Operation Manual

Frequency Converter for Vibratory Feeders

ARF 66/2
With Track control, Hopper control and IrDa-Interface

Feldpausch Montagetechnik 626836_ANL_D3.doc

Am Wendelpfad 11
D 58507 Lüdenscheid
Tel.: 02351/6606-0
Fax: 02351/6606-60
 Instruction Manual Series ARF 66/2

Safety Notice for the User

This description contains the required information for the intended usage of the products described
herein. They are intended for use by technically qualified personnel.

Qualified personnel are those persons who, due to their training, experience and instruction, as well as
their knowledge of the relevant standards, requirements, accident prevention regulations and operational
conditions, are authorized by those responsible for the safety of the system to carry out their respective
duties, and to recognize possible dangers and prevent them (Definition for experts according to IEC
36.4).

Danger Notices

The following notices serve to protect the personnel safety of the operators and the safetyof the described
products as well as the devices connected to them.

Warning!
Dangerous Voltage.
! Inattention can lead to death, serious injuries or damage to equipment.

• Turn off the supply power before assembly or disassembly work and when fuses are changed or
equipment modifications are undertaken.
• Observe the applicable accident prevention and safety regulations for the respective application.
• Before placing the equipment in operation, check whether the rated voltage of the device is in agree-
ment with the supply voltage.
• Emergency OFF equipment must remain effective in all operating modes. Unlocking the emer-
gency OFF equipment must not cause an uncontrolled startup of equipment.
• The Ground lead connections must be inspected after mounting to insure that they function
perfectly!

Usage According to the Regulations

The devices described herein are electrical operational equipment for application in industrial systems.
They are constructed for the regulation of vibratory feeder equipment.

1
Instruction Manual Series ARF 66/2

Contents

Safety Notice for the User.................................................................................................... 1

Contents ............................................................................................................................................ 2
1.0 General ........................................................................................................................................ 3
2.0 Function ....................................................................................................................................... 3
2.1 Track Control............................................................................................................................. 4
2.1.1 Refill-hopper Control ............................................................................................................... 4
2.2 Operating with two Speeds (2 set points for coarse/fine Switching) ............................................... 4
2.3 Control Inputs and Outputs......................................................................................................... 5
2.3.1 Enable input ........................................................................................................................... 5
2.3.2 Sensor Input for Track Control ................................................................................................. 5
2.3.3 Sensor Input for Hopper control ............................................................................................... 5
2.3.4 Sensor Input for Acceleration Sensor........................................................................................ 5
2.3.5 External Set Point ................................................................................................................... 5
2.3.6 Output Status Relay ................................................................................................................ 5
2.3.7 Air Valve Output 24 V, DC ....................................................................................................... 5
2.4 Display ...................................................................................................................................... 5
3.0 Construction ................................................................................................................................. 6
3.1 Enclosed Units .......................................................................................................................... 6
4.0 Technical Data.............................................................................................................................. 6
5.0 Ordering Code.............................................................................................................................. 7
6.0 Declaration of Conformity .............................................................................................................. 7
7.0 Adjustment Possibilities ................................................................................................................. 7
8.0 Control Elements .......................................................................................................................... 9
8.1 Settings..................................................................................................................................... 9
9.0 Commissioning ........................................................................................................................... 10
9.1 Preliminary Steps..................................................................................................................... 10
9.1.1 Notice................................................................................................................................... 10
9.1.1.2 Working Frequency of the Built-in Magnets .......................................................................... 10
9.1.1.3 Measurement of the Output Voltage and Output Current ....................................................... 10
9.2 Putting into Operation............................................................................................................... 11
10.0 Setting Instructions .................................................................................................................... 12
10.1 User Adjustment of Throughput............................................................................................... 12
10.2 Tuning the Feed System ........................................................................................................ 12
10.2.1 Feeder Settings................................................................................................................... 12
10.2.2 Level State Control.............................................................................................................. 13
10.2.3 Sensor time out................................................................................................................... 13
10.2.4 Rated Value Pre-set Data.................................................................................................... 13
10.2.5 Set Point Source................................................................................................................. 14
10.2.6 Regulation mode................................................................................................................. 14
10.2.6.1 Instructions for using Regulation Mode .............................................................................. 15
10.2.6.2 Mounting of the Acceleration Sensor.................................................................................. 15
10.2.6.3 Relationship between Acceleration and Amplitude.............................................................. 16
10.2.6.4 Instruction for Setting up the Controller in Regulation Mode................................................. 17
10.2.6.5 Determining the Resonant Frequency................................................................................ 17
10.2.6.6 Optimisating Controller in Regulation Mode........................................................................ 17
10.2.6.7 Displays........................................................................................................................... 18
10.2.7 Display actual Current and Frequency .................................................................................. 19
10.2.9 RecallUser or Factory Settings ............................................................................................. 19
11.0 Error Messages / ERROR Reset ................................................................................................ 20
12.0 Connection ............................................................................................................................... 21
13.0 Device Dimensions.................................................................................................................... 22

2
Instruction Manual Series ARF 66/2

1.0 General
The controllers of the series ARF 66/2 contain the driving components for an vibratory feeder as well as
for a refill hopper.
The electronic drive of a vibratory feeder with a frequency converter allows the adjustment of the optimal
drive frequency for the feeder independent from the supply network. A fine mechanical adjustment of the
feeder is thus eliminated.
The devices generate a drive frequency for the feeder in the range of 30...140 Hz. The frequency is fac-
tory-adjusted during assembly and this value is permanent in normal operation. The adjustment of the
frequency can be manually made, or can be set in controlled operation via an automatic search run. The
adjustment of the feeder capacity is achieved in this way via the value of the output voltage.
By means of the regulated operation, a load-independent material conveyance is achieved. An accelera-
tion sensor installed on the feeder monitors the oscillation amplitude, which is fed back to the controller.

Vibratory feeder • Vibratory feeder operates as a loading device: With the integrated
level controller, the material flow can be regulated into a congested
stretch.
The material flow determination is achieved by means of a PNP sen-
sor.

• Especially for larger feeders with push-pull control, the device exit can
be switched to alternating current.
Refill hopper • A refill container driver by a 1-Ph motor is switched via an integrated
time step in cycled operation (On/Off). Determination of the fill height
via PNP sensor.

• Vibratory feeder works as refill hopper:

Via integrated time steps, the feeder is switched with a cycled function
(On/Off).
Determination of the fill level via PNP sensor.
2.0 Function
The unit is set up by using the touch panel on the front plate (buttons and LED display). All settings can
be made by using the touch panel and a series of menus. The various parameters can be selected by
entering operator codes. A fuller description of the parameters can be found In the section on settings.
The parameters can be set up by using an infra-red (IrDa) interface in the display panel. Alternatively, the
feeder throughput can adjusted by using an external potentiometer, an external voltage signal 0...10 V,
DC or a current signal 0(4)...20 mA (the chosen option must be selected in menu 003). A relay with po-
tential free contacts is provided for feeder status indication and this operates in conjunction with the
feeder enable signal. Terminals for these contacts can be found inside the controller.
During normal operation the set point is displayed as a percentage in the LED window. In the program-
ming mode the selected dimension, as described in the setting up instructions, is shown. Changed set-
tings can be stored by leaving the programming mode or automatically saved by not pressing a key for a
period of 100 seconds.
The control units can provide a frequency range from 5…150Hz, which can be limited by adjustable, up-
per and lower frequency limits. The usable adjustment range cannot exceed a ratio of 1:4, i.e. the upper
frequency limit cannot be more than four times the lower frequency limit. It is possible to have a narrower
setting of the limits and this provides a margin of safety against too wide a difference in the vibrating fre-
quency.
The maximum output current drawn by the coil can be determined by integrated current limiting.
Critical parameters such as the current limit and vibrating frequency range are held under a special serv-
ice menu. This menu cannot be accessed through the normal menu structure and an additional code
number must be used to gain access. This prevents unauthorised adjustment of these sensitive parame-
ters.

3
Instruction Manual Series ARF 66/2

2.1 Track Control

Via internal adjustable time steps („t on“
ON
and „t off“), the bowl feeder will be Sensor
OFF
switched either ON or OFF depending on
the material level measured via a mate- ON
rial sensor. The fill level of the conveyor Feeder
OFF
oscillates thusly around the position of
the fill sensor mounted on the filling
t on Soft start t off Soft stop
stretch. The power output of the control-
ler is switched on when the material being conveyed is too low, as sampled by the sensor, and the setup
input switching delay time has run out. Now, material will be again conveyed into the filling stretch. If the
conveyed material exceeds the sensor upper limit, the switch-off delay time will be started, and after its
run out, the capacity output of the controller will be switched off again (Display: „FULL“).Gaps in the con-
veyed material flow set the time steps back in such a manner that the times are always determined from
the last or the first conveyed material flow. The on and off switching delay time is setup in the program
menu. The run out of the internal time steps is indicated on the display via blinking of the first decimal
point.
By switching on the feeder, a further time step „Sensor-Time-out“ can be started, which turns off
after a pre-programmed duration (30...240 sec.) if, during this time period, no material parts have passed
the sensor. With the switch-off of the feeder, the status relay also switches off. On the display, the
indicators „Error“ and „SE“ blink alternatively. This function is optional and must be activated in the menu
Level State with the function „E.E.“ = I.

2.1.1 Refill-hopper Control

The refill-hopper control is a cycle control that switches the oscillation feeder, or a 1-Ph motor with an
adjustable ON/OFF cycle control, and thus controls the material flow out of a material hopper. The con-
trol is activated via a material sensor that is so mounted in a circular feeder that, when the conveyed ma-
terial level falls short of a given level, a +24 V signal is sent to the cycle generator. When material is con-
veyed out of the hopper in this manner, the cycle generator starts with an “OFF” cycle and cycles the
motor until there is again enough material in the circular feeder. The adjustable hopper switch-on time
and hopper switch-off time, and the selection of Motor or Feeder are under the menu point C. 064 (see
Adjustment Instructions).

ON
Sensor
OFF

ON
Hopper
Motor OFF

Period Motor switch-on time

Motor cycle

Working principle - Hopper cycle control

2.2 Operating with two Speeds (2 set points for coarse/fine Switching)
Coarse/Fine control can be used instead of track control (Menu C 003). The second set point is activated
through the same sensor input that is used for track control. Either contacts or a 24 VDC signal can be
used to change the set point from coarse to fine. The second set point is activated, immediately, by ap-
plying a 24 V signal
(The track control function is invalid)

4
Instruction Manual Series ARF 66/2

2.3 Control Inputs and Outputs

2.3.1 Enable input

External switch or signal voltage 24 V, DC.
External control function to switch the power output ON or OFF e.g. Networking of several controllers
from a central PLC.
An opto-isolated 24 V, DC enable input is provided in connector X2.1.

2.3.2 Sensor Input for Track Control

Sensor for monitoring the queue of components on the track or an input for switching to the second set
point 24 VDC (PNP). (Connectors X1 and X2).
An additional opto-isolated 24 V,DC input for track control is provided in connector X 2.1.

2.3.3 Sensor Input for Hopper control

A 24 V,DC (PNP) sensor for monitoring the amount of material in the bowl feeder (connector X1).

2.3.4 Sensor Input for Acceleration Sensor

Acceleration Sensor for regulation mode.

2.3.5 External Set Point

The feeder amplitude set point can be provided from and external, analog 0...10 V, DC, 0(4)...20 mA, or a
10 kR Potentiometer. Parameter ESP in Menu C003 must be set to 1, for an external set point source to
be used.
Setting the minimum output value when external set point = 0:-
Before changing the ESP parameter to accept an external set point source, the minimum value can be
adjusted by using the cursor keys, on the front panel, and this will remain when the ESP is changed over
from 0 to 1.

2.3.6 Output Status Relay

Status-Relay contact 250 V/1 A (changeover). Relay closes when the feeder is running – the relay opens
when there is no enable signal or a fault displayed.

2.3.7 Air Valve Output 24 V, DC

Output for air blast, „ON“ with feeder start, „OFF“, 0 - 60 sec after feeder stops, menue C 015.

2.4 Display

Normal Mode: The throughput set point is displayed

Output switched off using the `0` button

Unit inhibited by the enable input

Output switched off by the track control sensor

5
Instruction Manual Series ARF 66/2

3.0 Construction
The units are available as stand-alone, enclosed versions .

3.1 Enclosed Units

• Main power switch
• Operating and display panels
• Power connection cable with safety plug
• Output socket for connecting the feeder
• Sensor socket.

4.0 Technical Data

Type ARF 66/1

Connection voltage 110 V, 240 V +/- 10 %, 50/60 Hz
Output voltage 0...95 V, 0...205 V
Output current Max. 6 A
Output frequency 5...300 Hz, (30...140 Hz preset)
Soft start 0...10 sec.
Soft stop 0...10 sec.
Power to the sensors 24 VDC
Air valve output 24 VDC
Sensor supply max. 300mA in total for sensors and actors
Switch-on time delay ton 0...60 sec.
Switch-off time delay toff 0...60 sec.
Empty time terr 1…240 sec.
Enable Input 24 VDC (or external contact)
Status relay Change-over contact 250V, 1 A
Sensor type PNP output
Status output Relay, change-over contact 1A, 250 VAC , 60 V, DC
Function - Hopper cycle 1 Ph-Motor or feeder
Off cycle 0...60,0
Hopper motor [sec.]
On cycle 0...60,0
Hopper motor [sec.]
Allowed ambient temp. 0...+45 °C
Storage temperature -10...+80 °C
Altitude 1000 m 0,5 % rated current reduction for each additional 100 m
Protection IP 54
Dimensions [mm] (W x H x D) 150x205x185
Recommended * 10 A slow-blow
master fusing Circuit braker, activation characteristic „D“

• * The units are provided with switch-on, current damping. However it is still possible that some
internal capacitor, energising, current spikes will be generated, especially when several units
are switched on simultaneously. Therefore, fuses and overload trips should have anti current
surge characteristics.

6
Instruction Manual Series ARF 66/2

5.0 Ordering Code

Identification Brief Description

ARF 66/2 6 A, Enclosed construction with track control and accelerometer regulation

6.0 Declaration of Conformity

We declare that these products conform with the following standards : EN 50081-2 and EN
50082-2 in accordance with the regulations of guidelines 89/336/EWG.

7.0 Adjustment Possibilities

After alignment of the controller in connection with the vibratory feeder, the necessary adjust-
ments by the user are limited to the adjustment of the feeder capacity.

Setting the feeder throughput:

Press the P key twice and adjust the throughput with the cursor keys (Code C. 000).

Parameter: Basic Fac- Access Code:

Code tory Ad-
justment:
Vibratory feeder
• Vibratory amplitude (conveying capacity) 0...100 % A. 0% 000, 002, 008

For adaptation of the oscillation feeder, the following adjustments are possible
Parameter: Basic Fac- Access Code:
Code tory Ad-
justment:
Vibratory feeder
• Vibratory amplitude(feeder capacity) 0...100 % A. 0% 000, 008,
002, 020, 096
• Maximum control limit (Umax ) 5...100 % P. 90 % 008, 020, 096
• Oscillation frequncy 30...140 Hz F. 100 Hz 008, 020
(5...300 Hz) 040, 096
• Smooth start-up ramp 0...10 Sek. /. 0,1 Sek. 020, 096
• Smooth shutdown ramp 0...10 Sek. \. 0,1 Sek. 020, 096
• Switch to external set point 0/I E.S.P. 0 003
• Set point 0(4)...20 mA 0/I 4.20 0 003
• Potentiometer set point 0/I POT. 0 003
• Coarse / Fine control 0/I S.P.2. 0 003
• Invert enable 0/I -En. 0 003
Regulated operation (with sensor)
• Switching to regulated operation 0/I ACC. 0 008
• Control parameter proportional share 1...100 P.A. 40 008
• Control parameter integral share 1...100 I.A. 100 008
• Automatic frequency control 0/I A.F.C 0 008
• Start automatic frequency search A.F.S. 008
Level state control
• Switch-on delay 0...60 Sek. I. 1 Sek. 007, 167
• Switch-off delay 0...60 Sek. O. 1 Sek. 007, 167
• Sensor function - inversion PNP / PNP -SE. PNP 007, 167
invers
• Sensor time-out 0/I E.En. 0 015, 167
• Error time (sensor time-out) 1...240 Sek. E.E. 180 015, 167
• Switch off time air valve 0...60 Sek. Ai. 4 Sek. 015
7
Instruction Manual Series ARF 66/2

Parameter: Basic Fac- Access Code:

Code tory Ad-
justment:
Hopper cycle control
• Feeder cycle operation 0/I HOP. 0 064
• Motor switch-on time 0...60,0 Sek. H. 1 Sek. 064
• Motor switch-off time 0...60,0 Sek. h. 1 Sek. 064
• Hopper sensor inversion 0/I -Ho. 0 064
Serial Interface
• Serial Interface active 0/I S.I.F. 0 017
Service
• Display actual output current i. 040
• Display actual frequency F. 040
• Recall factory settings FAC. 210
• Recall user settings US.PA. 210
• Display software version number 001

8
Instruction Manual Series ARF 66/2

8.0 Control Elements

8.1 Settings
The six buttons and a LED display found in the
front panel, are used for operating and setting up
the unit. All operating methods and adjustable Display
parameters can be set up thruogh this panel.
The control parameters can be set by using an
IrDa
Back
(infra-red) interface (special software required).
The "I" and "O" buttons are used for switching the
unit ON and OFF, however, these do not pro- ON
vide mains isolation, they simply inhibit the Reduce F I
power semiconductors.

The "P", "F" and "Cursor Buttons" are used for

parameter adjustment. Parameters are set by
P 0 OFF
Increase
using menu controls wich are called up by enter-
ing operator codes. The functions are described
in greater detail in the section on setting instruc-
ACCEPT
tions.
or SKIP FUNCTION
When depressing the arrow keys, with a quick depression the display will be increased by one place (one
or ten) or decreased, respectively. If the key remains depressed, after the next full decade the display
changes by decades.
In order to prevent accidental or unauthorized adjustment, the adjustment parameters in operating menus
are secured via operator codes. To access the operating menus, an operator code must be entered. Dif-
ferent operator codes (function depth) are available.
Setting adjustments are automatically saved upon leaving the programming mode or if no button
is pressed for a period of 100 seconds.

Depressing the programmer key “P” initializes each type of adjustment. The following diagram should
clarify the sequence in which keys are pressed:-

P P P

P P

1. Depress “P key”.
2. With arrow keys, enter code number.
3. Depress “P Key”. The first menu point will appear. If necessary, search further for the desired menu
point with the “P key” (scrolling).
4. With arrow keys, make the adjustment on the selected menu point.
5. Scroll with the “P key” to the next menu point, or scroll to the end of the menu, until the rated value
again appears on the display.
The menu can also be directly exited, and return to the normal operation is achieved, by depressing
the “P key” longer (3 sec.).
6. To return back to the previous position in the menu, press the “F“ key.

9
Instruction Manual Series ARF 66/2

9.0 Commissioning

9.1 Preliminary Steps

• Check whether the local supply power is compatible with that of the device (refer to name plate) and
that the connection value of the feeder is within the allowable power range.
• Connect controller according to the delivered connection schematic

9.1.1 Notice
With the herein described control device, it is possible to adjust the resonance frequency
of the connected feeder. Because in this case even a slight rated value preset can result

! in the full amplitude oscillations of the feeder, one must be especially careful to prevent
damage to the feeder due to the limiting operation of the magnet.
The range of the resonance frequency is practically without feedback of the acceleration,
but would not be useful anyway, since the feeder can be neither used under load nor would it be control-
lable. Therefore, a certain frequency distance to the resonance frequency must be adjusted. The fre-
quency distance can be under as well as over the resonance frequency.

Resonance frequencies: Due to the construction of the spring-mass system of the feeder, the system
can resonate at a number of oscillation frequencies. The additional resonance points are at a multiple of
the desired frequency. In critical cases, the automatic frequency search cannot recognize them; the fre-
quency must then possibly be set by hand.

9.1.1.2 Working Frequency of the Built-in Magnets

Because at small frequency adjustments the current flowing through the magnet may possibly increase,
by the first usage of the current in the magnet circuit the current should be checked with an effective
value meter, and the warmth developing in the magnet should be monitored.
In order to prevent an unduly high current passing through the magnet and the possible overloading of
the magnet, it must be observed that the magnets are also within the allowable working frequency range.

9.1.1.3 Measurement of the Output Voltage and Output Current

Because there is an electronic converter with pulse amplitude modulated switching signals at the device
output, the voltage and current values cannot be measured with any usual meter. To measure these val-
ues, effective value measurement devices must be used; for example, an iron vane instrument (analog
meter). It is recommended that analog instruments be used, because electronic multi-meters will not indi-
cate reliable values in this case.

10
Instruction Manual Series ARF 66/2

9.2 Putting into Operation

1. Establish the vibrating frequency.
2. Establish the power of the feed system (maximum permissible current draw).

For a new feeder where settings are unknown: (see also comments below)
Without connecting the feeder, select parameter FAC in menu C210 (reset factory settings), press the
cursor key to reset (SAFE) and press the P key to leave the menu. The factory settings are listed in the
table in section 7, headed settings
! Comments !
It is possible that a special parameter set, for a machine manufacturer, has been pre-stored under a user
code and these can be recalled. In such instances specific machine settings will be loaded and so the
next steps are not relevant.

Basic settings:

• Connect feeder.
• Set frequency (refer to feeder data sheet). Menu C096 parameter F.
• Check current limit (refer to feeder data sheet). Menu C040 parameter I (shows the current limit as a
percentage of maximum). If applicable use service menu for setting.
• Increase set point, observe feeder, check running.
• Increase set point to maximum and check if power needs limiting (hammering). If necessary adjust
the limit as follows:-
• Adjust set point to zero
• Set parameter P (maximum limit) in Menu C096 to 50
• Adjust set point A to 100%.
• Increase the maximum limit P from 50% until the required amplitude is reached.
• The full set point range of 0…100% can now be used.

Additional settings e.g. soft start, time delays etc. can be set to suit the particular equipment.

Adjusting the output frequency

The adjustment for the output frequency must absolutely be made with small rated value pre-sets, be-
cause when the resonance frequency is met, even with a small output current, a very large oscillation
amplitude can be generated.
In order to determine the resonant frequency, an effective current meter must be connected to the output
lead. The resonant frequency is reached with the maximum oscillation amplitude and a minimal
output current.
In order to retain a stable feeder operation, an interval from the determined resonant frequency
(approx. 1…2 Hz) must be set. The user must determine this frequency interval, because from feeder to
feeder other relationships are found.

11
Instruction Manual Series ARF 66/2

10.0 Setting Instructions

10.1 User Adjustment of Throughput

Code C. 000

P P P Feeder amplitude set point

0...100 %

P Running mode

A further set point code can be found under C002

(for use in coarse/fine operation)

P P P Feeder amplitude set point

0...100 %

P P 2 nd Feeder amplitude set point

0...100%
(only if "SP.2. = I)
P
Running mode

10.2 Tuning the Feed System

10.2.1 Feeder Settings

Code C. 020, 096

P P P

P P Max. output 100...5 %

F P P Viration frequency [Hz]

P P Soft start 0...5 Sek.

P P Soft stop 0...5 Sek.

P Running mode

Setting the maximum limit

1. Adjust set point to zero

2. Set parameter P (maximum limit) to 50.
3. Adjust set point to 100%
4. Increase the limit P from 50% until the required amplitude is reached
5. The full set point range of 0…100% can now be used

12
Instruction Manual Series ARF 66/2

10.2.2 Level State Control

Code 167 und 007

P P P On time delay 0...5 sec.

P P Off time delay 0...5 sec.

F
P P Invert sensor
I = Invert

P P 0 = Sensor time out not active

I = Sensor time out active

P E. = Sensor time out [sec.]

P Running mode

10.2.3 Sensor time out

Code 15

P P P 0 = Sensor time out not active

I = Sensor time out active

P E. = Sensor time out [sec.]

P Ai. = switch off time air valve

0...60 Sek.

P Running mode

10.2.4 Rated Value Pre-set Data

Code 064
P P P HOP. = 0 = Hopper continius mode
HOP. = I = Hopper cycling mode

P P
Hopper ON time [Sec.]

P P
Hopper OFF time [Sec.]

P P
Hopper sensor invert

Running mode

13
Instruction Manual Series ARF 66/2

10.2.5 Set Point Source

Code C. 003

P P P 0 = Set point using display

I = External set point
0 = External set point 0...+10 V
P
I = External set point 4...20 mA

P 0 = 0...10 V/ 0(4)...20 mA
I = Potentiometer

F P P 0 = Level sensor control

I = 2 nd set point active

P P 0 = Enable
I = Invert Enable

P Running mode

10.2.6 Regulation mode

Code 008

P P P Feeder amplitude set point

0...100 %

P P Max. output 100...5 %

P P Vibrating Frequency [Hz]

F

P P 0 = control without sensor

I = regulation with sensor

P Proportional characteristic (gain)

5...100

P Integral characteristic (damping)

5...100

P Automatic frequency control

0 = Off
I = On

Start frequency search

P Running mode

14
Instruction Manual Series ARF 66/2

10.2.6.1 Instructions for using Regulation Mode

• An accelerometer e.g. SW11 must be fitted to the vibratory feeder in order to run in regulation mode.
The accelerometer should have a frequency range corresponding to that of the feeder.

• In the regulated operation with sensor feedback, all oscillations that the sensor detects are processed
in the regulation circuit. External oscillations, triggered by neighboring machines, caused by the inse-
cure state of the feeder, or due to unstable mounting of the acceleration sensor, can lead to faulty
regulation. Especially during the frequency search run, no external influences should have an infl u-
ence on the feeder

• Resonant frequencies: It is possible to have several vibrating frequencies, where resonance occurs,
depending on the springing and masses of the system. The additional resonant points are at multi-
ples of the dominant resonant frequency. Under extreme circumstances the automatic frequency
search may be unable to differentiate between these frequencies and so in theses instances the fre-
quency must be set manually.

10.2.6.2 Mounting of the Acceleration Sensor

The accelerometer should generate signals for the movement and acceleration of the feeder, which are
fed back to the regulator circuit of the control unit. Therefore it is very important that no other extraneous
vibration signals are picked up by the sensor

The sensor should be positioned so that it moves

in the same direction as the feeder, ideally in the
same plane as the springs, and it should be fitted
SW SW
on a solid block that will not generate vibration
signals.

In regulation mode the magnitude of the output signal has a direct affect on the
maximum amplitude of the feeder.

On bowl feeders it is advisable to fit the sensor as near as possi-

ble to the outside diameter and in this position it will be subjected
to the greatest movement

The control range of the set point will be considerably reduced

s
when the sensor signal is weak.
1 2 s = deflection

Mounting position 1 = small deflection

Mounting position 2 = large deflection
1 2

Example bowl feeder

15
Instruction Manual Series ARF 66/2

Moving Part

Mounting Block
2
1. small amplitude because
Sensor
sensor is mounted vertically.
Swing Direction
2. larger amplitude because
sensor is mounted in the
1 same plane as the springs.

Fixed Part

Linear feeder example

The controller, together with the sensor fitted on the feeder, produce a feed back loop, whereby the signal
generated from the sensor determines the control range of the set point i.e. the regulator controls the
feeder so that the effective value (feeder power or intensity of vibration) relates to the provided set point
value. Because the effective value is dependent on the feeder (frequency, acceleration and amplitude)
and in addition depends on the mounting position of the sensor, the regulator must be adapted to suit the
output control range.
This is achieved by using the parameter P in Menu C 008. The measured sensor signal range is adjusted
by changing this value. In most instances a value of less than 100 must be entered, so that the set point
can reach 100% or can go as high as possible.
When it is not possible to achieve an acceptable range the accelerometer should be mounted in the loca-
tion which gives the greatest movement (see the bowl feeder example).
The importance of scaling this value is demonstrated when, for example, a feeder takes a very long time
to ramp up, after it has been switched on.

10.2.6.3 Relationship between Acceleration and Amplitude

The sensor measures the momentary acceleration of the feeder. It generates a sinusoidal output voltage
signal. The acceleration gets higher as the frequency increases. The sensor signal is greater for a higher
frequency and lower amplitude than for a low frequency with a higher amplitude.

Acceleration In practice where 497 is approximated to 500

2a =
332 ⋅ 5 this gives, for example:
a = ω s ≈ 500 = 10,89 g
where ω= 2 π f 1.
Vibrating frequency 50Hz
Amplitude 3mm
In practice the acceleration is influenced by gravitational force and
the applied amplitude is measured in mm and so this gives the fol- 50 2 ⋅ 3
lowing formula: a= = 15 g
≈ 500
2 2 π 2 f 2 [Hz ]2 sn [mm] f 2 [Hz ]2 s n [mm]
Or
a [g ] = = 2.
9,81 2 ⋅ 10 3 497 Vibrating frequency 33Hz Amplitude 5mm

a[g] = Acceleration ( with respect to gravitational acceleration of

9.81 m/s2)
Sn[mm] = Applied amplitude

Using an accelerometer with an output signal of 0.3 V/g the sensor generates a peak voltage of 4.5V for a
peak acceleration of 15g (Example 1), corresponding to a 3.18V RMS value.
Example 1: => 15 g=> 4,5 V => 3,18 Veff.
Example 2: => 11 g=> 3,3 V => 2,33 Veff.

Because of the vastly different acceleration values of various feeders there is a big difference in the feed
back signals, which makes scaling necessary.

16
Instruction Manual Series ARF 66/2

10.2.6.4 Instruction for Setting up the Controller in Regulation Mode

Connect control unit
Install sensor and connect to controller

10.2.6.5 Determining the Resonant Frequency

Manual setting of the vibrating frequency

It is essential that the output frequency is adjusted with the set point set at a low frequency, otherwise on
hitting the resonant frequency it is possible to achieve a high amplitude with a low output voltage. An
analog, effective value, current indicating unit (moving iron meter) must be connected into the output cir-
cuit. Resonant frequency is reached when there is a maximum amplitude for a minimum output
current.

Automatic frequency search

• The feeder should be empty for a frequency search
• Adjust the set point to zero
• Select regulation mode (Menu C 008, Parameter ACC = I )
• The optimum frequency of the feeder is found, automatically, by initiating the frequency search (Menu
C 008, Parameter A.F.S.). When this has been found the controller resets the set point back to its
original value (0).

10.2.6.6 Optimisating Controller in Regulation Mode

Setting the control range

1. In Menu C. 096 set parameter P (Max Limit) to 50 %

2. Set A (Feeder throughput) to 100%
3. Increase limit P from 50% until the required maximum feeder throughput is achieved

The full set point adjustment range of 0…100% can now be used

Optimising regulation: For unwanted feeder oscillation (hunting) or inadequate feedback regula-
tion for load changes
The response of the regulation circuit can be adjusted in menu C008 using the parameter PA (Propor-
tional characteristic or circuit gain) and IA (Integral characteristic)

Feeder throughput oscillates.

In menu C008 reduce PA until the oscillations are reduced
Parameter IA should be set to at 100 if possible

17
Instruction Manual Series ARF 66/2

10.2.6.7 Displays

1. The maximum output power of the controller has been reached.

The feedback signal from the sensor (acceleration) is too low in com-
parison with the set point. Reduce parameter P in Menu C096 or
C008.
2. The maximum current setting has been reached.

The feedback signal from the sensor (acceleration) is too high.

Changing display:
The regulator oscillates too quickly.
Reduce parameter PA in Menu C008..

18
Instruction Manual Series ARF 66/2

10.2.7 Display actual Current and Frequency

Code C. 040

P P P Actual current (display only)

P P Actual frequency (display only)

P Running mode

10.2.9 RecallUser or Factory Settings

Code C. 210

P P P Return to factory
settings

P P Choose user parameter set

P P Return to user
settings

P Running mode

19
Instruction Manual Series ARF 66/2

11.0 Error Messages / ERROR Reset

Error messages are displayed in short form with “ERROR”, blinking alternatively.

Overload limit
Output level exceeded e.g. incorrect frequency setting, coil air-
gap to wide.

Short circuit shutdown

Faulty coil, short circuit or defective cable..

Overvoltage
Main power over voltage or
feedback from magnet

Current spike limit

Frequency set too low for installed coil or frequency altered too
rapidly during setting up.

Sensor fault (only when regulation mode is selected)

Accelerometer not working or faulty.

ERROR Reset through Menu C009

Sensor Time-Out
Sensor time-out function
Time-out exceeded

ERROR Reset is achieved by pressing touch panel keys 0 or I during normal operation or by using
Menu C009.

In the event of an error check that this is not caused by incorrect wiring or cable faults. The error mes-
sage, ERROR ACC, can also occur if regulation mode is chosen (in Menu C008) and an accelerometer
is not connected, for example.

Reset the error in the following manner:-

Clear Error

P P

20
Instruction Manual Series ARF 66/2

12.0 Connection

Internal connection

44 L' Input
43 N' 230 V, 50/60 Hz
42 N' Output
41 A Hopper

23
22 Internal
21
Status relay

51
37 +24V Time-Out 52
36 +24V Air valve 53
35 GND 54
13 PE 55
+24 V
12 E Sensor input
11 GND Hopper

GND
Input Acceleration sensor
+24V
10 KR
9 +10V E External
8 E S Set point
PE 28
7 GND A 0...10 V / Poti
PE 29
6
5 +24 V External Output A1 24
4 GND 0V Enable Magnet A2 25
3 +24 V N
2 Sensor input 26
E
1 Track control L 27
GND
Input
230 V, 50/60 Hz

When a potentiometer is connected parameter POT must be set to 1 in Menu C003..

21
Instruction Manual Series ARF 66/2

Connections ARF 66 / 2

X2 SFI-Socket
X1 X2 1) +24V
3 4 2) NC
3 4 3 4
5 5
2
5 3) GND
2 1 2 1 1
4) Input Track control
5) NC
X2.1 X1 Sensor
4 3
1) +24V
1 2
2) Input Hopper
3 4
5 3) GND
2 1 4) Input Track control
Input
230V 50/60Hz 5) Input ACC sensor

X2.1 Sensor / Enable (ext. 24 V)

1) NC
4 3 2) Input enable
1 2 3) GND
4) Input Track control
5) NC
PE

1 4 Converyer
2 3

1) A1 Magnet
PE

4
2) A2 Magnet
1
3) Hopper Motor
2 3
Output 4) Hopper Motor
Conveyer 5) PE

13.0 Device Dimensions

ARF 66/2

150
75

ARF 66 / 2

BUNKER
NFI
NFI

F I
P 0
SPEED
P P P
193

170
502

F1
M6,3
I
Netz
R

feldpausch F2
M6,3
- Zuführtechnik mit System -

X1 X2

X2.1 X3

6,5

185 ca. 2m

22