminal UP/DN:
At the beginning of the running, if UP/DOWN terminals are all inactive or both
active, then the inverter runs at the initial set point of UP/DOWN (if the value is
negative, the inverter runs at 0 frequency); if either terminal of UP/DOWN is
active, then the set frequency is controlled by UP/DOWN terminal, increase or
decrease on the basis of the current speed at the speed of terminal UP/DOWN
(P3.16). At this point, if the UP/DOWN terminal is inactive, the running
frequency at this time is the set frequency. When the UP/DOWN terminal is
inactive, press STOP key, save the current set frequency to the given value of
UP/DOWN in the method determined by the function code P3.18 with the sign as
positive. When the UP/DOWN terminal is active, pressing STOP key will keep
UP/DN value to be initial value as shown in Fig. 5-3-3.
Reference Freq.(Hz)
Frequency setting1+Frequency setting 2 UP/DOWN Terminal Run
UP/DN reference
amplitude
Frequency
setting 2
Run command
UP command
DOWN command
STOP command
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Chapter 5 Detailed Function Introductions
UP/DN reference
UP/DOWN amplitude
reference Initial
Run Command
UP command
DOWN Command
Stop command
Fig. 5-3-4 UP/DOWN non-combination operation
13: FRE Coast to stop
When defining terminal of this function is active, the inverter immediately locks
PWM output, and exits running state. Only when FRE is removed, the run
command takes effect. Once the function is defined, no matter the control mode
(P0.07) is what value, the function is active and is not subject to the limit of stop
mode (P1.10).
14: Forced stopping; 36: Forced stopping normally closed
(According to deceleration time during abnormal stopping)
Dec-to-stop according to deceleration time of abnormal stopping (P2.34). It is
subject to the limit of stop mode (P1.10).
15: Stopping process do DC braking
Use the terminal to perform DC braking to the system during the stopping process
for accurate positioning of the motor. Braking starting frequency, braking waiting
time, brake current are defined in P1.11 ~ P1.14; the braking time is bigger one
between the time defined by P1.15 and the effective duration of the control
terminal, which is as shown in Fig. 5-3-5.
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Chapter 5 Detailed Function Introductions
Output Freq(HZ)
initial frequency
DC braking
Output Voltage
Waiting time for
DC braking
Braking energy
Time
Braking time
Run Command
Fig. 5-3-5 DC braking
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Chapter 5 Detailed Function Introductions
Fault relay
KM
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Chapter 5 Detailed Function Introductions
Preset Timing
arriving
Timing drive
input terminal
Timing drive
signal output
Fig. 5-3-7 Timing driving input
50: Counter trigger signal input
This terminal is used for pulse input to the internal counter of the inverter. The
highest pulse frequency is 200Hz. The current counting value can be saved when
power off.
51: Counter reset
This terminal is used to clear the counter to zero. The terminal function is used in
conjunction with Counter's trig signal input.
74: Output terminal control
When the input signal of this terminal is active, the No.36 terminal output is
active.
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FWD, REV: Running at preset direction. FWD means running forward, and REV
means running reverse. You can control the motor’s running direction by switch
terminal FWD and REV. If FWD is valid, run forward; if REV is valid and P2.38
is set to 1 (Prohibit reverse operation enabled), the inverter will stop. If P2.38 is 0
(Prohibit reverse operation disabled), the inverter will run reverse. If FWD and
REV are valid or invalid at the same time, the inverter will stop. Terminals wiring
is shown in Fig.1
2-wire control mode 2
In this mode, both terminals RUN (Run command) and F/R (Running direction)
are used together: If RUN is enabled, the inverter will startup. If F/R is selected
but disabled, the inverter will run forward. If F/R is selected and enabled, the
inverter will run reverse. When F/R is not selected, the running direction is
defined by function code. If RUN is disabled, the inverter will stop. Terminals
wiring is show in Fig.2
3-wire control mode 1
FWD, REV: Run at preset direction. FWD means running forward, and Rev
means running reverse. You can control the motor’s running direction by switch
terminal FWD and REV. If FWD is enabled, the inverter will run forward; If
REV is enabled, the inverter will run reverse. If both FWD and REV are enabled
or disabled, the inverter will stop.
If HLD is ON, FWD and REV signal will self-hold. If HLD is OFF, the inverter
will release self-holding and stop. Terminals wiring is show in Fig.3
3-wire control mode 2
In this mode, both terminals RUN (Run command) and F/R (Running direction)
are used: If RUN is enabled, the inverter will startup. If F/R is selected but
disabled, the inverter will run forward. If F/R is selected and enabled, the inverter
will run reverse. When F/R is not selected, the running direction is defined by
function code. If RUN is disabled, the inverter will stop. If HLD is ON, RUN
signal will self-hold. If HLD is OFF, the self-holding will be released and inverter
stops. Terminals wiring is show in Fig.4.
In Fig. 3, SB1 is Stop button, SB2 is running forward button. Press SB2 or SB3 to
startup the inverter, and switch SB2, SB3 to change the running direction. Press
SB1 to stop the inverter output.
In Fig.4, SB1 is Stop button, SB2 is running button, and K is running direction
button. Press SB2 to startup the inverter. Press the switch K to change the running
direction. Press SB1 to stop the inverter output.
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Chapter 5 Detailed Function Introductions
FWD RUN
Fig 1 Fig 2
REV F/R
COM COM
SB2 SB2
SB1 SB1
FWD RUN
SB3
REV HLD
Fig 3 K Fig 4
HLD F/R
COM COM
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
When the inverter's output frequency is within the positive and negative detection
width of the set frequency, related output terminal is active, as shown in Fig.
5-3-8.
Operating Freq(Hz)
Time
Output Freq
Time
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Chapter 5 Detailed Function Introductions
Notes:
These two functions are enabled when setting DO and relay 1 output in P3.19 ~
P3.25 option as "FDTH upper limit frequency arrival" or "FDTL lower limit
frequency arrival". Typically, these two functions are set to prevent load joggling
and signal instability when switching between mains frequency and inverter
variable frequency in application of multiple motors, as shown in Fig. 5-3-10.
Operating Freq.(Hz)
Frequency
upper limit
Frequency
lower limit
Time
FDTH Delay time EDTL Delay time
FDTH
FDTL
Fig. 5-3-10 FDTH/FDTL
Torque detection
reference
Torque detection
reference*80% Torque arriving
detection
Time
Torque arriving
detection signal
Fig. 5-3-11 Torque arriving
P3.32 Counting arriving setting Setting range: 0~9999[0]
Note:
If the counting value reaches the value defined by P3.32, the output of terminal is
valid, as shown in Fig. 5-3-12.
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Chapter 5 Detailed Function Introductions
Xi Input 1 2 3 4 5 6 7 8
Counting value
arriving output
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Chapter 5 Detailed Function Introductions
the selected channel setting and the physical values of the other channel are 0.
If the setting of P4.00 is 1 or2(S2R4GB, S2R75GB no AI2), the selection will be
analog input and the default ascending values input to this channel would be :
0.00V, 2.00V, 4.00V, 6.00V, 8.00V, 10.00V;
If the setting is 3, the selection will be pulse input. And the default values input to
the channel are: 0.00 kHz, 10.00 kHz, 20.00 kHz, 30.00 kHz, 40.00 kHz, and 50.00
kHz. The default physical qualities values are linear relation.
Tips: Only when the value of P4.00 is changed and saved by pressing the “ENTER”
key, can the input channel values be initialized to the default values.
P4.01 AI1 Minimum analog input value Setting range: 0.0~P4.03 [0.1V]
P4.02 Corresponding physical quantity of
Setting range: -100.0%~100.0% [0.0%]
AI1 minimum analog input value
P4.03 AI1 maximum analog input value Setting range: P4.01~11.00V [10.00V]
P4.04 Corresponding physical quantity of Setting range: -100.0%~100.0%
AI1 maximum analog input value [100.0%]
P4.05 AI1 Analog input filter time
Setting range: 0.01~50.00s [0.05s]
constant
S21R5GB, S2R2GB, 3R75GB/31R5PB and above:
P4.06 AI2 Minimum analog input value Setting range: 0.00~P4.08[0.1V]
P4.07 AI2 Minimum analog input value
Setting range: -100.0%~100.0%[0.0%]
corresponding physical value
P4.08 AI2 Maximum analog input value Setting range: P4.06~11.00V[10.00V]
P4.09 AI2 Maximum analog input value
Setting range: -100.0%~100.0%[100.0%]
corresponding physical value
S2R4GB, S2R75GB:
P4.06 Nonlinear analog input value 3 Setting range: 0.00~P4.08 [0.1V]
P4.07 Corresponding physical quantity of
Setting range: -100.0%~100.0% [0.0%]
nonlinear analog input value 3
P4.08 Nonlinear analog input value 4 Setting range: P4.06~10.00V [10.00V]
P4.09 Corresponding physical quantity of Setting range: -100.0%~100.0%
nonlinear analog input value 4 [100.0%]
P4.11 Minimum pulse input value (pulse
Setting range: 0.00 kHz~P4.13 [0.00kHz]
input terminal)
P4.12 Corresponding physical quantity of
Setting range: -100.0%~100.0% [0.0%]
minimum pulse input value
P4.13 Maximum pulse input value (pulse Setting range: P4.11~50.00kHz
input terminal) [50.00kHz]
P4.14 Corresponding physical quantity of
Setting range: 0.0~100.0% [100.0%]
maximum pulse input value
Note 1: (When P4.00 is set to 0)
Min/Max value of analog input is the Min/Max virtual value of the input signals.
If the actual value input is smaller than min value, the min value will be treated as
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Chapter 5 Detailed Function Introductions
the Min virtual value of analog input. If the actual value input is greater than the
max value, the max value will be treated as the Max virtual value of analog input.
The max virtual value of analog input must be greater than the min one.
Physical value corresponding to virtual value of analog input: The physical value
can be reference frequency, rotate speed, or pressure, etc.
S21R5GB, S22R2GB, 3R75GB/31R5PB and above power range inverters are
provided with three groups of analog input signals: analog input terminals AI1,
AI2, and pulse. S2R4GB, S2R75GB are provided with two groups of analog input
signals: analog input terminals AI1 and pulse. Users can define input / output
curve for each channel.
AI1 and AI2 (S2R4GB, S2R75GB have no AI2) input signals can be 0~10V
voltage signals, or 0~20mA current signals, which is selected by the users through
DIP switch on the control board (DIP switch is at V position, it corresponds to
0~10V, while it is “I”, it corresponds to 0~20mA).
Through setting P4.01~P4.04 P4.06~P4.09 and P4.11~P4.14 users can define two
characteristic linear curves. The positive and negative function is shown in Fig.
5-4-1.
Physical value
%
corresponding to Max
analog value Input%
Physical value
corresponding to Min
analog value Input%
Physical value
%
corresponding to Max
analog value Input %
Physical value
corresponding to Min
analog value Input %
Min analog Max analog
value (V) value (V)
Fig. 5-4-1 Analog input linear curve
Note 2:
When P4.00 is set to 1, 2(S2R4GB, S2R75GB have no AI2) or 3, the function of
P4.01~P4.04, P4.06~P4.09 and P4.11~P4.14 are different to Note 1. User can
define their own nonlinear curves by setting these parameters. Six points can be
set on the curve. As shown in Fig. 5-4-2. In addition, the setting value to P4.01,
P4.03, P4.06, P4.08, P4.11 and P4.13 must increase in order.
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Chapter 5 Detailed Function Introductions
P4.12 P4.14
P4.09
P4.07
Analog
P4.02 P4.04
input
Note 3:
The input filter time constant is used for digital filter of the input signal to avoid
interference of the system.
The bigger the filter time constant, the higher the immunity level and the longer
the response time is. On the contrary, the smaller the time constant, the shorter the
response time and the lower the immunity level is. If the best setting is not clear,
you can adjust setting value according to the status of control stability and
response delay time.
P4.21 AO1 function definition Setting range: 0~14 [0]
P4.24 DO function definition Setting range: 0~14 [0]
0: NULL 1: Output current (0~2IN)
2: Output voltage (0 ~ maximum voltage) 3: PID setting (0 ~ 10V)
4: PID feedback (0 ~ 10V) 5: Calibration signal (5V )
6: Output torque (0 ~ 2 times of the rated 7: Output power (0 ~ 2 times of the rated
motor torque) motor power)
8: Bus voltage (0 ~ 1000V) 9: AI1 (0~10V / 0~20mA)
10: AI2: 0~10V (S2R4GB, S2R75GB
11: Reserve
have no AI2)
12: Output frequency before 13: Output frequency after compensation
compensation (0 ~ maximum frequency) (0 ~ maximum frequency)
14: Current speed (0 to 2 times of the
rated speed)
Notes:
This series of inverters are provided with 1 way of analog signal output. The
output signal is analog voltage with the full range of DC 10V. The output content
is selected by the users. The pointer full-scale can be adjusted based on the actual
needs.
P4.25 AO1 output range selection Setting range: 0, 1 [0]
0: 0~10V/0~20mA 1: 2~10V/4~20mA
P4.28 AO1 gain Setting range: -10.00~10.00 [1.00]
Notes:
Inverter output signals and user instrumentation system may produce errors, if the
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Chapter 5 Detailed Function Introductions
user needs to calibrate the instrument display error or change the instrument
display range, AO1 gains can be defined for adjustment.
In order to avoid fluctuations in the output data during adjustment, the system can
be set to output standard calibrated signals (set values of P4.21 to 5, DC5V output
(50% of the full scale) is obtained) to adjust AO* gain. When adjusting AO1,
enter function code P4.28, rotate the knob + or -
to make the output
signal be 5V, it will takes effect immediately after modifying the value of function
code P4.28, then save by pressing Enter key.
If the peripheral instruments have large errors, then it is necessary to connect
instrumentation for actual calibration.
P4.31 AO1 offset Setting range: -100%~100% [0.0%]
Notes:
If the offset is represented by "b", the gain is represented by "k", the actual output
is represented by "y", the standard output is represented by "x", the actual output
is y = kx +10 b; AO1 offset 100 % corresponds to 10V. Standard output means 0
to maximum value of the corresponding analog output when the output is 0 ~ 10V.
It is generally used to correct null shift of analog output and derivation of the
output amplitude. It can also be customized to any desired output curve. For
example: If the analog output is running frequency, and it is desired to output 8V
when the frequency is 0 and to output 3V when the frequency is maximum, then
the gain should be set to "-0.50", the offset should be set to "80%".
P4.34 Max output frequency of DO Setting range: P4.35~50.00kHz [10.00kHz]
P4.35 Min output frequency of DO Setting range: 0.00kHz ~P4.34 [0.00kHz]
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Chapter 5 Detailed Function Introductions
Running
运行频率(Hz)frequency (Hz)
f2 f7
f6
f5
f1
Time
f3
时间
f4
T1 T2 T3 T4 T5 T6 T7
Run 运行命令
command
Fig. 5-5-1 Stop mode after single cycle of PLC
Single cycle 2 (holding the final value)
The inverter will hold the operating frequency and direction of last step after
completing one cycle of operation. As shown in Fig. 5-5-2
Running frequency (Hz)
Time
Run command
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Chapter 5 Detailed Function Introductions
Running
运行频率(Hz)frequency (Hz)
f2 f15 f2 f15 f2
f14 f14
f13 f13
f1 f1 f1
Time
时间
f3-f12 f3-f12
Run command
运行命令
Stop command
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Chapter 5 Detailed Function Introductions
Running
运行频率(Hz)frequency (Hz)
f2 f7
f6 a7
a2 f5 a6
f1 d3
a1 a5
a3 f3 Time
a4 d5
时间
f4
T1 T2 T3 T4 T6 T7
Run command
运行命令
Interruption
time
中断时刻
Time
a1 a3
Stopping signal
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Chapter 5 Detailed Function Introductions
125
Chapter 5 Detailed Function Introductions
126
Chapter 5 Detailed Function Introductions
127
Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
unstable; when it is too small, the system will act slowly and the response will be
delayed.
The integration time is used to determine the integration action effect. When the
integration time is long, the response will be slow. In addition, the control ability
for the external disturbance will be weaker. When the integration time is short, the
integration action will be strong, the steady-state-errors will be eliminated, the
system control precision will be promoted, and the response speed will be quick.
If the integration time is too short, oscillation will occur and the system stability
will be reduced.
The differential time determines the differential action effect. When the
differential time is long, oscillation caused by the P action in the case of deviation
will be attenuated quickly and the adjustment time will be short. However, if the
differential time is too long, oscillation will be caused on the contrary. When the
differential time is short, the attenuation action will be small and the adjustment
time will be longer in the case of deviation. The adjustment time can only be
reduced when the differential time is appropriate.
P7.17 Differential object selection Setting Range: 0, 1 [0]
1: Feedback Differentiation 2: Deviation Differentiation
P7.18 PID integral amplitude limit Setting Range: 0.0~100.0% [20.0%]
P7.19 PID differential amplitude limit Setting Range: 0.0~100.0% [5.0%]
P7.20 PID output amplitude limit Setting Range: 0.0~100.0% [100.0%]
Notes:
The above limits are all based on the 100% maximum output frequency.
P7.21 PID delay time constant Setting range: 0.00~25.00s [0.00s]
Notes:
PID-controlled Frequency Command Output Delay Time Setting
P7.22 Error margin Setting range: 0.0~999.9 [0.0]
Notes:
If the difference between feed and feedback value is smaller than Error margin,
PID regulation will stop and the inverter maintains the present output. As shown
in Fig. 5-7-1.
Setting this parameter correctly is helpful to balance the system output accuracy
and stability. The error margin reduces the regulation accuracy of the system, but
improves the system stability, to avoid unnecessary fluctuations of output.
In the case of analog PID, the error margin sets P7.22 as the absolute value of
physical quantity, which should match with the range. In the case of speed PID,
the error margin sets P7.22 as the rotating speed. It is showed in Fig. 5-7-1:
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Chapter 5 Detailed Function Introductions
Reference
Time
Opereation Freq.
Time
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Chapter 5 Detailed Function Introductions
when the flow is zero. In this case, if the frequency of the variable pump is lower
than the “sleep threshold parameter”, delay will be initiated.
If the frequency is still lower than the threshold after the delay, the variable pump
will stop. Thus, the whole equipment will be in the state of “sleep”.
The pressure feedback should be reduced to the “wakeup” threshold to switch to
the “wakeup” state. Then, the variable pump will be started (as showed in Fig.
5-7-3). The wakeup threshold setting range corresponds to the analog PID
feedback percentage.
In addition, in PC.01-PC.20 of the PC group, only PC.16 and PC.17 can be set to
1, and the rest is set to 0 if you need to use a knob on the keyboard to adjust
pressure setting. When adjusting knob in the monitor display condition, the
pressure will pop up and change with the knob. After the adjustment, we can press
"ENTER" to confirm. Even if the inverter reruns after power failure, the pressure
confirmed is still valid.
PI Feedback
PI反馈
Wakeup Threshold
唤醒阀值
t
Motor Frequency
电机频率
Sleep Threshold
休眠阀值
Delay
延时时间 Time
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Chapter 5 Detailed Function Introductions
Select 1: When deviation less than P7.22 (deviation permission) setting range, KP
will adjust automatically for stable running. The minimum value of KP is the
setting value of P7.31;
Select 2: When deviation less than P7.22 (deviation permission) setting range, KP
will use the setting value of P7.31.
Ten’s place of P7.30:
0: Slow start function is invalid;
1: Slow start function is valid, and you have to set P7.33. During slow start KP
will not be processed;
2: Slow start function is valid, and you have to set P7.32 and P7.33. If the
overshoot is big, decrease P7.32, and increase P7.32 when the system acts slowly.
5.9 Vector Control Mode (Group P8)
Notes: S2R4GB or S2R75GB has no SVC, parsmeters of “Group P8” can’t be changed.
P8.00 Pre-excitation current
Setting range: 0.0~500.0% [100.0%]
compensation quantity
Notes:
The 100.0% is corresponding to motor no-load current. The action time is set in
the P1.04. The actual upper limit is the smaller one between inverter 80% rated
current and motor rated current.
P8.01 Speed loop proportional gain 1 Setting range: 0.1~30.0 [2.0]
Setting range: 0.001~20.000s [Depend on
P8.02 Speed loop integral time 1
model]
Setting range: 0.00Hz~Switching frequency
P8.03 Switching frequency 1
2 [10.00Hz]
P8.04 Speed loop proportional gain 2 Setting range: 0.1~30.0 [1.0]
Setting range: 0.001~10.000s [Depend on
P8.05 Speed loop integral time 2
model]
Setting range: Switching frequency 1
P8.06 Switching frequency 2
~650.00Hz [150.00Hz]
Notes:
The P8.01 and P8.02 are PI adjustment parameters when the operation frequency
is less than the switching frequency 1 (P8.03). P8.04 and P8.05 are PI adjustment
parameters when the operation frequency is greater than the switching frequency
2 (P8.06). PI parameter between the switching frequency 1 and the switching
frequency 2 is linear with switching of the two groups of PI parameters, as shown
in Fig. 5-8-1.
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Chapter 5 Detailed Function Introductions
PI parameter
PI参数
P8.04、
P8.05
P8.01、
P8.02
Frequency HZ
频率Hz
You can adjust the speed dynamic response characteristics of vector control by
setting the speed regulator proportional coefficient and integral time. Increase the
proportion gain or reduce the integration time can accelerate the speed loop
dynamic response. If proportional gain is too large or integral time is too small, it
may make the system oscillation.
The proposed regulation method: If the factory parameters cannot meet the
requirements, then adjust based on the factory value parameters: first increase the
proportion gain, guarantee system not oscillation; then reduce integration time, let
the system has fast response, small overshoot.
Tips:
If the PI parameter is not set appropriately, it may lead to speed overshoot too big.
Even it produces overvoltage failure when the overshoot falls.
P8.07 STOP filtering time Setting range: 0.000s~9.999s [0.001s]
Explanation:
Under vector control, the filtering time can be estimated fast during stop process.
P8.08 Speed loop filter time estimation Setting range: 1.0~20.0ms[1.0ms]
Notes:
When the system operating noise is large or the system oscillates at one speed,
the parameter can be increased appropriately.
P8.09 Feed forward coefficient of speed loop Setting range: 0.500~1.024[0.900]
Notes:
When the speed overshoot is large, the parameter can be reduced appropriately.
P8.10 Torque control mode Setting range: 0~2 [0]
0: Operation according to the speed 1: Operation according to the torque
control mode control mode
2: Operation according to the torque
motor mode
Notes:
When the setting is 0, the inverter outputs according to the setting frequency. The
output torque matches with the load torque automatically, but the output torque is
limited by the torque upper limit. When the load torque is larger than the setting
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Chapter 5 Detailed Function Introductions
torque upper limit, the inverter output torque is limited. The output frequency is
different from the setting frequency.
When the setting is 1, inverter outputs according to the setting torque. At this
time, the output frequency automatically matches with the load speed, but limited
by the Upper frequency limit. When the load speed is greater than the upper limit
frequency, the inverter output frequency is limited. The output torque is different
from the setting torque.
When in torque control, torque command is the torque upper limit, which is set
by the torque upper limit source. You can switch through multifunction input
terminal between torque and speed mode. When in torque control, the inverter
output automatically tracks load speed changes, but the output frequency change
speed is influenced by the setting acceleration and deceleration time. If it needs
accelerate tracking speed, you should shorten Acc./Dec. time. When the setting
torque of the inverter is greater than the load torque, the inverter output
frequency will rise. When the inverter output frequency reaches the upper limit
frequency, inverter will be operated at upper limit frequency. When the setting
torque of the inverter is less than the load torque, the inverter output frequency
will decrease, but not limited by the lower frequency limit.
When the setting is 2, inverter operates according to the torque motor mode. The
main feature of the torque motor is soft mechanical property of rotor stalling.
When the load torque increases, it can automatically reduce the speed.
P8.11 Driving torque upper limit setting
Setting range: 0~5 [0]
source
0: Digital setting 1: AI1
2: AI2 (S2R4GB and S2R75GB do not
3: Reserve
have AI2)
4: Pulse input 5: Serial communication
Setting range:
P8.12 Upper Limit of Driving Torque G Type: 0.0%~200.0%[160.0%]
P Type: 0.0%~150.0%[130.0%]
Setting range:
P8.13 Upper Limit of Braking Torque G Type: 0.0%~200.0%[160.0%]
P Type: 0.0%~150.0%[130.0%]
Notes:
If the driving torque source is digitally set, P8.12 and P8.13 setting will be the
actual torque values.
P8.14 Command Slip Compensation
Setting range: 0.0%~200.0% [102.4%]
Factor
Notes:
With the vector control manner, the parameter makes compensation for the
torque command. The output current can be changed by revising the parameter.
Generally, revision is not suggested.
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Chapter 5 Detailed Function Introductions
(P8.26)
(P8.26)
Frequency
0 最大输出频率
Fig. 5-8-2 Relationship between the High-speed Torque supplement and the Output
Frequency
P8.28 Pre-excitation Time Setting Range: 0.05~10.00s [0.10s]
Notes:
The function of pre-excitation is used to establish the magnetic field before the
asynchronous motor starts. The parameter sets the duration time of this process.
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Chapter 5 Detailed Function Introductions
Notes:
This group of function codes defines the flexible V/F setting manner of the series
inverter to satisfy the different load characteristic needs.
Output Voltage(V)
Max output
Voltage
0 3
2
1
Output Frequency(Hz)
Basic Frequency
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Chapter 5 Detailed Function Introductions
Output voltage
Max output
voltage
Manual
torque boost
Output Freq.
Cut-off Freq. for torque boost Basic operation frequency
Fig. 5-9-3 Manual Torque Boost
Tips:
1. Wrong parameter setting can cause overheat or over-current protection of the motor.
2. When the inverter drives synchronous motor, manual torque boost function is
recommended and V/F curve should be adjusted according to the motor parameters and
application features.
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Chapter 5 Detailed Function Introductions
Freq. after
compensation Compensation Freq. f
Synchronous
speed
Load torque T
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Chapter 5 Detailed Function Introductions
Preset the time of average power calculating in energy-saving control mode. The
setting range of P9.15 is 25ms * (1~200).
P9.16 AVR function Setting range: 0~2 [2]
0: Inactive 1: Always Enabled
2: Inactive only during decelerating process
Notes:
AVR means automatic output voltage regulation. When AVR function is invalid,
the output voltage will fluctuate when the power supply voltage fluctuates. When
it is valid, the output voltage would not fluctuate as the input voltage. The output
voltage will keep constant within the inverter output capacity.
P9.17 Over modulation selection Setting range: 0~2 [0]
0: Disable 1: Enable Over modulation 1
2: Enable Over modulation 2
Notes:
When the over modulation function is enabled, the inverter voltage output
capacity can be improved. However, if the output voltage is too high, the output
current harmonics will increase.
P9.18 Droop control (load distribution) Setting range: 0.00~10.00Hz [0.00Hz]
Notes:
The function is applicable on the occasion where many inverters drive the same
load. By setting the function, power can be distributed evenly when many
inverters drive the same load.
When the load current of an inverter is >50%, the inverter will reduce the output
frequency appropriately automatically according to parameters set with the
function to discharge certain load. Once the load current ≤50%, inverter will
stop reducing the frequency. If the load current is larger than 50% all the time,
the output frequency will be reduced to (the setting value of –P9.18).
Tips:
When the slip compensation and the droop control cannot be effective concurrently,
the slip compensation takes higher priority.
Load
Belt
M M
Inverter 1 Inverter 2
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Chapter 5 Detailed Function Introductions
141
Chapter 5 Detailed Function Introductions
142
Chapter 5 Detailed Function Introductions
143
Chapter 5 Detailed Function Introductions
I1 Rm R2
U1 I2
I0 s
Xm
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Chapter 5 Detailed Function Introductions
145
Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
adjustment rate can be adjusted from 0.01Hz to 0.1Hz, even to the maximum of
1Hz to realize the rapid increase or decrease of frequency by turning the knob
continuously. Please refer to P0.17 for details.
PC.05 Operating speed (r/min) Setting range: 0, 1 [1]
PC.06 Setting speed (r/min, Flicker) Setting range: 0, 1 [0]
0: Not displayed 1: Displayed
Notes:
When PC.05 is set as 1, the operating rotating speed will be displayed in the
monitoring state and the unit is r/min. If it is set as 0, the object will not be
displayed.
When PC.06 is set as 1, the set rotating speed will be displayed in the monitoring
state and the unit is r/min and is flickering.
If PC.06=1, when the user switches to PC.05 or PC.06 by pressing >>: if it is the
ordinary operation and P0.03 is set as 1 (keypad digital setting), the rotating speed
can be adjusted on line by turning the keypad knob and the corresponding
frequency value will be saved to P0.02 after pressing ENTER; if it is the PID
operation, and P7.00 is set as 0, P7.03 is set as 0 (PG (Reserve)or single-phase
speed-measuring input), the speed PID giving can be adjusted on line and be
saved in P7.08 after pressing ENTER; if P7.03 is not 0 (PG or the single-phase
speed-measuring input), it cannot be adjusted. PC.06 will be displayed during the
on-line adjustment. After adjustment is over, the object before adjustment will be
displayed.
PC.07 Operating linear speed (m/s) Setting range: 0, 1 [0]
PC.08 Setting linear speed (m/s, Flicker) Setting range: 0, 1 [0]
0: Not displayed 1: Displayed
Notes:
When PC.07 is set as 1, the operation linear speed will be displayed in the
monitoring state and the unit is m/s (the indicator light of m/s is on). If it is set as
0, the object will not be displayed.
When PC.08 is set as 1, the set linear speed will be displayed in the monitoring
state and the unit is m/s (the indicator light of m/s is on and flickering) (the object
cannot be adjusted on line).
PC.09 Output power(kW) Setting range: 0, 1 [0]
0: Not displayed 1: Displayed
Notes:
When PC.09 is set as 1, the output power (no unit is displayed) will be displayed
in the monitoring state. If it is set as 0, the object will not be displayed.
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Chapter 5 Detailed Function Introductions
If PC.10 is set to 1, output torque will be displayed with unit “%” in monitoring
state. If PC.10 is set to 0, output torque will not be displayed.
PC.11 Output voltage (V) Setting range: 0, 1 [1]
PC.12 Bus voltage (V) Setting range: 0, 1 [0]
0: Not displayed 1: Displayed
Notes:
If PC.11 is set to 1, output voltage will be displayed in monitoring state, and the
unit indicator “V” will be lit up. If it is set to 0, output voltage will not be
displayed.
If PC.12 is set to 1, bus voltage will be displayed in monitoring state, and the
unit indicator “V” will be lit up. If it is set to 0, bus voltage will not be displayed.
PC.13 AI1 (V) Setting range: 0, 1 [0]
PC.14 AI2(V) (S2R4GB and S2R75GB do
Setting range: 0, 1[0]
not have AI2)
0: Not displayed 1: Displayed
Notes:
If PC.13 is set to 1, analog input voltage AI1 will be displayed in monitoring state,
and the unit indicator “V” will be lit up. If it is set to 0, analog input voltage AI1
will not be displayed.
If PC.14 is set to 1, analog input voltage AI2 will be displayed in monitoring state,
and the unit indicator “V” will be lit up. If it is set to 0, analog input voltage AI2
will not be displayed.
PC.16 Analog PID feedback (%) Setting range: 0, 1 [0]
PC.17 Analog PID feeding (%, Flicker) Setting range: 0, 1 [0]
0: Not displayed 1: Displayed
Notes:
Analog PID setting/feedback: the physical quantity percentage corresponding to
the Analog value * analog closed loop measurement range
When PC.16 is set as 1, the analog PID feedback will be displayed in the
monitoring state without the indication unit. If it is set as 0, the object will not be
displayed.
When PC.17 is set as 1, the analog PID setting can be displayed in the monitoring
state. When P7.00 is set as 0 and P7.08 is not set as 0, the analog PID setting can
be adjusted on line when switching to PC.16 or PC.17 by pressing the shift key
“>>” and the newly set value will be saved in P7.06 after pressing ENTER.
During the on-line adjustment, PC.17 will be displayed. The object before
adjustment will be displayed after adjustment is over.
PC.18 External count value (No unit) Setting range: 0, 1 [0]
0: Not displayed 1: Displayed
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Chapter 5 Detailed Function Introductions
Notes:
If PC.18 is set to 1, external count value will be displayed in monitoring state, and
all unit indicators will be off. If it is set to 0, external count value will not be
displayed.
PC.19 Terminal status (no unit) Setting range: 0, 1 [0]
0: Not displayed 1: Displayed
Notes:
When PC.19 is set as 1, the terminal status will be displayed. If it is set as 0, the
object will not be displayed.
The terminal status information includes the status of the multifunctional
terminals X1~X6, two-way open collector output terminals D0, and output relay 1.
The status of the function terminals is indicated by ON/OFF of the specified
segment of an LED digital tube. If the digital tube segment is on, it indicates that
the status of the corresponding terminal is in the effective status; if it is off, it
indicates that the status is the ineffective status. There are four constantly-on
segments with the digital tube to facilitate observation. It is showed as in Fig.
5-12-1:
X1 X2 X3 X4 X5 X6
Always
ON
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Chapter 5 Detailed Function Introductions
PC.22 (Speed display coefficient) is used to correct the bias of displayed rotating
speed and it has no influence on actual speed.
Mechanical Rotating Speed =Detected Actual Rotating Speed * PC.22 (PG)
(Reserve)
Mechanical Rotating Speed =120 * Running Frequency / Motor Pole Number *
PC.22 (Non-PG)
Setting Rotating Speed=PID Reference Rotating Speed * PC.22 (PG) (Reserve)
Setting Rotating Speed=120 * Setting Frequency / Motor Pole Number * PC.22
(Non-PG)
PC.23 Linear speed coefficient Setting Range: 0.1~999.9% [100.0%]
Notes:
PC.23 linear speed coefficient: It is used to revise the linear speed display error
and has not effect on the actual rotating speed.
Linear speed = Running frequency * PC.23 (non PG)
Linear speed = mechanical rotate speed * PC.23 (PG) (Reserve)
Setting linear speed= setting frequency* PC.23 (non PG)
Setting linear speed= setting speed * PC.23 (PG) (Reserve)
Tips:
Display Scope:
Linear speed and Setting: 0.000~65.53m/s Output power 0~999.9kW
Output torque 0~300.0% Output voltage 0~999V
Bus voltage 0~1000V AI1/AI2 0.00~11.00V
External counting value 0~65530
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Chapter 5 Detailed Function Introductions
As the fan of the special variable-frequency motor is not installed on the rotor
shaft, the fan heat radiation will not be affected by the rotating speed and the
protection value in the case of low-speed operation should not be adjusted.
Sensor Protection (Immediate protection once over threshold)
The protection function of the external thermal relay of motor is realized.
The protection threshold values of motor 1 and motor 2 are set through Pd.01 and
Pd.03;
The sensor passage is set through Pd.02 and Pd.04.
Pd.01 Motor 1 protection threshold Setting range: 0.0~10.0V [10.0V]
Pd.02 Motor 1 protection sensor input channel Setting range: 0~4[0]
Pd.03 Motor 2 protection threshold Setting range: 0.0~10.0V [10.0V]
Pd.04 Motor 2 protection sensor input channel Setting range: 0~4[0]
1: AI2 (S2R4GB and S2R75GB do
0: Terminal AI1
not have AI2)
2: Reserve 3: Pulse input
4: Communication setting
Pd.05 Electronic thermal relay protection value Setting range: 20~110% [100%]
Notes:
In order to apply effective overload protection to different kinds of motors, the
max output current of the inverter should be adjusted as shown in Fig. 5-13-1.
1 min
Output current
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Chapter 5 Detailed Function Introductions
152
Chapter 5 Detailed Function Introductions
Acceleration Time(s)
0
Output Freq.(Hz)
Acc/Dec 4
T ime(s)
0
153
Chapter 5 Detailed Function Introductions
Time(s)
0
Bus voltage(%)
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Chapter 5 Detailed Function Introductions
Pd.13 Input phase loss detection time Setting range: 2~255s [10s]
Notes:
With this function, the input phase loss or the serious imbalance of the input three
phases can be detected to protect the inverter. If the input phase loss protection is
too sensitive, the detection benchmark and the detection time can be increased
appropriately. If it is not so sensitive, the detection benchmark and the detection
time can be reduced.
Pd.14 Output phase loss detection benchmark
Setting Range: 0~100% [1%]
(reserve in S2R4GB and S2R75GB)
Pd.15 Output phase loss detection time
Setting Range: 0.0~20.0s [2.0s]
(reserve in S2R4GB and S2R75GB)
Notes:
With this function, the output phase loss or the serious imbalance of the output
three phases can be detected to protect the inverter and motor. If the output phase
loss protection is too sensitive, the detection benchmark and the detection time
can be increased appropriately. If it is not so sensitive, the detection benchmark
and the detection time can be reduced.
Pd.17 AE1, AE2 (S2R4GB and S2R75GB do
Setting range: 0, 1 [0]
not have AE2) alarm selection
0: Do not display warning 1: Display warning
Notes:
With this function, it can be set whether the alarm will be displayed in the case of
abnormal analog signal; when it is set as 1, if the analog signal 1 is abnormal, the
alarm AE1/AE2 will be displayed; when it is set as 0, the alarm will not be
displayed.
Pd.18 Automatic reset times Setting Range: 0~10 [0]
Pd.19 Reset interval time Setting Range: 2.0~20.0s [5.0s]
Pd.20 Confirm time before over current
Setting Range: 0~200ms [50ms]
deceleration
Notes:
Only three faults including OC, Ou and GF can be reset automatically.
The three faults in operation can be reset automatically according to the set times
(Pd.18) and interval time (Pd.19). During the resetting interval, output is blocked
and the inverter operates with zero frequency. The inverter will operate with the
startup manner after automatic resetting is finished. When Pd.18 is set as 0, it
means that there is not the function of automatic resetting, and protection should
be done immediately.
Tips:
Be careful in using auto-reset function, otherwise human injury or material loss
may occur.
SC fault need 10 seconds waiting time for manual reset.
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Chapter 5 Detailed Function Introductions
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Chapter 5 Detailed Function Introductions
[0.0A]
PE.05 Bus voltage at fault Setting range: 0~1000V [0V]
PE.06 Running status at fault Setting range: 0~3 [StP]
0: StP Stop 1: Acc Accelerate
2: dEc Decelerate 3: con Constant
PE.07 Total power-on time at fault Setting range: 0~65530h [0]
PE.08 IGBT temperature at fault Setting range: 0.0~200.0℃ [0.0℃]
Notes:
If the inverter fails during operation, the PWM output will be blocked
immediately to enter the fault protection state and the fault indicator light TRIP
will be flickering. The operating conditions will be recorded at the same time
when fault occurs (including output frequency, setting frequency, output current,
bus voltage, operating conditions, accumulated switched-on time before the
failure and so on). At most the latest 30 groups of fault information can be
recorded. The specific fault information group can be selected to display in
PE.01-PE.08 by setting PE.00, 0 denotes not displaying the fault information and
1 denotes displaying the latest fault information (Null if there is no fault), the
larger the number means the earlier fault information; the greatest value of PE.00
cannot exceed the recorded fault information groups. Instruction of fault types is
showed in Table 5-14-1:
Table 5-14-1 Instruction of Fault Types
Fault Fault
Description Fault categories
code code
NULL No fault Uu1 Bus Under-voltage
Uu2 Control circuit Under-voltage Uu3 Charging circuit fault
OC1 Over current in Acc process OC2 Over current in Dec process
Over current in constant speed
OC3 Ou1 Over Voltage in Acc process
Operation
Over voltage in constant speed
Ou2 Over Voltage in Dec process Ou3
operation
GF Ground Fault OH1 Heat-sink Overheat
OL1 Motor Overload OL2 Inverter Overload
External Fault of serial
SC Load Short-Circuit EFO
communication
EF1 External Fault of terminal SP1 Input phase loss or imbalance
157
Chapter 5 Detailed Function Introductions
Fault Fault
Description Fault categories
code code
Control Circuit Fault 1:
Transmission between the
SPO Output phase loss or imbalance CCF1 inverter and keypad cannot be
established 5 seconds after
supplying power.
Control circuit fault 2:
Transmission between the inverter
and keypad is established once after
CCF2 CCF3 EEPROM Fault
supplying power, but later
transmission fault continues for
more than 2 seconds.
CCF4 AD Conversion Fault CCF5 RAM Fault
CCF6 CPU disturbance PCE Parameters copy Error
HE Hall current detection fault DE Detecting Error
CUE Feed off fault OH3 Rectifier bridge overheat
158
Chapter 5 Detailed Function Introductions
LED
Display
-PF- PF.00 0000 1000 1000 1200 1200 1230 1230 1234 PF.00
Key + >> +
>> +
>> +
operation
ENTER ENTER ENTER
Menu Menu Go into T urn Shift T urn Shift T urn Shift T urn Enter to
level 2 level 3 user right 1 cursor right 2 cursor right 3 cursor right 4 save user
display display password times to to times, to to times, to to times, to password
group Func. setting, set the right set the right set the right set the
PF code initial value to value to value to value to
PF.00 value is 0 1 2. 3. 4.
LED
Display
-PF- 0000 1000 1000 1200 1200 1230 1230 1234 PF.00
Key
Operat ion
ENTER + >> + >> + >> + ENTER
Menu Go into High bit Shift turn Shift T urn Shift T urn Ent er to
level 2, user bliniking cursor right cursor right cursor right pass
display password turn right to 2 to 3 to 4 password
PF verificat ion 1 times right times right t imes right t imes verification,
group go into edit
state
159
Chapter 5 Detailed Function Introductions
160
Chapter 5 Detailed Function Introductions
161
Chapter 5 Detailed Function Introductions
162
Chapter 6 Troubleshooting
Chapter 6 Troubleshooting
6.1 Troubleshooting
When the inverter has detected a fault, the keypad will display the fault code, and the
inverter will stop PWM output and come into fault protection state. In the fault
indicator TRIP will flicker, the fault relay has output and the motor will coast to stop.
At this time, you should find the reason of fault and apply corrective actions. If the
listed troubleshooting cannot solve the problem, please contact our company directly.
After debugging, you can press “STOP/RESET” or reset external terminals to restart the
inverter. Notes: the inverter can’t startup even through debugging has been finished if
operating signal isn’t removed. You should cut operating signal first and then close
again or remove main circuit power supply once to make the fault reset. If the SC fault
appeared, the reset is only permitted after 10 seconds. If you want to see the work
condition (such as output frequency, reference frequency, output current, bus voltage.,
etc) or contents of the latest three faults, please press “PRG/ESC ” to enter program
state and then turn the knob to see parameter value of function code PE.00~PE.08.
Table 6-1 Troubleshooting
Fault Name of
Possible Cause to Fault Countermeasure
Display Protection
Check the voltage
of power supply
Busbar The input voltage is
Uu1 Check and test the
under-voltage abnormal
electrical level
setting
The charging The contactor Check the
Uu3
circuit is poor doesn’t pull in. charging circuit
Increase the
acceleration time
Adjust the V/F
The acceleration
curve setting and
time is too short
have the
The V/F curve is
appropriate torque
not appropriate
boost setting
Over current The power voltage
Check the input
OC1 during the is low
power supply
acceleration The inverter power
Select the inverter
is too small
with the larger
The inverter output
power
load is
Check the motor
short-circuited.
coil resistance and
the motor
insulation
163
Chapter 6 Troubleshooting
Fault Name of
Possible Cause to Fault Countermeasure
Display Protection
Increase the
deceleration time
The deceleration Add the
time is too short appropriate brake
The load inertia components
Over current torque is large additionally
OC2 during the The inverter power Select the inverter
deceleration is too small with the larger
The inverter output power
load is Check the motor
short-circuited coil resistance and
the motor
insulation
Check the load
Increase the
Abnormal load acceleration or
The acceleration or deceleration time
deceleration time is appropriately
set to be too short Check the input
Over current
The power voltage power supply
during the
OC3 is low Select the
constant-speed
The inverter power frequency-inverter
operation
is too small with the larger
The inverter output power
load is Check the motor
short-circuited coil resistance and
the motor
insulation
Check the input
power supply;
The input voltage is
check & test the
abnormal
electrical level
Overvoltage The acceleration
setting
Ou1 during the time is too short
Increase the
acceleration The stalling
acceleration time
overvoltage point is
appropriately
too low
Raise the stalling
overvoltage point
164
Chapter 6 Troubleshooting
Fault Name of
Possible Cause to Fault Countermeasure
Display Protection
Check the input
power supply;
check & test the
The input voltage is
electrical level
abnormal
setting
The deceleration
Increase the
Overvoltage time is too short
deceleration time
Ou2 during the The load inertia
appropriately
deceleration torque is large
Add the
The stalling
appropriate brake
overvoltage point is
components
too low
additionally
Raise the stalling
overvoltage point
Check the input
power supply;
The input voltage is check & test the
abnormal electrical level
The acceleration or setting
Overvoltage deceleration time is Increase the
during the too short deceleration time
Ou3
constant-speed The load inertia appropriately
operation torque is large Add the
The stalling appropriate brake
overvoltage point is components
too low additionally
Raise the stalling
overvoltage point
Check whether the
motor insulation
has become poor
The output earthing
Check whether
GF Output earthing current exceeds the
the connection line
specified value
between the
inverter and the
motor is damaged
165
Chapter 6 Troubleshooting
Fault Name of
Possible Cause to Fault Countermeasure
Display Protection
The environment
temperature is too
Reduce the
Heat radiator high
environment
OH1/ overheating The air duct is
temperature
OH3 Rectifier bridge blocked
Clear the air duct
overheat The fan works
Replace the fan
abnormally/ is
damaged
The inverter output
exceeds the motor
overload value
The V/F curve is Reduce the load
inappropriate Adjust the V/F
The power grid curve and the
voltage is too low torque boost
Motor
OL1 The ordinary motor Check the power
overloaded
operates at the low grid voltage
speed and with the Select the special
large load for a long motor
time Check the load
The motor stalls or
the load becomes
too large suddenly
Reduce the load
and increase the
acceleration time
The inverter output
Reduce the DC
exceeds its overload
brake current and
value
increase the brake
The DC brake
time
quantity is too large
Adjust the V/F
The V/F curve is
curve and torque
Inverter not appropriate
OL2 boost
overloaded The power grid
Check the power
voltage is too low
grid voltage
The load is too large
Select the inverter
The acceleration
with the larger
time is too short
power
The current limit
Increase the
level is too low
acceleration time
Raise the current
limit level
166
Chapter 6 Troubleshooting
Fault Name of
Possible Cause to Fault Countermeasure
Display Protection
Check whether the
connection cable
The inverter output
between the
Load load is
inverter and the
short-circuit/out short-circuited
SC motor is damaged
put earthing The output side
Check the motor
short-circuit earthing is
coil resistance
short-circuited
Check the motor
insulation
167
Chapter 6 Troubleshooting
Fault Name of
Possible Cause to Fault Countermeasure
Display Protection
Transmission
between the inverter
and the keypad
cannot be
Control circuit
CCF1 established within
fault 0
5s after power is Re-connect the
supplied (when keypad
power is just Check the
supplied) connection line
The -inverter and Replace the
the keypad keypad
communicate once Replace the
after power is control board
Control circuit
CCF2 supplied, but the
fault 1
transmission fault
afterwards last for at
least 2s (in
operation)
EEPROM fault with
Replace the
CCF3 EEPROM fault the control board of
control board
inverter
AD conversion fault
AD conversion Replace the
CCF4 with the control
fault control board
board of inverter
RAM fault with the
Replace the
CCF5 RAM fault control board of
control board
inverter
Serious disturbance
Reset via the
MCU reading &
button
writing error with
the control board
CPU Add the power
“STOP/RESET”
CCF6 The communication
disturbance filter at the power
line is connected
reversely or the DIP side additionally
Seek the technical
switch is at wrong
support
position.
168
Chapter 6 Troubleshooting
Fault Name of
Possible Cause to Fault Countermeasure
Display Protection
Error with the
parameter copying Repeat the copying
between the keypad operation
Parameter and EEPROM of Replace the
PCE
copying error the control board control board
EEPROM of the Seek the technical
control board is support
damaged
Fault with the
inverter current Replace the
Current detection circuit inverter
HE
detection fault The Hall Seek the technical
components are support
damaged
169
Chapter 6 Troubleshooting
Alarm
Display Content Description
Display
Function code
For example, for the I/O terminal, SS0-2 and TT0-1
SF1 setting is
setting is not incomplete
inappropriate
The running mode
selection is The operation manner setting is inconsistent with
SF2
inconsistent with the the setting of terminal X1~X6.
terminal setting
Parameter auto-tune The parameter auto-tune is abnormal. The inverter
AtE
is abnormal will exit from the parameter tuning automatically.
170
Chapter 6 Troubleshooting
171
Chapter 6 Troubleshooting
172
Chapter 7 Peripheral Equipments
173
Chapter 7 Peripheral Equipments
174
Chapter 7 Peripheral Equipments
175
Chapter 7 Peripheral Equipments
At braking, the regenerated energy of motor is almost consumed on the braking resistor.
The braking power can be calculated according to the following formula:
U * U / R = Pb
In the formula, R is the value of selected braking resistor, U is the braking voltage at
stable braking of the system (it varies with different systems; for the 380VAC system, it
is generally taken as 700V), and Pb is the braking power. Theoretically, the power of
braking resistor is the same with the braking power, but generally 70% of it will be
used. Power required by the braking resistor can be calculated according to the
following formula:
0.7 * Pr = Pb * D
In the formula, Pr is power of the braking resistor, and D is the braking frequency
(proportion of the regeneration process in the whole working process), which can be
selected according to the following table:
Table 7-3 Reference for Braking Frequency
Uncoiling Accidental
Application General
Elevator & Coil Centrifuge Braking
Occasion Application
Taking Load
Braking
20%~30% 20~30% 50%~60% 5% 10%
Frequency
176
Chapter 7 Peripheral Equipments
177
Chapter 8 Maintenance
Chapter 8 Maintenance
Danger
1. Please do not touch the terminals of inverter, which are provided with the high
voltage.
There is the danger of electric shock.
2. Before power is supplied, please do install the terminal casing well. When the
casing is dismantled, please do cut off the power supply.
There is the danger of electric shock.
3. Maintenance and inspection cannot be started until the main circuit power
supply is cut off and the CHARGE LED indicator light is confirmed to go out.
There is the danger of residual voltage on the electrolytic capacitor.
4. Non-professionals are not allowed to do the job of maintenance and inspection.
There is the danger of electric shock.
Caution
1. As the CMOS integrated circuit is installed on the keypad panel, the control
circuit board and the driving circuit board, please pay special attention when
they are used. If the circuit boards are touched with the finger directly, the
integrated chips on them may be damaged by the electrostatic induction.
2. Please do not change the connection lines or dismantle the terminal lines when
power is supplied.
There is the danger of electric shock.
3. Please do not check the signal during operation. Otherwise, the equipment may
be damaged.
178
Chapter 8 Maintenance
179
Chapter 8 Maintenance
180
Chapter 8 Maintenance
damaged. If such tests have to be done really, it is suggested they be conducted by the
skilled technicians.
If the main circuit voltage withstand test is to be done, the withstand voltage tester with
the time & leakage current settable and the similar capacity should be used. The test
may reduce the life of product. If the main circuit insulation test is to be done, the main
circuit terminals R, S, T, U, V, W, PB(P1), + and – etc should be short-circuited
reliably and then the meg-ohmmeter with the near voltage grade (250V for 220V, 500V
for 380V, and 1000V for 660V) should be used for measurement. The control circuit
should be measured with the resistance shift of the universal meter instead of the
meg-ohmmeter.
For the 380V main circuit, the ground insulation resistance should not be less
than 5 MΩ; for the control circuit, the ground insulation resistance should not be less
than 3 MΩ.
8.1.3 Regularly-replaced Elements
To ensure the long-term and reliable operation of inverter, regular care and
maintenance should be carried out for internal electronic elements of the inverter.
The life of these electronic elements varies with the environment and conditions
where the inverters are used. Generally, if the inverter is used continuously, the
elements can be replaced according to the following table, which also depends on the
using environment, load conditions and inverter state, and other specific conditions.
As showed in Table 8-3, the maintenance term is just for user’s reference when it is
used.
Table 8-3 Replacement Time for Wearing Elements of Inverter
Name of Element Standard Years for Replacement
Cooling Fan 2~3 years
Electrolytic Capacitor 4~5 years
Printed Circuit Board 5~8 years
8.2 Storage and Protection
If the inverter is not used immediately after purchased and has to be stored temporarily
or permanently, the following should be done:
It should be put in the place within the specified temperature & humidity scope,
without damp, dust and metal dust, and with good ventilation.
If it is unused for over one year, the charging test should be conducted to restore
the characteristics of electrolytic capacitor of the main circuit. During charging,
the input voltage of the inverter should be increased to the rating value slowly
with the voltage regulator. The energizing time should be at least 1~2 hours.
The above test should be conducted at least once a year.
The voltage withstand test cannot be conducted casually, as it will reduce the life
of inverter and even damage the elements. For the insulation test, the 500V
mega-ohmmeter whose insulation resistance is not less than 4 MΩ can be used.
181
Appendix 1 External Dimension and Installation Dimension
182
Appendix 1 External Dimension and Installation Dimension
183
Appendix 1 External Dimension and Installation Dimension
D1
D
H
184
Appendix 2 Technical Specifications
imbalance
S22R2GB 4.0 23 10.0 2.2
rate<±5%
3R75GB 1.6 3.7 2.5 0.75
31R5GB/31R5PB 3.2 5.4 4.0 1.5
32R2GB/32R2PB 4.8 7.0 6.0 2.2
3004GB/3004PB 6.0 10.7 9.0 4
35R5GB/35R5PB 8.6 15.5 13.0 5.5
37R5GB/37R5PB 11.2 20.5 17.0 7.5
3011GB/3011PB 17.0 26.0 25.0 11
3015GB/3015PB 21.0 35.0 32.0 15
3018G/3018P
24.0 38.5 37.0 18.5
3018GB/3018PB
3022G/3022P
30.0 46.5 45.0 22
3022GB/3022PB
3030G/3030P Three-phase 40.0 62.0 60.0 30
3030GB/3030PB
3037G/3037P
380V:
3037GB/3037PB 304~456V, 50.0 76.0 75.0 37
3045G/3045P
3055G/3055P
voltage 60.0 92.0 90.0 45
rate<3%,
3075G/3075P
ALPHA6000E
100.0 157.0 152.0 75
3075GB/3075PB
3093G/3093P frequency 116.0 180.0 176.0 93
imbalance
3093GB/3093PB
3110G/3110P 138.0 214.0 210.0 110
3132G/3132P rate<±5% 167.0 256.0 253.0 132
3160G/3160P 200.0 307.0 304.0 160
3185G/3185P 230.0 350.0 342.0 185.0
3200G/3200P 250.0 385.0 380.0 200.0
3220G/3220P 280.0 430.0 426.0 220.0
3250G/3250P 320.0 500.0 480.0 250.0
3280G/3280P 342.0 548.0 520.0 280.0
3315G/3315P 395.0 625.0 600.0 315.0
3355G/3355P 445.0 710.0 680.0 355.0
3400G/3400P 500.0 760.0 750.0 400.0
3450G/3450P 565.0 830.0 820.0 450.0
3500G/3500P 625.0 910.0 900.0 500.0
3560P 690.0 970.0 950.0 560.0
185
Appendix 2 Technical Specifications
186
Appendix 3 Use of MODBUS Communication
OFF
RS-485
Terminal resistance switch
187
Appendix 3 Use of MODBUS Communication
(2) Shielded cables should be used as the communication cables. The shielding layer
should be connected to the earthing terminal of inverter, while the other end will
not be connected. (To prevent malfunction caused by disturbance)
The sequence to have communication with PLC is as follows:
1. When the power supply is cut off, connect the communication cable between
PLC and inverter.
2. Supply the power.
3. Set the parameters required by communication on the keypad (Pb.00~Pb.08).
4. Cut off the power supply and wait until keypad display disappears completely.
5. Switch on the power supply again.
6. Conduct the communication with PLC.
188
Appendix 3 Use of MODBUS Communication
1. RTU mode
The process constitutes the information transmission & receiving as showed in
the following figure. The interval between two commands should maintain the
time recorded below.
PLC Inverter
变频器 Inverter
变频器 PLC PLC Inverter
变频器
Comman
指令 Response
响应 Comman
指令 t(ms)
3.5char Pb.04
Pb.04设定 3.5char Over
5ms以上5ms
189
Appendix 3 Use of MODBUS Communication
Command Code
There are four types of MODBUS command codes supported by the series of
inverters, which are showed as follows:
Command Command Length Normal Response Abnormal Response
Code Function (BYTE) Length(BYTE) Length (BYTE)
(16 bits ) Minimum Maximum Minimum Maximum Minimum Maximum
Reading
03H 8 8 7 7 5 5
Record
Single
06H Character 8 8 8 8 5 5
Writing
Loopback
08H 8 8 8 8 5 5
Test
Writing
10H 11 11 8 8 5 5
Record
190
Appendix 3 Use of MODBUS Communication
Normal Response: 3A 3031 3033 3032 3030 4331 3339 0D0A (LRC: 39)
Abnormal Response: 3A 3031 3833 3033 3739 0D0A (LRC: 79)
[06H]
Single-character Writing Command: write a single character into the specified register,
and save the specified data in the specified register. The data saved should be among
the order of record codes. The command content should be arrayed in the sequence of
high 8 bits and low 8 bits.
Example: start the operation of inverter 1
RTU mode:
Command Content Normal Response Content Abnormal Response
Content
Inverter Address 01 Inverter Address 01 Inverter Address 01
Command Code 06 Command Code 06 Command Code 86
Start High Bit 00 Start High Bit 00 Abnormality Code 00
Address Low Bit 01 Address Low Bit 01 High Bit 42
CRC
Content High Bit 00 Content of High Bit 00 Low Bit 60
of Data Low Bit 01 Data Low Bit 01
High Bit 19 High Bit 19
CRC CRC
Low Bit CA Low Bit CA
ASCII:
Command Content: 3A 3031 3036 3030 3031 3030 3031 4637 0D0A (LRC: F7)
Normal Response: 3A 3031 3036 3030 3031 3030 3031 4637 0D0A (LRC: F7)
Abnormal Response: 3A 3031 3836 3032 3737 0D0A (LRC: 77)
[08H]
Loop Test Command: the command content is fed back originally in the form of
response and is used for test of signal transmission and returning between the main
controller and the inverter. Arbitrary values can be used as the test code and data.
Example: loop feedback test
RTU mode:
Command Content Normal Response Abnormal Response
Content Content
Inverter Address 01 Inverter Address 01 Inverter Address 01
Command Code 08 Command Code 08 Command Code 88
Test High Bit 00 Test High Bit 00 Abnormality Code 03
Code Low Bit 00 Code Low Bit 00 High Bit 06
CRC
Test High Bit 12 Test High Bit 12 Low Bit 01
Data Low Bit 34 Data Low Bit 34
High Bit ED High Bit ED
CRC CRC
Low Bit 7C Low Bit 7C
191
Appendix 3 Use of MODBUS Communication
ASCII:
Command Content: 3A 3031 3038 3030 3030 3132 3334 4231 0D0A (LRC: B1)
Normal Response: 3A 3031 3038 3030 3030 3132 3334 4231 0D0A (LRC: B1)
Abnormal Response: 3A 3031 3838 3033 3734 0D0A (LRC: 74)
[10H]
Single-character Writing Command: write the content into the specified register, and
write the specified data in the specified register. The data saved should be among the
order of record codes. The command content should be arrayed in the sequence of high
8 bits and low 8 bits.
Example: set the frequency as 50.00Hz
RTU mode:
Command Content Normal Response Content Abnormal Response
Content
Inverter Address 01 Inverter Address 01 Inverter Address 01
Command Code 10 Command Code 10 Command Code 90
Start High Bit 00 Start High Bit 00 Abnormality Code 03
Address Low Bit 02 Address Low Bit 02 High Bit 0C
CRC
Number of High Bit 00 Number of High Bit 00 Low Bit 01
Addresses Low Bit 01 Addresses Low Bit 01
Number of Data 02 High Bit A0
CRC
Content of High Bit 13 Low Bit 90
Data Low Bit 88
High Bit AA
CRC
Low Bit E4
Notes: The number of data doubles that of address.
ASCII:
Command Content: 3A 3031 3130 3030 3032 3030 3031 3032 3133 3838 3446 0D0A (LRC: 4F)
Normal Response: 3A 3031 3130 3030 3032 3030 3031 4543 0D0A (LRC: EC)
Abnormal Response: 3A 3031 3930 3033 3643 0D0A (LRC: 6C)
[10H]
Data Saving Command: write the MODBUS register address corresponding to the
function parameters into the special saving address of 0xFF, and save the parameter
content into EEPROM. It is equivalent to ENTER of the keypad to save the data
without being lost at power failure. The command content is arrayed in the order of
high 8 bits and low 8 bits. 00FFH is specially used for data saving and is effective when
Pb.06=0.
Example: set the frequency as 30.0Hz and save it in EEPROM.
192
Appendix 3 Use of MODBUS Communication
RTU mode:
Command Content Normal Response Content Abnormal Response
Content
Inverter Address 01 Inverter Address 01 Inverter Address 01
Command Code 10 Command Code 10 Command Code 90
Start High Bit 01 Start High Bit 00 Abnormality
23
Address Low Bit 02 Address Low Bit FF Code
Number of High Bit 00 Number of High Bit 00 High Bit 0D
CRC
Addresses Low Bit 01 Addresses Low Bit 01 Low Bit D9
Number of Data 02 Number of Data 02
Content of High Bit 0B Content of High Bit 01
Data Low Bit B8 Data Low Bit 02
High Bit B1 High Bit B3
CRC CRC
Low Bit D2 Low Bit CF
ASCII:
Command Content: 3A 3031 3130 3031 3032 3030 3031 3032 3042 4238 3236 0D0A (LRC: 26)
Normal Response: 3A 3031 3130 3030 4646 3030 3031 3032 3031 3032 4541 0D0A (LRC: EA)
Abnormal Response: 3A 3031 3930 3233 3443 0D0A (LRC: 4C)
[10H]
Two Commands Writing: it can operate the two registers of 0001 action command and
0002 frequency setting 1. It should be noted that the operation command giving manner
setting (P0.07) should be “serial communication” and that the frequency setting source
1 (P0.03) should be “communication setting”.
Example: set the frequency as 50.0Hz.
RTU mode:
Command Content Normal Response Content Abnormal Response
Content
Inverter Address 01 Inverter Address 01 Inverter Address 01
Command Code 10 Command Code 10 Command Code 90
Start High Bit 00 Start High Bit 00 Abnormality
03
Address Low Bit 01 Address Low Bit 01 Code
Number of High Bit 00 Number of High Bit 00 High Bit 0C
CRC
Addresses Low Bit 02 Addresses Low Bit 02 Low Bit 01
Number of Data 04 High Bit 10
CRC
High Bit 00 Low Bit 08
Content of Low Bit 01
Data High Bit 13 Notes: The number of data doubles that of address.
Low Bit 88
High Bit 6E
CRC
Low Bit F5
193
Appendix 3 Use of MODBUS Communication
ASCII:
Command Content: 3A 3031 3130 3030 3031 3030 3032 3034 3030 3031 3133 3838
3443 0D0A (LRC: 4C)
Normal Response: 3A 3031 3130 3030 3031 3030 3032 4543 0D0A (LRC: EC)
Abnormal Response: 3A 3031 3930 3033 3643 0D0A (LRC: 6C)
List of Data:
Command Data (writable)
MODBUS
Name bit Content
Address
0000H ( Reserved)
0 Operation Command 1: Operation 0: Stop
1 Reverse Command 1: Reverse 0: Forward
2 External Fault 1: External Fault (EFO)
3 Fault Resetting 1: Fault Resetting Command
Multi-functional Input Command 1
4
(P3.01 X1Terminal Function)
Multi-functional Input Command 2
5
(P3.02 X2Terminal Function)
Operati-
0001H Multi-functional Input Command 3
on Signal 6
(P3.03 X3Terminal Function)
Multi-functional Input Command 4
7
(P3.04 X4Terminal Function)
Multi-functional Input Command 5
8
(P3.05 X5Terminal Function)
Multi-functional Input Command 6
9
(P3.06 X6Terminal Function)
A~F Reserved (See below Note 1)
0002H Frequency Setting 1 (Note 2)
Communication PID feedback 1, data scope0~2000 corresponding to
0003H
-100.0%~100.0%
Communication PID setting 1, data scope 0~2000 corresponding to
0004H
-100.0%~100.0%
0005H Frequency Setting 2 (Note 2)
0006H PID feedback 2, data scope 0~2000 corresponding to -100.0%~100.0%
0007H PID setting 2, data scope 0~2000 corresponding to -100.0%~100.0%
Upper limiting frequency, data scope 0~1000corresponding to
0008H
0.0~100.0%, 100.0% corresponding to the upper limiting frequency
194
Appendix 3 Use of MODBUS Communication
MODBUS
Name bit Content
Address
Stop DC braking current, data scope 0~1000 corresponding to
0009H
0.0~100.0%
Driving torque setting, data scope 0~1000 corresponding to 0.0~100.0%,
000AH
100.0% corresponding to twice of the motor rated torque
Output voltage bias, data scope 0~1000 corresponding to 0.0~100.0%,
000BH
100.0% corresponding to the maximum output voltage
000CH Motor protection sensor input passage
Braking torque setting, data scope 0~1000 corresponding to 0.0~100.0%,
0012H
100.0% corresponding to twice of the motor rated torque
0013~
Reserved
001FH
Note 1: write “0” in the reserved BIT.
Note 2: when the communication frequency command is > the maximum frequency,
the abnormality code 21H “Beyond the Upper & Lower Limit” will be reported and the
operation frequency will be reserved unchanged.
Note 3: addresses of 000DH~0011H and 0013H~001FH are reserved in the general
inverter.
Note 4: when the above reserved register addresses are read, address error will be fed
back.
Parameters Saving [Input Command] (Writable)
Record Name Content Setting Range Initial Value
Code Input MODBUS address in the
00FFH 0100H ~ 0FFFH —
Command function list
Notes:
For the data writing command 06 and 10, only the data are written into RAM for
operation and are effective for this operation. After the inverter is powered off and
restarted, the data written last time will not saved.
If the data written by communication has to be effective after the inverter is powered
off and restarted, the data should be written and saved in EEPROM. Function 10 can
be used to write the parameters of MODBUS address to be saved into 0x00F.
By writing the MODBUS address corresponding to the parameters to be saved into
0x00FFH, the parameter data in RAM will be written and saved in EEPROM. As the
maximum writing times of EEPROM is 100, 000, the input command had better not
be used frequently. The command is similar to ENTER in the keypad, by pressing
which the set parameters will be written into EEPROM. The record code 00FFH is
special for writing. When the record is read, record code errors may happen
(abnormality code 02H).
195
Appendix 3 Use of MODBUS Communication
196
Appendix 3 Use of MODBUS Communication
MODBUS
Name bit Content
Address
0023H Before the frequency command compensation
0024H After the frequency command compensation
0025H AI1 Analog Input (V), 0~10.00V corresponding to 0~1000
AI2 Analog Input (V), 0~10.00V corresponding to 0~1000 (S2R4GB and
0026H
S2R75 are reserved)
0027H Output Current (A)
0028H Output Voltage (V)
0029H Set Frequency Hz
002AH (Reserved)
0 Terminal X1 1: Close 0: Open
Input Terminal State
1 (Reserved)
002DH
State
197
Appendix 3 Use of MODBUS Communication
MODBUS
Name bit Content
Address
0040~ Terminal State, 0040H~004AH corresponding to BIT0~BITA bit of
004AH 002BH in order
004B~
(Reserved)
00FEH
198
Appendix 3 Use of MODBUS Communication
199
Appendix 4 Keypad and tray(trepanning) Installation Dimension
d
w
Fig. A4-1 Keypad Dimension
Table A4-1 Keypad Installation Dimension (Unit: mm)
Specifications w d
S2R4GB~S22R2GB,
49±0.2 76.5±0.2
3R75GB/31R5PB~3004GB/35R5PB
35R5GB/37R5PB and above 61±0.2 96.5±0.2
78±0.2
200
Appendix 5 Inverter Warranty Card
Fault Details
Motor: KW Pole Application of Motor:
Fault Occurrence Time: power supply, no-load, load % Others:
Fault Phenomena:
Fault Display: OC OL OU OH LU None Others:
Control Terminal Used:
Operation after Resetting:
Output Voltage: Yes No
Yes No
Total Working Time: Hrs Fault Frequency: Hz
201