IACS - Requirements Concerning Materials and Welding

INTERNATIONAL ASSOCIATION OF CLASSIFICATION SOCIETIES
Requirements
concerning
MATERIALS
AND WELDING
IACS Req. 2006

Contents, Page 1
CONTENTS
W1 Materials and welding for gas tankers Rev.2 May 2004
W2 Test specimens and mechanical testing procedures for materials Rev.2 July 2003
W3 Deleted
W4 Deleted
W5 Deleted
W6 Deleted
W7 Hull and machinery steel forgings Rev.3 May 2004
W8 Hull and machinery steel castings Rev.2 May 2004
W9 Grey iron castings Rev. 2 May 2004
W10 Spheroidal or nodular graphite iron castings Rev. 2 May 2004
W11 Normal and higher strength hull structural steels Rev.

Rev. 67 Apr
May2008
2004
W12 Deleted
W13 Allowable under thickness tolerances of steel plates and wide flats Rev. 3 1995
W14 Steel plates and wide flats with specified minimum through Rev.2 May 2004
thickness properties (Z quality)
W15 Deleted
W16 High strength quenched and tempered steels for welded structures Rev.2 May 2004
W17 Approval of consumables for welding normal and higher Rev.3 June 2005
strength hull structural steels
W18 Anchor chain cables and accessories including chafing chain for emergency towing arrangements Rev.5 May 2004
W19 Normal and higher strength hull structural steel grades E and E36 with Deleted
thicknesses above 50 up to 100 mm - Superseded by W11, 1995
W20 Higher Strength Hull Structural Steels with a minimum yield Strength Deleted
of 390 N/mm2 - Superseded by W11, 1995
W21 Hull Structural Steels for Low Temperature Application - Superseded by W11, 1995 Deleted
W22 Offshore Mooring Chain Rev.4 Sept 2006
W23 Approval of welding consumables for high strength quenched and tempered steels 1995/Rev 1 1997
for welded structures
W24 Cast Copper Alloy Propellers 1996/Rev.2 May 2004
W25 Aluminium Alloys for Hull Construction and Marine Structure Rev.3 May 2006
W26 Requirements for Welding Consumables for Aluminium Alloys July 1999/Rev.1 June 2005
W27 Cast Steel Propeller June 2000/Rev.1 May 2004
W28 Welding procedure qualification tests of steels for hull construction and marine structures Rev.1 Nov 2006
W29 Requirements for manufacture of anchors June 2005

W1
W1 Material and welding for gas tankers

(1975)
(Rev. 1
1984)
(Rev.2
May 2004)
W1.1 General
W1.1.1 The present texts give the general principles which are applied by Classification Societies for
approval and survey of the relevant items of liquefied gas tankers for classification purposes. They do not
intend to cover full details of such approval and survey procedures which are to be found in the
individual Rules of Classification Societies.
W1.1.2 Where appropriate, these Rules refer to the basic tank types which are defined under G1 & 2
differing from these definitions will be the subject of special consideration.
W1.1.3 Consideration of future technical advances may warrant modifications to the principles and
details set forth in the text. IACS will accordingly review continuously these requirements.
W1.1.4 When reference is made in these Rules to "Classification Society," only members or associates
of IACS are considered.
W1.2 Scope
W1.2.1 This document gives the requirements for plates, sections, pipes, forgings, castings and
weldments used in the construction of cargo tanks, cargo process pressure vessels, cargo and process
piping and secondary barriers. This document also gives the requirement for plates and sections of hull
structural steels which are subject to reduced temperature due to the cargo and which are not forming part
of secondary barrier. (See G1 para. G1.9.1 and G1.9.4).
The requirements for rolled products, forgings and castings are given in Tables 1-5. The requirements for
weldments are given in W1.4.
W1.2.2 The manufacture, testing, inspection and documentation are to be in accordance with the
general practice of the Classification Society and the specific requirement given in this document.
W1.2.3 Acceptance tests are to include Charpy V-notch toughness tests unless otherwise approved. The
specified Charpy V-notch requirements are minimum average energy values for three full size (10mm x
10mm) specimens and minimum single energy values for individual specimens. Dimensions and
tolerances of Charpy V-notch specimens are to be in accordance with the requirements of W2. The
testing of sub-size specimens is to be in accordance with UR W2.
In all cases, the largest size Charpy specimens possible for the material thickness shall be machined with
the specimens located as near as practicable to a point midway between the surface and the centre of the
thickness and the length of the notch perpendicular to the surface. (See Fig. 1 for weld test specimens).

W1-1 IACS Req. 1975/ Rev.2 2004

W1
W1 The re-testing of Charpy specimens is to be in accordance with UR W2.

contd At the discretion of the Classification society, other types of toughness tests, e.g., drop weight test, may
be used. These may be either in addition to or in lieu of the Charpy V-notch test.
W1.2.4 Tensile strength, yield stress and elongation are to be approved by the Classification Society.
For carbon-manganese steel and other materials with definitive yield points, consideration is to be given
to the limitation of the yield to tensile ratio.
W1.2.5 The bend test may be omitted as a material acceptance test, but is required for weld tests.
W1.2.6 Materials with alternative chemical composition or mechanical properties may be accepted by
special agreement with the Classification Society.
W1.2.7 Where postweld heat treatment is specified or required the properties of the base materials are
to be determined in the heat treated condition in accordance with the applicable table and the weld
properties are to be determined in the heat treated condition in accordance with W1.4. In cases where a
postweld heat treatment is applied the test requirements may be modified at the discretion of the
Classification Society.
W1.2.8 Where reference is made to hull structural steels, the requirements of W11 for appropriate
grades apply.
W1.3 Material requirements
Table 1 Plates, pipes (seamless and welded), (1) sections and forgings for cargo tanks and process
pressure vessels for design temperatures not lower than 0C.
CHEMICAL COMPOSITION AND HEAT TREATMENT

CARBON-MANGANESE STEEL Fully killed
Fine grain steel where thickness exceeds 20 mm.
Small additions of alloying elements by agreement with the Classification Society.
Composition limits to be approved by the Classification Society.
Normalized, or quenched and tempered.(2)
TENSILE AND (IMPACT) TEST REQUIREMENTS

PLATES Each "piece" to be tested.
SECTIONS AND FORGINGS Batch test.
TENSILE PROPERTIES Specified minimum yield stress not to exceed
410 N/mm2(3)
CHARPY V-NOTCH TEST Transverse test pieces. Minimum average energy
PLATES value E, 27J
SECTIONS AND FORGINGS Longitudinal test pieces. Minimum average energy
value E, 41J
TEST TEMPERATURE Thickness t (mm) Test temperature (C)
t 20 0
20 < t 40 -20
NOTES
1. For seamless pipes and fittings normal Classification Society practice applies. The use of longitudin-
ally or spirally welded pipes should be specially approved by the Classification Society.
2. A controlled rolling procedure may be used as an alternative to normalizing or quenching and
tempering, subject to special approval by the Classification Society.
3. Materials with specified minimum yield stress exceeding 410 N/mm2 may be specially approved by
the Classification Society. For these materials, particular attention is to be given to the hardness of
the weld and heat affected zone.

IACS Req. 1975/ Rev.2 2004 W1-2

W1
Table 2 Plates, sections and forgings(1) for cargo tanks, secondary barriers(5) and process pressure
W1 vessels for design temperatures below 0C and down to -55C. Maximum thickness 25mm(2)
contd
CHEMICAL COMPOSITION AND HEAT TREATMENT

CARBON-MANGANESE STEEL Fully killed Aluminium treated fine grain steel
Chemical composition (ladle analysis)
C Mn Si S P
0.16% max.(3) 0.70-1.60% 0.10-0.50% 0.035% max. 0.035 % max.
Optional additions: Alloys and grain refining elements may be generally in accordance with the
following.
Ni Cr Mo Cu Nb V
0.80% max. 0.25% max. 0.08% max. 0.35% max. 0.05% max. 0.10% max.
Normalized or quenched and tempered(4)
TENSILE AND TOUGHNESS (IMPACT) TEST REQUIREMENTS

SECTIONS Batch test.
CHARPY V-NOTCH TEST Test temperatures 5C below the design
temperature or -20C whichever is lower.
PLATES Transverse test pieces. Minimum average energy
value E,27J
SECTIONS AND FORGINGS(1) Longitudinal test pieces. Minimum average energy
value E,41J
NOTES:
1. The Charpy V-notch and chemistry requirements for forgings may be specially considered.
2. For material more than 25mm thick, Charpy V-notch tests are to be conducted as follows:
Material Thickness Test Temp.

25 < t 30 mm 10C below design temp. or
-20C whichever is lower
30 < t 35 mm 15C below design temp. or

-20C whichever is lower
35 < t 40 mm 20C below design temp.
The impact energy value shall be in accordance with the table for applicable type of test specimen. For
material more than 40mm thick, the Charpy V-notch values should be specially considered.
Material for tanks and parts of tanks which are completely thermally stress relieved after welding may
be tested at a temperature 5C below design temperature or -20C whichever is lower.
3. By special agreement with the Classification Society the carbon content may be increased to 0.18%
maximum provided the design temperature is not lower than -40C.
4. A controlled rolling procedure may be used as an alternative to normalizing or quenching and

tempering, subject to special approval by the Classification Society.
5. Where the secondary barrier is formed by the deck or shell side platings, the material grade required
by Table 2 should be carried into the adjacent deck or side shell platings, where applicable, to a
suitable extent.

W1-3 IACS Req. 1975/ Rev.2 2004

W1
W1 Guidance:
For materials exceeding 25mm in thickness for which the test temperature is -60C or lower, the
contd application of specially treated steel or steels in accordance with Table 3 may be necessary.
Table 3 Plates, sections and forgings (1) for cargo tanks, secondary barriers and process pressure
vessels for design temperatures below -55C and down to -165C.(2) Maximum thickness 25mm.(3)
Minimum design Impact test

temperature (C) Chemical composition(4) and heat treatment temperature (C)
-60 1.5% nickel steel - normalized -65

or normalized and tempered(5)

or normalized and tempered(5)
-105 5% nickel steel - normalized -110

or normalized and tempered(5), (6)
-165 9% nickel steel - double normalized and -196

tempered or quenched and tempered
-165 Austenitic steels (e.g. types 304, 304L, 316, 316L, -196
321, and 347) Solution treated (7)
-165 Aluminium alloys; e.g. type 5083 annealed Not required
-165 Austenitic Fe-Ni alloy. (36% nickel) Not required

Heat treatment as agreed

SECTIONS Batch test.
CHARPY V-NOTCH TEST
PLATES Transverse test pieces. Minimum average energy
value E,27J
SECTIONS AND FORGINGS Longitudinal test pieces. Minimum average energy
value E,41J
NOTES:
1. The impact test required for forgings used in critical applications should be subject to special
consideration.
2. The requirements for design temperatures below -165C are to be specially agreed.
3. For materials 1.5% Ni, 2.25% NI, 3.5% Ni, and 5% Ni, with thickness greater than 25 mm, the
impact tests shall be conducted as follows:
Material Thickness Test Temp*

* In no case shall the test temperature be above that indicated in the table.

IACS Req. 1975/ Rev.2 2004 W1-4

W1
The energy value shall be in accordance with the table for the applicable type of test specimen. For
material more than 40mm thick, the Charpy V-notch values should be specially considered.
For 9% Ni, austenitic stainless steels, and aluminium alloys, thicknesses greater than 25mm may be
W1 used at the discretion of the Classification Society.
contd
4. The chemical composition limits should be approved by the Classification Society.
5. A lower minimum design temperature for quenched and tempered steels may be specially agreed.
6. A specially heat treated, e.g, triple heat treated 5% nickel steel may be used down to -165C upon
special agreement with the Classification Society, provided that the impact tests are carried out at
196C.
7. The impact test may be omitted subject to agreement with the Classification Society.
Table 4 Pipes (seamless and welded),(1) forgings(2) and castings(2) for cargo and process piping for
design temperatures below 0C and down to -165C.(3) Maximum thickness 25mm
Minimum Impact test

design Chemical composition(5) and heat
temperature treatment Test temperature Minimum average
(C) (C) energy E (J)
-55 Carbon-manganese steel. Fully killed See Note 4 27
fine grain. Normalized or as agreed(6)
-65 2.25% nickel steel. Normalized or -70 34
normalized and tempered(6)
-90 3.5% nickel steel. Normalized or -95 34
normalized and tempered(6)
-165 9% nickel steel.(7) Double normalized -196 41
and tempered or quenched and tempered
Austenitic steels, e.g. types 304, 304L, 316, -196 41
316L, 321, and 347. Solution treated.(8)
Aluminium alloys, e.g. type 5083 Not required
annealed

Each batch tested
IMPACT TEST - Longitudinal test pieces
NOTES:
1. The use of longitudinally or spirally welded pipes should be specially approved by the Classification
Society
2. The requirements for forgings and castings may be subject to special consideration.
3. The requirements for design temperatures below -165C should be specially agreed.
4. The test temperature should be 5C below the design temperature or -20C whichever is lower.
5. The composition limits should be approved by the Classification Society.
6. A lower minimum design temperature may be specially agreed for quenched and tempered
materials.
7. This chemical composition is not suitable for castings.
8. Impact tests may be omitted subject to agreement with the Classification Society.

W1-5 IACS Req. 1975/ Rev.2 2004

W1
W1 Table 5 Plates and sections for hull structures required by G1.9.1 and G1.9.4
contd
Minimum design temperature Maximum thickness (mm) for steel grades
of hull structure (C) in accordance with W1.2.8
A B D E AH DH EH
0 and above (1)
-5 and above (2) Normal practice
down to -5 15 25 30 50 25 45 50
down to -10 X 20 25 50 20 40 50
down to -20 X X 20 50 X 30 50
down to -30 X X X 40 X 20 40
Below -30 In accordance with Table 2 except that the thickness limitation
given in Table 2 and the supplementary requirements for thicker
material given in footnote 2 of that Table do not apply.
NOTES:
"x" means steel grade not to be used.
(1) For the purpose of G1.9.4
(2) For the purpose of G1.9.1
W1.4 Welding and nondestructive testing
W1.4.1 General
The requirements listed herein are those generally employed for carbon, carbon-manganese, nickel alloy
and stainless steels, and may form the basis for acceptance testing of other material. At the discretion of
the Classification Society, impact testing of stainless steel and aluminium alloy weldments may be
omitted and other tests may be specially required for any material.
W1.4.2 Welding consumables
Welding consumables intended for welding of liquefied gas tanks are to be approved by the
Classification Society, unless otherwise agreed.
Deposited weld metal tests and butt weld tests are required for all welding consumables, unless specially
agreed otherwise. The results obtained from tensile and Charpy V-notch impact tests are to be approved
by the Classification Society. The chemical composition of the deposited weld metal is to be reported for
information and approval.
W1.4.3 Welding procedure tests for cargo tanks and process pressure vessels and secondary barriers
(a) Number and orientation of test assemblies
Procedure tests are required for all butt welds and are to be representative of the following:
(i) Each base material

(ii) Each type of consumable and welding process
(iii) Each welding position
For butt welds in plates, the test assemblies are to be so prepared that the rolling direction is parallel to
the direction of welding. The range of thickness qualified by each welding procedure test is to be
approved by the Classification Society. Radiographic or ultrasonic examination may be performed at the
option of the fabricator or the Classification Society. Fillet welding procedure tests are to be in
accordance with the Classification Society practice. In such cases consumables should be selected which
exhibit satisfactory impact properties.

IACS Req. 1975/ Rev.2 2004 W1-6

W1
W1 (b) Required tests

contd The following tests are required from each test assembly:
(i) Cross-weld tensile tests

(ii) Transverse bend tests: they may be face, root or side bends at the discretion of the Classification
Society. However, longitudinal bend tests may be required in lieu of transverse bend tests in cases
where the base material and weld metal have different strength levels.
(iii) One set of three Charpy V-notch impacts are to be made generally at each of the following
indications (see Fig. 1):
(1) Centre line of the welds

(2) Fusion line (F.L.)
(3) 1mm from the F.L.
(iv) Macrosection. Microsection and hardness survey may also be required at the discretion of the
W1.4.4 Test requirements
(a) Tensile tests
Generally tensile strength is not to be less than the specified minimum tensile strength for the
appropriate parent materials. It may also be accepted subject to agreement with the Classification
Society that the transverse weld tensile strength is not to be less than the specified minimum
tensile strength for the weld metal, where the weld metal has lower tensile strength than that of the
parent metal. In any case, the position of fracture is to be reported for information.
(b) Bend tests
No fracture after 180 bend over a former diameter of 4t where t is the thickness of the test
pieces, unless otherwise specially required or agreed.
(c) Charpy V-notch impact tests
Charpy tests are to be conducted at the temperature prescribed for the base material being joined.
The results of weld metal impact tests, minimum average energy E, are to be no less than 27J. The
weld metal requirements for subsize specimens and single energy values are to be in accordance
with W1.2.3. The results of fusion line and heat affected zone impact tests, minimum average
energy E, are to be generally in accordance with the transverse or longitudinal requirements of the
base material whichever is applicable and requirements for subsize specimens, minimum average
energy E, are to be generally in accordance with W1.2.3. When the material thickness does not
permit machining either full size or standard subsize specimens, the testing procedure and
acceptance standards are to be approved by the Classification Society.
W1.4.5 Welding procedure tests for piping
Welding procedure tests for piping are required and are to be similar to those detailed for cargo tanks
provided in W1.4.3. Unless specially agreed otherwise the test requirements are to be in accordance with
W1.4.4.
W1.4.6 Production weld tests
For all cargo tanks and process pressure vessels except for integral and membrane tanks, production tests
are generally to be performed for approximately each 50 m of butt weld joints and are to be
representative of each welding position. For secondary barriers, the same type production tests as
required for cargo tanks are to be performed except that the number of tests may be reduced subject to
the agreement with the Classification Society. Tests, other than those specified, may be required for
cargo tanks or secondary barriers at the discretion of the Classification Society.

W1-7 IACS Req. 1975/ Rev.2 2004

W1
W1 (a) Independent type A and type B and semimembrane tanks

contd The production tests for independent tanks type A and type B and semimembrane tanks are to
include the following tests:
Bend tests and, where required for procedure tests, one set of three Charpy V-notch tests should
be made for each 50m of weld.
The Charpy V-notch tests are to be made with specimens having the notch alternately located in
the centre of the weld and in the heat affected zone (most critical location based on procedure
qualification results). For austenitic stainless steel, all notches should be in the centre of the weld.
The test requirements are the same as the applicable test requirements listed in W1.4.4 except that
impact tests that do not meet the prescribed energy requirements (see W1.2.3) may still be
accepted, upon special consideration by the Classification Society, by passing a drop weight test.
In such cases, two drop weight specimens are to be tested for each set of Charpy specimens that
failed and both must show "no break" performance at the temperature at which the Charpy tests
were conducted.
(b) Independent type C tanks and process pressure vessels
In addition to those tests listed in (a), for independent type C tanks and process pressure vessels,
transverse weld tensile tests are also required.
The test requirements are the same as the applicable test requirements listed in W1.4.4 except that
impact tests that do not meet the prescribed energy requirements (see W1.2.3) may still be
accepted, upon special consideration by the Classification Society, by passing a drop weight test.
In such cases, two drop weight specimens are to be tested for each set of Charpy specimens that
failed and both must show "no break" performance at the temperature at which the Charpy tests
were conducted.
(c) Integral and membrane tanks
Production tests for integral and membrane tanks are to be in accordance with the requirements of
the Classification Society.
W1.4.7 Nondestructive testing
(a) Independent type A and B tanks and semimembrane tanks
(i) For independent type A tanks and semimembrane tanks where the design temperature is equal to
or lower than -20C, and for independent type B tanks regardless of temperature, all full
penetration butt welds of the shell plating of cargo tanks are to be 100 percent inspected by
radiographic testing.
(ii) For independent type A tanks and semimembrane tanks where the design temperature is higher
than -20C, all full penetration butt welds in way of intersections and at least 10% of the
remaining full penetration butt welds of tank structures are to be inspected by radiographic
testing.
(iii) In each case, the remaining tank structure, including the welding of stiffeners and other fittings
and attachments, is to be examined by nondestructive test methods as considered necessary by the
(iv) All testing procedures and acceptance standards are to be approved by the Classification Society.
At the discretion of the Classification Society, an approved ultrasonic testing procedure may be
used in lieu or in addition to radiographic testing.
(b) Independent type C tanks and process pressure vessels
Inspection of independent type C tanks and precess pressure vessels is to be carried out in
accordance with G 2.8.2(i) or (ii).
(c) Integral and membrane tanks
Special weld inspection procedures and acceptable standards are to be submitted by the
designers of integral and membrane tanks for approval by the Classification Society.

IACS Req. 1975/ Rev.2 2004 W1-8

W1
W1 (d) Piping
contd Inspection of piping is to be carried out in accordance with G3.
(e) Secondary barriers
The secondary barrier is to be radiographed as considered necessary. When the outer shell of the
hull is part of the secondary barrier, all sheerstrake butts and the intersections of all butts and
seams in the side shell are to be examined by radiography.
FIGURE 1
Location of Weld Test Specimen
The largest size Charpy specimens possible for the material thickness are to be machined with the centre
of the specimens located as near as practicable to a point midway between the surface and the centre of
the thickness. For double-vee butt welds, specimens are to be machined closer to the surface of the
second welded side.
Single -Vee Butt Weld min. 1mm
CL Specimen
a bc d e
Double-Vee Butt Weld min. 1mm

2nd welded side
CL Specimen
a b c d e
1st welded side
Notch location
a Centre of weld
b On fusion line
c In HAZ, 1mm from fusion line
d In HAZ, 3mm from fusion line
e In HAZ, 5mm from fusion line

W1-9 IACS Req. 1975/ Rev.2 2004

W2
W2 Test specimens and mechanical testing

( Rev 1
1995)
(Rev.2
procedures for materials
July
2003)
W2.1 Scope
W2.1.1 This document gives the requirements for test specimens when testing ferrous and non-ferrous
metals.
W2.1.2 The corresponding testing procedures generally are to follow established practice as laid down
in international and national standards. Some testing procedures are given in this document.
W2.1.3 Alternative specimens, such as those complying with recognized national standards, may be
accepted subject to special approval by the Classification Society. The same applies to the given testing
procedures.
W2.2 General
W2.2.1 Test samples from which test specimens are cut are to have undergone the same treatment as
the material from which they have been taken (e.g. heat treatment).
W2.2.2 If test samples are cut from material by flame cutting or shearing, a reasonable margin is
required to enable sufficient material to be removed from the cut edges during final machining.
W2.2.3 The preparation of test specimens is to be done in such a manner that test specimens are not
subjected to any significants straining or heating.
W2.2.4 Any of the test specimens referred to as 'alternative' may be used except as otherwise stated or
agreed.
W2.3 Testing machines
W 2.3.1 All tests are to be carried out by competent personnel. Testing machines are to be maintained in
a satisfactory and accurate condition and are to be recalibrated at approximately annual intervals. This
calibration is to be traced to a nationally recognised authority and is to be to the satisfaction of the
Impact testing machines are to be calibrated in accordance with ISO 148-2 or other recognised standard.
The accuracy of tensile test machines is to be within one per cent.
Tension/compression testing machines are to be calibrated in accordance with ISO 7500-1 or other
recognised standard.
W2.4 Tensile test specimens

Round specimen
W2.4.1 Designations
The following designations are used:
d = diameter
a = thicknes
b = width Flat specimen
L0 = original gauge length
Lc = parallel length
S0 = original cross sectional area
R = transition radius
D = external tube diameter
t = plate thickness

IACS Req. 1984/Rev.2 2003 W2-1

W2
W2.4.2 Dimensions
W2
contd W2.4.2.1 General
Proportional test specimens with a gauge length Lo = 5,65 S0

or = 5 d should preferably be used as the minimum percentage elongation values specified in the W
Unified Requirements refer to this gauge length, L0 should preferably be greater than 20mm. The gauge
length may be rounded off to the nearest 5 mm provided that the difference between this length and Lo is
less than 10% of Lo.
W 2.4.2.2 Plates, strips and sections
Flat specimens are usually to be used with dimensions as specified below
a) Proportional flat specimen
a=t
b = 25 mm
Lo = 5,65 S0
Lc = Lo + 2 S0
R = 25 mm
b) Non-proportional flat specimen
a=t
b = 25 mm
Lo = 200 mm
Lc > 212.5 mm
R = 25 mm
When the capacity of the available testing machine is insufficient to allow the use of test specimen of full
thickness, this may be reduced by machining one of the rolled surfaces.
Alternatively, for materials over about 40 mm thick, proportional round test specimens with dimensions
as specified below, may be used.
c) Round specimen
d 10 mm to 20 mm, preferably 14 mm
Lo = 5d
d
Lc Lo +
2
R = 10 mm (for nodular cast iron and materials with a specified elongation less than 10%, R 1,5
d)
The axes of the round test specimens are to be located at approximately one quarter of the
thickness from one of the rolled surfaces.
W2.4.2.3 Aluminium Alloys
Flat tensile test specimens shall be used for specified thicknesses up to and including 12.5mm. The
tensile test specimen shall be prepared so that both rolled surfaces are maintained. For thicknesses
exceeding 12.5mm, round tensile test specimens will be used. For thicknesses up to and including
40mm, the longitudinal axis of the round tensile test specimen shall be located at a distance from the
surface equal to half of the thickness. For thicknesses over 40mm, the longitudinal axis of the round
tensile test specimen shall be located at a distance from one of the surfaces equal to one quarter of the
thickness.
W2.4.2.4Forgings, castings (excluding grey cast iron)
Proportional round test specimens with dimensions as specified above in W2.4.2.2.c) are usually to be
used.
For small size bars and similar products the test specimens may consist of a suitable length of bar or
other product tested in the full cross-section.

W2-2 IACS Req. 1984/Rev.2 2003

W2
W2 W2.4.2.5 Tubes
contd The test specimen shall conform with the following :
a) full cross-section specimen with plugged ends :
Lo = 5,65 S0
D
Lc 5, 65 So + where Lc is the distance between the grips or the plugs,
2
whichever is the smallest.
b) Strips cut longitudinally

a=t
b 12 mm
Lo = 5,65 S0
Lc = Lo + 2b
The parallel test length is not to be flattened, but the enlarged ends may be flattened for gripping
in the testing machine.
Round test specimens may also be used provided that the wall thickness is sufficient to allow the
machining of such specimens to the dimensions given in W.2.4.2.2.c), with their axes located at the mid-
wall thickness.

IACS Req. 1984/Rev.2 2003

W2-3
W2
W2 W2.4.2.6 Wires
contd Full cross-section test specimen with the following dimension is to be used:
Lo = 200 mm
Lc = Lo + 50 mm
W2.4.2.7 Grey cast iron
Round non-cylindrical machined test specimen as shown below is to be used.
R=25 +
20mm dia.
W2.4.2.8 Weldments
a) Deposited metal tensile test
Round specimen with the following dimensions is to be used :
d = 10 mm
Lo = 50 mm
Lc > 55 mm
R 10 mm
For specially small or large dimensions other specimens may be used after agreement with the
Classification Society, provided they conform with the geometrical relationship given in W2.4.2.2.c).
b) Butt weld tensile test
Flat specimen, the weld to be machined (or ground) flush with the surface of the plate, with the following
dimensions is to be used :
a=t
b = 12 for t<2
b = 25 for t>2
Lc = width of weld + 60 mm
R > 25 mm


W2-4
W2
W2 W2.4.2.9 Through thickness tensile test specimen

contd
Round test specimens including built-up type by welding are to be prepared in accordance with a
W2.4.2.10 Tolerances
The tolerances on specimen dimensions are to be in accordance with ISO 6892-98 or other recognised
standards as appropriate.
W 2.4.3 Retest Procedure
When the tensile test fails to meet the requirements, two further tests may be made from the same piece.
If both of these additional tests are satisfactory the item and/or batch (as applicable) is acceptable. If one
or both of these tests fail the item and/or batch is to be rejected.
The additional tests detailed above are to be taken, preferably from material taken adjacent to the original
tests, but alternatively from another test position or sample representative of the item/batch.

W2-5
W2
W2 W2.5 Tensile properties at ambient temperature

contd
W2.5.1 Yield stress (yield point)
The value of stress measured at the commencement of plastic deformation at yield, or the value of stress
measured at the first peak obtained during yielding even when that peak is equal to or less than any
subsequent peaks observed during plastic deformation at yield. The test is to be carried out with an
elastic stress within the following limits:
Modulus of Elasticity of Rate of stressing N/mm2s-1
the material (E) N/mm2
Min. Max.
< 150 000 2 20
150 000 6 60
W2.5.2 Proof stress (yield strength)
When no well defined yield phenomenon exists, the 0.2% proof stress (Rp0.2) is to be determined
according to the applicable specification. For austenitic and duplex stainless steel products, the 1% proof
stress (Rp1) may be determined in addition to Rp 0.2.
The rate of loading shall be as stated in W2.5.1 above.
W2.5.3 Tensile strength (Rm)
After reaching the yield or proof load, for ductile material the machine speed during the tensile test is not
to exceed that corresponding to a strain rate of 0.008s-1. For brittle materials, such as cast iron, the elastic
stress rate is not to exceed 10 N/mm2 per second.
W2.5.4 Fracture elongation (A)
The elongation value is, in principle, valid only if the distance between the fracture and the nearest gauge
mark is not less than one third of the original gauge length. However the result is valid irrespective of the
location of the fracture if the percentage elongation after fracture is equal to or greater than the expected
value.
The elongation generally means elongation A5 determined on a proportional gauge length 5.65 So = 5d
but may also be given for other specified gauge lengths.
If the material is a ferritic steel of low or medium strength and not cold worked and the elongation as
measured on a non-proportional gauge length, the required elongation A0 on that gauge length L0 may
after agreement be calculated from the following formula:
S
0, 40
A0 = 2A5 0
L0
For tables and graphs see ISO/DIS 2566.


W2-6
W2
W2 W2.6 Bend test specimen

contd
W2.6.1 Flat bend test specimen, as given in the following, is to be used. Edges on tension side to be
rounded to a radius of 1 to 2 mm.
D
b
; ; a
11a
(~9a+D)
W2.6.2 Forgings, castings and semi-finished products
a = 20 mm
b = 25 mm
W2.6.3 Plates, structural sections, sheets:

a= t
b = 30 mm
W2.6.4 Butt welds, transverse specimen
a) face and root bend

a= t
b = 30 mm
1-2 mm 1-2 mm
If the as rolled thickness t is greater than 25 mm, it may be reduced to 25mm by machining on the
compression side of the bend specimen.
The surfaces of the weld are to be machined (ground) flush with the surface of the plate.
b) side bend
a = 10 mm
b = t
If t 40 mm , the side-bend specimen may be subdivided, each part being at least 20 mm wide.
W2.6.5 Butt weld, longitudinal specimens
The test specimens, for longitudinal face and root test, are to be in accordance with an appropriate


W2-7
W2
W2.7 Toughness testing

W2
contd W2.7.1 Charpy V-notch impact specimens
The test specimens shall comply with the following dimensions:
Dimensions Nominal Tolerances
Length 55 mm 0,60 mm
Width -standard specimen 10 mm 0,11 mm
-subsize specimen 7,5 mm 0,11 mm
-subsize specimen 5 mm 0,06 mm
Angle of notch 45 2
Thickness 10 mm 0,06 mm
Depth below notch 8 mm 0,06 mm
Root radius 0,25 mm 0,025 mm
Distance of notch from end of test specimen 27,5 mm 0,42 mm
Angle between plane of symmetry of notch and
longitudinal axis of test specimen 90 2
W2.7.2 Sub size Charpy requirements
The testing and requirements for smaller than 5,0mm size specimens are to be in accordance with the
general practice of the Classification Society. Minimum average values for subsized specimens are as
follows:
Charpy V-notch specimen size Minimum energy, average of 3 specimens

10 mm x 10 mm E
10 mm x 7,5 mm 5E/6
10 mm x 5,0 mm 2E/3
E = the values of energy specified for full thickness 10 mm x 10 mm specimens
All other dimensions and tolerances are to be as specified in W2.7.1.
Only one individual value may be below the specified average value provided it is not less than 70% of
that value.
In all cases, the largest size Charpy specimens possible for the material thickness shall be machined.
W2.7.3 Testing machines and temperature control in Charpy V-notch impact testing
All impact tests are to be carried out on Charpy machines complying with the requirements of ISO 148 or
other national and international recognised standards, and having a striking energy of not less than 150 J.
Where the test temperature is other than ambient the temperature of the test specimen at the moment of
breaking shall be the specified temperature within 2C.
W2.7.4 Charpy re-test procedure
Where specified the following Charpy re-test procedure will apply:
When the average value of the three initial Charpy V-notch impact specimens fails to meet the stated
requirement, or the value for more than one specimen is below the required average value, or when the
value of any one specimen is below 70% of the specified average value, three additional specimens from
the same material may be tested and the results added to those previously obtained to form a new
average. If this new average complies with the requirements and if not more than two individual results
are lower than the required average and of these, not more than one result is below 70% of the specified
average value the piece or batch (as specified for each product) may be accepted.

W2-8 IACS Req. 1984/Rev.2 2003

W2
W2.7.5 Dropweight specimens

W2 Dropweight specimens for determination of nobreak performance according to ASTM specification
contd (E-208) are to comply with this ASTM standard and have one of the following dimensions (mm):
Type P-1: 25 by 90 by 360

Type P-2 19 by 50 by 130
Type P-3 16 by 50 by 130
The following is to be noted if not otherwise specified:

the specimen sides shall be saw-cut or machined (minimum 25 mm to flame-cut surface)
the machining of the plate to prescribed specimen thickness shall be on one side only
the specimens may be of any orientation, but the orientation shall be the same for all specimens.
W2.8 Ductility tests for pipes and tubes
W2.8.1 Flattening test specimens
Length is to be from 10mm to 100mm. Plain and smoothed ends cut perpendicular to the tube axis.
Reference is made to ISO 8492.
W2.8.2 Drift expanding test
The lengths L of the drift expanding test specimens are to be as follows.

Metallic tubes: L equal to twice the external diameter D of the tube if the angle of the drift
is 30, and L equal to 1.5D if the angle of the drift is 45 or 60. The test piece may be shorter provided
that after testing the remaining cylindrical portion is not less than 0.5D.
The rate of penetration of the mandrel shall not exceed 50mm/min.
W2.8.3 Flanging test
The flanging test specimen is to be of length L equal to approximately 1.5D. The test piece may be
shorter provided that after testing the remaining cylindrical portion is not less than 0,5D.
The rate of penetration of the forming tool shall not exceed 50mm/min.

IACS Req. 1984/Rev.2 2003 W2-9

W2
W2 W2.8.4 Ring expanding test

contd The test piece consists of a ring having a length of between 10 and 16 mm. The rate of penetration of the
mandrel shall not exceed 30mm/s. Reference is made to ISO 8495.
W2.8.5 Ring tensile test
The ring shall have a length of about 15mm with plain and smoothed ends cut perpendicular to the tube
axis.
The ring is to be drawn to fracture by means of two mandrels placed inside the ring and pulled in tensile
testing machine. The rate shall not exceed 5mm/s.

W2-10
W3-W6
W3 Deleted
- due to being superseded by a new UR W2 (Rev. 1, 1995) Test specimens and mechanical testing
procedures for materials.

W4 Deleted

W5 Deleted

W6 Deleted
IACS Req. 1996

W7
W7 Hull and machinery steel forgings

(1978)
(Rev.1
1980)
(Rev.2 W7.1 Scope
July
2002) W7.1.1 These requirements are applicable to steel forgings intended for hull and machinery
(Rev.3 applications such as rudder stocks, pintles, propeller shafts, crankshafts, connecting rods, piston rods,
May 2004) gearing, etc. Where relevant, these requirements are also applicable to material for forging stock and to
rolled bars intended to be machined into components of simple shape.
W7.1.2 These requirements are applicable only to steel forgings where the design and acceptance tests
are related to mechanical properties at ambient temperature. For other applications, additional
requirements may be necessary especially when the forgings are intended for service at low or elevated
temperatures.
W7.1.3 Alternatively, forgings which comply with national or proprietary specifications may be
accepted provided such specifications give reasonable equivalence to these requirements or are otherwise
specially approved or required by the Classification Society.
W7.1.4 (void)
W7.2 Manufacture
W7.2.1 Forgings are to be made at a manufacturer approved by the Classification Society.
W7.2.2 The steel used in the manufacture of forgings is to be made by a process approved by the
W7.2.3 Adequate top and bottom discards are to be made to ensure freedom from piping and harmful
segregations in the finished forgings.
W7.2.4 The plastic deformation is to be such as to ensure soundness, uniformity of structure and
satisfactory mechanical properties after heat treatment. The reduction ratio is to be calculated with
reference to the average cross-sectional area of the cast material. Where the cast material is initially
upset, this reference area may be taken as the average cross-sectional area after this operation. Unless
otherwise approved the total reduction ratio is to be at least:
- for forgings made from ingots or from forged blooms or billets, 3:1 where L>D and 1.5:1 where L D
- for forgings made from rolled products, 4:1 where L>D and 2:1 where L D
- for forgings made by upsetting, the length after upsetting is to be not more than one-third of the length
before upsetting or, in the case of an initial forging reduction of at least 1.5:1, not more than one-half of
the length before upsetting
- for rolled bars, 6:1.
L and D are the length and diameter respectively of the part of the forging under consideration.
W7.2.5 (void)
W7.2.6 (void)
W7.2.7 For crankshafts, where grain flow is required in the most favourable direction having regard to
the mode of stressing in service, the proposed method of manufacture may require special approval by
the Classification Society. In such cases, tests may be required to demonstrate that a satisfactory
structure and grain flow are obtained.
W7.2.8 The shaping of forgings or rolled slabs and billets by flame cutting, scarfing or arc-air gouging
is to be undertaken in accordance with recognized good practice and, unless otherwise approved, is to be
carried out before the final heat treatment. Preheating is to be employed when necessitated by the
composition and/or thickness of the steel.
For certain components, subsequent machining of all flame cut surfaces may be required.
W7.2.9 When two or more forgings are joined by welding to form a composite component, the
proposed welding procedure specification is to be submitted for approval. Welding procedure
qualification tests may be required.
W7.3 Quality of forgings
W7.3.1 All forgings are to be free from surface or internal defects which would be prejudicial to their

W7-1
W7
proper application in service.

W7 W7.4 Chemical composition
contd
W7.4.1 All forgings are to be made from killed steel and the chemical composition is to be appropriate
for the type of steel, dimensions and required mechanical properties of the forgings being manufactured.
W7.4.2 The chemical composition of each heat is to be determined by the manufacturer on a sample
taken preferably during the pouring of the heat. When multiple heats are tapped into a common ladle, the
ladle analysis shall apply.
W7.4.3 The chemical composition is to comply with the overall limits given in Tables 1 and 2 or, where
applicable, the requirements of the approved specification.
W7.4.4 (void)
W7.4.5 At the option of the manufacturer, suitable grain refining elements such as aluminium, niobium
or vanadium may be added. The content of such elements is to be reported.
W7.4.6 Elements designated as residual elements in the individual specifications are not to be
intentionally added to the steel. The content of such elements is to be reported.
Table 1 Chemical composition limits 1) for hull steel forgings 6)

Total
Steel type C Si Mn P S Cr Mo Ni Cu 4)
residuals
0.30-
C, C-Mn 0.23 2), 3) 0.45 0.035 0.035 0.30 4) 0.15 4) 0.40 4) 0.30 0.85
1.50
Alloy 5)
0.45 5)
0.035 0.035 5) 5) 5)
0.30 -
1)
Composition in percentage mass by mass maximum unless shown as a range.
2)
The carbon content may be increased above this level provided that the carbon equivalent (Ceq) is not
more than 0.41%, calculated using the following formula:
Mn Cr + Mo + V Ni + Cu
Ceq =C + + + (%)
6 5 15
3)
The carbon content of C and C-Mn steel forgings not intended for welded construction may be 0.65
maximum.
4)
Elements are considered as residual elements.
5)
Specification is to be submitted for approval.
6)
Rudder stocks and pintles should be of weldable quality.
Table 2 Chemical composition limits 1) for machinery steel forgings

Total
Steel type C Si Mn P S Cr Mo Ni Cu 3)
residuals
C, C-Mn 0.65 2) 0.45 0.30-1.50 0.035 0.035 0.30 3) 0.15 3) 0.40 3) 0.30 0.85
Min Min Min
Alloy 4) 0.45 0.45 0.30-1.00 0.035 0.035 0.30 -
0.40 5) 0.15 5) 0.40 5)
1)
Composition in percentage mass by mass maximum unless shown as a range or as a minimum.
2)
The carbon content of C and C-Mn steel forgings intended for welded construction is to be 0.23
maximum. The carbon content may be increased above this level provided that the carbon equivalent
(Ceq) is not more than 0.41%.
3)
Elements are considered as residual elements unless shown as a minimum.
4)
Where alloy steel forgings are intended for welded constructions, the proposed chemical composition
is subject to approval by the Classification Society.
5)
One or more of the elements is to comply with the minimum content.

W7-2
W7
W7.5 Heat treatment (including surface hardening and straightening)

W7 W7.5.1 At an appropriate stage of manufacture, after completion of all hot working operations, forgings
contd
are to be suitably heat treated to refine the grain structure and to obtain the required mechanical properties.
W7.5.2 Except as provided in W7.5.7 and W7.5.8 forgings are to be supplied in one of the following
conditions:
(a) Carbon and carbon-manganese steels

Fully annealed
Normalized
Normalized and tempered
Quenched and tempered
(b) Alloy steels

Quenched and tempered
For all types of steel the tempering temperature is to be not less than 550C. Where forgings for gearing
are not intended for surface hardening, lower tempering temperature may be allowed.
W7.5.3 Alternatively, alloy steel forgings may be supplied in the normalized and tempered condition, in
which case the specified mechanical properties are to be agreed with the Classification Society.
W7.5.4 Heat treatment is to be carried out in properly constructed furnaces which are efficiently
maintained and have adequate means for control and recording of temperature. The furnace dimensions are
to be such as to allow the whole furnace charge to be uniformly heated to the necessary temperature. In the
case of very large forgings alternative methods of heat treatment will be specially considered by the
Sufficient thermocouples are to be connected to the furnace charge to measure and record that its
temperature is adequately uniform unless the temperature uniformity of the furnace is verified at regular
intervals.
W7.5.5 If for any reasons a forging is subsequently heated for further hot working the forging is to be
reheat treated.
W7.5.6 Where it is intended to surface harden forgings, full details of the proposed procedure and
specification are to be submitted for the approval of the Classification Society. For the purposes of this
approval, the manufacture may be required to demonstrate by test that the proposed procedure gives a
uniform surface layer of the required hardness and depth and that it does not impair the soundness and
properties of the steel.
W7.5.7 Where induction hardening or nitriding is to be carried out, forgings are to be heat treated at an
appropriate stage to a condition suitable for this subsequent surface hardening.
W7.5.8 Where carburizing is to be carried out, forgings are to be heat treated at an appropriate stage
(generally either by full annealing or by normalizing and tempering) to a condition suitable for subsequent
machining and carburizing.
W7.5.9 If a forging is locally reheated or any straightening operation is performed after the final heat
treatment consideration is to be given to a subsequent stress relieving heat treatment.
W7.5.10 The forge is to maintain records of heat treatment identifying the furnace used, furnace charge,
date, temperature and time at temperature. The records are to be presented to the surveyor on request.
W7.6 Mechanical tests
W7.6.1 Test material, sufficient for the required tests and for possible retest purposes, is to be provided
with a cross-sectional area of not less than that part of the forging which it represents. This test material is
to be integral with each forging except as provided in W7.6.7 and W7.6.10. Where batch testing is
permitted according to W7.6.10, the test material may alternatively be a production part or separately
forged. Separately forged test material is to have a reduction ratio similar to that used for the forgings
represented.

W7-3 IACS Req. 1978/Rev.3 2004

W7
W7.6.2 For the purpose of these requirements a set of tests is to consist of one tensile test specimen
W7 and, when required, three Charpy V-notch impact test specimens.
contd
W7.6.3 Test specimens are normally to be cut with their axes either mainly parallel (longitudinal test)
or mainly tangential (tangential test) to the principal axial direction of each product.
W7.6.4 Unless otherwise agreed, the longitudinal axis of test specimens is to be positioned as follows:
a) for thickness or diameter up to maximum 50mm, the axis is to be at the mid-thickness
or the center of the cross section.
b) for thickness or diameter greater than 50mm, the axis is to be at one quarter thickness
(mid-radius) or 80mm, whichever is less, below any heat treated surface.
W7.6.5 Except as provided in W7.6.10 the number and direction of tests is to be as follows.
(a) Hull components such as rudder stocks, pintles etc. General machinery components
such as shafting, connecting rods, etc.
One set of tests is to be taken from the end of each forging in a longitudinal direction except that,
at the discretion of the manufacture, the alternative directions or positions as shown in Fig. 1, 2
and 3 may be used. Where a forging exceeds both 4 tonnes in mass and 3m in length, one set of
tests is to be taken from each end. These limits refer to the 'as forged' mass and length but
excluding the test material.
(b) Pinions
Where the finished machined diameter of the toothed portion exceeds 200mm one set of tests is to
be taken from each forging in a tangential direction adjacent to the toothed portion (test
position B in Fig. 4). Where the dimensions preclude the preparation of tests from this position,
tests in a tangential direction are to be taken from the end of the journal (test position C
in Fig. 4). If however, the journal diameter is 200mm or less the tests are to be taken in a
longitudinal direction (test position A in Fig. 4). Where the finished length of the toothed portion
exceed 1.25m, one set of tests is to be taken from each end.
(c) Small pinions

Where the finished diameter of the toothed portion is 200mm or less one set of tests is to be taken
in a longitudinal direction (test position A in Fig. 4).
(d) Gear wheels

One set of tests is to be taken from each forging in a tangential direction (test position
A or B in Fig. 5).
(e) Gear wheel rims (made by expanding)

One set of tests is to be taken from each forging in a tangential direction (test position A or B in
Fig. 6). Where the finished diameter exceeds 2.5m or the mass (as heat treated excluding test
material) exceeds 3 tonnes, two sets of tests are to be taken from diametrically opposite positions
(test positions A and B in Fig. 6). The mechanical properties for longitudinal test are to be
applied.
(f) Pinion sleeves

One set of tests is to be taken from each forging in a tangential direction (test position
A or B in Fig. 7). Where the finished length exceeds 1.25m one set of tests is to be taken from
each end.
(g) Crankwebs
One set of tests is to be taken from each forging in a tangential direction.
(h) Solid open die forged crankshafts

One set of tests is to be taken in a longitudinal direction from the driving shaft end of each forging
(test position A in Fig. 8).
Where the mass (as heat treated but excluding test material) exceeds 3 tonnes tests in a
longitudinal direction are to be taken from each end (test positions A and B in Fig. 8). Where,
however, the crankthrows are formed by machining or flame cutting, the second set of tests is to
be taken in a tangential direction from material removed from the crankthrow at the end opposite
the driving shaft end (test position C in Fig. 8).

W7-4
W7
Test position A
(longitudinal)
W7
contd
Test position B
(tangential)
Fig. 1 Plain shaft
Test position B
(longitudinal) Test position A
(through bolt hole) (longitudinal)
Test position C
(tangential) Fig. 2 Flanged shaft
Test position B
(tangential)
Test position C
(tangential) Test position A
(longitudinal)
Test position D
(tangential)
Fig. 3 Flanged shaft with collar
W7.6.6 For closed die crankshaft forgings and crankshaft forgings where the method of manufacture
has been specially approved in accordance with W7.2.7, the number and position of test specimens is to
be agreed with the Classification Society having regard to the method of manufacture employed.
W7.6.7 When a forging is subsequently divided into a number of components, all of which are heat
treated together in the same furnace charge, for test purposes this may be regarded as one forging and the
number of tests required is to be related to the total length and mass of the original multiple forging.
W7.6.8 Except for components which are to be carburized or for hollow forgings where the ends are to
be subsequently closed, test material is not to be cut from a forging until all heat treatment has been
completed.

W7-5 IACS Req. 1978/Rev.3 2004

W7
Test position B
Test position B (tangential)
(tangential)
W7 L
contd
D d
Test position C
(tangential) Test position A
(longitudinal)
L = length of toothed portion

D = diameter of toothed portion
d = journal diameter
Fig. 4 Pinion
Test Position A
(tangential)
Test position B
(tangential)
Fig. 5 Gear wheel
Test Position A
(tangential)
Test position B
(tangential)
Fig. 6 Gear rim (made by expanding)

IACS Req. 1978/Rev.3 2004 W7-6

W7
W7 Test position A
(tangential)
Test position B
(tangential)
contd
Fig. 7 Pinion sleeve
Test position A Test position B

(longitudinal) (longitudinal)
Test position C
Coupling end (tangential)
Fig. 8 Solid forged crankshaft
W7.6.9 When forgings are to be carburized, sufficient test material is to be provided for both
preliminary tests at the forge and for final tests after completion of carburizing.
For this purpose duplicate sets of test material are to be taken from positions as detailed in W7.6.5,
except that irrespective of the dimensions or mass of the forging, tests are required from one position
only and, in the case of forgings with integral journals, are to be cut in a longitudinal direction.
This test material is to be machined to a diameter of D/4 or 60mm, whichever is less, where D is the
finished diameter of the toothed portion.
For preliminary tests at the forge one set of test material is to be given a blank carburizing and heat
treatment cycle simulating that which subsequently will be applied to the forging.
For final acceptance tests, the second set of test material is to be blank carburized and heat treated along
with the forgings which they represent.
At the discretion of the forgemaster or gear manufacture test samples of larger cross section may be
either carburized or blank carburized, but these are to be machined to the required diameter prior to the
final quenching and tempering heat treatment.
Alternative procedures for testing of forgings which are to be carburized may be specially agreed with
the Classification Society.

W7-7 IACS Req. 1978/Rev.3 2004

W7
W7.6.10 Normalized forgings with mass up to 1000kg each and quenched and tempered forgings with
mass up to 500kg each may be batch tested. A batch is to consist of forgings of similar shape and
W7 dimensions, made from the same heat of steel, heat treated in the same furnace charge and with a total
mass not exceeding 6 tonnes for normalized forgings and 3 tonnes for quenched and tempered forgings,
contd respectively.
W7.6.11 A batch testing procedure may also be used for hot rolled bars. A batch is to consist of either:
(i) material from the same rolled ingot or bloom provided that where this is cut into individual
lengths, these are all heat treated in the same furnace charge, or
(ii) bars of the same diameter and heat, heat treated in the same furnace charge and with a total
mass not exceeding 2.5 tonnes.
W7.6.12 The preparation of test specimens and the procedures used for mechanical testing are to comply
with the relevant requirements of W2. Unless otherwise agreed all tests are to be carried out in the
presence of the Surveyor.
W7.6.13 (void)
W7.7 Mechanical properties
W7.7.1 Tables 3 and 4 give the minimum requirements for yield stress, elongation, reduction of area
and impact test energy values corresponding to different strength levels but it is not intended that these
should necessarily be regarded as specific grades. Where it is proposed to use a steel with a specified
minimum tensile strength intermediate to those given, corresponding minimum values for the other
properties may be obtained by interpolation.
W7.7.2 Forgings may be supplied to any specified minimum tensile strength selected within the general
limits detailed in Tables 3 or 4 but subject to any additional requirements of the relevant construction
Rules.
W7.7.3 The mechanical properties are to comply with the requirements of Tables 3 or 4 appropriate to
the specified minimum tensile strength or, where applicable, the requirements of the approved
specification.
W7.7.4 (void)
W7.7.5 (void)
W7.7.6 At the discretion of individual Classification Societies hardness tests may be required on the
following:
(i) Gear forgings after completion of heat treatment and prior to machining the gear teeth. The
hardness is to be determined at four positions equally spaced around the circumference of the
surface where teeth will subsequently be cut. Where the finished diameter of the toothed
portion exceeds 2.5m, the above number of test positions is to be increased to eight. Where the
width of a gear wheel rim forging exceeds 1.25m, the hardness is to be determined at eight
positions at each end of the forging.
(ii) Small crankshaft and gear forgings which have been batch tested. In such cases at least one
hardness test is to be carried out on each forging.
The results of hardness tests are to be reported and, for information purposes, typical Brinell hardness
values are given in Table 4.
W7.7.7 (void)
W7.7.8 Hardness tests may also be required on forgings which have been induction hardened, nitrided
or carburized. For gear forgings these tests are to be carried out on the teeth after, where applicable, they
have been ground to the finished profile. The results of such tests are to comply with the approved
specifications (see W7.5.6).
W7.7.9 Re-test requirements for tensile tests are to be in accordance with UR W2.
W7.7.10 Re-test requirements for Charpy impact tests are to be in accordance with UR W2.

IACS Req. 1978/Rev.3 2004 W7-8

W7.7
W7 W7.7.11 The additional tests detailed in W7.7.9 and W7.7.10 are to be taken, preferably from material
adjacent to the original tests, but alternatively from another test position or sample representative of the
contd forging or batch of forgings.
W7.7.12 At the option of the manufacturer, when a forging or a batch of forgings has failed to meet the
test requirements, it may be reheat treated and re-submitted for acceptance tests.
Table 3 Mechanical properties for hull steel forgings

Steel Tensile Yield stress Elongation Reduction of area
type strength 1) A5 min. Z min.
Rm min. Re min. % %
N/mm 2 N/mm 2 Long. Tang. Long. Tang.
C and 400 200 26 19 50 35
C-Mn 440 220 24 18 50 35
480 240 22 16 45 30
520 260 21 15 45 30
560 280 20 14 40 27
600 300 18 13 40 27
Alloy 550 350 20 14 50 35
600 400 18 13 50 35
650 450 17 12 50 35
1) The following ranges for tensile strength may be additionally specified:
specified minimum tensile strength: < 600 N/mm 2 600 N/mm 2
tensile strength range: 120 N/mm 2 150 N/mm 2
Table 4 Mechanical properties for machinery steel forgings 2)

Steel Tensile Yield stress Elongation Reduction of Hardness3)
type strength 1) A5 min. area
Z min.
Rm min. Re min. % % (Brinell)
N/mm 2 N/mm 2 Long. Tang. Long. Tang.
C and 400 200 26 19 50 35 110-150
C-Mn 440 220 24 18 50 35 125-160
480 240 22 16 45 30 135-175
520 260 21 15 45 30 150-185
560 280 20 14 40 27 160-200
600 300 18 13 40 27 175-215
640 320 17 12 40 27 185-230
680 340 16 12 35 24 200-240
720 360 15 11 35 24 210-250
760 380 14 10 35 24 225-265
Alloy 600 360 18 14 50 35 175-215
700 420 16 12 45 30 205-245
800 480 14 10 40 27 235-275
900 630 13 9 40 27 260-320
1000 700 12 8 35 24 290-365
1100 770 11 7 35 24 320-385
1)
The following ranges for tensile strength may be additionally specified:
specified minimum tensile strength: < 900 N/mm 2 900 N/mm2
tensile strength range: 150 N/mm 2 200 N/mm 2
2)
For propeller shafts intended for ships with ice class notation except the lowest one,
Charpy V-notch impact testing is to be carried out for all steel types at 10C and the
average energy value is to be minimum 27 J (longitudinal test). One individual value may
be less than the required average value provided that it is not less than 70% of this average
value.
3)
The hardness values are typical and are given for information purposes only.

W7-9
W7.7
W7.8 Inspection
W7
contd W7.8.1 Before acceptance, all forgings are to be presented to the Surveyor for visual examination.
Where applicable, this is to include the examination of internal surfaces and bores. Unless otherwise
agreed the verification of dimensions is the responsibility of the manufacturer.
W7.8.2 When required by the relevant construction Rules, or by the approved procedure for welded
composite components (see W7.2.9) appropriate non-destructive testing is also to be carried out before
acceptance and the results are to be reported by the manufacturer.
The extent of testing and acceptance criteria are to be agreed with the Classification Society. IACS
Recommendation No. 68 is regarded as an example of an acceptable standard.
W7.8.3 (void)
W7.8.4 (void)
W7.8.5 When required by the conditions of approval for surface hardened forgings (W7.5.6 refers)
additional test samples are to be processed at the same time as the forgings which they represent. These
test samples are subsequently to be sectioned in order to determine the hardness, shape and depth of the
locally hardened zone and which are to comply with the requirements of the approved specification.
W7.8.6 In the event of any forging proving defective during subsequent machining or testing, it is to be
rejected notwithstanding any previous certification.
W7.9 Rectification of defective forgings
W7.9.1 Defects may be removed by grinding or chipping and grinding provided the component
dimensions are acceptable. The resulting grooves are to have a bottom radius of approximately three
times the groove depth and are to be blended into the surrounding surface so as to avoid any sharp
contours. Complete elimination of the defective material is to be verified by magnetic particle testing or
liquid penetrant testing.
W7.9.2 Repair welding of forgings except crankshaft forgings may be permitted subject to prior
approval of the Classification Society. In such cases, full details of the extent and location of the repair,
the proposed welding procedure, heat treatment and subsequent inspection procedures are to be
submitted for the approval.
W7.9.3 The forging manufacturer is to maintain records of repairs and subsequent inspections traceable
to each forging repaired. The records are to be presented to the surveyor on request.
W7.10 Identification of forgings
W7.10.1 The manufacturer is to adopt a system of identification which will enable all finished forgings
to be traced to the original cast and the Surveyor is to be given full facilities for so tracing the forgings
when required.
W7.10.2 Before acceptance, all forgings which have been tested and inspected with satisfactory results
are to be clearly marked by the manufacturer. At the discretion of individual Classification Societies any
of the following particulars may be required:
(i) Steel quality.

(ii) Identification number, cast number or other marking which will enable the full history of the
forging to be traced.
(iii) Manufacturer's name or trade mark.
(iv) The Classification Society's name, initials or symbol.
(v) Abbreviated name of the Classification Society's local office.
(vi) Personal stamp of Surveyor responsible for inspection.
W7.10.3 Where small forgings are manufactured in large numbers, modified arrangements for
identification may be specially agreed with the Classification Society.

IACS Req. 1978/Rev.3 2004 W7-10

W7
W7.11 Certification
W7
contd W7.11.1 The manufacturer is to provide the required type of inspection certificate giving the following
particulars for each forging or batch of forgings which has been accepted:
(i) Purchaser's name and order number.

(ii) Description of forgings and steel quality.
(iii) Identification number.
(iv) Steelmaking process, cast number and chemical analysis of ladle sample.
(v) Results of mechanical tests.
(vi) Results of non-destructive tests, where applicable.
(vii) Details of heat treatment, including temperature and holding times.
W7-11
W8
W8 Hull and machinery steel castings

(1978)
(Rev.1
July W8.1 Scope
2002)
(Rev.2
May 2004) W8.1.1 These requirements are applicable to steel castings intended for hull and machinery
applications such as stern frames, rudder frames, crankshafts, turbine casings, bedplates, etc.
W8.1.2 These requirements are applicable only to steel castings where the design and acceptance tests
are related to mechanical properties at ambient temperature. For other applications, additional
requirements may be necessary, especially when the castings are intended for service at low or elevated
temperatures.
W8.1.3 Alternatively, castings which comply with national or proprietary specifications may be
accepted provided such specifications give reasonable equivalence to these requirements or are otherwise
W8.1.4 Specific requirements are not given for alloy steel castings and where the use of such materials
is proposed full details of the chemical composition, heat treatment, mechanical properties, testing,
inspections and rectification are to be submitted for approval of the Classification Society.
W8.1.5 (void)
W8.2 Manufacture
W8.2.1 Castings are to be made at a manufacturer approved by the Classification Society.
W8.2.2 The steel is to be manufactured by a process approved by the Classification Society.
W8.2.3 All flame cutting, scarfing or arc-air gouging to remove surplus metal is to be undertaken in
accordance with recognized good practice and is to be carried out before the final heat treatment.
Preheating is to be employed when necessitated by the chemical composition and/or thickness of the
castings. If necessary, the affected areas are to be either machined or ground smooth.
W8.2.4 For certain components including steel castings subjected to surface hardening process, the
proposed method of manufacture may require special approval by the Classification Society.
W8.2.5 (void)
W8.2.6 When two or more castings are joined by welding to form a composite component, the
proposed welding procedure is to be submitted for approval. Welding procedure qualification tests may
be required.
W8.3 Quality of castings
W8.3.1 All castings are to be free from surface or internal defects, which would be prejudicial to their
proper application in service. The surface finish is to be in accordance with good practice and any
specific requirements of the approved plan.
W8.4 Chemical composition
W8.4.1 All castings are to be made from killed steel and the chemical composition is to be appropriate
for the type of steel and the mechanical properties specified for the castings.
W8.4.1 bis The chemical composition of each heat is to be determined by the manufacturer on a sample

W8-1
W8
taken preferably during the pouring of the heat. When multiple heats are tapped into a common ladle, the
W8 ladle analysis shall apply.
contd
W8.4.2 For carbon and carbon-manganese steel castings the chemical composition is to comply with
the overall limits given in Table 1 or, where applicable, the requirements of the approved specification.
Table 1 Chemical composition limits for hull and machinery steel castings (%)
Total
Residual elements
Steel C Si S P residuals
Applications Mn (max.)
type (max.) (max.) (max.) (max.) (max.)
Cu Cr Ni Mo
Castings for
0.50 -
non-welded 0.40 0.60 0.040 0.040 0.30 0.30 0.40 0.15 0.80
1.60
construction
C, C-Mn
Castings for
1.60
welded 0.23 0.60 0.040 0.040 0.30 0.30 0.40 0.15 0.80
max.
construction
W8.4.3 (void)
W8.4.4 Unless otherwise required suitable grain refining elements such as aluminium may be used at
the discretion of the manufacturer. The content of such elements is to be reported.
W8.4.5 (void)
W8.5 Heat treatment (including straightening)
W8.5.1 Castings are to be supplied in one of the following conditions:

Fully annealed
Normalized
Normalized and tempered
Quenched and tempered.
The tempering temperature is to be not less than 550C.
W8.5.2 Castings for components such as crankshafts and engine bedplates, where dimensional stability
and freedom from internal stresses are important, are to be given a stress relief heat treatment. This is to
be carried out at a temperature of not less than 550C followed by furnace cooling to 300C or lower.
W8.5.3 Heat treatment is to be carried out in properly constructed furnaces which are efficiently
maintained and have adequate means for control and recording of temperature. The furnace dimensions
are to be such as to allow the whole casting to be uniformly heated to the necessary temperature. In the
case of very large castings alternative methods for heat treatment will be specially considered by the
Classification Society. Sufficient thermocouples are to be connected to the furnace charge to measure
and record that its temperature is adequately uniform unless the temperature uniformity of the furnace is
verified at regular intervals.
W8.5.4 If a casting is locally reheated or any straightening operation is performed after the final heat
treatment, a subsequent stress relieving heat treatment may be required in order to avoid the possibility of
harmful residual stresses.
W8.5.5 The foundry is to maintain records of heat treatment identifying the furnace used, furnace
charge, date, temperature and time at temperature. The records are to be presented to the Surveyor on
request.

W8-2 IACS Req. 1978/Rev.2 2004

W8

W8
contd
W8.6.1 Test material, sufficient for the required tests and for possible retest purposes is to be provided
for each casting or batch of castings.
W8.6.2 At least one test sample is to be provided for each casting. Unless otherwise agreed these test
samples are to be either integrally cast or gated to the castings and are to have a thickness of not less than
30mm.
W8.6.3 Where the casting is of complex design or where the finished mass exceeds 10 tonnes, two test
samples are to be provided. Where large castings are made from two or more casts, which are not mixed
in a ladle prior to pouring, two or more test samples are to be provided corresponding to the number of
casts involved. These are to be integrally cast at locations as widely separated as possible.
W8.6.4 For castings where the method of manufacture has been specially approved by the
Classification Society in accordance with W8.2.4, the number and position of test samples is to be agreed
with the Classification Society having regard to the method of manufacture employed.
W8.6.5 As an alternative to W8.6.2, where a number of small castings of about the same size, each of
which is under 1000kg in mass, are made from one cast and heat treated in the same furnace charge, a
batch testing procedure may be adopted using separately cast test samples of suitable dimensions. At
least one test sample is to be provided for each batch of castings.
W8.6.6 (void)
W8.6.7 The test samples are not to be detached from the casting until the specified heat treatment has
been completed and they have been properly identified.
W8.6.8 One tensile test specimen is to be taken from each test sample.
W8.6.9 (void)
W8.6.10 The preparation of test specimens and the procedures used for mechanical testing are to comply
with the relevant requirements of W2. Unless otherwise agreed all tests are to be carried out in the
presence of the Surveyors.
W8.7.1 Table 2 gives the minimum requirements for yield stress, elongation and reduction of area
corresponding to different strength levels. Where it is proposed to use a steel with a specified minimum
tensile strength intermediate to those given, corresponding minimum values for the other properties may
be obtained by interpolation.
W8.7.2 Castings may be supplied to any specified minimum tensile strength selected within the general
limits detailed in Table 2 but subject to any additional requirements of the relevant construction Rules.
W8.7.3 The mechanical properties are to comply with the requirements of Table 2 appropriate to the
specified minimum tensile strength or, where applicable, the requirements of the approved specification.
W8.7.4 (void)
W8.7.6 (void)
W8.7.7 The additional tests detailed in W8.7.5 are to be taken, preferably from the same, but
alternatively from another, test sample representative of the casting or batch of castings.
W8.7.8 At the option of the manufacturer, when a casting or batch of castings has failed to meet the test
requirements, it may be reheat treated and re-submitted for acceptance tests.

IACS Req. 1978/Rev.2 2004 W8-3

W8
Table 2. Mechanical properties for hull and machinery steel castings

W8
contd
Specified
Yield stress Elongation
minimum Reduction of area
(N/mm 2
) on 5,65 So
tensile strength(1) (%) min.
2 min. (%) min.
(N/mm )
400 200 25 40
440 220 22 30
480 240 20 27
520 260 18 25
560 300 15 20
600 320 13 20
NOTE
(1) A tensile strength range of 150 N/mm2 may additionally be specified.
W8.8 Inspection
W8.8.1 All castings are to be cleaned and adequately prepared for examination; suitable methods
include pickling, caustic cleaning, wire brushing, local grinding, shot or sand blasting. The surfaces are
not to be hammered, peened or treated in any way which may obscure defects.
W8.8.2 Before acceptance all castings are to be presented to the Surveyors for visual examination.
Where applicable, this is to include the examination of internal surfaces. Unless otherwise agreed, the
verification of dimensions is the responsibility of the manufacturer.
W8.8.3 When required by the relevant construction Rules, or by the approved procedure for welded
composite components (see W8.2.6.), appropriate non-destructive testing is also to be carried out before
acceptance and the results are to be reported by the manufacturer. The extent of testing and acceptance
criteria are to be agreed with the Classification Society. IACS Recommendation No. 69 is regarded as an
example of an acceptable standard.
W8.8.4 (void)
W8.8.5 (void)
W8.8.6 (void)
W8.8.7 When required by the relevant construction Rules castings are to be pressure tested before final
acceptance. These tests are to be carried out in the presence of the Surveyor and are to be to their
satisfaction.
W8.8.8 In the event of any casting proving to be defective during subsequent machining or testing it is
to be rejected notwithstanding any previous certification.

W8-4 IACS Req. 1978/Rev.2 2004

W8
W8.9 Rectification of defective castings
W8.9.1 General
W8
contd
(i) The approval of the Classification Society is to be obtained where steel castings from which defects
were removed are to be used with or without weld repair.
(ii) Procedure of removal of defect and weld repair is to be in accordance with IACS Recommendation
No. 69.
(iii) Where the defective area is to be repaired by welding, the excavations are to be suitably shaped to
allow good access for welding. The resulting grooves are to be subsequently ground smooth and
complete elimination of the defective material is to be verified by MT or PT.
(iv) Shallow grooves or depressions resulting from the removal of defects may be accepted provided that
they will cause no appreciable reduction in the strength of the casting. The resulting grooves or
depressions are to be subsequently ground smooth and complete elimination of the defective material is
to be verified by MT or PT. Small surface irregularities sealed by welding are to be treated as weld
repairs.
(v) The manufacturer is to maintain full records detailing the extent and location of repairs made to each
casting and details of weld procedures and heat treatments applied for repairs. These records are to be
available to the Surveyor and copies provided on request.
8.9.2 Weld Repairs
When it has been agreed that a casting can be repaired by welding, the following requirements apply:
(i) Before welding is started, full details of the extent and location of the repair, the proposed welding
procedure, heat treatement and subsequent inspection procedures are to be submitted for approval.
(ii) All castings in alloy steels and all castings for crankshafts are to be suitably pre-heated prior to
welding. Castings in carbon or carbon-manganese steel may also require to be pre-heated
depending on their chemical composition and the dimensions and position of the weld repairs.
(iii) Welding is to be done under cover in positions free from draughts and adverse weather conditions
by qualified welders with adequate supervision. As far as possible, all welding is to be carried out
in the downhand (flat) position.
(iv) The welding consumables used are to be of an appropriate composition, giving a weld deposit
with mechanical properties similar and in no way inferior to those of the parent castings.
Welding procedure tests are to be carried out by the manufacturer to demonstrate that satisfactory
mechanical properties can be obtained after heat treatment as detailed in W8.5.1.
(v) After welding has been completed the castings are to be given either a suitable heat treatment in
accordance with the requirements of W8.5.1 or a stress relieving heat treatment at a temperature
of not less than 550C. The type of heat treatment employed will be dependent on the chemical
composition of the casting and the dimensions, positions and nature of the repairs .
(vi) Subject to the prior agreement of Classification Society, special consideration may be given to
the omission of postweld heat treatment or to the acceptance of local stress-relieving heat
treatment where the repaired area is small and machining of the casting has reached an advanced
stage.
(vii) On completion of heat treatment the weld repairs and adjacent material are to be ground smooth
and examined by magnetic particle or liquid penetrant testing. Supplementary examination by
ultrasonics or radiography may also be required depending on the dimensions and nature of the
original defect. Satisfactory results are to be obtained from all forms of non-destructive testing
used.
W8.10 Identification of castings
W8.10.1 The manufacturer is to adopt a system of identification which will enable all finished castings
to be traced to the original cast and the Surveyors are to be given full facilities for so tracing the castings
when required.

IACS Req. 1978/Rev.2 2004 W8-5

W8
W8.10.2 Before acceptance, all castings which have been tested and inspected with satisfactory results
W8 are to be clearly marked by the manufacturer. At the discretion of individual Classification Societies any
contd of the following particulars may be required:
(i) Steel quality.

(ii) Identification number, cast number or other marking which will enable the full history of the
casting to be traced.
(vi) Personal stamp of Surveyors responsible for inspection.
(vii) Where applicable, test pressure.
W8.10.3 Where small castings are manufactured in large numbers, modified arrangements for
W8.11 Certification
W8.11.1 The manufacturer is to provide the required type of inspection certificate giving the following
particulars for each casting or batch of castings which has been accepted:

(ii) Description of castings and steel quality.
(iv) Steel making process, cast number and chemical analysis of ladle samples.
(v) Results of mechanical tests.
(vi) Results of non-destructive tests, where applicable.
(vii) Details of heat treatment, including temperatures and holding times.
(viii) Where applicable, test pressure.
W8-6 IACS Req. 1978/Rev.2 2004

W9
W9 Grey iron castings

(1978)
(Rev. 1
1995) W9.1 Scope
(Rev.2 May (1978)
2004)
W9.1.1 All major grey iron castings, as defined in the relevant construction Rules, are as be
manufactured and tested in accordance with the requirements of the following paragraphs.
accepted provided such specifications give reasonable equivalence to these requirements or otherwise are
W9.1.3 Where small castings are produced in large quantities, the manufacturer may adopt alternative
procedures for testing and inspection subject to the approval of the Classification Society.
W9.2 Manufacture
(1978)
W9.2.1 All major castings are to be made at foundries where the manufacturer has demonstrated to the
satisfaction of the Classification Society that the necessary manufacturing and testing facilities are
available and are supervised by qualified personnel. A programme of approval tests may be required in
accordance with the procedures of individual Classification Societies.
W9.2.2 Suitable mechanical methods are to be employed for the removal of surplus material from
castings. Thermal cutting processes are not acceptable, except as a preliminary operation to mechanical
methods.
W9.2.3 Where castings of the same type are regularly produced in quantity, the manufacturer is to make
any tests necessary to prove the quality of the prototype castings and is also to make periodical
examinations to verify the continued efficiency of the manufacturing technique. The Surveyor is to be
given the opportunity to witness these tests.

(1978)
W9.3.1 Castings are to be free from surface or internal defects which would be prejudicial to their

(1978)
W9.4.1 The chemical composition of the iron used is left to the discretion of the manufacturer, who is
to ensure that it is suitable to obtain the mechanical properties specified for the castings. When required
by individual Classification Societies the chemical composition of ladle samples is to be reported.
W9.5 Heat treatment

(1978)
W9.5.1 Except as required by W9.5.2 castings may be supplied in either the as cast or heat treated
condition.
W9.5.2 For some applications, such as high temperature service or where dimensional stability is
important, castings may require to be given a suitable tempering or stress relieving heat treatment.

(Rev.2 May 2004)
W9.6.1 Test material sufficient for the required tests and for possible re-tests is to be provided for each
casting or batch of castings.
W9.6.2 Separately cast test samples are to be used unless otherwise agreed between the manufacturer
and purchaser and generally are to be in the form of bars 30 mm in diamter and of a sutiable length.
They are to be cast from the same ladle as the castings in moulds of the same type of material as the
moulds for the castings and are not to be stripped from the moulds until the metal temperature is below
500C. When two or more test samples are cast simultaneously in a single mould, the bars are to be at

IACS Req. 1978/Rev.2 2004 W9-1

W9
least 50 mm apart as given in Fig. 1.

W9 W9.6.3 Integrally cast samples may be used when a casting is mor ethan 20 mm thick and its mass
contd
exceeds 200 Kg, subject to agreement between the manufacturer and the purchaser. The type and
location of the sample are to be selected to provide approximately the same cooling conditions as for the
casting it represents and also subject to agreement.
W9.6.4 With the exception of 9.6.7, at least one test sample is to be cast with each batch.
W9.6.5 With the exception of 9.6.6, a batch consists of the castings poured from a single ladle of metal,
provided that they are all of similar type and dimensions. A batch should not normally exceed two
tonnes of fettled castings and a single casting will constitute a batch is its mass is 2 tonnes or more.
W9.6.6 For continuous melting of the same grade of cast iron in large tonnages the mass of a batch may
be increased to the output of 2 hours of pouring.
W9.6.7 If one grade of cast iron is melted in large quantities and if production is carefully monitored by
systematic checking of the melting process, such as chill testing, chemical analysis or thermal analysis,
test samples may be taken at longer intervals.
W9.6.8 All test samples are to be suitably marked to identify them with the castings which they
represent.
W9.6.9 Where castings are supplied in the heat treated condition, the test samples are to be heat treated
together with the castings which they represent. For cast-on-test samples the sample shall not be cut off
from the casting until after the heat treatment.
W9.6.10 One tensile test specimen is to be prepared from each test sample and for 30mm diameter
samples is to be machined to the dimensions given inW.2.4. Where test samples of other dimensions are
specially required the tensile test specimens are to be machined to agreed dimensions.
W9.6.11 All tensile tests are to be carried out using test procedures in accordance with W2. Unless
otherwise agreed all tests are to be carried out in the presence of the Surveyors.
9.7 Mechanical Properties

(Rev.2 May 2004)
W9.7.1 Only the tensile strength is to be determined and the results obtained from tests are to comply
with the minimum value specified for the castings being supplied. The value selected for the specified
minimum tensile strength is to be not less than 200 N/mm2 but subject to any additional requirements of
the relevant construction Rules. The fractured surfaces of all tensile test specimens are to be granular
and grey in appearance.
9.8 Inspection
(1978)
W9.8.1 All castings are to be cleaned and adequately prepared for examination. The surfaces are not to
be hammered, peened or treated in any way which may obscure defects.
W9.8.2 Before acceptance, all castings are to be visually examined including, where applicable, the
examination of internal surfaces. Unless otherwise agreed, the verification of dimensions is the
responsibility of the manufacturer.
W9.8.3 Supplementary examination of castings by suitable nondestructive testing procedures is

generally not required except in circumstances where there is reason to suspect the soundness of the
casting.
W9.8.4 When required by the relevant construction Rules, castings are to be pressure tested before final
acceptance.
W9.8.5 In the event of any casting proving defective during subsequent machining or testing it is to be
W9.9 Rectification of defective castings

(1978)
W9.9.1 At the discretion of the Surveyor, small surface blemishes may be removed by local grinding.
W9.9.2 Subject to the prior approval of the Surveyor, castings containing local porosity may be
rectified by impregnation with a suitable plastic filler, provided that the extent of the porosity is such that
it does not adversely affect the strength of the casting.


W9-2
W9
W9 W9.9.3 Repairs by welding are generally not permitted.

contd
(Rev. 1995)
W9.10.1 The manufacturer is to adopt a system of identification, which will enable all finished castings
to be traced to the original ladle of metal. The Surveyor is to be given full facilities for so tracing the
castings when required.
of the following particulars may be required:
(i) Quality of cast iron.
(ii) Identification number or other marking which will enable the full history of the casting to be
traced.
(viii) Date of final inspection
W9.11 Certification
(1978)
W9.11.1 The manufacturer is to provide the Surveyor with a test certificate or shipping statement giving
the following particulars for each casting or batch of castings which has been accepted:
(ii) Description of castings and quality of cast iron.
(iv) Results of mechanical tests.
(v) Where applicable, general details of heat treatment.
(vi) When specially required, the chemical analysis of ladle samples.
Fig.1
Test Sample for grey cast iron
Dimensions in millimeters
50
50
L
50
50 50

+2
30 0
IACS Req. 1978/Rev.2 2004 W9-3

W10
W10 Spheroidal or nodular graphite iron castings

(1978)
(Rev. 1
1995)
(Rev.2
May 2004) W10.1 Scope
(1978)
W10.1.1 All important spheroidal or nodular graphite iron castings, as defined in the relevant
construction Rules, are to be manufactured and tested in accordance with the requirements of the
following paragraphs.
W10.1.2 These requirements are applicable only to castings where the design and acceptance tests are
related to mechanical properties at ambient temperature. For other applications additional requirements
may be necessary, especially when the castings are intended for service at low or elevated
temperatures.
accepted provided such specifications give reasonable equivalence to these requirements or otherwise
are specially approved or required by the Classification Society.
W10.1.4 Where small castings are produced in large quantities the manufacturer may adopt alternative
procedures for testing and inspection subject to the approval of the Classification Society.
W10.2 Manufacture
(1978)
W10.2.1 All important castings are to be made at foundries where the manufacturer has demonstrated
to the satisfaction of the Classification Society that the necessary manufacturing and testing facilities
are available and are supervised by qualified personnel. A programme of approval tests may be
required in accordance with the procedures of individual Classification Societies.
W10.2.2 Suitable mechanical methods are to be employed for the removal of surplus material from
castings. Thermal cutting processes are not acceptable, except as a preliminary operation to mechanical
methods.
W10.2.3 Where castings of the same type are regularly produced in quantity, the manufacturer is to
make any tests necessary to prove the quality of the prototype castings and is also to make periodical
examinations to verify the continued efficiency of the manufacturing technique. The Surveyor is to be
given the opportunity to witness these tests.

W10-1 IACS Req. 1978/Rev. 2 2004

W10

W10 (1978)
contd W10.3.1 Castings are to be free from surface or internal defects which would be prejudicial to their

(1978)
W10.4.1 Unless otherwise specially required, the chemical composition of the iron used is left to the
discretion of the manufacturer, who is to ensure that it is suitable to obtain the mechanical properties
specified for the castings. When required by individual Classification Societies the chemical composition
of ladle samples is to be reported.
W10.5 Heat treatment

(Rev. 1995)
W10.5.1 Except as required by W10.5.2 castings may be supplied in either the as cast or heat treated
condition.
W10.5.2 For some applications, such as high temperature service or where dimensional stability is
important, it may be required that castings be given a suitable tempering or stress relieving heat
treatment. This is to be carried out after any refining heat treatment and before machining. The special
qualities with 350 N/mm2 and 400 N/mm2 nominal tensile strength and impact test shall undergo a
ferritizing heat treatment.
W10.5.3 Where it is proposed to locally harden the surfaces of a casting full details of the proposed
procedure and specification are to be submitted for approval by the Classification Society.

(Rev.2 May 2004)
W10.6.1 Test material, sufficient for the required tests and for possible re-test purposes, is to be
provided for each casting or batch of castings.
W10.6.2 The test samples are generally to be one of the standard types detailed in Figs. 1, 2 and 3 with a
thickness of 25 mm. Test samples of other dimensions, as detailed in Figs. 1, 2 and 3 may, however, be
specially required for some components.
W10.6.3 At least one test sample is to be provided for each casting and unless otherwise required may
be either gated to the casting or separately cast. Alternatively test material of other suitable dimensions
may be provided integral with the casting.
W10.6.4 For large castings where more than one ladle of treated metal is used, additional test samples
are to be provided so as to be representative of each ladle used.
W10.6.5 As an alternative to W10.6.3, a batch testing procedure may be adopted for castings with a
fettled mass of 1 tonne or less. All castings in a batch are to be of similar type and dimensions, cast from
the same ladle of treated metal. One separately cast test sample is to be provided for each multiple of 2,0
tonnes of fettled castings in the batch.

IACS Req. 1978/Rev. 2 2004 W10-2

W10
;
W10 v z
contd
3 taper
y
x
Rs
Fig. 1 Type A test samples ( U-type)
Dimensions Standard Alternative samples

sample when specially required
u (mm) 25 12 50 75
v (mm) 55 40 90 125
x (mm) 40 30 60 65
y (mm) 100 80 150 165
z To suit testing machine
; Rs Approximately 5mm
v z
3 taper
y
Rs x
u u u
Fig. 2 Type B test samples (double U-type)
Dimensions Standard
sample
u (mm) 25
v (mm) 90
x (mm) 40
y (mm) 100
z To suit testing machine
Rs Approximately 5mm

W10-3 IACS Req. 1978/Rev. 2 2004

W10
W10 v
contd
; u
Dimensions
u (mm)
v (mm)
x (mm)
y (mm)
z
x
Thickness of
mould
Fig. 3
40mm
40
140
25
135
40mm
z
Type C test samples (Y-type)
Standard Alternative samples

sample when specially required
25
55
12
40
50
100
50
150
To suit testing machine
80mm 80mm
75
125
65
175
surrounding min. min. min. min.

test sample
W10.6.6 Where separately cast test samples are used, they are to be cast in moulds made from the same
type of material as used for the castings and are to be taken towards the end of pouring of the castings.
The samples are not to be stripped from the moulds until the temperature is below 500C.
W10.6.7 All test samples are to be suitably marked to identify them with the castings which they
represent.
W10.6.8 Where castings are supplied in the heat treated condition, the test samples are to be heat treated
together with the castings which they represent.
W10.6.9 One tensile test specimen is to be prepared from each test sample and is to be machined to the
dimensions given in W2.
W10.6.10 All tensile tests are to be carried out using test procedures in accordance with W2. Unless
otherwise agreed all tests are to be carried out in the presence of the Surveyors.
W10.6.11 Impact tests may additionally be required and in such cases a set of three test specimens of
agreed type is to be prepared from each sample. Where Charpy V-notch test specimens are used, the
dimensions and testing procedures are to be in accordance with W2.

IACS Req. 1978/Rev. 2 2004 W10-4

W10
W10 W10.7 Mechanical properties

(Rev.2 May 2004)
contd
W10.7.1 Table 1 gives the minimum requirements for 0,2% proof stress and elongation corresponding to
different strength levels. Typical Brinell hardness values are also given in Table 1 and are intended for
information purposes only.
W10.7.2 Castings may be supplied to any specified minimum tensile strength selected within the general
limits detailed in Table 1 but subject to any additional requirements of the relevant construction Rules
Table 1 Mechanical properties
Specified minimum tensile 0,2% Elongation Typical Impact Typical

strength (N/mm2) proof on hardness energy structure
stress 5,65 So values of matrix
(N/mm2) (%) min. (Brinell) Test KV(2) (see W10.9.3)
min. (see W10.7.1)
temp J
oC min
370 230 17 120-180 - - Ferrite

400 250 12 140-200 - - Ferrite
Ordinary 500 320 7 170-240 - - Ferrite/Perlite
qualities 600 370 3 190-270 - - Ferrite/Perlite
700 420 2 230-300 - - Perlite
800 480 2 250-350 - - Perlite or
Tempered
structure
Special 350 220 22(3) 110-170 +20 17(14) Ferrite

qualities 400 250 18(3) 140-200 +20 14(11) Ferrite
NOTE
1. For intermediate values of specified minimum tensile strength, the minimum values for 0,2% proof and
elongation may be obtained by interpolation.
2. The average value measured on 3 Charpy V-notch specimens. One result may be below the average
value but not less than the minimum shown in brackets.
3. In the case of integrally cast samples, the elongation may be 2 percentage points less.
W10.7.3 Unless otherwise agreed only the tensile strength and elongation need be determined. The
results of all tensile tests are to comply with the appropriate requirements of Table 1.

W10-5 IACS Req. 1978/Rev. 2 2004

W10
W10 10.8 Inspection

(Rev. 1995)
contd
W10.8.1 All castings are to be cleaned and adequately prepared for examination. The surfaces are not to
be hammered, peened or treated in any way which may obscure defects.
W10.8.2 Before acceptance, all castings are to be visually examined including, where applicable, the
examination of internal surfaces. Unless otherwise agreed the verification of dimensions is the
responsibility of the manufacturer.
W10.8.3 Supplementary examination of castings by suitable nondestructive testing procedures is

generally not required except in circumstances where there is reason to suspect the soundness of the
casting.
W10.8.4 When required by the relevant construction Rules, castings are to be pressure tested before
final acceptance.
W10.8.5 In the event of any casting proving defective during subsequent machining or testing is to be
W10.8.6 Cast crankshaft are to be subjected to a magnetic particle inspection. Crack like indications are
not allowed.
W10.9 Metallographic examination

(Rev. 1995)
W10.9.1 For crankshafts the metallographic examination will be mandatory.
W10.9.2 When required, a representative sample from each ladle of treated metal is to be prepared for
metallographic examination. These samples may conviently be taken from the tensile test specimens but
alternative arrangements for the provision of the samples may be adopted provided that they are taken
from the ladle towards the end of the casting period.
W10.9.3 Examination of the samples is to show that at least 90% of the graphite is in a dispersed
spheroidal or nodular form. Details of typical matrix structures are given in Table 1 and are intended for
information purposes only.
10.10 Rectification of defective castings

(1978)
W10.10.1 At the discretion of the Surveyor, small surface blemishes mat be removed by local grinding.
W10.10.2 Subject to the prior approval of the Surveyor, castings containing local porosity may be
rectified by impregnation with a suitable plastic filler, provided that the extent of the porosity is such that
it does not adversely affect the strength of the casting.
W10.10.3 Repairs by welding are generally not permitted.

(Rev. 1995)
W10.11.1 The manufacturer is to adopt a system of identification which will enable all finished castings
to be traced to the original ladle of treated metal and the Surveyor is to be given full facilities for so
tracing the castings when required.
of the following particulars may be required.

IACS Req. 1978/Rev. 2 2004 W10-6

W10
W10 (i)
(ii)
Quality of cast iron.
Identification number or other marking which will enable the full history of the casting to be
contd traced.
(viii) Date of final inspection.
W10.12 Certification
(1978)
W10.12.1 The manufacturer is to provide the Surveyor with a test certificate or shipping statement giving
the following particulars for each casting or batch of castings which has been accepted:
(ii) Description of castings and quality of cast iron.
(iv) Results of mechanical tests.
(v) Where applicable, general details of heat treatment.
(vi) Where specifically required, the chemical analysis of ladle samples.

IACS Req. 1978/Rev. 2 2004
W10-7
W11
W11 Normal and higher strength hull structural

(cont)
(1979)
(Rev.1
steels
1986)
1. Scope
(Rev. 2
1995 v.2.1)
1.1 These requirements apply to weldable normal and higher strength hot-rolled steel
(Rev.3
plates, wide flats, sections and bars intended for use in hull construction.
June 2000)
(Rev.4
1.2 The requirements are primarily intended to apply to steel products with a thickness as
May
follows:
2001)
(Rev.5 July
For steel plates and wide flats;
2002)
- All Grades: Up to 100mm in thickness
(Rev.6 May
2004)
For sections and bars;
(Rev.7 Apr
- All Grades: Up to 50mm in thickness
2008)
For greater thickness certain variations in the requirements may be allowed or required in
particular cases after consideration of the technical circumstances involved.
1.3 Provision is made for four grades of normal strength steel based on the impact test
requirements. For higher strength steels provision is made for three strength levels (315, 355
and 390 N/mm2) each subdivided into four grades based on the impact test temperature.
1.4 Steels differing in chemical composition, deoxidation practice, conditions of supply

and mechanical properties may be accepted, subject to the special approval of the
Classification Society. Such steels are to be given a special designation.
2. Approval
2.1 All materials are to be manufactured at works which have been approved by the
Classification Society for the type and grade of steel which is being supplied. The suitability of
each grade of steel for forming and welding is to be demonstrated during the initial approval
tests at the steelworks. Approval of the steel works is to follow a scheme given in the
Appendix A. For the steels intended for high heat input welding over 50kJ/cm, the approval of
the manufacturer is to follow a scheme given in the Appendix B.
2.2 It is the manufacturers responsibility to assure that effective process and production
controls in operation are adhered to within the manufacturing specifications. Where control
imperfection inducing possible inferior quality of product occurs, the manufacturer is to
identify the cause and establish a countermeasure to prevent its recurrence. Also, the
complete investigation report is to be submitted to the Surveyor.
For further use, each affected piece is to be tested to the Surveyors satisfaction.
The frequency of testing for subsequent products offered may be increased to gain
confidence in the quality at the discretion of the Society.
2.3 When steel is not produced at the works at which it is rolled, a certificate is to be
supplied to the Surveyor at the rolling mill stating the process by which it was manufactured,
the name of the manufacturer who supplied it, the number of the cast from which it was made
Page 1 of 36 IACS Req. 1979/Rev.7 2008

W11
and the ladle analysis. The Surveyor is to have access to the works at which the steel was
W11 produced.
(cont)
Note:
1. The attention of the users must be drawn to the fact that when fatigue loading is present, the
effective fatigue strength of a welded joint of higher strength steel may not be greater than that of
a welded joint in normal strength steels.
2. Before subjecting steels produced by thermo-mechanical rolling to further heating for forming or
stress relieving, or using high heat-input welding, special consideration must be given to the
possibility of a consequent reduction in mechanical properties.
3. Method of Manufacture
3.1 Steel is to be manufactured by the basic oxygen, electric furnace or open hearth
processes or by other processes specially approved by the Classification Society.
3.2 The deoxidation practice used for each grade is to comply with the appropriate
requirements of Tables 1 and 2.
3.3 The rolling practice applied for each grade is to comply with the appropriate condition
of supply of Tables 4 and 5.
The definitions of applicable rolling procedures and the schematic diagrams are given as
follows:
(i) As Rolled, AR
This procedure involves the rolling of steel at high temperature followed by air cooling.
The rolling and finishing temperatures are typically in the austenite recrystallization
region and above the normalising temperature. The strength and toughness properties of
steel produced by this process are generally less than steel heat treated after rolling or
than steel produced by advanced processes.
(ii) Normalising, N
Normalising involves heating rolled steel above the critical temperature, Ac3, and in the
lower end of the austenite recrystallization region followed by air cooling. The process
improves the mechanical properties of as rolled steel by refining the grain size.
(iii) Controlled Rolling, CR (Normalizing Rolling, NR):

A rolling procedure in which the final deformation is carried out in the normalising
temperature range, resulting in a material condition generally equivalent to that obtained
by normalising.
(iv) Quenching and Tempering, QT

Quenching involves a heat treatment process in which steel is heated to an appropriate
temperature above the Ac3 and then cooled with an appropriate coolant for the purpose
of hardening the microstructure. Tempering subsequent to quenching is a process in
which the steel is reheated to an appropriate temperature not higher than the Ac1 to
restore toughness properties by improving the microstructure.
(v) Thermo-Mechanical Rolling, TM (Thermo-Mechanical Controlled Processing, TMCP):

This is a procedure which involves the strict control of both the steel temperature and the
rolling reduction. Generally a high proportion of the rolling reduction is carried out close
to the Ar3 temperature and may involve the rolling in the dual phase temperature region.

W11
Unlike controlled rolled (normalised rolling) the properties conferred by TM (TMCP)

W11 cannot be reproduced by subsequent normalising or other heat treatment.
(cont)
The use of accelerated cooling on completion of TM-rolling may also be accepted subject
to the special approval of the Society. The same applies for the use of tempering after
completion of the TM-rolling.
(vi) Accelerated Cooling, AcC

Accelerated cooling is a process, which aims to improve mechanical properties by
controlled cooling with rates higher than air cooling immediately after the final TM-rolling
operation. Direct quenching is excluded from accelerated cooling.
The material properties conferred by TM and AcC cannot be reproduced by subsequent

normalising or other heat treatment.
Where CR and TM with/without AcC are applied, the programmed rolling schedules are to be
verified by the Classification Society at the time of the steel works approval, and are to be
made available when required by the attending Surveyor. On the manufacturers
responsibility, the programmed rolling schedules are to be adhered to during the rolling
operation. Refer to the above 2.2. To this effect, the actual rolling records are to be reviewed
by the manufacturer and occasionally by the Surveyor.
When deviation from the programmed rolling schedules or normalizing or quenching and
tempering procedures occurs, the manufacturer shall take further measures required in the
above 2.2 to the Surveyors satisfaction.

W11
Schematic Diagrams of Thermo-Mechanical and Conventional Processes

W11
(cont)
Notes:
AR: As Rolled
N: Normalizing
CR(NR): Controlled Rolling (Normalizing Rolling)
QT: Quenching and Tempering
TM: Thermo-Mechanical Rolling (Thermo-Mechanical Controlled Process)
R: Reduction
(*): Sometimes rolling in the dual-phase temperature region of austenite and ferrite
AcC: Accelerated Cooling
4. Chemical Composition
4.1 The chemical composition of samples taken from each ladle of each cast is to be
determined by the manufacturer in an adequately equipped and competently staffed
laboratory and is to comply with the appropriate requirements of Tables 1 and 2. For steel
plates and wide flats over 50 mm thick, slight deviations in the chemical composition may be
allowed as approved by the Classification Society.
4.2 The manufacturer's declared analysis will be accepted subject to occasional checks if
required by the Surveyor.

W11
Table 1 Chemical composition and deoxidation practice for normal strength steels
W11
(cont) Grade A B D E
Deoxidation Practice For t 50 mm For t 50 mm For t 25 mm Killed and fine

Any method Any method Killed grain treated
except rimmed except rimmed
(1)
steel
For t > 50 mm For t > 50 mm For t > 25 mm
Killed Killed Killed and
fine grain
treated
Chemical Carbon plus 1/6 of the manganese content is not to exceed 0.40%
(4) (7) (8)
Composition %
(ladle samples)
(2)
C max. 0.21 0.21 0.21 0.18
(3)
Mn min. 2.5 x C 0.80 0.60 0.70
Si max. 0.50 0.35 0.35 0.35
P max. 0.035 0.035 0.035 0.035
S max. 0.035 0.035 0.035 0.035
(5) (6) (6)
Al (acid soluble min) - - 0.015 0.015
t = thickness
Notes:
1. Grade A sections up to a thickness of 12.5 mm may be accepted in rimmed steel subject to the
special approval of the Classification Society.
2. Max. 0.23% for sections.
3. When Grade B steel is impact tested the minimum manganese content may be reduced to 0.60%.
4. When any grade of steel is supplied in the thermo-mechanically rolled condition variations in the
specified chemical composition may be allowed or required by the Classification Society.
5. For Grade D steel over 25 mm thick.
6. For Grade D steel over 25 mm thick and Grade E steel the total aluminium content may be
determined instead of acid soluble content. In such cases the total aluminium content is to be not
less than 0.020%. A maximum aluminium content may also be specified by the Classification
Society. Other suitable grain refining elements may be used subject to the special approval of the
7. The Classification Society may limit the amount of residual elements which may have an adverse
effect on the working and use of the steel, e.g. copper and tin.
8. Where additions of any other element have been made as part of the steelmaking practice, the
content is to be indicated.

W11
Table 2 Chemical composition and deoxidation practice for higher strength steels
W11
(cont) Grade
(1)
A32 D32 E32 F32
A36 D36 E36 F36
A40 D40 E40 F40
Deoxidation Practice killed and fine grain treated

(5) (7)
Chemical Composition %
(ladle samples)
C max. 0.18 0.16
(2)
Mn 0.90 1.60 0.90 1.60
Si max. 0.50 0.50
P max. 0.035 0.025
S max. 0.035 0.025
(3) (4) (3) (4)
Al (acid soluble min) 0.015 0.015
(4) (4)
Nb 0.02 0.05 ) total: 0.02 0.05 ) total:
(4) (4)
V 0.05 0.10 ) 0.12 0.05 0.10 ) 0.12
Ti max. 0.02 ) max. 0.02 ) max.
Cu max. 0.35 0.35
Cr max. 0.20 0.20
Ni max. 0.40 0.80
Mo max. 0.08 0.08
N max. - 0.009 (0.012 if Al is present)
(6)
Carbon Equivalent
Notes:
1. The letter H may be added either in front or behind the grade mark e.g. HA 32 or AH 32.
2. Up to a thickness of 12.5 mm the minimum manganese content may be reduced to 0.70%.
3. The total aluminium content may be determined instead of the acid soluble content. In such cases
the total aluminim content is to be not less than 0.020%.
4. The steel is to contain aluminium, niobium, vanadium or other suitable grain refining elements,
either singly or in any combination. When used singly the steel is to contain the specified
minimum content of the grain refining element. When used in combination, the specified minimum
content of a fine graining element is not applicable.
5. When any grade of higher strength steel is supplied in the thermo-mechanically rolled condition
variations in the specified chemical composition may be allowed or required by the Classification
Society.
6. When required, the carbon equivalent value is to be calculated from the ladle analysis using the
following formula.
Ceq = C + + + (%)
6 5 15
This formula is applicable only to steels which are basically of the carbon-manganese type and
gives a general indication of the weldability of the steel.
7. Where additions of any other element have been made as part of the steelmaking practice, the
content is to be indicated.
4.3 For TM (TMCP) steels the following special requirements apply:
(i) The carbon equivalent value is to be calculated from the ladle analysis using the
following formula and to comply with the requirements of Table 3;
Ceq = C + + + (%)
6 5 15
(ii) The following formula (cold cracking susceptibility) may be used for evaluating weldability
instead of the carbon equivalent at the discretion of the Classification Society;

W11
Si Mn Cu Ni Cr Mo V
W11 Pcm = C + +
30 20
+ + + + +
20 60 20 15 10
+ 5B %
(cont)
In such cases the cold cracking susceptibility value required may be specified by the
Table 3 Carbon equivalent for higher strength steels up to 100 mm in thickness

produced by TM
(1)
Grade Carbon Equivalent, max. (%)
t 50 50 < t 100
A32, D32, E32, F32 0.36 0.38

A36, D36, E36, F36 0.38 0.40
A40, D40, E40, F40 0.40 0.42
t: thickness (mm)
Notes:
(1) It is a matter for the manufacturer and shipbuilder to mutually agree in individual cases as to
whether they wish to specify a more stringent carbon equivalent.
5. Condition of Supply
5.1 All materials are to be supplied in a condition complying with the appropriate
Table 4 Condition of supply for normal strength steels (1)
Grades Thickness Condition of Supply
A 50 mm Any
> 50 mm 100 mm Normalized, controlled rolled or thermo-
(2)
mechanically rolled
B 50 mm Any
(2)
mechanically rolled
D 35 mm Any
(3)
mechanically rolled
(3)
E 100 mm Normalized or thermo-mechanically rolled
Notes:
(1) These conditions of supply and the impact test requirements are summarised in Table 8.
(2) Subject to the special approval of the Classification Society, Grades A and B steel plates may be
supplied in the as rolled condition - see 11.13.2 (ii).
(3) Subject to the special approval of the Classification Society, sections in Grade D steel may be
supplied in the as rolled condition provided satisfactory results are consistently obtained from
Charpy V-notch impact tests. Similarly sections in Grade E steel may be supplied in the as rolled
or controlled rolled condition. The frequency of impact tests is to be in accordance with W11.13.2
(ii) and W11.13.3 (iii) respectively.

W11
Table 5 Condition of supply for higher strength steels (1)

W11
(cont) Grades Grain Refining Thickness Condition of supply
Elements Used
12.5 mm Any
Nb and/or V Normalized, controlled rolled or thermo-
> 12.5 mm 100 mm (3)
mechanically rolled
A32 20 mm Any
A36 Any, as rolled subject to special approval
Al alone > 20 mm 35 mm (2)
of the Classification Society
or with Ti
Normalized, controlled rolled or thermo-
> 35 mm 100 mm (3)
mechanically rolled
12.5 mm Any
> 12.5 mm 50 mm
A40 Any mechanically rolled
Normalized, thermo-mechanically rolled or
> 50 mm 100 mm
quenched and tempered
12.5 mm Any
Nb and/or V Normalized, controlled rolled or thermo-
> 12.5 mm 100 mm (3)
mechanically rolled
D32 20 mm Any
D36 Any, as rolled subject to special approval
Al alone > 20 mm 25 mm (2)
of the Classification Society
or with Ti
> 25 mm 100 mm (3)
mechanically rolled
50 mm
mechanically rolled
D40 Any
> 50 mm 100 mm
Normalized or thermo-mechanically rolled
E32 50 mm (3)
Any
E36
> 50 mm 100 mm Normalized, thermo-mechanically rolled
50 mm
E40 Any
> 50 mm 100 mm
F32 50 mm (4)
F36 Any
F40 > 50 mm 100 mm
Notes:
(1) These conditions of supply and the requirements for impact tests are summarised in Table 9.
(2) The frequency of impact tests is to be in accordance with W11.13.2 (ii).
(3) Subject to the special approval of the Classification Society, sections in Grades A32, A36, D32
and D36 steels may be supplied in the as rolled condition provided satisfactory results are
consistently obtained from Charpy V-notch impact tests. Similarly sections in Grades E32 and E36
steels maybe supplied in the as rolled or controlled rolled condition. The frequency of impact tests
is to be in accordance with W11.13.2 (ii) and W11.13.2 (iii) respectively.
(4) Subject to the special approval of the Classification Society, sections in Grades F32 and F36
steels may be supplied in the controlled rolled condition. The frequency of impact tests is to be in
accordance with W11.13.3 (iii).

W11
6. Mechanical Properties
W11
(cont) 6.1 For tensile test either the upper yield stress (ReH) or where ReH cannot be determined,
the 0.2 percent proof stress (Rp 0.2) is to be determined and the material is considered to
comply with the requirements if either value meets or exceeds the specified minimum value
for yield strength (Re).
6.2 The results obtained from tensile tests are to comply with the appropriate
Table 6 Mechanical properties for normal strength steels
Yield Impact Test

Tensile
Strength Elongation Average Impact Energy (J)
Strength Test
Grade ReH (5.65 S0) min
2 Rm Temp.
(N/mm ) 2 A5 (%) t 50 50 < t 70 70 < t 100
(N/mm ) C
min (3) (3) (3) (3) (3) (3)
Long Trans Long Trans Long Trans
(5) (5) (5) (5)
A +20 - - 34 24 41 27
(4) (4)
B 400/520 (2) 0 27 20 34 24 41 27
235 (1) 22
D -20 27 20 34 24 41 27
E -40 24 20 34 24 41 27
t: thickness (mm)
Notes:
(1) For all thicknesses of Grade A sections the upper limit for the specified tensile strength range may
be exceeded at the discretion of the Classification Society.
(2) For full thickness flat tensile test specimens with a width of 25 mm and a gauge length of 200mm
the elongation is to comply with the following minimum values:
Thickness mm >5 > 10 > 15 > 20 > 25 > 30 > 40
5 10 15 20 25 30 40 50
Elongation % 14 16 17 18 19 20 21 22
(3) See paragraph W11.6.3.

(4) Charpy V-notch impact tests are generally not required for Grade B steel with thickness of 25 mm
or less.
(5) Impact tests for Grade A over 50 mm thick are not required when the material is produced using
fine grain practice and furnished normalised. TM rolling may be accepted without impact testing at
the discretion of the Society.

W11
Table 7 Mechanical properties for higher strength steels

W11
(cont) Yield Impact Test
Tensile
Strength Elongation Average Impact Energy (J)
Strength Test
Grade ReH (5.65 S0) min
2 Rm Temp.
(N/mm ) 2 A5 (%) t 50 50 < t 70 70 < t 100
(N/mm ) C
min (2) (2) (2) (2) (2) (2)
Long Trans Long Trans Long Trans
(3) (3)
A32 0 31 22 38 26 46 31
D32 (1) -20 31 22 38 26 46 31
315 440/570 22
E32 -40 31 22 38 26 46 31
F32 -60 31 22 38 26 46 31
(3) (3)
A36 0 34 24 41 27 50 34
D36 (1) -20 34 24 41 27 50 34
355 490/630 21
E36 -40 34 24 41 27 50 34
F36 -60 34 24 41 27 50 34
A40 0 39 26 46 31 55 37
D40 (1) -20 39 26 46 31 55 37
390 510/660 20
E40 -40 39 26 46 31 55 37
F40 -60 39 26 46 31 55 37
t: thickness (mm)
Notes:
(1) For full thickness flat tensile test specimens with a width of 25mm and a gauge length of 200 mm
the elongation is to comply with the following minimum values:
Thickness Grade >5 > 10 > 15 > 20 > 25 > 30 > 40

(mm)
5 10 15 20 25 30 40 50
Elongation A32, D32, E32 & F32 14 16 17 18 19 20 21 22

%
A36, D36, E36 & F36 13 15 16 17 18 19 20 21
A40, D40, E40 & F40 12 14 15 16 17 18 19 20
(2) See paragraph W11.6.3.

(3) For Grades A32 and A36 steels a relaxation in the number of impact tests for acceptance
purposes may be permitted by special agreement with the Classification Society provided that
satisfactory results are obtained from occasional check tests.
6.3 Minimum average energy values are specified for Charpy V-notch impact test
specimens taken in either the longitudinal or transverse directions (see W11.12.2). Generally
only longitudinal test specimens need to be prepared and tested except for special
applications where transverse test specimens may be required by the purchaser or the
Classification Society. Transverse test results are to be guaranteed by the supplier.
The tabulated values are for standard specimens 10 mm x 10 mm. For plate thicknesses less
than 10 mm, impact test may be waived at the discretion of the Classification Society or sub-
size specimens, as specified in UR W2, may be used.
6.4 The average value obtained from one set of three impact tests is to comply with the
requirements given in Tables 6 and 7. One individual value only may be below the specified
average value provided it is not less than 70% of that value.

W11
6.5 Generally, impact tests are not required when the nominal plate thickness is less than
W11 6 mm.
(cont)
7. Freedom from Defects
7.1 The steel is to be reasonably free from segregations and non-metallic inclusions. The
finished material is to have a workmanlike finish and is to be free from internal and surface
defects prejudicial to the use of the material for the intended application.
7.2 The acceptance criteria for surface finish and procedures for the repair of defects, as
detailed in Recommendation, No 12, "Guidance for the Surface Finish of Hot Rolled Steel
Plates and Wide Flats" are to be observed.
8. Tolerances
8.1 Unless otherwise agreed or specially required the thickness tolerances in Unified
Requirement W13 "Allowable under thickness tolerances of steel plates and wide flats" are
applicable.
9. Identification of Materials
9.1 The steelmaker is to adopt a system for the identification of ingots, slabs and finished
pieces which will enable the material to be traced to its original cast.
9.2 The Surveyor is to be given full facilities for so tracing the material when required.
10. Testing and Inspection
10.1 Facilities for Inspection
The manufacturer is to afford the Surveyor all necessary facilities and access to all relevant
parts of the works to enable him to verify that the approved process is adhered to, for the
selection of test materials, and the witnessing of tests, as required by the Rules, and for
verifying the accuracy of the testing equipment.
10.2 Testing Procedures
The prescribed tests and inspections are to be carried out at the place of manufacture before
dispatch. The test specimens and procedures are to be in accordance with Unified
Requirement W2 Test Specimens and Mechanical Testing Procedures for Materials. All the
test specimens are to be selected and stamped by the Surveyor and tested in his presence,
unless otherwise agreed.
10.3 Through Thickness Tensile Tests
If plates and wide flats with thickness of 15 mm and over are ordered with through thickness
properties, the through thickness tensile test in accordance with Unified Requirement W14
Steel Plates and Wide Flats with Improved Through Thickness Properties is to be carried
out.

W11
10.4 Ultrasonic Inspection

W11
(cont) If plates and wide flats are ordered with ultrasonic inspection, this is to be made in
accordance with an accepted standard at the discretion of the Classification Society.
10.5 Surface Inspection and Dimensions
Surface inspection and verification of dimensions are the responsibility of the steel maker.
The acceptance by the Classification Societys Surveyor shall not absolve the steel maker
from this responsibility.
11. Test Material
11.1 Definitions
(a) Piece: the term "piece" is understood to mean the rolled product from a single slab, billet
or ingot if this is rolled directly into plates, sections or bars.
(b) Batch: a number of similar pieces presented as a group for acceptance tests.
11.2 Test Samples
(a) All material in a batch presented for acceptance tests is to be of the same product form
e.g. plates, flats, sections, etc. from the same cast and in the same condition of supply.
(b) The test samples are to be fully representative of the material and, where appropriate,
are not to be cut from the material until heat treatment has been completed.
(c) The test specimens are not to be separately heat treated in any way.
(d) Unless otherwise agreed the test samples are to be taken from the following positions:
(i) Plates and flats with a width 600 mm. The test samples are to be taken from one
end at a position approximately midway between the axis in the direction of the
rolling and the edge of the rolled product (see Fig. 1). Unless otherwise agreed the
tensile test specimens are to be prepared with their longitudinal axes transverse to
the final direction of rolling.
(ii) Flats with a width < 600 mm, bulb flats and other sections. The test samples are to
be taken from one end at a position approximately one third from the outer edge (see
Figs. 2, 3 and 4) or in the case of small sections, as near as possible to this position.
In the case of channels, beams or bulb angles, the test samples may alternatively be
taken from a position approximately one quarter of the width from the web centre line
or axis (see Fig. 3). The tensile test specimens may be prepared with their
longitudinal axes either parallel or transverse to the final direction of rolling.
(iii) Bars and other similar products. The test samples are to be taken so that the
longitudinal axes of the test specimens are parallel to the direction of rolling and are
as near as possible to the following
for non-cylindrical sections, at one third of the half diagonal from the outside,
for cylindrical sections, at one third of the radius from the outside (see Fig. 6).

W11
W11
(cont)
12. Mechanical Test specimens
12.1 Tensile Test Specimens. The dimensions of the tensil test specimens are to be in
accordance with Unified Requirement, W2. Generally for plates, wide flats and sections flat
test specimens of full product thickness are to be used. Round test specimens may be used
when the product thickness exceeds 40 mm or for bards and other similar products.
Alternatively for small sizes of bars, etc. test specimens may consist of a suitable length of
the full cross section of the product.
12.2 Impact Test Specimens. The impact test specimens are to be of the Charpy V-notch
type cut with their edge within 2 mm from the as rolled surface with their longitudinal axes
either parallel (indicated Long in Table 6 & 7) or transverse (indicated "Trans" in Tables 6 &
7) to the final direction of rolling of the material. The notch is to be cut in a face of the test
specimen which was originally perpendicular to the rolled surface. The position of the notch is
not to be nearer than 25 mm to a flame cut or sheared edge (see also W11.6.3). Where the
product thickness exceeds 40 mm, the impact test specimens are to be taken with their
longitudinal axis at a quarter thickness position.

W11
W11 13. Number of Test Specimens

(cont)
13.1 Number of Tensile Tests. For each batch presented, except where specially agreed by
the Classification Society, one tensile test is to be made from one piece unless the weight of
finished material is greater than 50 tonnes or fraction thereof. Additionally tests are to be
made for every variation of 10 mm in the thickness or diameter of products from the same
cast.
13.2 Number of Impact Tests (except for Grades E, E32, E36, E40, F32, F36 and F40), see
Tables 8 & 9.
(i) Except where otherwise specified or specially agreed by the Classification Society, for
each batch presented, at least one set of three Charpy V-notch test specimens is to be
made from one piece unless the weight of finished material is greater than 50 tonnes, in
which case one extra set of three test specimens is to be made from a different piece
from each 50 tonnes or fraction thereof. When steel plates except for Grade A steel over
50 mm in thickness is supplied in the controlled rolled condition, the frequency of impact
test is to be made from a different piece from each 25 tonnes or fraction thereof.
(ii) For steel plates of Grades A40 and D40 with thickness over 50 mm in normalized or TM
condition, one set of impact test specimens is to be taken from each batch of 50 tonnes
or fraction thereof. For those in QT condition, one set of impact test specimens is to be
taken from each length as heat treated.
(iii) When, subject to the special approval of the Classification Society, material is supplied in
the as rolled condition, the frequency of impact tests is to be increased to one set from
each batch of 25 tonnes or fraction thereof. Similarly Grade A steel over 50 mm in
thickness may be supplied in the as rolled condition. In such case one set of three
Charpy V-notch test specimens is to be taken from each batch of 50 tonnes or fraction
thereof.
(iv) The piece selected for the preparation of the test specimens is to be the thickest in each
batch.
13.3 Number of Impact Tests (Grades E, E32, E36, E40, F32, F36 and F40).
(i) For steel plates supplied in the normalised or TM condition one set of impact test
specimens is to be taken from each piece. For quenched and tempered steel plates one
set of impact test specimens is to be taken from each length as heat treated.
(ii) For sections one set of impact tests is to be taken from each batch of 25 tonnes or
fraction thereof.
(iii) When, subject to the special approval of the Classification Society, sections other than
Grades E40 and F40 are supplied in the as rolled or controlled rolled condition, one set
of impact tests is to be taken from each batch of 15 tonnes or fraction thereof.
(iv) For (ii) and (iii) above the piece selected for the preparation of the test specimens is to be
the thickest in each batch.

W11
14. Retest Procedures

W11
(cont) 14.1 When the tensile test from the first piece selected in accordance with W11.13.1 fails to
meet the requirements re-test requirements for tensile tests are to be in accordance with UR
W2.
14.2 If one or both of the additional tests referred to above are unsatisfactory, the piece is
to be rejected, but the remaining material from the same batch may be accepted provided
that two of the remaining pieces in the batch selected in the same way, are tested with
satisfactory results. If unsatisfactory results are obtained from either of these two pieces then
the batch of material is to be rejected.
14.3 Re-test requirements for Charpy impact tests are to be in accordance with UR W2.
14.4 When the initial piece, representing a batch, gives unsatisfactory results from the
additional Charpy V-notch impact tests referred to above, this piece is to be rejected but the
remaining material in the batch may be accepted provided that two of the remaining pieces in
the batch are tested with satisfactory results. If unsatisfactory results are obtained from either
of these two pieces then the batch of material is to be rejected. The pieces selected for these
additional tests are to be the thickest remaining in the batch.
14.5 If any test specimen fails because of faulty preparation, visible defects or (in the case
of tensile test) because of fracturing outside the range permitted for the appropriate gauge
length, the defective test piece may, at the Surveyors discretion, be disregarded and replayed
by an additional test piece of the same type.
14.6 At the option of the steelmaker, when a batch of material is rejected, the remaining
pieces in the batch may be resubmitted individually for test and those pieces which give
satisfactory results may be accepted.
14.7 At the option of the steelmaker, rejected material may be resubmitted after heat
treatment or reheat treatment, or may be resubmitted as another grade of steel and may then
be accepted provided the required tests are satisfactory.
14.8 In the event of any material proving unsatisfactory during subsequent working or
fabrication, such material may be rejected, notwithstanding any previous satisfactory testing
and/or certification.
15. Branding
15.1 Every finished piece is to be clearly marked by the maker in at least one place with the
Classification Society's brand and the following particulars:
(i) Unified identification mark for the grade steel (e.g. A, A36).
(ii) Steels which have been specially approved by the Classification Society and which differ
from these requirements (see W11.1.4) are to have the letter "S" after the above
identification mark (e.g. A36S, ES).
(iii) When required by the Classification Society, material supplied in the thermo-
mechanically controlled process condition is to have the letters TM added after the
identification mark (e.g. E36 TM).
(iv) Name or initials to identify the steelworks.
(v) Cast or other number to identify the piece.
(vi) If required by the purchaser, his order number or other identification mark.

W11
15.2 The above particulars, but excluding the manufacturer's name or trade mark where
W11 this is embossed on finished products are to be encircled with paint or otherwise marked so
(cont) as to be easily recognisable.
15.3 Where a number of light materials are securely fastened together in bundles the
manufacturer may, subject to the agreement of the Classification Society, brand only the top
piece of each bundle, or alternatively, a firmly fastened durable label containing the brand
may be attached to each bundle.
15.4 In the event of any material bearing the Classification Society's brand failing to comply
with the test requirements, the brand is to be unmistakably defaced by the manufacturer.
16. Documentation
16.1 The Surveyor is to be supplied with the number of copies as required by the
Classification Society, of the test certificates or shipping statements for all accepted
materials. The Classification Society may require separate documents of each grade of steel.
These documents are to contain, in addition to the description, dimensions, etc., of the
material, at least the following particulars:
(i) Purchaser's order number and if known the hull number for which the material is
intended.
(ii) Identification of the cast and piece including, where appropriate, the test specimen
number.
(iii) Identification of the steelworks.
(iv) Identification of the grade of steel.
(v) Ladle analysis (for elements specified in Tables 1 & 2).
(vi) Condition of supply when other than as rolled i.e. normalised, controlled rolled or
thermomechanically rolled.
(vii) State if rimming steel has been supplied for grade A sections, up to 12.5 mm thick.
(viii) Test Results
16.2 Before the test certificates or shipping statements are signed by the Surveyor, the
manufacturer is required to furnish him with a written declaration stating that the material has
been made by an approved process and that it has been subjected to and has withstood
satisfactory the required tests in the presence of the Surveyor or his authorized deputy. The
name of the Classification Society is to appear on the test certificate. The following form of
declaration will be accepted if stamped or printed on each test certificate or shipping
statement with the name of the steelworks and initialled for the makers by an authorized
official:
"We hereby certify that the material has been made by an approved process and has been
satisfactorily tested in accordance with the Rules of the Classification Society."

W11
Table 8 Required condition of supply and number of impact tests for normal
W11 strength steels
(cont)
Remarks:
1. Condition of Supply
A Any
N Normalised Condition
CR Controlled Rolled Condition
TM Thermo-Mechanical rolling
AR* As Rolled Condition subject to special approval of the Classification Society
CR* Controlled Rolled Condition subject to special approval of the Classification Society
2. Number of Impact Tests
One set of impact tests is to be taken from each batch of the "specified weight" in ( ) or fraction
thereof.
3. See Note (5) of Table 6.

W11
Table 9 Required condition of supply and number of impact tests for higher
W11 strength steels
(cont)

W11
Table 9 Required condition of supply and number of impact tests for higher
W11 strength steels (contd)
(cont)
Remarks:
(1) Condition of Supply

A - Any
N - Normalized Condition
CR - Controlled Rolled Condition
TM - Thermo-Mechanical Rolling
QT - Quenched and Tempered Condition
AR* - As Rolled Condition subject to the special approval of the Classification Society
CR* - Controlled Rolled Condition subject to the special approval of the Classification Society
(2) Number of Impact Tests
One set of impact tests is to be taken from each batch of the specified weight in ( ) or fraction
thereof.
For grades A32 and A36 steels a relaxation in the number of impact tests may be permitted. (See
Note(3) of Table 7.)

W11
Appendix A. Manufacturing Approval Scheme of Hull Structural Steels

W11
(cont)
A1. Manufacturing Approval Scheme of Semi Finished Products for Hull Structural
Steels
1. Scope of application
This document specifies, as given in W11.2.1, the scheme for the approval of the
manufacturing process of semi-finished products such as ingots, slabs, blooms and billets for
the structural steels.
The manufacturing approval scheme is valid for verifying the manufacturers capability to
provide satisfactory products stably under effective process and production controls in which
is required in W11.2.2.
2. Approval application
2.1 Documents to be submitted
The manufacturer has to submit to the Society, request of approval, proposed approval test
program (see 3.1) and general information relevant to:
a) Name and site address of the manufacturer, location of the workshops, general
indications relevant to the background, dimension of the works, estimated total annual
production of finished products for shipbuilding and for other applications, as deemed
useful.
b) Organization and quality:

organizational chart
staff employed
staff employed and organization of the quality control department
qualification of the personnel involved in activities related to the quality of the products
certification of compliance of the quality system with IS0 9001 or 9002, if any
approval certificates already granted by other Classification Societies, if any
c) Manufacturing facilities
flow chart of the manufacturing process
origin and storage of raw materials
storage of finished products
equipment for systematic control during fabrication
d) Details of inspections and quality control facilities

details of system used for identification of materials at the different stages of
manufacturing
equipment for chemical analyses and relevant calibration procedures
list of quality control procedures
e) Type of products (ingots, slabs, blooms, billets); types of steel (normal or higher
strength), range of thickness and aim material properties as follows:
range of chemical composition and aim analyses, including grain refining, micro
alloying and residual elements, for the various grades of steel; if the range of chemical

W11
composition depends on thickness and supply condition, the different ranges are to be
W11 specified, as appropriate
(cont) aim maximum carbon equivalent according to IIW formula
aim maximum Pcm content for higher strength grades with low carbon content C <
0.13 %
production statistics of the chemical composition and, if available at rolling mills,
mechanical properties (ReH, Rm, A% and KV). The statistics are intended to
demonstrate the capability to manufacture the steel products in accordance with the
requirements.
f) Steelmaking
steel making process and capacity of furnace/s or converter/s
raw material used
deoxidation and alloying practice
desulphurisation and vacuum degassing installations, if any
casting methods: ingot or continuous casting. In the case of continuous casting,
information relevant to type of casting machine, teeming practice, methods to prevent
re-oxidation, inclusions and segregation control, presence of electromagnetic stirring,
soft reduction, etc., is to be provided as appropriate.
ingot or slab size and weight
ingot or slab treatment: scarfing and discarding procedures
g) Approval already granted by other Classification Societies and documentation of

approval tests performed.
2.2 Documents to be submitted for changing the approval conditions
The manufacturer has to submit to the Society the documents required in 2.1 together with
the request of changing the approval conditions, in the case of the following a) through c):
a) Change of the manufacturing process (steel making process, casting method, steel
making plant, caster)
b) Change of the thickness range (dimension)
c) Change of the chemical composition, added element, etc.
However, where the documents are duplicated by the ones at the previous approval for the
same type of product, part or all of the documents may be omitted except the approval test
program (see 3.1).
3. Approval tests
3.1 Extent of the approval tests
The extent of the test program is specified in 3.6, it may be modified on the basis of the
preliminary information submitted by the manufacturer.
In particular a reduction of the indicated number of casts, product thicknesses and types to be
tested or complete suppression of the approval tests may be accepted by the Society taking
into account:
a) Approval already granted by other Classification Societies and documentation of

b) Types of steel to be approved and availability of long term statistic results of chemical
properties and of mechanical tests performed on rolled products.

W11
c) Change of the approval conditions.

W11
(cont) On the other hand, an increase of the number of casts and thicknesses to be tested may be
required in the case of newly developed types of steel or manufacturing processes.
3.2 Approval test program
Where the number of tests differs from those shown in 3.6, the program is to be confirmed by
the Society before the tests are carried out.
3.3 Approval survey
The approval tests are to be witnessed by the Surveyor at the manufacturers plant and the
execution of the plant inspection in operation may be required by the Surveyor during the visit
for the approval.
If the testing facilities are not available at the works, the tests are to be carried out at
recognized laboratories.
3.4 Selection of the test product
For each type of steel and for each manufacturing process (e.g. steel making, casting), one
test product with the maximum thickness and one test product with the minimum thickness to
be approved are in general to be selected for each kind of product (ingots, slabs,
blooms/billets).
The selection of the casts for the test product is to be based on the typical chemical
composition, with particular regard to the specified Ceq or Pcm values and grain refining
micro-alloying additions.
3.5 Position of the test samples
The test samples are to be taken, unless otherwise agreed, from the product (slabs, blooms,
billets) corresponding to the top of the ingot, or, in the case of continuous casting, a random
sample.
3.6 Tests on base material
3.6.1 Type of tests
The tests to be carried out for the approval of the manufacturing process of semi-finished
products are:
- Chemical analysis. The analysis is to be complete and is to include micro alloying

elements.
- Sulphur prints.
In addition, for initial approval and for any upgrade of the approval, the Society will require full
tests indicated in Appendix A2.3 to be performed at rolling mill on the minimum thickness
semi finished product.
In case of a multi-caster work, full tests on finished products shall be carried out for one
caster and reduced tests (chemical analysis and sulphur print) for the others. The selection of
the caster shall be based on the technical characteristics of the casters to be evaluated on

W11
case by case basis to be performed at rolling mill on products manufactured from the
W11 minimum thickness semi finished product.
(cont)
3.6.2 Test specimens and testing procedure
The following tests and procedures apply:
a) Chemical analyses
Both the ladle and product analyses are to be reported. In general the content of the
following elements is to be checked: C, Mn, Si, P, S, Ni, Cr, Mo, Al, N, Nb, V, Cu, As, Sn,
Ti and, for steel manufactured from electric or open-hearth furnace, Sb and B.
b) Sulphur prints are to be taken from product edges which are perpendicular to the axis of
the ingot or slab. These sulphur prints are to be approximately 600 mm long taken from
the centre of the edge selected, i.e. on the ingot centreline, and are to include the full
product thickness.
4. Results
All the results, which are in any case to comply with the requirements of the Rules, are
evaluated for the approval; depending on the results, particular limitations or testing
conditions, as deemed appropriate, may be specified in the approval document.
All the information required under Appendix A2.2, applicable to the products submitted to the
tests, is to be collected by the manufacturer and put in the dossier which will include all the
results of the tests and operation records relevant to steel making, casting and, when
applicable, rolling and heat treatment of the test products.
5. Certification
5.1 Approval
Upon satisfactory completion of the survey, approval is granted by the Society.
On the approval certificate the following information is to be stated:
Type of products (ingots, slabs, blooms, billets)

Steelmaking and casting processes
Thickness range of the semi-finished products
Types of steel (normal or higher strength)
It is also to be indicated that the individual users of the semi finished products are to be
approved for the manufacturing process of the specific grade of rolled steel products they are
going to manufacture with those semi finished products.
5.2 List of approved manufacturers
The approved manufacturers are entered in a list containing the types of steel and the main
conditions of approval.

W11
6. Renewal of approval
W11
(cont) The validity of the approval is to be a maximum of five years.
Renewal can be carried out by an audit and assessment on the result of satisfactory survey
during the period*. Where for operational reasons, the renewal audit falls outside the period
of approval, the manufacturer will still be considered as approved if agreement to this audit
date is made within the original period of approval, in this instance if successful, the extension
of approval will be back dated to the original renewal date.
Manufacturers who have not produced the approved grades and products during the period
between renewals may be required to either carry out approval tests or, on the basis of
results of production of similar grades of products, at the discretion of the Society, be re-
approved.
7. Reconsideration of the approval
During the period of validity the approval may be reconsidered in the following cases:
a) in service failures, traceable to product quality
b) non conformity of the product revealed during fabrication and construction
c) discovered failure of the Manufacturers quality system
d) changes brought by the Manufacturer, without preliminary agreement of the Society, to

the extent of the approval defined at the time of the approval
e) evidence of major non conformities during testing of the products.
* The provision for renewal of approval is also to be applied to all grades and products which were
approved by the Society prior to an implementation of revision 4 of this UR W 11 regardless of the
validity of certificate in existing approvals. Such renewal is to be completed within five years after the
revision 4 becomes effective.

W11
A2. Manufacturing Approval Scheme of Hull Structural Steels

W11
(cont)
1. Scope of application
This document specifies, as given in W11.2.1, the scheme for the approval of the
manufacturing process of normal and higher strength hull structural steels.
The manufacturing approval scheme is valid for verifying the manufacturers capability to
provide satisfactory products stably under effective process and production controls in
operation including programmed rolling, which is required in W11.2.2 and W11.3.3.
2. Approval application
2.1 Documents to be submitted
The manufacturer has to submit to the Society, request of approval, proposed approval test
program (see 3.1) and general information relevant to:
a) Name and site address of the manufacturer, location of the workshops, general
indications relevant to the background, dimension of the works, estimated total annual
production of finished products for shipbuilding and for other applications, as deemed
useful.
b) Organization and quality:

organizational chart
staff employed
staff employed and organization of the quality control department
qualification of the personnel involved in activities related to the quality of the products
certification of compliance of the quality system with IS0 9001 or 9002, if any
approval certificates already granted by other Classification Societies, if any
c) Manufacturing facilities
flow chart of the manufacturing process
origin and storage of raw materials
storage of finished products
equipment for systematic control during fabrication
d) Details of inspections and quality control facilities

details of system used for identification of materials at the different stages of
manufacturing
equipment for mechanical tests, chemical analyses and metallography and relevant
calibration procedures
equipment for non destructive examinations
list of quality control procedures
e) Type of products (plates, sections, coils), grades of steel, range of thickness and aim
material properties as follows:
range of chemical composition and aim analyses, including grain refining, micro
alloying and residual elements, for the various grades of steel; if the range of chemical
composition depends on thickness and supply condition, the different ranges are to be
specified, as appropriate
aim maximum carbon equivalent according to IIW formula

W11
aim maximum Pcm content for higher strength grades with low carbon content C <
W11 0.13 %
(cont) production statistics of the chemical composition and mechanical properties (ReH,
Rm, A% and KV). The statistics are intended to demonstrate the capability to
manufacture the steel products in accordance with the requirements.
f) Steelmaking
steel making process and capacity of furnace/s or converter/s
raw material used
deoxidation and alloying practice
desulphurisation and vacuum degassing installations, if any
casting methods: ingot or continuous casting. In the case of continuous casting,
information relevant to type of casting machine, teeming practice, methods to prevent
re-oxidation, inclusions and segregation control, presence of electromagnetic stirring,
soft reduction, etc., is to be provided as appropriate.
ingot or slab size and weight
ingot or slab treatment: scarfing and discarding procedures
g) Reheating and rolling

type of furnace and treatment parameters
rolling: reduction ratio of slab/bloom/billet to finished product thickness, rolling and
finishing temperatures
descaling treatment during rolling
capacity of the rolling stands
h) Heat treatment
type of furnaces, heat treatment parameters and their relevant records
accuracy and calibration of temperature control devices
i) Programmed rolling
For products delivered in the controlled rolling(CR) or thermo-mechanical rolling (TM)
condition, the following additional information on the programmed rolling schedules is to
be given:
description of the rolling process
normalizing temperature, re-crystallization temperature and Ar3 temperature and the
methods used to determine them
control standards for typical rolling parameters used for the different thickness and
grades of steel (temperature and thickness at the beginning and at the end of the
passes, interval between passes, reduction ratio, temperature range and cooling
speed of accelerated cooling, if any) and relevant method of control
calibration of the control equipment
j) Recommendations for working and welding in particular for products delivered in the CR
or TM condition
cold and hot working recommendations if needed in addition to the normal practice
used in the shipyards and workshops
minimum and maximum heat input if different from the ones usually used in the
shipyards and workshops (15 - 50 kJ/cm)
k) Where any part of the manufacturing process is assigned to other companies or other
manufacturing plants, additional information required by the Society is to be included.
l) Approval already granted by other Classification Societies and documentation of


W11
2.2 Documents to be submitted for changing the approval conditions

W11
(cont) The manufacturer has to submit to the Society the documents required in 2.1 together with
the request of changing the approval conditions, in the case of the following a) through e) as
applicable:
a) Change of the manufacturing process (steel making, casting, rolling and heat treatment)
b) Change of the maximum thickness (dimension)
c) Change of the chemical composition, added element, etc.
d) Subcontracting the rolling, heat treatment, etc.
e) Use of the slabs, blooms and billets manufactured by companies other than the ones
verified in the approval tests.
However, where the documents are duplicated by the ones at the previous approval for the
same type of product, part or all of the documents may be omitted except the approval test
program (see 3.1).
3. Approval tests
3.1 Extent of the approval tests
The extent of the test program is specified in 3.6 and 3.7; it may be modified on the basis of
the preliminary information submitted by the manufacturer.
In particular a reduction of the indicated number of casts, steel plate thicknesses and grades
to be tested or complete suppression of the approval tests may be accepted by the Society
taking into account:
a) Approval already granted by other Classification Societies and documentation of

approval tests performed
b) Grades of steel to be approved and availability of long term statistic results of chemical
and mechanical properties
c) Approval for any grade of steel also covers approval for any lower grade in the same
strength level, provided that the aim analyses, method of manufacture and condition of
supply are similar.
d) For higher tensile steels, approval of one strength level covers the approval of the
strength level immediately below, provided the steelmaking process, deoxidation and fine
grain practice, casting method and condition of supply are the same.
e) Change of the approval conditions
On the other hand, an increase of the number of casts and thicknesses to be tested may be
required in the case of newly developed types of steel or manufacturing processes.
In case of multi-source slabs or changing of slab manufacturer, the rolled steel manufacturer
is required to obtain the approval of the manufacturing process of rolled steels using the slabs
from each slab manufacturer and to conduct approval tests in accordance with 3.6 and 3.7. A
reduction or complete suppression of the approval tests may considered by the Society taking
into account previous approval as follows:
the rolled steel manufacturer has already been approved for the manufacturing
process using other semi finished products characterized by the same thickness, steel
grade, grain refining and micro-alloying elements, steel making and casting process;

W11
the semi finished products manufacturer has been approved for the complete
W11 manufacturing process with the same conditions (steelmaking, casting, rolling and
(cont) heat treatment) for the same steel types.
3.2 Approval test program
Where the number of tests differs from those shown in 3.6 and 3.7, the program is to be
confirmed by the Society before the tests are carried out.
3.3 Approval survey
The approval tests are to be witnessed by the Surveyor at the manufacturers plant and the
execution of the plant inspection in operation may be required by the Surveyor during the visit
for the approval.
If the testing facilities are not available at the works, the tests are to be carried out at
recognised laboratories.
3.4 Selection of the test product
For each grade of steel and for each manufacturing process (e.g. steel making, casting,
rolling and condition of supply), one test product with the maximum thickness (dimension) to
be approved is in general to be selected for each kind of product.
In addition, for initial approval, the Society will require selection of one test product of average
thickness.
The selection of the casts for the test product is to be based on the typical chemical
composition, with particular regard to the specified Ceq or Pcm values and grain refining
micro-alloying additions.
3.5 Position of the test samples
The test samples are to be taken, unless otherwise agreed, from the product (plate, flat,
section, bar) corresponding to the top of the ingot, or, in the case of continuous casting, a
random sample.
The position of the samples to be taken in the length of the rolled product, "piece" defined in
W11.11.1(a), (top and/or bottom of the piece) and the direction of the test specimens with
respect to the final direction of rolling of the material are indicated in Table 1.
The position of the samples in the width of the product is to be in compliance with
W11.11.2(d).
3.6 Tests on base material
3.6.1 Type of tests
The tests to be carried out are indicated in the following Table 1.

W11
Table 1 Tests on base material

W11
(cont) Type of test
Position of the samples and
(1) Remarks
direction of the test specimens
(2) ReH, Rm, A5(%), RA(%) are to be
Tensile test Top and bottom transverse
reported
Tensile test (stress relieved) (2) Stress relieving at 600 C
Top and bottom transverse
only for TM steels (2 min/mm with minimum 1 hour)
(3)
Impact tests on non aged
Testing temperature (C)
specimens for grades:
A, B, A32, A36, A40 +20 0 -20
D, D32, D36, D40 0 -20 -40
Top and bottom - longitudinal
E, E32, E36, E40 0 -20 -40 -60
F32, F36, F40 -20 -40 -60 -80
A, B, A32, A36, A40 +20 0 -20
D, D32, D36, D40 (4) 0 -20 -40
Top - transverse
E, E32, E36, E40 -20 -40 -60
F32, F36, F40 -40 -60 -80
(3)
Impact test on strain aged
(5) Testing temperature (C)
specimens for grades:
A32, A36, A40 +20 0 -20
D, D32, D36, D40 0 -20 -40
Top - longitudinal
E, E32, E36, E40 -20 -40 -60
F32, F36, F40 -40 -60 -80
(6) Complete analyses including micro
Chemical analyses Top
alloying elements
Sulphur prints Top
Micro examination Top
Grain size determination Top only for fine grain steels
(4) only for grades E, E32, E36, E40,
Drop weight test Top
F32, F36, F40
Through thickness tensile only for grades with improved
Top and bottom
tests through thickness properties
1) For hot rolled strips see 3.6.2.

2) Longitudinal direction for sections and plates having width less than 600 mm.
3) One set of 3 Charpy V-notch impact specimens is required for each impact test.
4) Not required for sections and plates having width less than 600 mm.
5) Deformation 5% + 1 hour at 250C.
6) Besides product analyses, ladle analyses are required.
3.6.2 Test specimens and testing procedure
The test specimens and testing procedures are to be, as a rule, in accordance with W2.
In particular the following applies:
a) Tensile test
for plates made from hot rolled strip one additional tensile specimen is to be taken
from the middle of the strip constituting the coil.
for plates having thickness higher than 40 mm, when the capacity of the available
testing machine is insufficient to allow the use of test specimens of full thickness,
multiple flat specimens, representing collectively the full thickness, can be used.
Alternatively two round specimens with the axis located at one quarter and at mid-
thickness can be taken.

W11
W11 b) Impact test

(cont) for plates made from hot rolled strip one additional set of impact specimens is to be
taken from the middle of the strip constituting the coil.
for plates having thickness higher than 40 mm one additional set of impact specimens
is to be taken with the axis located at mid-thickness.
in addition to the determination of the energy value, also the lateral expansion and the
percentage crystallinity are to be reported.
c) Chemical analyses
Both the ladle and product analyses are to be reported. The material for the product
analyses should be taken from the tensile test specimen. In general the content of the
following elements is to be checked: C, Mn, Si, P, S, Ni, Cr, Mo, Al, N, Nb, V, Cu, As, Sn,
Ti and, for steel manufactured from electric or open-hearth furnace, Sb and B.
d) Sulphur prints are to be taken from plate edges which are perpendicular to the axis of the
ingot or slab. These sulphur prints are to be approximately 600 mm long taken from the
centre of the edge selected, i.e. on the ingot centreline, and are to include the full plate
thickness.
e) Micrographic examination: the micrographs are to be representative of the full thickness.

For thick products in general at least three examinations are to be made at surface, one
quarter and mid-thickness of the product.
All photomicrographs are to be taken at x100 magnification and where ferrite grain size
exceeds ASTM 10, additionally at x500 magnification. Ferrite grain size should be
determined for each photomicrograph.
f) Drop weight test: the test is to be performed in accordance with ASTM E208. The NDTT
is to be determined and photographs of the tested specimens are to be taken and
enclosed with the test report.
g) Through thickness tensile test: the test is to be performed in accordance with W14.
The test results are to be in accordance, where applicable, with the requirements
specified for the different steel grades in W11.
3.6.3 Other tests
Additional tests such as CTOD test, large scale brittle fracture tests (Double Tension test,
ESSO test, Deep Notch test, etc.) or other tests may be required in the case of newly
developed type of steel, outside the scope of W11, or when deemed necessary by the
Society.
3.7 Weldability tests
3.7.1 General
Weldability tests are required for plates and are to be carried out on samples of the thickest
plate. Tests are required for normal strength grade E and for higher strength steels.
3.7.2 Preparation and welding of the test assemblies
The following tests are in general required:
a) 1 butt weld test assembly welded with a heat input approximately 15 kJ/cm

W11
b) 1 butt weld test assembly welded with a heat input approximately 50 kJ/cm.
W11
(cont) The butt weld test assemblies are to be prepared with the weld seam transverse to the plate
rolling direction, so that impact specimens will result in the longitudinal direction.
The bevel preparation should be preferably 1/2V or K.
The welding procedure should be as far as possible in accordance with the normal welding
practice used at the yards for the type of steel in question.
The welding parameters including consumables designation and diameter, pre-heating
temperatures, interpass temperatures, heat input, number of passes, etc. are to be reported.
3.7.3 Type of tests
From the test assemblies the following test specimens are to be taken:
a) 1 cross weld tensile test
b) a set of 3 Charpy V-notch impact specimens transverse to the weld with the notch
located at the fusion line and at a distance 2, 5 and minimum 20 mm from the fusion line.
The fusion boundary is to be identified by etching the specimens with a suitable reagent.
The test temperature is to be the one prescribed for the testing of the steel grade in
question.
c) Hardness tests HV 5 across the weldment. The indentations are to be made along a 1
mm transverse line beneath the plate surface on both the face side and the root side of
the weld as follows:
Fusion line
HAZ: at each 0.7 mm from fusion line into unaffected base material (6 to 7 minimum
measurements for each HAZ)
The maximum hardness value should not be higher than 350 HV.
A sketch of the weld joint depicting groove dimensions, number of passes, hardness
indentations should be attached to the test report together with photomacrographs of the weld
cross section.
3.7.4 Other tests
Additional tests such as cold cracking tests (CTS, Cruciform, Implant, Tekken, Bead-on
plate), CTOD, or other tests may be required in the case of newly developed type of steel,
outside the scope of W11, or when deemed necessary by the Society.
4. Results
All the results, which are in any case to comply with the requirements of the Rules, are
evaluated for the approval; depending on the results, particular limitations or testing
conditions, as deemed appropriate, may be specified in the approval document.
All the information required under Appendix 2.2, applicable to the products submitted to the
tests, is to be collected by the manufacturer and put in the dossier which will include all the
results of the tests and operation records relevant to steel making, casting, rolling and heat
treatment of the test products.

W11
5. Certification
W11
(cont) 5.1 Approval
Upon satisfactory completion of the survey, approval is granted by the Society.
5.2 List of approved manufacturers
The approved manufacturers are entered in a list containing the types of steel and the main
conditions of approval.
6. Renewal of approval
The validity of the approval is to be a maximum of five years.
Renewal can be carried out by an audit and assessment on the result of satisfactory survey
during the period.*
Where for operational reasons, the renewal audit falls outside the period of approval, the
manufacturer will still be considered as approved if agreement to this audit date is made
within the original period of approval, in this instance if successful, the extension of approval
will be back dated to the original renewal date.
Manufacturers who have not produced the approved grades and products during the period
between renewals may be required to either carry out approval tests or, on the basis of
results of production of similar grades of products, at the discretion of the Society, be
reapproved.
7. Reconsideration of the approval
During the period of validity the approval may be reconsidered in the following cases:
a) in service failures, traceable to product quality
b) non conformity of the product revealed during fabrication and construction
c) discovered failure of the Manufacturers quality system
d) changes brought by the Manufacturer, without preliminary agreement of the Society, to

the extent of the approval defined at the time of the approval
e) evidence of major non conformities during testing of the products.
* The provision for renewal of approval is also to be applied to all grades and products which were
approved by the Society prior to an implementation of revision 4 of this UR W 11 regardless of the
validity of certificate in existing approvals. Such renewal is to be completed within five years after the
revision 4 becomes effective.

W11
Appendix B. Approval scheme for manufacturer of hull structural steels

W11 intended for welding with high heat input
(cont)
1. Scope
This document specifies the weldability confirmation scheme of normal and higher strength
hull structural steels stipulated in UR W11 intended for welding with high heat input over
50kJ/cm.
The weldability confirmation scheme is to be generally applied by manufacturers option and

valid for certifying that the steel has satisfactory weldability for high heat input welding
concerned under testing conditions.
Demonstration of conformance to the requirements of this document approves a particular

steel mill to manufacture grade of steel to the specific chemical composition range, melting
practice, and processing practice for which conformance was established. The approval
scheme does not apply to qualification of welding procedures to be undertaken by the
shipyards.
2. Application of certification
The manufacturer is to submit to the Classification Society, request of certification, proposed

weldability test program (see section 3.2) and technical documents relevant to:
a) Outline of steel plate to be certified

- grade
- thickness range
- deoxidation practice
- fine grain practice
- aim range of chemical composition
- aim maximum Ceq and Pcm
- production statistics of mechanical properties (tensile and Charpy V-notch impact
tests), if any
b) Manufacturing control points to prevent toughness deterioration in heat affected zone

when welded with high heat input, relevant to chemical elements, steel making, casting,
rolling, heat treatment etc.
c) Welding control points to improve joint properties on strength and toughness, if any.
3. Confirmation tests
3.1 Range of certification
Range of certification for steel grades is to be the following a) through e) unless otherwise
agreed by the Classification Society:
a) Approval tests on the lowest and highest toughness levels cover the intermediate
toughness level.
b) Approval tests on normal strength level cover that strength level only.

W11
c) For high tensile steels, approval tests on one strength level cover strength level
W11 immediately below.
(cont) d) Tests may be carried out separately subject to the same manufacturing process.
e) Certification and documentation of confirmation tests performed by other Classification
Society may be accepted at the discretion of the Classification Society.
3.2 Weldability test program
Extent of the test program is specified in section 3.5 but it may be modified according to the
contents of certification. In particular, additional test assemblies and/or test items may be
required in the case of newly developed type of steel, welding consumable and welding
method, or when deemed necessary by the Classification Society.
Where the content of tests differs from those specified in section 3.5, the program is to be
confirmed by the Classification Society before the tests are carried out.
3.3 Test plate
Test plate is to be manufactured by a process approved by the Classification Society in

accordance with the requirements of UR W11 Appendix A.
For each manufacturing process route, two test plates with different thickness are to be
selected. The thicker plate (t) and thinner plate (less than or equal to t/2) are to be proposed
by the manufacturer.
Small changes in manufacturing processing (e.g. within the TMCP process) may be
considered for acceptance without testing, at the discretion of the Classification Society.
3.4 Test assembly
One butt weld assembly welded with heat input over 50kJ/cm is to be generally prepared with
the weld axis transverse to the plate rolling direction.
Dimensions of the test assembly are to be amply sufficient to take all the required test
specimens specified in section 3.5.
The welding procedures should be as far as possible in accordance with the normal practices
applied at shipyards for the test plate concerned.
Welding process, welding position, welding consumable (manufacturer, brand, grade,

diameter and shield gas) and welding parameters including bevel preparation, heat input,
preheating temperatures, interpass temperatures, number of passes, etc. are to be reported.
3.5 Examinations and tests for the test assembly
The test assembly is to be examined and tested in accordance with the following a) through
h) unless otherwise agreed by the Classification Society.
a) Visual examination
Overall welded surface is to be uniform and free from injurious defects such as cracks,
undercuts, overlaps, etc.

W11
b) Macroscopic test
W11 One macroscopic photograph is to be representative of transverse section of the welded
(cont) joint and is to show absence of cracks, lack of penetration, lack of fusion and other
injurious defects.
c) Microscopic test
Along mid-thickness line across transverse section of the weld, one micrograph with
x100 magnification is to be taken at each position of the weld metal centreline, fusion line
and at a distance 2, 5, 10 and minimum 20 mm from the fusion line. The test result is
provided for information purpose only.
d) Hardness test
Along two lines across transverse weld section 1 mm beneath plate surface on both face
and root side of the weld, indentations by HV5 are to be made at weld metal centreline,
fusion line and each 0.7 mm position from fusion line to unaffected base metal (minimum
6 to 7 measurements for each heat affected zone).
The maximum hardness value should not be higher than 350 HV.
e) Transverse tensile test

Two transverse (cross weld) tensile specimens are to be taken from the test assembly.
Test specimens and testing procedures are to comply with the requirements of UR W2.
The tensile strength is to be not less than the minimum required value for the grade of
base metal.
f) Bend test
Two transverse (cross weld) test specimens are to be taken from the test assembly and
bent on a mandrel with diameter of quadruple specimen thickness. Bending angle is to
be at least 120. Test specimens are to comply with the requirements of UR W2.
For plate thickness up to 20 mm, one face-bend and one root-bend specimens or two
side-bend specimens are to be taken. For plate thickness over 20 mm, two side-bend
specimens are to be taken.
After testing, the test specimens shall not reveal any crack nor other open defect in any
direction greater than 3 mm.
g) Impact test
Charpy V-notch impact specimens (three specimens for one set) are to be taken within 2
mm below plate surface on face side of the weld with the notch perpendicular to the plate
surface.
One set of the specimens transverse to the weld is to be taken with the notch located at
the fusion line and at a distance 2, 5 and minimum 20 mm from the fusion line. The
fusion boundary is to be identified by etching the specimens with a suitable reagent. The
test temperature is to be the one prescribed for the testing of the steel grade in question.
For steel plate with thickness greater than 50 mm or one side welding for plate thickness
greater than 20 mm, one additional set of the specimens is to be taken from the root side
of the weld with the notch located at each the same position as for the face side.
The average impact energy at the specified test temperature is to comply with the Tables
6 or 7 of UR W11 depending on the steel grade and thickness. Only one individual value
may be below the specified average value provided it is not less than 70% of that value.

W11
W11 Additional tests at the different testing temperatures may be required for evaluating the
(cont) transition temperature curve of absorbed energy and percentage crystallinity at the
discretion of the Classification Society.
h) Other test
Additional tests such as wide-width tensile test, HAZ tensile test, cold cracking tests
(CTS, Cruciform, Implant, Tekken, and Bead-on plate), CTOD or other tests should be
required at the discretion of the Classification Society (see section 3.2).
4. Results
The manufacturer is to submit to the Classification Society the complete test report including
all the results and required information relevant to the confirmation tests specified in section
3.
The contents of the test report are to be reviewed and evaluated by the Classification Society
in accordance with this weldability confirmation scheme.
5. Certification
The Classification Society issues the certificate where the test report is found to be
satisfactory.
The following information is generally required to be included on the certificate:

a) Manufacturer
b) Grade designation with notation of heat input (see section 6)
c) Deoxidation practice
d) Fine grain practice
e) Condition of supply
f) Plate thickness tested
g) Welding process
h) Welding consumable (manufacturer, brand, grade), if desired
i) Actual heat input applied.
6. Grade designation
Upon issuance of the certificate, the notation indicating the value of heat input applied in the
confirmation test may be added to the grade designation of the test plate, e.g. E36-W300 (in
the case of heat input 300 kJ/cm applied). The value of this notation is to be not less than 50
and every 10 added.
End of
Document

W12
W12 Deleted
IACS Req. 1989

W13.1.1-W13.3.1
W13 Allowable under thickness tolerances of

(1981)
(Rev. 1
1989)
steel plates and wide flats
(Rev. 2
1992) W13.1 Scope
(Rev. 3
1995) W13.1.1 These requirements apply to the allowable under thickness tolerances of steel plates and wide
flats with thicknesses of 5 mm and over, covering the following steel grades:
(i) Normal and high strength hull structural steels according to W11, W19, W20 and W21.
(ii) Steels for machinery structures in accordance with the individual Rules of Classification
Societies.
The allowable under thickness tolerances for thicknesses below 5 mm may be specially agreed.
W13.1.2 These requirements do not cover plates and wide flats intended for the construction of
boilers, pressure vessels and independent tanks, e.g. for the transportation of liquefied gases or
chemicals.
NOTE:
Tolerances for length, width, flatness and over thickness may be taken from national or international
standards.

W13.2 Manufacturers responsibility
W13.2.1 The responsibility for maintaining the required tolerances rests with the manufacturer, who is
to carry out the necessary measurements. Occasional checking by the Surveyor does not absolve the
manufacturer from this responsibility.

W13.3 Allowable under thickness tolerances
W13.3.1 The maximum permissible under thickness tolerance for hull structural plates and wide flats
for both normal and high strength steels is -0,3mm.
Note:
The attention of shipbuilders and shipowners is to be drawn to the fact that when thickness gauging is
carried out during the ship's life, estimation of the diminution of hull plating and structure will be based
on the nominal thickness, this being the original approved thickness for the item of structure under
consideration.
The under thickness tolerance acceptable for Classification is to be considered as the lower limit of a
"plus-minus" range of thickness tolerance which could be found in the normal production of a
conventional rolling mill manufacturing material, on average, to the nominal thickness.
With modern rolling mills, however, it may be possible to produce plates within a narrow range of
thickness tolerance thus permitting the consistent production of material having a thickness less than the
nominal thickness whilst at the same time satisfying the under thickness tolerance given.

IACS Req. 1989/Rev. 3 1995

W13.3-W13.4
W13 In such cases, the time for the material to reach the maximum allowable diminution may be reduced.
(contd) It is therefore a matter for the shipbuilder and shipowner to mutually agree in individual cases as to
whether, for commercial reasons, they wish to specify a more stringent under thickness tolerance than
that given.
W13.3.2 The tolerances for plates and wide flats for machinery structures are to be in accordance with
Table 1.
Table 1
Nominal thickness (mm) Under thickness tolerance (mm)
5<8 0,4
8 < 15 0,5
15 < 25 0,6
25 < 40 0,8
40 1,0

W13.4 Thickness measurements
W13.4.1 The thickness is to be measured at random locations whose distance from a longitudinal edge
shall be at least 10mm. Local surface depressions resulting from imperfections and ground areas
resulting from the elimination of defects may be disregarded provided the imperfections or grinding is in
accordance with national or international standards.
IACS Req. 1989/Rev. 3 1995

W14
W14 Steel plates and wide flats with specified

(1982)
(Rev.1
July
minimum through thickness properties (Z
2002)
(Rev.2 May quality)
2004)
W14.1 Scope
These requirements supplement those given in W11 and W16 for material with a thickness greater than
or equal to 15mm and intended to have a specified minimum ductility in the through thickness or "Z"
direction (Figure 1). Products with a thickness less than 15mm may be included at the discretion of the
Society.
The use of such material, known as "Z" quality steel, is recommended for structural details subject to
strains in the through thickness direction to minimise the possibility of lamellar tearing during
fabrication. Two "Z" quality steels are specified, Z25 for normal ship applications and Z35 for more
severe applications.
Through thickness properties are characterised by specified values for reduction of area in a through
thickness tensile test.
Through thickness direction "Z"

Principal rolling (longitudinal)
direction "L"
Transverse direction "T"
Figure 1 Schematic of testing directions

IACS Req. 1982/Rev.2 2004 W14-1

W14
W14 W14.2 Manufacture

(contd) All the materials are to be manufactured at works approved by the Society for "Z" quality steels.
The approval should follow the procedure given in UR W11 Appendix A but take into account the
improved steelmaking techniques of calcium treatment, vacuum degassing and argon stirring as well as
the control of centre-line segregation during continuous casting.
W14.2 bis Chemical composition
In addition to the requirements of the appropriate steel specification W11 or W16, the maximum sulphur
content is to be 0.008% determined by the ladle analysis.
W14.3 Test procedure
In addition to the requirements of the appropriate steel specification W11 or W16, preparation of
specimens and testing procedures are to be as follows:
W14.3.1 Test sampling
For plates and wide flats, one test sample is to be taken close to the longitudinal centreline of one end of
each rolled piece representing the batch. See Table 1 and Figure 2.
Table 1 Batch size dependent on product and sulphur content
Product S > 0.005% S 0.005%
Plates Each piece(parent plate) Maximum 50t of products

of the same cast, thickness
and heat treatment
Wide flats of normal Maximum 10t of Maximum 50t of products

thickness 25mm products of the same cast, of the same cast, thickness
thickness and heat treatment and heat treatment
Wide flats of nominal Maximum 20t of Maximum 50t of products

thickness >25mm products of the same cast, of the same cast, thickness
thickness and heat treatment and heat treatment
W14.3.2 Number of tensile test specimens
The test sample must be large enough to accommodate the preparation of 6 specimens. 3 test specimens
are to be prepared while the rest of the sample remains for possible retest.
Principal rolling direction Test sample
Central line of product
Test specimens
Figure 2 Plate and wide flat sampling position

W14-2 IACS Req. 1982/Rev.2 2004

W14
W14 W14.3.3 Tensile test specimen dimensions

(contd)
Round test specimens including built-up type by welding are to be prepared in accordance with a
recognised national standard.
W14.3.4 Tensile test results
The test is considered invalid and further replacement test is required if the fracture occurs in the weld or
heat affected zone.
The minimum average value for the reduction of area of at least 3 tensile test specimens taken in the
through thickness direction must be that shown for the appropriate grade given in Table 2. Only one
individual value may be below the minimum average but not less than minimum individual value shown
for the appropriate grade. See Figure 3.
A value less than the minimum individual value is a cause for rejection.
Table 2 Reduction of area acceptance values
Grade Z25 Z35
Minimum average 25% 35%
Minimum individual 15% 25%
W14.4 Retest procedure
Figure 3 shows the three cases where a retest situation is permitted. In these instances three more tensile
tests are to be taken from the remaining test sample. The average of all 6 tensile tests is to be greater than
the required minimum average with no greater than two results below the minimum average.
In the case of failure after retest, either the batch represented by the piece is rejected or each piece within
the batch is required to be tested.
Acceptable Result where retest is permitted Acceptable

result retest
Minimum
Average
Minimum
Individual
= Individual result = Average result
Figure 3 Diagram showing acceptance / rejection and retest criteria

IACS Req. 1982/Rev.2 2004 W14-3

W14
W14.5 Ultrasonic tests

W14
(contd) Ultrasonic testing is required and is to be performed in accordance with either EN 10160 Level S1/E1 or
ASTM A 578 Level C.
Ultrasonic testing should be carried out on each piece in the final supply condition and with a probe
frequency of 4MHz.
W14.6 Marking
Products complying with these requirements are to be marked in accordance with the appropriate steel
requirement W11 or W16 and in addition with the notation Z25 or Z35 added to the material grade
designation, e.g. EH36Z25 or EH36Z35.
W14.7 Certification
The following information is required to be included on the certificate in addition to the appropriate steel
requirement given in W11 or W16:
(a) Through thickness reduction in area (%)

(b) Steel grade with Z25 or Z35 notation.
W14-4
W15
W15 Deleted
IACS Req.
W16
W16 High Strength Quenched and Tempered

(1984)
(Rev.1
1994)
Steels for Welded Structures
(Rev.2 May W16.1 Scope
2004)
W16.1.1 These requirements apply to weldable high strength and tempered steel plates and wide flats
up to 70 mm thickness. The application of these requirements for products with thicknesses above 70
mm are to be specially agreed with the Classification Society.
Product forms other than plates and wide flats, such as section and tubulars, may be provided to these
requirements when specially agreed to by the Classification Society.
W16.1.2 Steel covered by the scope of these requirements are divided into six yield strength levels of
420, 460, 500, 550, 620 and 690 N/mm2. For each yield strength level three grades D, E and F are
specified, based on the impact test temperature.
W16.1.3 Steels differing in strength level, mechanical properties, chemical composition, etc, may be
subject to special approval of the Classification Society.
W16.1.4 Special consideration may be given to the supply of those steels in thicknesses up to 50mm
in the TMCP condition subject to approval of the Classification Society.
W16.2 Approval
The steels must be approved by the Classification Society, and for this purpose the steel maker is to
submit a specification containing such details as: chemical composition, manufacturing process,
mechanical properties, delivery condition, recommendation for welding, cold and hot forming and heat
treatment. In addition, the Classification Society may require initial approval tests to be performed.
Weldability of each grade of steel should be demonstrated by the steelmaker during the initial approval
procedure to the satisfaction of the Classification Society.
W16.3 Method of Manufacture
The steel is to be manufactured at works approved by the Classification Society, by the basic oxygen,
electric furnace or open hearth process or by processes specially approved by the Classification Society.
The steel shall be fully killed, and fine grain treated.
Table 1
Chemical Composition
Yield Impact Maximum Content of Elements

Strength Grade (%)
Level C Si Mn P S N
A 0,21 0,55 1,70 0,035 0,035 0,020
2
420 N/mm D 0,20 0,55 1,70 0,030 0,030 0,020
E
to
2
690 N/mm
F 0,18 0,55 1,60 0,025 0,025 0,020

W16-1
IACS Req. 1984/Rev. 2 2004
W16
W16 W16.4 Chemical composition

contd The chemical composition is to be determined by the steelmaker in an adequately equipped competently
staffed laboratory from each cast or ladle and is to comply with the requirements of the approved
specification and limits given in Table 1.
Elements used for alloying and fine grain treatment are to be as detailed in the approved specification,
The cold cracking susceptibility Pcm for evaluating weldability should be calculated from the ladle
analysis in accordance with the following formula:
The maximum Pcm to be achieved is to be agreed with the Classification Society and included in the
approved specification.
W16.5 Heat treatment
The steels shall be in the quenched and tempered condition. See also W16.1.4.
W16.6.1 Tensile test
(a) For each piece as heat treated at least one tensile test specimen is to be taken and tested in
accordance with UR W2. For continuous heat treated plates special consideration may be given regarding
the number and location of test specimens required.
(b) Test specimens are to be cut with their longitudinal axes transverse to the final direction of
rolling, except in the case of section and rolled flats with a finished width of 600 m or less, where the
tensile specimens may be taken in either the longitudinal or transverse direction as agreed by the
Classification Society. Normally flat tensile test specimens are to be prepared in such a manner as to
maintain the rolling scale at least at one side. Where the thickness exceeds 40mm, full thickness
specimens may be prepared but when instead a machined round tensile test specimen is used then the
axis must be located at a position lying at a distance of t/4 from the surface or as near as possible to this
position.
(c) The results of the tests are to comply with the appropriate requirements of Table 2. In the case of
other product forms where longitudinal tests are agreed, the elongation values are to be 2 percentage
units above those listed in Tables 2 and 3.
W16.6.2 Impact test
From each piece as heated treated at least one set of three V-notch impact test specimens in accordance
with Requirement W2 is to be taken and tested. For continuous heat treated plates special consideration
may be given to the number and location of test specimens required. Unless otherwise accepted by the
Classification Society, the V-notch impact test specimens for plates and wide flats over 600 mm are to be
taken with their axes transverse to the main rolling direction and the results should comply with the
appropriate requirements of Table 2. For other product forms the impact tests are to be in the
longitudinal direction, the results of the tests are to comply with the appropriate requirements of Table 2.
Normally sub-surface test specimens will be taken, however, for material with a thickness in excess of
40mm, impact tests should be taken at the quarter thickness (t/4) location.

W16-2
IACS Req. 1984/Rev. 2 2004
W16
W16 Table 2
Mechanical properties requirements, 70 mm maximum thickness
contd
Charpy V notch impact
Tensile Properties test (See Note 4)
Yield Amin Average
Stress Tensile Test energy
Grade of ReH Strength Elongation temperature Jmin
Steel (N/mm2) (Rm) (Lo = 5.65 S0 (C) Long trans
Min (N/mm2) (%)
(See Note 1) (See Note 3)
(See Note 2)
A 420 0
D 420 -20
E 420 420 530 680 18 -40 42 28
F 420 -60
A 460 0
D 460 -20
E 460 460 570 720 17 -40 46 31
F 460 -60
A 500 0
D 500 -20
E 500 500 610 770 16 -40 50 33
F 500 -60
A 550 0
D 550 -20
E 550 550 670 830 16 -40 55 37
F 550 -60
A 620 0
D 620 -20
E 620 620 720 890 15 -40 62 41
F 620 -60
A 690 0
D 690 -20
E 690 690 770 940 14 -40 69 46
F 690 -60
Note 1 Where the Yield Stress reH does not mark in the tensile test the 0.2% proof stress Rpo.2
is applicable.
Note 2 Subject to the discretion of the Classification Scoiety, a yield strength to ultimate tensile
strength ratio may be required.
Note 3 For full thickness flat test specimens with a width of 25mm and a gauge length of
200mm the elongation is to comply with the minimum values shown in Table 3.
Note 4 For A grade steels, a relaxation in the number of impact tests required for acceptance
purposes may be permitted by special agreement with the Classification Sociey tprovided
that satisfactory results are obtained from occasional check tests.

IACS Req. 1984/Rev. 2 2004

W16-3
W16
W16.6.3 Retest procedures

W16 Re-test procedures for tensile tests and Charpy impact tests are to be in accordance with UR W2.
contd
Table 3
Elongation Minimum Values for a Width of 25mm and a 200mm Gauge length
Thickness mm
Strength Level >10 >15 >20 >25 >40 >50

<10 <15 <20 <25 <40 <50 <70
420 11 13 14 15 16 17 18
460 11 12 13 14 15 16 17
500 10 11 12 13 14 15 16
550 10 11 12 13 14 15 16
620 9 11 12 12 13 14 15
690 9 10 11 11 12 13 14
W16.6.4 Through thickness tensile test
If required by the Classification Society, through thickness tensile tests are to be performed in accordance
with Requirement W14, Steel plates and wide flats with improved thickness properties.
W16.7 Tolerances
Unless otherwise agreed or specially required, the thickness tolerances in Requirement W13, Allowable
under thickness tolerances of steel plates and wide flats are applicable.
W16.8 Identification of materials
The steelmaker is to adopt a system for the identification of ingots, slabs and finished products, which will
enable the material to be traced to its original cast.
W16.9 Inspection
W16.9.1 Facilities for inspection
The manufacturer is to afford the Surveyor all necessary facilities and access to all relevant parts of the
works to enable him to verify the approved process is adhered to, for the selection of test materials, and the
witnessing of tests, as required by the Rules and for verifying the accuracy of the testing equipment.
W16.9.2 Freedom from defects
The steel is to be reasonably free from segregation and nonmetallic inclusions. The finished material is to
be free from internal or surface defects prejudicial to the use of the materials for the intended application.
(a) Welding repair procedures and the method for reporting repairs are to be approved by the individual
Classification Societies.
(b) Where repair by grinding is carried out then the remaining plate thickness below the ground area
must be within the allowable under thickness tolerance.

IACS Req. 1984/Rev. 2 2004 W16-4

W16
W16 W16.9.3 Surface inspection and dimensions

contd Surface inspection and verification of dimensions are the responsibility of the steelmaker, and acceptance
by the Classification Societys Surveyor of material later found to be defective shall not absolve the
steelmaker of this responsibility.
W16.9.4 Ultrasonic examination
If required by the Classification Society the manufacturer is to perform ultrasonic examinations in

accordance with an approved standard.
W16.10 Branding
Every finished piece is to be clearly marked by the maker in at least one place with the Classification
Societys brand and the following particulars :
(a) Unified identification mark for the grade of steel (e.g. E620)
(b) Name or initials to identify the steelworks
(c) Heat number, plate number or equivalent identification mark.
The entire markings are to be encircled with paint or otherwise marked so as to be easily recognised.
W16.11 Documentation
The Surveyor is to be supplied with the number of copies, as required by the Classification Society of the
test certificates or shipping statements for all accepted materials. The Classification Societies may require
separate documents for each grade of steel. These documents are to contain, in addition to the description,
dimensions, etc, of the material, at least the following particulars:
(a) Purchaser's order number and if known the ship number for which the material is intended.
(b) Identification of the cast and piece.
(c) Identification of the steelworks.
(d) Identification of the grade of steel.
(e) Ladle analysis (elements given in the approved specification).
(f) Condition of supply with heat treatment temperatures.
Before the test certificates or shipping statements are signed by the Surveyor, the manufacturer is required
to furnish him with a written declaration stating that the material has been made by an approved process
and that it has been subjected to and has withstood satisfactorily the tests required by the Rules of the
Classification Societies. The name of the Classification Society is to appear on the test certificate. The
following form of declaration will be accepted if stamped or printed on each test certificate or shipping
statement with the name of the steelworks and initialled for the makers by an authorised official:
"We hereby certify that the material has been made by an approved process and has been satisfactorily
tested in accordance with the Rules of the Classification Society".

W16-5 IACS Req. 1984/Rev. 2 2004

W17
W17 Approval of consumables for welding normal

(1986)
(Rev.1
1993) and higher strength hull structural steels
(Rev.2 May
2004) 1. General
(Rev.3
June 2005) 1.1 Scope
1.1.1 These requirements give the conditions of approval and inspection of welding consumables used
for hull structural steel welding as follows:
- normal strength steels Grades A, B, D and E ,

- higher strength steels Grades A32, D32, E32, A36, D36 and E36,
- higher strength steels with minimum yield strength 390 N/mm2: Grades A 40, D 40 and E40,
- higher strength steels for low temperature application: Grades F 32, F 36 and F 40.
Welding consumables for high strength quenched and tempered steels for welded structures acc.
to URW 16 are subject to special consideration by the individual Classification Society.
These requirements are not applicable for welding procedure qualification tests at the shipyard.
1.1.2 Categories of products

The concerned welding consumables are divided into several categories as follows:
- covered electrodes for manual welding and gravity welding,
- wire/flux combinations for two run or multirun submerged arc welding,
- solid wire/gas combinations for arc welding,
- flux cored wires with or without gas for arc welding,
- consumables for use in electroslag and electrogas vertical welding
1.2 Grading
1.2.1 Basic groups and grades

Filler metals are divided into two groups:
- normal strength filler metals for welding normal strength hull structural steels,
- higher strength filler metals for welding normal and higher strength hull structural
steels with minimum yield strength up to 355 N/mm2,
- higher strength filler metals for welding normal and higher strength hull structural
steels with minimum yield strength up to 390 N/mm2.
Each of the three groups is based on corresponding tensile strength requirements.
Each filler metal group is further divided into several grades:
- Grades 1, 2 and 3 for ordinary-strength filler metals,
- Grades 1Y, 2Y, 3Yand 4Y for higher strength filler metals for steels up to 355 N/mm2
yield strength,
- Grades 2Y 40, 3 Y 40 and 4 Y 40 for higher strength filler metals for steels up to
390 N/mm2 yield strength.
The Grade assignment is given in respect of Charpy V-notch impact test requirements.
For each strength basic group, welding consumables, which have satisfied the requirements
for a higher toughness grade are considered as complying with the requirements for a lower
toughness grade.
1.2.2 Correlation of welding consumables to hull structural steel grades

The correlation between the hull steel grades and the welding consumables grades that must
be used for the hull steel welding, is stated in the following Table 1:


W17-1
W17
W17 Table 1 - Correlation of welding consumables to hull structural steels

contd
Grades of welding Hull structural steel grades
consumables (see notes) A B D E A32/36 D32/36 E32/36 F32/36 A40 D40 E40 F40
1, 1S. 1T, 1M, 1TM, IV X
1YS, 1YT, 1YM, 1YTM, 1YV X X2)
2, 2S, 2T, 2M, 2TM, 2V X X X
2Y, 2YS, 2YT,

2YM, 2YTM, 2YV X X X X X
2Y40, 2Y40S, 2Y40T, 1) 1) 1) X X X X

2Y40M, 2Y40TM, 2Y40V
3, 3S, 3T, 3M, 3TM, 3V X X X X
3Y, 3YS, 3YT,

3YM, 3YTM, 3YV X X X X X X X
3Y40, 3Y40S, 3Y40T,

3Y40M, 3Y40TM, 3Y40V 1) 1) 1) 1) X X X X X X
4Y, 4YS, 4YT,

4YM, 4YTM, 4YV X X X X X X X X
4Y40, 4Y40S, 4Y40T,

4Y40M, 4Y40TM, 4Y40V 1) 1) 1) 1) X X X X X X X X
1) see note d)
2) see note e)
NOTES:
(a) When joining normal to higher strength structural steel, consumables of the lowest acceptable
grade for either material being joined may be used.
(b) When joining steels of the same strength level but of different toughness grade, consumables
of the lowest acceptable grade for either material being joined may be used.
(c) It is recommended that controlled low hydrogen type consumables are to be used
whenjoining higher strength structural steel to the same or lower strength level, except that
other consumables may be used at the discretion of the Society when the carbon equivalent is
below or equal to 0.41%.When other than controlled low hydrogen type electrodes are used
appropriate procedure tests for hydrogen cracking may be conducted at the discretion of the
Society.
(d) The welding consumables approved for steel Grades A 40, D 40, E 40 and/or F 40 may also
be used for welding of the corresponding grades of normal strength steels subject to the
special agreement with the Classification Society
(e) When joining higher strength steels using Grade 1Y welding consumables, the material
thicknesses should not exceed 25 mm.
1.2.3 Hydrogen marks

Welding consumables of Grades 2 and 3 and Grades 2Y, 3Y and 4Y and of Grades 2Y 40, 3Y
40 and 4Y 40, for which the hydrogen content has been controlled in accordance with paragraph
4.5.3 are identified by the mark H15, H10 or H5.

W17-2 IACS Req. 1986/Rev.3 2005

W17
1.3 Manufacture
W17
contd 1.3.1 The manufacturer's plant, methods of production and quality control of welding
consumables are to be such as to ensure reasonable uniformity in manufacture.
2. Approval procedure
2.1 Plant inspection
2.1.1 The Surveyor is to be satisfied that the manufacturer's plant, methods of production and
quality control of welding consumables are to be such as to ensure a reasonable uniformity in
manufacture, as mentioned in 1.3.1 above.
2.2 Test assemblies
2.2.1 Preparation
The test assemblies are to be prepared under the supervision of the Surveyor, and all tests are
to be carried out in his presence.
When a welded joint is performed, the edges of the plates are to be bevelled either by
mechanical machining or by oxygen cutting; in the later case, a descaling of the bevelled
edges is necessary.
2.2.2 Welding conditions

The welding conditions used such as amperage, voltage, travel speed, etc are to be within the range
recommended by the manufacturer for normal good welding practice. Where a filler material is stated to
be suitable for both alternating current (AC) and direct current (DC), AC is to be used for the preparation
of the test assemblies.
2.3 Firms with several factories - sister firms
When a filler product is manufactured in several factories of the same company, the complete series of
approval tests should be carried out in one of the works only. In the other factories, a reduced test
programme at least equivalent to annual tests is permitted if the manufacturer can certify that the
materials used and the fabrication process are identical with those used in the main works.
This requirement is applicable to all manufacturers of filler products under license (sister firms).
However, should there be any doubt, complete test-series may be required.
NOTE:
Wire flux combination for submerged arc welding. If a unique powder flux is combined with different
wires coming from several factories belonging to the same firm, it may be admitted to perform only one
test-series if the different wires are conformable to the same technical specification, after approval of the
relevant Classification Society.
2.4 Annual inspection and tests
The production techniques and associated quality control procedures at all establishments approved for
the manufacture of welding consumables are to be subjected to an annual re-appraisal. On these
occasions, samples of the approved consumable are to be selected by the Surveyor and subjected to the
tests detailed in subsequent sections of these Requirements. These are to be completed and reported
within the one year period beginning at the initial approval date, and repeated annually so as to provide at
least an average of one annual test per year. Equivalent alternative arrangements may be accepted subject
to special agreement with the Classification Society.
2.5 Alterations to approved consumables
Any alteration proposed by the manufacturer to the approved consumable which may result in a change
in the chemical composition and the mechanical properties of the deposited metal, must be immediately
notified to the Society. Additional tests may be necessary.
2.6 Upgrading and uprating
Upgrading and uprating of welding consumables will be considered only at manufacturer's request,
preferably at the time of annual testing. Generally, for this purpose, tests from butt weld assemblies will
be required in addition to the normal annual approval tests.


W17-3
W17
2.7 Additional tests

W17
contd The classification societies may request, in a particular case, additional tests or requirements as may be
considered necessary.
3. Mechanical testing procedure
3.1 Test specimens
3.1.1 Specimens dimensions

Deposited metal and butt weld tensile, butt weld bend and Charpy V-notch impact test
specimens are to be machined to the dimensions given in UR W2.
3.1.2 Specimens location and preparation
.1 Deposited metal tensile

The longitudinal axis must coincide with the centre of the weld and:
(i) the mid thickness of the weld in the deposited metal test assemblies;
(ii) the mid thickness of the 2nd run in the two-run welded test assemblies.
The specimens may be heated to a temperature not exceeding 250C for a period not
exceeding 16 hours for hydrogen removal prior to testing.
.2. Butt weld tensile

The upper and lower surfaces of the weld are to be filed, ground or machined flush
with the surface of the plate.
.3 Butt weld bend

The upper and lower surfaces of the weld are to be filed, ground or machined flush
with the Surface of the plate and the sharp corners of the specimens rounded to a radius
not exceeding 2 mm.
.4 Charpy V-notch impact

The test specimens shall be cut with their longitudinal axes transverse to the weld
length and:
(i) at mid thickness of the weld in the deposit metal and butt weld test assemblies
with multirun technique;
(ii) on the 2nd run side, 2 mm maximum below the surface in the two-run welded
test assemblies;
(iii) 2 mm maximum below one surface in the electroslag or electrogas welded test
assemblies.
The notch shall be cut in the face of the test piece perpendicular to the surface of the plate and shall be
positioned in the centre of the weld and, for electroslag and electrogas welded test assemblies, also at 2
mm from the fusion line in the deposited metal.
3.2 Testing procedures
3.2.1 Tensile
Tensile tests are to be carried out on an approved tensile testing machine.
On deposited metal test specimens, the values of yield stress, tensile strength and elongation are to be
recorded. On butt weld specimens, the values of tensile strength are to be recorded together with the
position of fracture.
3.2.2 Bend
The test specimens are to be capable of withstanding, without fracture or crack, being bent through an
angle of 120 over a former having a diameter three times the thickness of the specimen.
However, superficial cracks of less than 3 mm long on the outer surface should not be taken into
consideration.

W17-4 IACS Req. 1986/Rev.3 2005

W17
W17 For each set of bend tests one specimen is to be tested with the face of the weld in tension and the other
with the root of the weld in tension except in the electroslag or electrogas welded test assemblies, where
contd side bend tests are carried out in lieu of face and root bend tests.
3.2.3 Charpy V-notch impact

Impact tests are to be carried out on a Charpy impact machine of an approved type.
A set of three test specimens is to be prepared and tested. The average absorbed energy value is to comply
with the requirements of subsequent sections. One individual value may be less than the required average
value provided that it is not less than 70% of this value.
The test temperature for Grades 2, 2Y, 2Y 40, 3, 3Y, 3Y 40, 4Y and 4Y 40 test pieces is to be controlled
to within 2C of the prescribed temperature.
3.3 Re-test procedures
3.3.1 Tensile and bend

Where the result of a tensile or bend test does not comply with the requirements, duplicate test specimens
of the same type are to be prepared and satisfactorily tested. Where insufficient original welded assembly
is available, a new assembly is to be prepared using welding consumables from the same batch. If the new
assembly is made with the same procedure (particularly the number of runs) as the original assembly, only
the duplicate re-test specimens needs to be prepared and tested. Otherwise, all test specimens should be
prepared as for re-testing.
3.3.2 Charpy V-notch impact

Re-test requirements for Charpy impact tests are to be in accordance with UR W2. Further re-tests may be
made at the Surveyor's discretion, but these must be made on a new welded assembly and must include all
tests required for the original assembly, even those which were previously satisfactory.
4. Covered electrodes for manual arc welding
4.1 General
4.1.1 Grades
Depending on the results of the Charpy V-notch impact tests, electrodes are divided into the following
grades:
- for normal strength steel: Grades 1, 2 and 3
- for higher strength steel with minimum yield strength up to 355 N/mm2: Grades 2Y and 3Y and
4Y (Grade 1Y not applicable for manual welding).
- for higher strength steels with minimum yield strength up to 390 N/mm2: Grades 2Y 40, 3Y40,
and 4Y 40.

If the electrodes are in compliance with the requirements of the hydrogen test given in 4.5 hereafter, a
suffix H15, H10 or H5 will be added to the Grade mark.

IACS Req. 1986/Rev.3 2005 W17-5

W17
W17 4.2 Deposited metal tests

contd
4.2.1 Preparation of deposited metal test assemblies
Two deposited metal test assemblies are to be prepared in the downhand position as shown in Fig 4.1,
one with 4 mm diameter electrodes and the other with the largest size manufactured. If an electrode is
available in one diameter only, one test assembly is sufficient. Any grade of ship structural steel may be
used for the preparation of these test assemblies.
3 Charpy test
pieces taken at
mid-depth of weld
Charpy notch at
right angles to
surface of plate
Line of cut for Min

tensile specimen 20
1 tensile
80 80 20
10
16
min
Min 100 30 Min 100
All dimensions in mm unless otherwise indicated
Figure 4.1 Deposited metal test assembly
The weld metal is to be deposited in single or multi-run layers according to normal practice, and the
direction of deposition of each layer is to alternate from each end of the plate, each run of weld metal
being not less than 2 mm and not more than 4 mm thick. Between each run, the assembly is to be left in
still air until it has cooled to less than 250C but not below 100C, the temperature being taken in the
centre of the weld, on the surface of the seam. After welding, the test assemblies are not to be subjected
to any heat treatment.
4.2.2 Chemical analysis

At the discretion of each individual Society, the chemical analysis of the deposited weld metal in each
test assembly is to be supplied by the manufacturer and is to include the content of all significant alloying
element.
4.2.3 Execution of tests

One tensile and three impact test specimens are to be taken from each test assembly as shown in Figure
4.1. Care is to be taken that the axis of the tensile test specimen coincides with the centre of the weld and
the mid-thickness of the plates. Tests are to be performed according to Section 3 of these requirements.

W17-6 IACS Req. 1986/Rev.3 2005

W17
W17 4.2.4 Results of tests and requirements

The results of all tests are to comply with the requirements of Table 4a as appropriate.
contd
Table 4a Requirements for deposited metal tests (covered manual electrodes)
Charpy V-notch impact tests
Elongation on
Yield stress Tensile 50 mm gauge length Test Average
Grade N/mm2 Strength (Lo = 5 d) Temperature Energy
minimum N/mm2 % minimum oC J minimum
1 20 47
2 305 400 - 560 22 0 47
3 -20 47
2Y 0 47
3Y 375 490 - 660 22 -20 47
4Y -40 47
2Y 40 0 47
3Y 40 400 510 - 690 22 -20 47
4Y 40 -40 47
4.3 Butt weld tests
4.3.1 Preparation of butt weld test assemblies

Butt weld assemblies as shown in Fig 4.2 are to be prepared for each welding position (downhand,
horizontal-vertical, vertical-upward, vertical-downward and overhead) for which the electrode is
recommended by the manufacturer, except that electrodes satisfying the requirements for downhand and
vertical-upward positions will be considered as also complying with the requirements for the horizontal-
vertical position subject to the agreement of the Classification Society.
Where the electrode is to be approved only in the downhand position, an additional test assembly is to be
prepared in that position.
For the preparation of the test assemblies one of the steel grades as listed below for the individual
electrode grades shall be used:
- Grade 1 electrodes : A
- Grade 2 electrodes : A, B, D
- Grade 3 electrodes : A, B, D, E
- Grade 2Y electrodes : A32, A36, D32, D36
- Grade 3Y electrodes : A 32, A 36, D32, D36, E32, E36.
- Grade 4Y electrodes : A32, A36, D 32, D 36, E 32, E 36, F 32, F 36
- Grade 2Y 40 electrodes : A 40, D 40
- Grade 3Y 40 electrodes : A 40, D 40, E 40
- Grade 4Y 40 electrodes : A 40, D 40, E 40, F 40
Where higher strength steel with minimum yield strength 315 N/mm2 is used for grade 2Y, 3Y and 4Y
electrodes, the actual tensile strength of the steel is to be not less than 490 N/mm2. The chemical
composition including the content of grain refining elements is to be reported.

IACS Req. 1986/Rev.3 2005 W17-7

W17
W17
contd 55
Discard
Charpy V-notch test

piece from downhand
and venicaI test
assemblies
Transverse tensile 50
Face bend 30
Root bend 30
Discard
30 30
15-20
2-3
Min 100 Min 100
Figure 4.2 Butt weld test assembly

W17-8 IACS Req. 1986/Rev.3 2005

W17
4.3.2 Sequence of welding

W17 The following welding procedure is to be adopted in making test assemblies:
contd
Downhand (a). The first run with 4 mm diameter electrode. Remaining runs (except the last two layers)
with 5 mm diameter electrodes or above according to the normal welding practice with the electrodes.
The runs of the last two layers with the largest diameter of electrode manufactured.
Downhand (b). (Where a second downhand test is required). First run with 4 mm diameter electrode.
Next run with an electrode of intermediate diameter of 5 mm or 6 mm, and the remaining runs with the
largest diameter of electrode manufactured.
Horizontal-vertical. First run with 4 mm or 5 mm diameter electrode. Subsequent runs with 5 mm

diameter electrodes.
Vertical-upward and overhead. First run with 3.25 mm diameter electrode. Remaining runs with 4 mm
diameter electrodes or possibly with 5 mm if this is recommended by the manufacturer for the positions
concerned.
Vertical-downward. If the electrode tested is intended for vertical welding in the downward direction,
this technique is to be adopted for the preparation of the test assembly using electrode diameters as
recommended by the manufacturer.
For all assemblies the back sealing runs are to be made with 4 mm diameter electrodes in the welding
position appropriate to each test sample, after cutting out the root run to clean metal. For electrodes suitable
for downhand welding only, the test assemblies may be turned over to carry out the back sealing run.
Normal welding practice is to be used, and between each run the assembly is to be left in still air until it has
cooled to less than 250C but not below 100C, the temperature being taken in the centre of the weld, on the
surface of the seam. After welding, the test assemblies are not to be subjected to any heat treatment.
4.3.3 Radiographic examination

It is recommended that the welded assemblies be subjected to a radiographic examination to ascertain if
there are any defects in the weld prior to the preparation of test specimens.
4.3.4 Execution of tests

The test specimens as shown in Figure 4.2 are to be prepared from each test assembly. Tests are to be
performed according to Section 3 requirements.
4.3.5 Result of tests and requirements

The results of all tensile and impact tests are to comply with the requirements of table 4b as appropriate.
The position of fracture in the transverse tensile test is to be reported. The bend test specimens can be
considered as complying with the requirements if, after bending, no crack or defect having any
dimensions exceeding 3 mm can be seen on the outer surface of the test specimen.
Table 4b Requirements for butt weld test (covered manual electrodes)

Average energy - J minimum
Tensile strength Test Downhand, Vertical

Grade (transverse test) Temperature horizontal-vertical, (upward and
N/mm2 oC overhead downward)
1 20 47 34
2 400 0 47 34
3 -20 47 34
2Y 0 47 34
3Y 490 -20 47 34
4Y -40 47 34
2Y 40 0 47 39
3Y 40 510 -20 47 39
4Y 40 -40 47 39

IACS Req. 1986/Rev.3 2005 W17-9

W17
W17 4.4 Hot cracking test

contd 4.4.1 Hot cracking test may be required at the discretion of each individual Society.
4.5 Hydrogen test

At the request of the manufacturer, electrodes may be submitted to a hydrogen test. A suffix H15, H10 or
H 5 will be added to the grade number to indicate compliance with the requirements of this test.
4.5.2 Execution of hydrogen test

The mercury method as specified in the Standard ISO 3690-1977, or any method such as the gas
chromatographic method which correlates with that method, must be used. The use of the glycerine
method may be admitted at the Classification Society discretion. This method is described hereafter.
Four test specimens are to be prepared, measuring 12 mm by 25 mm in cross section by about 125 mm in
length. The parent metal may be any grade of ship structural steel and, before welding, the specimens are
to be weighed to the nearest 0.1 gram. On the 25 mm surface of each test specimen, a single bead of
welding is to be deposited, about 100 mm in length by a 4 mm electrode, fusing 150 mm of the electrode.
The welding is to be carried out with an arc as short as possible and with a current of about 150 amp.
The electrodes, prior to welding, can be submitted to the normal drying process recommended by the
manufacturer. Within 30 seconds of the completion of the welding of each specimen the slag is to be
removed and the specimen quenched in water at approximately 20C.
After 30 seconds in the water, the specimen is to be cleaned and dried, and then placed in an apparatus suitable
for the collection of hydrogen by displacement of glycerine. The glycerine is to be kept at a temperature of
45C during the test. All four specimens are to be welded and placed in individual hydrogen collecting
apparatus within a period of time which will limit any variation in hydrogen content due to variation in
exposure to moisture absorption following any drying treatment. This should not exceed 30 minutes.
The specimens are to be kept immersed in the glycerine for a period of 48 hours and, after removal, are to
be cleaned in water and spirit dried and weighed to the nearest 0.1 gram to determine the amount of weld
deposit. The amount of gas involved is to be measured to the nearest 0.05 cm3 and corrected for
temperature and pressure to 0C and 760 mm Hg.
4.5.3 Results to be obtained

The individual and average diffusible hydrogen contents of the four specimens are to be reported, and the
average value in cm3 per 100 grams is not to exceed the following:
Mark Mercury Method

(ISO 3690 - 1977)
H 15 15 1)
H 10 10 2)
H5 5
1) 10 cm3 per 100 grams where the glycerine method is used

2) 5 cm3 per 100 grams where the glycerine method is used
NOTE:
For H5 mark only the mercury method is to be used.
4.6 Covered electrodes for manual fillet welding
4.6.1 General
Where an electrode is submitted only to approval for fillet welding and to which the butt weld test provided in
4.3 is not considered applicable, the first approval tests are to consist of the fillet weld tests given in 4.6.2, and
deposited metal tests similar to those indicated in 4.2. Where an electrode is submitted to approval for both
butt and fillet welding, the first approval tests may, at the discretion of the Classification Society, include one
fillet weld test as detailed hereunder and welded in the horizontal-vertical position.

W17-10 IACS Req. 1986/Rev.3 2005

W17
4.6.2 Fillet weld test assemblies

W17 When the electrode is proposed only for fillet welding, fillet weld assemblies as shown in figure 4.3,
contd are to be prepared for each welding position (horizontal-vertical, vertical upwards, vertical downwards or
overhead) for which the electrode is recommended by the manufacturer. The length of the test assemblies
L is to be sufficient to allow at least the deposition of the entire length of the electrode being tested.
The grade of steel used for the test assemblies is to be as detailed in 4.3.1.
The first side is to be welded using the maximum size of electrode manufactired and the second side is to
be welded using the minimum size of electrode manufactured and recommended for fillet welding.
The fillet size will in general be determined by the electrode size and the welding current employed
during testing.
4.6.3 Tests on fillet weld assemblies
.1 Macrographs
Each test assembly is to be sectioned to form three macro-sections each about 25mm thick. They are to
be examined for root penetration, satisfactory profile, freedom from cracking and reasonable freedom
from porosities and slag inclusions.
.2 Hardness
At the discretion of each Classification Society, the hardness of the weld, of the heat affected zone
(HAZ) and of parent metal may be determined, and reported for information (see figure 4.4).
.3 Fracture
One of the remaining sections of the fillet weld is to have the weld on the first side gouged or machined
to facilitate breaking the fillet weld, on the second side by closing the two plates together, submitting the
root of the weld to tension. On the other remaining section, the weld on the second side is to be gouged
or machined and the section fractured using the same procedure. The fractured surfaces are to be
examined and there should be no evidence of incomplete penetration, or internal cracking and they
should be reasonably free from porosity.
20 25 25 25
~ 150
20
~ 150 50 50
~ 1/2 L ~ 1/2 L
L
Figure 4.3 Fillet weld test assembly
20
Base metal
Hardness readings
20
HAZ Base metal

Figure 4.4 Hardness readings
IACS Req. 1986/Rev.3 2005 W17-11

W17
4.7 Covered electrodes for gravity or contact welding

W17
contd Where an electrode is submitted solely to approval for use in contact welding using automatic gravity or
similar welding devices, deposited metal tests, fillet weld tests (see 4-6) and, where appropriate, but weld
tests similar to those for normal manual electrodes are to be carried out using the process for which the
electrode is recommended by the manufacturer.
Where a covered electrode is submitted to approval for use in contact welding using automatic gravity or
similar welding devices in addition to normal manual welding, fillet weld and, where appropriate, butt
weld tests, using the gravity of other contact device as recommended by the manufacturer, are to be
carried out in addition to the normal approval tests.
In the case of a fillet welding electrode using automatic gravity or similar contact welding devices, the
fillet welding should be carried out using the welding process recommended by the manufacturer, with
the longest size of the electrode manufactured. The manufacturer's recommended current range is to be
reported for each electrode size.
Where approval is requested for the welding of both normal strength and higher strength steel, the
assemblies are to be prepared using higher strength steel.
4.8 Annual tests and upgrading
4.8.1 Annual tests and periodical inspection of manufacturer's plant

All establishments where approved electrodes are manufactured shall be subject to annual inspection.
The annual tests are to consist of at least the following:
.1 Covered electrode for normal manual arc welding

Two deposited metal test assemblies are to be prepared in accordance with 4.2. The mechanical
properties (one tensile test, 3 Charpy-V impact tests on each assembly) are to be in accordance with Table
4.a. This also applies to electrodes which are approved only for fillet welding.
At the discretion of the Society a butt weld test to be welded in down-hand or in vertical position, can be
required in lieu of the deposited metal test 4 mm electrodes. Three Charpy V-notch impact test specimens
are to be taken from the butt weld assembly.
For Mark H 10 and Mark H 5 covered electrodes, an hydrogen test following 4.5 can also be required for
each annual test at the discretion of the Society.
.2 Covered electrodes for gravity or contact welding

Where an electrode is approved solely for gravity or contact welding, the annual test is to consist of one
deposited metal test assembly using the gravity or other contact device as recommended by the
manufacturer. If this electrode is approved also for normal manual arc welding the annual test is to be
performed according to 4.8.1.1.
4.8.2 Upgrading and uprating of electrodes
.1 Upgrading and uprating will be considered only at the manufacturer's request, preferably at the
time of annual testing. Generally, for this purpose, tests on butt-weld assemblies will be required in
addition to the normal reapproval tests.
.2 Upgrading refers to notch toughness and consequently, only Charpy V impact tests are required
from the respective butt-weld assemblies as required by 4-3 (downhand, horizontal vertical, vertical up
or/and down, overhead, as applicable), and have to be performed at the upgraded temperature.
These butt-weld tests are to be made in addition to the normal requirements for annual deposited metal tests
(which have, of course, to take into consideration the upgraded temperature for Charpy V specimens).
.3 Uprating refers to the extension of approval in order to cover the welding of higher strength steels; of
course, welding of normal strength steels continue to be covered by the extended approval, as stated in 1.2.1.
For this purpose all butt-weld tests are to be made again, as required in 4.3 and using higher strength
steel, as parent metal.


W17-12
W17
5. Wire flux combinations for submerged arc welding

W17
contd 5.1 General
5.1.1 Categories
Wire flux combinations for single electrode submerged arc automatic welding are divided into the
following two categories:
For use with the multi-run technique
For use with the two run technique
Where particular wire-flux combinations are intended for welding with both techniques, tests are to be
carried out for each technique.
5.1.2 Grades
Depending on the results of impact tests, wire-flux combinations are divided into the following
grades:
For normal strength steel: Grades 1, 2 or 3
For higher strength steels with minimum yield strength up to 355 N/mm2: Grades 1Y, 2Y, 3Y or
4Y.
- for higher strength steels with minimum yield strength up to 390 N/mm2: Grades 2Y 40, 3Y 40 or
4Y 40.
The suffixes T, M or TM will be added after the grade mark to indicate approval for the two-run
technique, multi-run technique or both techniques, respectively.
5.1.3 Multiple electrode submerged arc welding

Wire-flux combinations for multiple electrode submerged arc welding will be subject to separate
approval tests. They are to be carried out generally in accordance with the requirements of this section.
5.1.4 Mechanical tests on assemblies

Mechanical tests on assemblies with submerged arc welding for wire/flux approval are given in Table
5a.
5.2 Approval tests for multi run technique
5.2.1 Grades of steel

Where approval for use with the multi run technique is requested, deposited metal and butt weld tests are
to be carried out.
For deposited metal test assembly any grade of ship structural steel may be used.
For butt weld test assembly one of the grades of steel as listed below for the individual grades of wire-
flux combinations shall be used:
- Grade 1 wire-flux combinations : A

- Grade 2 wire-flux combinations : A, B, D
- Grade 3 wire-flux combinations : A, B, D, E
- Grade 1 Y wire-flux combinations : A 32, A 36
- Grade 2 Y wire-flux combinations : A32, A 36, D 32, D 36
- Grade 3 Y wire-flux combinations : A32, A 36, D 32, D 36, E 32, E 36
- Grade 4 Y wire-flux combinations : A32, A 36, D 32, D 36, E 32, E 36, F 32, F 36
- Grade 2 Y 40 wire-flux combinations : A40, D 40
- Grade 3 Y 40 wire-flux combinations : A40, D 40 E 40
- Grade 4 Y 40 wire-flux combinations : A40, D 40, E 40, F 40

IACS Req. 1986/Rev.3 2005 W17-13

W17
W17 5.2.2 Deposited metal test assembly

contd
.1 Preparation
One deposited metal test assembly is to be prepared as shown in Figure 5.1.
200
10
20
12
Tack weld
16
50
Tensile
30
10
Impact 10
10
10
10
Line of cut
Tensile
30
Figure 5.1

W17-14 IACS Req. 1986/Rev.3 2005

W17
Table 5a General table giving the mechanical tests on assemblies with submerged arc welding for
W17 wire/flux approval
contd
M T TM
(multi-run technique) (two-run technique) two-run and multi-run technique)
Butt Weld Assembly

Butt weld Butt weld Two-run technique
Deposited Butt weld assembly assembly Deposited
metal assembly (minimum (maximum metal Multi-run (Minimum (Maximum
assembly thickness) thickness) assembly technique thickness) thickness)
2 TT 2 TT 2 TT 2 TT 2 TT 2 TT
4 TB 2 TB 2 TB 4 TB 2 TB 2 TB
3 CV 3 CV 3 CV 3 CV 3 CV 3 CV 3 CV 3 CV
2 LT 1 LT 1 LT 1 LT
Symbol Definition: TT: Transverse Tensile Test on the butt weld assembly
TB : Transverse Bend Test on the butt weld assembly
CV : Charpy-V Impact Test in the axis of the weld
LT : Longitudinal Tensile Test in the weld
Welding is to be carried out in the downhand position, and the direction of deposition of each run
is to alternate from each end of the plate. After completion of each run, the flux and welding slag
is to be removed. Between each run the assembly is to be left in still air until it has cooled to less
than 250 C, but not below 100 C, the temperature being taken in the centre of the weld, on the
surface of the seam. The thickness of the layer is to be not less than the diameter of the wire nor
less than 4 mm.
The weld conditions, including amperage, voltage and rate of travel speed are to be in accordance with
the recommendations of the manufacturer and are to conform with normal good welding practice
for multi-run welding.
.2 Chemical analysis
At the discretion of each individual Society, the chemical analysis of the deposited weld metal in this test
assembly is to be supplied by the manufacturer and is to include the content of all significant alloying
elements.
.3 Execution of tests
In accordance with Table 5a, the test specimens as shown in Figure 5.1 are to be prepared from each test
assembly. Tests are to be performed according to Section 3 requirements.
.4 Results and requirements

The results of all tests are to comply with the requirements of Table 5b, as appropriate.

IACS Req. 1986/Rev.3 2005 W17-15

W17
Table 5b Requirements for deposited metal tests (wire-flux combinations)

W17
contd
Elongation on
Yield stress Tensile 50 mm gauge length Test Average
Grade N/mm2 Strength (Lo = 5 d) Temperature Energy
minimum N/mm2 % minimum oC J minimum
1 20 34
2 305 400 - 560 22 0 34
3 -20 34
1Y 20 34
2Y 0 34
3Y 375 490 - 660 22 -20 34
4Y -40 34
2Y 40 0 39
3Y 40 400 510 - 690 22 -20 39
4Y 40 -40 39
5.2.3 Butt Weld Test Assembly
.1 Preparation
One butt weld test assembly is to be prepared as shown in Figure 5.2 in the downhand position by
welding together two plates (20 to 25 mm thick), each not less than 150 mm in width and sufficient
length to allow the cutting out of test specimens of the prescribed number and size.
The plate edges are to be prepared to form a single vee joint, the included angle between the fusion faces
being 60 and the root face being 4 mm.
The welding is to be carried out by the multi-run technique and the welding conditions are to be the same
as those adopted for the deposited metal test assembly.
The back sealing run is to be applied in the downhand position after cutting out the root run to clean metal.
After welding the test assembly is not to be subject to any heat treatment.

W17-16 IACS Req. 1986/Rev.3 2005

W17
W17 60
contd
20
4
150 mm 150 mm
Discard
Tensile 50
Bend 30
Bend 30
10
Impact 10
10
Bend 30
Bend 30
Tensile 50
Discard
Figure 5.2 Multi-run butt weld test assembly (submerged arc welding)
.2 Radiographic examination
It is recommended that the welded assembly be subject to a radiographic examination to ascertain if there
are any defects in the weld prior to the preparation of test specimens.
The test specimen to be prepared from the welded assembly are given in Table 5a and shown in Fig. 5.2.
The tests are to be performed according to the requirements of Section 3.
.4 Results of tests and requirements

The results of all tensile and impact tests are to comply with the requirements of Table 5c as appropriate.
The position of the fracture in the transverse tensile test is to be reported.
The bend test specimens can be considered as complying with the requirements if, after bending, no
crack or defect, having any dimension exceeding 3 mm can be seen on the outer surface of the test
specimen.

IACS Req. 1986/Rev.3 2005 W17-17

W17
W17 Table 5c Requirements for butt weld tests (wire-flux combinations)

contd
Grade Tensile strength
(transverse test) Test temperature Average energy
N/mm2 oC J minimum
1 20 34
2 400 0 34
3 -20 34
1Y 20 34
2Y 0 34
3Y 490 -20 34
4Y -40 34
2Y40 0 39
3Y40 510 -20 39
4Y40 -40 39
5.3 Approval tests for two run techniques
5.3.1 Number of test assemblies

Where approval for use with the two-run technique is requested, two butt weld test assemblies are to be
prepared using the following thicknesses:
For grades 1 and 1Y: 12 to 15 mm and 20 to 25 mm

For Grades 2, 2Y, 3, 3Y and 4Y: 20 to 25 mm and 30 to 35 mm
- For Grades 2Y 40, 3Y 40 and 4Y 40: 20 to 25 mm and 30 to 35 mm
A limitation of the approval to the medium range (up to the maximum welded plate thickness) may be
agreed to by the Society. Test assemblies shall then be welded using plates of 12 to 15mm and 20 to
25mm irrespective of the grade for which the approval is requested..
When a wire-flux combination is offered to approval for use with the two-run technique only, it is
reminded that no deposited metal test assemblies have to be done. In this case approval tests are limited
to the butt welds on two-run assemblies described in 5.3.2 hereafter.
Where approval is requested for welding of both normal strength and higher strength steel two
assemblies are to be prepared using higher strength steel. Two assemblies prepared using normal strength
steel may also be required at the discretion of each Classification Society.
5.3.2 Butt weld test assemblies
.1 Preparation of assemblies
The maximum diameter of wire, grades of steel plate and edge preparation to be used are to be in
accordance with Fig. 5.3. Small deviations in the edge preparation may be allowed if requested by the
manufacturer. The root gap should not exceed 1 mm.
Each butt weld is to be welded in two runs, one from each side, using amperages, voltages and travel
speeds in accordance with the recommendations of manufacturer and normal good welding practice.
After completion of the first run, the flux and welding slag are to be removed and the assembly is to be
left in still air until it has cooled to 100C, the temperature being taken in the centre of the weld, on the
surface of the seam.
After welding, the test assemblies are not to be subjected to any heat treatment.


W17-18
W17
W17 Maximum Grade of Grade of

contd Plate Recommended diameter Grade of normal higher
thickness preparation of wire wire-flux strength strength
[mm] [mm] [mm] combination steel steel
1 A
about 5
12 15
1Y A 32,
A 36
A
1
A 32, A 36
1Y
A, B or D
2
A 32, A 36, D 32, D 36
2Y
A 40, D 40
60 o
2 Y 40
about 6 A, B, D or
3
20 25 E A 32, A 36, D 32,
812
3Y D 36, E 32, E 36

3 Y 40 A 40, D 40, E 40

4Y A 32, A 36, D 32, D 36,
E 32, E 36, F 32, F 36
4 Y 40 A 40, D 40, E 40, F 40

A, B or D
2
A 32, A 36, D 32, D 36
o
2Y
70
A 40, D 40
2 Y 40
A, B, D or
3
E
614
about 7 A 32, A 36, D 32,

3Y D 36, E 32, E 36
30 35
3 Y 40 A 40, D 40, E 40

o 4Y A 32, A 36, D 32, D 36,
70 E 32, E 36, F 32, F 36
4 Y 40 A 40, D 40, E 40, F 40

Figure 5.3 Butt weld test assemblies (two-run technique)
.2 Radiographic examination
It is recommended that the welded assemblies are subjected to radiographic examination to
ascertain if there are any defects in the weld prior to the preparation of test specimens.
The test specimens indicated in Table 5a and shown in Figure 5.4 are to be prepared from each test
assembly. Tests are to be performed according to Section 3 requirements. The Charpy V-notch

impact test specimens are to be machined from each welded assembly from the positions and with
the orientations shown in Fig. 5.5.

IACS Req. 1986/Rev.3 2005 W17-19

W17
min. 150 min. 150
Tensile Specimen 50
Bend Specimen 30
Bend Specimen 30 mm for

plates up to
{
10 25 mm thickness
Impact
Specimen 10
10
Bend Specimen 30
Bend Specimen 30
Tensile Specimen 50
Longitudinal
tensile
(cylindrical
specimen)
;
Figure 5.4
2nd run
Figure 5.5
2 max.
10

W17-20 IACS Req. 1986/Rev.3 2005

W17
W17
contd .4 Results of tests and requirements
The results of all tensile and impact tests are to comply with the requirements of table 5b and 5c as
appropriate. The position of fracture in the transverse tensile test is to be reported. The bend test
specimens can be considered as complying with the requirements if, after bending, no crack or defect
having any dimensions exceeding 3 mm can be seen on the outer surface of the test speciment.
.5 Chemical analysis
The chemical analysis of the weld metal is to be supplied by the manufacturer, and is to include the
content of all significant alloying elements.
5.4 Annual tests - upgrading
5.4.1 Annual tests

All establishments where approved wire/flux combinations are manufactured shall be subject to annual
inspection.
Annual tests are to consist of at least the following:
a) multirun technique: on deposited metal assembly and tests: 1 tensile and 3 impact tests.
b) two-run technique: one butt weld assembly with 20 mm minimum thickness plate and tests: 1
transverse tensile, 2 transverse bends and 3 impact tests. One longitudinal
tensile test specimen is also to be prepared where the wire-flux combination
is approved solely for the two-run technique.
The assemblies are to be prepared and tested in accordance with the requirements for initial approval.
Where a wire-flux combination is approved for welding both normal strength and higher strength steel,
the latter steel is to be used for the preparation of the butt weld assembly required by 5.4.1 b).
5.4.2 Upgrading and rating
5.4.2.1 Upgrading of wire-flux combinations in connection with the impact properties will be considered
as detailed in 4.8.2.2, and for wire-flux combinations approved for two runs welding, a butt-weld in
the maximum thickness approved is to be made and sampled for Charpy-V testing in accordance
with 5.3.2.3.
5.4.2.2 Uprating of wire-flux combinations in connection with the tensile properties will be considered as
detailed in 4.6.2.3.
6. Wires and wire-gas combinations for metal arc welding
6.1 General
6.1.1 Categories
Wire-gas combinations and flux-cored or flux-coated wires (for use with or without a shielding gas) are
divided into the following categories for the purposes of approval testing:
a) For use in semi-automatic mulitrun welding.

b) For use in single electrode automatic multirun welding.
c) For use in single electrode automatic two-run welding.
NOTE:
The term semi-automatic is used to describe processes in which the weld is made manually by a welder
holding a gun through which the electrode wire is continuously fed.

IACS Req. 1986/Rev.3 2005 W17-21

W17
6.1.2 Grades and suffixes

W17
contd .1 Depending on the results of impact tests, wires and wire-gas combinations are divided into
the following grades:
For normal strength steel Grades 1, 2 and 3;
For higher strength steels with minimum yield strength up to 355 N/mm2: Grades 1Y, 2Y,
3Y and 4Y.
- For higher strength steems with minimum yield strength up to 390 N/mm2: Grades 2Y 40, 3Y
40, and 4Y 40.
.2 A suffix "S" will be added after the grade mark to indicate approval for semi-automatic
multirun welding.
.3 For wires intended for automatic welding, the suffixes "T", "M" or "TM" will be added after
the grade mark to indicate approval for two-run, multirun, or both welding techniques,
respectively.
.4 For wires intended for both semi-automatic and automatic welding, the suffixes will be
added in combination.
6.1.3 Composition of shielding gas
.1 Where applicable, the composition of the shielding gas is to be reported. Unless otherwise agreed
by the Society, additional approval tests are required when a shielding gas is used other than that used for
the original approval tests.
.2 The approval of a wire in combination with any particular gas can be applied or transferred to any
combination of the same wire and any gas in the same numbered group as defined in Table 6a, subject to
the agreement of the Classification Society.
Table 6a Compositional limits of designated groups of gas types and mixtures.
Group Gas composition (Vol. %)

CO2 O2 H2 Ar
M1 1 > 0 to 5 - > 0 to 5 Rest 1) 2)

2 > 0 to 5 - - Rest 1) 2)
3 - > 0 to 3 - Rest 1) 2)
4 > 0 to 5 > 0 to 3 - Rest 1) 2)
M2 1 > 5 to 25 - - Rest 1) 2)
2 - > 3 to 10 - Rest 1) 2)
3 > 5 to 25 > 0 to 8 - Rest 1) 2)
M3 1 >25 to 50 - - Rest 1) 2)
2 - > 10 to 15 - Rest 1) 2)
3 > 5 to 50 > 8 to 15 - Rest 1) 2)
C 1 100 - - -
2 Rest > 0 to 30 - -
1) Argon may be substituted by Helium up to 95% of the Argon content.

2) Approval covers gas mixtures with equal or higher Helium contents only.

W17-22 IACS Req. 1986/Rev.3 2005

W17
6.1.4 Low hydrogen approval

W17
contd .1 Flux-cored or flux-coated wires which have satisfied the requirements for Grades 2, 2Y, 2Y40,3,
3Y, 3Y40, 4Y or 4Y40 may, at manufacturer's option, be submitted to the hydrogen test as detailed in
4,5. using the manufacturer's recommended welding conditions and adjusting the deposition rate to give
a weight of weld deposit per sample similar to that deposited when using manual electrodes.
.2 A suffix H15, H10 or H5 will be added to the grade mark, in the same conditions as for manual
arc welding electrodes (see 4.5.3 above) to indicate compliance with the requirements of the test.
6.2 Approval for semi-automatic mulitrun welding
6.2.1 General
Approval tests for semi-automatic multirun welding are to be carried out generally in accordance with
Section 4, except as required by 6.2, using the semi-automatic mulitrun technique for the preparation of
all test assemblies.
6.2.2 Preparation of deposited metal assemblies
.1 Two deposited metal test assemblies are to be prepared in the downhand position as shown in Fig.
4.1, one using the smallest diameter, and the other using the largest diameter of wire intended for the
welding of ship structures. Where only one diameter is manufactured, only one deposited metal
assembly is to be prepared.
.2 The weld metal is to be deposited according to the practice recommended by the manufacturer,
and the thickness of each layer of weld metal is to be between 2 and 6 mm.

The chemical analysis of the deposited weld metal in each test assembly is to be supplied by the
manufacturer, and is to include the content of all significant alloying elements.
6.2.4 Mechanical tests

On each assembly, tests are to be made in accordance with 4.2.3, and the results are to comply with the
requirements of 4.2.4, appropriate to the required grade.
6.2.5 Preparation of butt weld assemblies
.1 Butt weld assemblies as shown in Fig. 4.2 are to be prepared for each welding position
(downhand, horizontal-vertical, vertical upwards, vertical downwards and overhead) for which the wire
or wire-gas combination is recommended by the manufacturer.
.2 The downhand assembly is to be welded using, for the first run, wire of the smallest diameter to
be approved and, for the remaining runs, wire of the largest diameter to be approved.
.3 Where approval is requested only in the downhand position, an additional butt weld assembly is
to be prepared in that position using wires of different diameter from those required by 6.2.5.2. Where
only one diameter is manufactured, only one downhand butt weld assembly is to be prepared.
.4 The butt weld assemblies in positions other than downhand, are to be welded using, for the first
run, wire of the smallest diameter to be approved, and, for the remaining runs, the largest diameter of
wire recommended by the manufacturer for the position concerned.

It is recommended that the welded assemblies are subjected to radiographic examination to ascertain if
there are any defects in the welds prior to the preparation of test specimens.
6.2.7 On each assembly, tests are to be made in accordance with 4.3.4, and the results are to comply
with the requirements of 4.3.5.
6.2.8 Fillet weld tests

Fillet weld test assemblies are required to be made in accordance with 4.6.1 and 4.6.2, and tested in
accordance with 4.6.3.


W17-23
W17
6.3 Approval for automatic multirun welding

W17
contd 6.3.1 General
Approval tests for automatic multirun welding are to be carried out generally in accordance with section
5 multirun approval, except as required by 5.2, using the automatic multirun technique for the
preparation of all test assemblies.
6.3.2 Preparation of deposited metal assembly
One deposited metal assembly is to be prepared as shown in Fig. 5.1. Welding is to be as detailed in
5.2.2.1, except that the thickness of each layer is to be not less than 3 mm.

The chemical analysis of the deposited weld metal in this test assembly is to be supplied by the
manufacturer, and is to include the content of all significant alloying elements.

Tests on this assembly are to be made in accordance with 5.2.2.3, and the results are to comply with the
requirements of 5.2.2.4.
6.3.5 Preparation of butt weld weld assemblies

One butt weld assembly is to be prepared in each welding position which is to be approved. Generally,
this will be the downhand position only, in which case only one assembly is required. Preparation of the
assembly is to be in accordance with 5.2.3.1.

It is recommended that each assembly be subjected to a radiographic examination to ascertain any defect
in the weld prior to testing.

Tests are to be made on each assembly in accordance with 5.2.3.3 and the results are to comply with the
requirements of Table 5c. Where more than one assembly is prepared and tested, the number of
transverse tensile and bend test specimens from each assembly may be halved.
6.3.8 Discretionary approval

At the discretion of each individual Classification Society, wires or wire-gas combinations approved for
semi-automatic multirun welding may also be approved, without additional tests, for automatic multirun
welding approval.
This is generally the case when automatic multirun welding is performed in the same conditions of
welding current and energy as semi automatic welding with the concerned wire-gas combination.
The only difference between the two welding processes in this case is that the welding gun is held by an
automatic device instead of the welder's hand.
6.4 Approval for automatic two-run welding
6.4.1 General
Approval tests for automatic two-run welding are to be carried out generally in accordance with the
requirements of Section 5.3, except as required by 6.4, using the automatic two-run welding technique
for the preparation of all test assemblies.
6.4.2 Preparation of butt weld assemblies
.1 Two butt weld test assemblies are to be prepared, generally as detailed in 5.3.1 and 5.3.2, using
plates 12-15 mm and 20-25 mm in thickness. If approval is requested for welding plate thicker than 25
mm, one assembly is to be prepared using plates approximately 20 mm in thickness and the other using
plates of the maximum thickness for which approval is requested.
.2 The plate preparation of the test assemblies is to be as shown in Fig. 6.1. Small deviations in the
edge preparation may be allowed, if requested by the manufacturer. For assemblies using plates over
25 mm in thickness, the edge preparation is to be reported for information. Deviations or variations will
be expected to form part of the manufacturer's standard recommended procedure for this technique and
thickness range.


W17-24
W17
W17
contd
60o
12 - 15
6
60o
20 - 25 CL 8
60o
Figure 6.1 Recommended edge preparation for two-run butt weld test assemblies
.3 The diameters of wires used are to be in accordance with the recommendations of the
manufacturer and are to be reported.

It is recommended that the welded assemblies be subjected to radiographic examination to ascertain any
defect in the weld prior to testing, and to confirm full penetration continuously along the major part of
the welded length of each assembly.

Tests are to be made on each assembly in accordance with 5.3.2.3 to 5.3.2.6 and the results are to comply
with the requirements of 5.2.2.4 and Table 5c.

The chemical analysis of the deposited weld metal on the second side welded, is to be reported for each
assembly.
6.5 Annual tests and up-grading
6.5.1 Annual tests
.1 Annual tests are to consist of at least:

a) Wires approved for semi-automatic or both semi-automatic and automatic multirun welding :
one deposited metal test assembly prepared in accordance with 6.2.2 using a wire of diameter
within the range approved for the semi-automatic multirun welding of ship structures.

IACS Req. 1986/Rev.3 2005 W17-25

W17
b) Wires approved for automatic multirun welding : one deposited metal test assembly prepared in
W17 accordance with 6.3.2 using a wire of diameter within the range approved for automatic multirun
(cont'd) welding of ship structures.
c) Wires approved for automatic two-run welding : one butt weld test assembly prepared in
accordance with 6.4.2 using plates of 20-25 mm in thickness. The wire diameter used is to be
reported.
.2 The test specimens are to be prepared and tested in accordance with the requirements of this
Section, except that only the following tests are required:
a) For deposited metal assemblies (semi-automatic and automatic multirun) : one tensile and three
impact tests.
b) For butt weld assemblies (automatic two-run) : one transverse tensile, two bend and three impact
tests. One longitudinal tensile test is also required where the wire is approved solely for automatic
two-run welding.
Note:
At the discretion of each individual Classification Society, hydrogen test can be carried out following 4.5.
6.5.2 Up-grading and up-rating
.1 Up-grading of flux cored wires and wire-gas combinations in connection with the impact
properties will be considered as detailed in 4.8.2.2.
.2 Up-rating of flux cored wires and wire-gas combinations with the tensile properties will be
considered as detailed in 4.8.2.3.
7. Consumables for use in eletroslag and electrogas vertical welding
7.1 General
7.1.1 The requirements for the two-run technique as detailed in Section 5 are applicable for the approval
of special consumables used in electro-slag and electro-gas vertical welding with or without consumable
nozzles except as otherwise required by the following requirements especially as regards the number and
kind of the test-pieces used for the mechanical tests and taken from the butt welded assemblies.
7.1.2 For Grades 1Y, 2Y, 3Y, 4Y, 2Y40, 3Y40 and 4Y40 approval of the consumables may be
restricted for use only with specific types of higher strength steel. This is in respect of the content of
grain refining elements, and if general approval is required, a niobium treated steel is to be used for the
approval tests.
7.1.3 For these special welding consumables, the prescription 1.2.1 may not be entirely applicable for
technical reasons.
Where approval is requested for welding of both normal strength and higher strength steel two
assemblies are to be prepared using higher strength steel. Two assemblies prepared using normal strength
steel may also be required at the discretion of each Classification Society.
7.2 Butt weld tests
7.2.1 Preparation of test assemblies

Two butt weld test assemblies are to be prepared, one of them with plates 20/25 mm thick, the other with
plates 35/40 mm thick or more. The grade of the steel to be used for each one of these assemblies must
be selected according to the requirements given in the figure 5.3 for two-run submerged arc welding.
The chemical composition of the plate, including the content of grain refining elements is to be reported.
The welding conditions and the edge preparation are to be those recommended by the welding
consumable manufacturer and are to be reported.

It is recommended that the welded assemblies be subjected to a radiographic examination to ascertain if
there are any defects in the weld prior to the preparation of test specimens.


W17-26
W17
W17 7.2.3 Test series

contd
Each assembly shall be cut to give test specimens according to Figure 7.1.
The length of the assembly should be sufficient to allow the selection of all the test specimens:
2 longitudinal tensile test specimens with their axis at the centre of the weld.
2 transverse tensile test specimens.
2 side bend test specimens.
2 sets of 3 Charpy-V notch impact test specimens in accordance with Figure 7.1:
.1 set with the notch in the axes of the weld,

.1 set with the notch at 2 mm from the fusion line in the deposited metal.
2 macro-sections to the weld (towards the middle of the weld and towards one end).
7.2.4 Results to be obtained

The results of the tensile, bend and impact tests are to comply with the requirements of paragraph 5.3
(two-run welding) for the class of filler product in question.
7.3 Annual tests and up-grading
7.3.1 All factories which manufacture approved consumables for use in electroslag and electrogas
welding must be subject to an annual inspection and tests in accordance with 2.4.
7.3.2 One test assembly must be prepared from plates 20/25 mm thick, and tested as indicated in 7.2.
The following specimens are to be selected:

1 longitudinal tensile specimen from the axis of the weld,
1 transverse tensile specimen,
2 side bend specimens,
3 Charpy-V specimens notched at the centre of the weld (position 1 Fig. 7.1),
3 Charpy-V specimens cut out transverse to the weld with their notches at 2 mm from the fusion
line, in the weld,
macro section.
7.3.3 The results to be obtained should meet the requirements given in 5.3 (two-run welding) for the
class of the consumables in question.
7.3.4 Upgrading and uprating
Upgrading and uprating will be considered only at the manufacturers request, at the time of annual
testing. Generally, for this purpose, full tests from butt weld assemblies as indicated in 7.2 will be
required, irrespective of the other tests requested if the concerned consumable is also approved (and
possibly upgraded or uprated) according to Section 5 or Section 6.

IACS Req. 1986/Rev.3 2005 W17-27

W17
W17 min. 250 min. 250

cont'd
Longitudinal tensile
test specimen
(centre of weld)
Transverse tensile
test specimen
Side bend
test specimen
macrography
} 1 set of 3
Charpy-V test specimen
(centre line)
min. 1500 } 1 set of 3

Charpy-V test specimen
(2mm from fusion line)
Transverse tensile
test specimen
Side bend
test specimen Longitudinal tensile
test specimen
(centre of weld)
macrography
;
;;
;; 2 2
25
30
2
Notch in centre of weld Notch 2 mm from fusion line
(weld metal side)
Figure 7.1 Electroslag and electrogas butt weld test assembly

W17-28 IACS Req. 1986/Rev.3 2005

W18
W18 Anchor chain cables and accessories

(1988)
(Rev 1
1997)
including chafing chain for emergency
(Rev. 2
July towing arrangements
1999)
(Rev.3
July
2002)
(Rev.4 W18.1 General requirements
July
2003) 1.1 Scope
(Rev.5 These rules apply to the materials, design, manufacture and testing of stud link anchor chain cables and
May 2004) accessories used for ships. Where, in exceptional cases, studless short link chain cables are used with the
consent of the individual Society, they must comply with recognized national or international standards.
The requirements for chafing chain for Emergency Towing Arrangements (ETA) are given in the
Appendix A.
1.2 Chain cable grades

Depending on the nominal tensile strength of the chain cable steel used for manufacture, stud link chain
cables are to be subdivided into Grades 1, 2 and 3.
1.3 Approval of chain manufacturers
1.3.1 Anchor chain cables and accessories are to be manufactured only by works approved by the

Society. For this purpose approval tests are to be carried out, the scope of which is to be agreed with the
Society.
1.3.2 Applications for approval are to be made to the Society, stating the method of manufacture used,
the grades of materials, the nominal dimensions and - where applicable - the material specification. A
procedure test carried out on a high-strength chain cable may cover approval of lesser grades, provided
that the material type, method of manufacture and the nature of the heat treatment are the same.
W18.2 Materials
2.1 Scope
These rules apply to rolled steels, forgings and castings used for the manufacture of anchor chain cables
and accessories.
2.2 Requirements for material manufacturers
2.2.1 All materials used for the manufacture of anchor chain cables and accessories are to be supplied
by manufacturers approved by the Society. Society approval is not required for Grade 1 steel bars.
2.2.2 Materials suppliers or chain cable manufacturers are to submit specifications for Grade 3 steel
bars. These specifications should contain all necessary details, such as manufacturing procedure,
deoxydation practice, specified chemical composition, heat treatment, and mechanical properties.
2.2.3 (void)

W18-1 IACS Req.1988 / Rev.5 2004

W18
W18 2.3 Rolled steel bars

contd 2.3.1 Supply condition
Unless otherwise stipulated, the steel bars will be supplied in as rolled condition.
2.3.2 Chemical composition

The chemical composition of the steel bars is to be generally within the limits given in Table 1.
Table 1 Chemical composition of rolled steel bars
Chemical composition in maximum percent, unless specified.

Grade C Si Mn P S Al tot 1)
min.
1 0.20 0.15-0.35 min. 0.40 0.040 0.040 NR
2)
2 0.24 0.15-0.55 1.60 0.035 0.035 0.020
3)
3 In accordance with an approved specification
1)
Aluminum may be replaced partly by other grain refining elements.
2)
If the Society agrees, additional alloying elements may be added.
3)
To be killed and fine grain.
NR = Not required.
2.3.3.1 Mechanical tests representing the steel bars are normally to be carried out by the steel mill, and
the results are to meet the requirements in Table 2. The test coupons are to be in a heat treatment
condition equivalent to that of the finished chain cable and accessories.
Table 2 Mechnical properties of rolled steel bars
Charpy V-notch impact test
ReH Rm A5 Z Test Absorbed

Grade N/mm2 N/mm2 % % temp. in energy in Joules,
min. min. min. C min.
1 NR 370-490 25 NR NR NR
2 295 490-690 22 NR 0 27 1)
3 410 min. 690 17 40 02) 60
-20 35
1)
The impact test of Grade 2 materials may be waived, if the chain cable is to be supplied in a heat
treated condition as per Table 6.
2)
Testing is normally to be carried out at 0oC.
NR = Not required.

W18-2
IACS Req.1988 / Rev.5 2004
W18
2.3.3.2 For performance of the mechanical tests the steel bars shall be sorted according to heats and
W18 diameters into test units not exceeding 50 tons each. From each test unit a test sample shall be taken for
the tests mentioned in 2.3.3.4 and 2.3.3.5. Prior to sampling, the test samples must be subjected to the
contd
heat treatment provided for the finished chain cable; see Section 3.3. Details of the heat treatment must
be indicated by the chain cable manufacturer.
2.3.3.3 Tensile and Charpy V-notch impact test specimens shall be taken from the test sample in the
longitudinal direction at a distance of 1/6 diameter from the surface or as close as possible to this
position, as shown in Figure 1.
Specimen for Charpy V-notch

impact test
9/p
9/p
Tensile
specimen
Figure 1 Sampling Locations
2.3.3.4 For the tensile test, one specimen shall be taken from each test unit and tested, all in accordance
with UR W2.
2.3.3.5 One set of longitudinal Charpy V-notch test specimens shall be taken from each test unit and
tested at the temperature prescribed in Table 2, all in accordance with UR W2. The specimen transverse
axis is to be radial to the steel bar. The average value obtained from one set of three impacts specimens is
to comply with the requirements given in Table 2. One individual value only may be below the specified
average value provided it is not less than 70% of that value.
2.3.3.6 Re-test requirements for tensile tests are to be in accordance with UR W2 with specimens taken
from the same sample. Failure to meet the specified requirements of either of both additional tests will
result in rejection of the test unit represented unless it can be clearly attributable to improper simulated
heat treatment; see 2.3.3.8.
2.3.3.7 Re-test requirements for Charpy impact tests are to be in accordance with UR W2. Specimens
are to be selected from the same sample. Failure to meet the requirements will result in rejection of the
test unit represented unless it can be clearly attributable to improper simulated heat treatment; see
2.3.3.8.

W18-3 IACS Req.1988 / Rev.5 2004

W18
2.3.3.8 If failure to pass the tensile test or the Charpy V-notch impact test is definitely attributable to
W18 improper heat treatment of the test sample, a new test sample may be taken from the same piece and
reheat treated. The complete test (both tensile and impact test) is to be repeated; and the original results
contd
obtained may be disregarded.
2.3.4 Dimensional tolerances

The diameter and roundness shall be within the tolerances specified in Table 3 unless otherwise agreed.
Table 3 Dimensional tolerance of rolled steel bars
Nominal Tolerance on Tolerance on

diameter diameter roundness
mm mm (dmax - dmin) mm
less than 25 -0 + 1.0 0.6

25 - 35 -0 + 1.2 0.8
36 - 50 -0 + 1.6 1.1
51 - 80 -0 + 2.0 1.5
81 - 100 -0 + 2.6 1.95
101 - 120 -0 + 3.0 2.25
121 - 160 -0 + 4.0 3.00
2.3.5 Freedom from defects

The materials have to be free from internal and surface defects that might impair proper workability and
use. Surface defects may be repaired by grinding, provided the admissible tolerance is not exceeded.
2.3.6 Identification of material

Manufacturers are to effectively operate an identification system ensuring traceability of the material to
the original cast.
2.3.7 Marking
The minimum markings required for the steel bars are the manufacturers' brandmark, the steel grade and
an abbreviated symbol of the heat. Steel bars having diameters of up to and including 40 mm and
combined into bundles, may be marked on permanently affixed labels.
2.3.8 Material certification

Bar material for Grade 2 or Grade 3 is to be certified by the Society. For each consignment
manufacturers shall forward to the Surveyor a certificate containing at least the following data:
manufacturer's name and/or purchaser's order No.
number and dimensions of bars and weight of consignment
steel specification and chain grade
heat number
manufacturing procedure
chemical composition
details of heat treatment of the test sample (where applicable)
results of mechanical tests (where applicable)
number of test specimens (where applicable)
2.4 Forged steels for chain cables and accessories
2.4.1 General requirements

Forged steels used for the manufacture of chain cables and accessories are to be in compliance with UR
W7, Hull and machinery steel forgings, unless otherwise specified in the following paragraphs.

IACS Req.1988 / Rev.5 2004 W18-4

W18
W18 2.4.2 Chemical composition

The chemical composition is to comply with the specification approved by the Society. The steel
contd manufacturer must determine and certify the chemical composition of every heat of material.
2.4.3 Heat treatment

The stock material may be supplied in the as rolled condition. Finished forgings are to be properly heat
treated, i.e. normalized, normalized and tempered or quenched and tempered, whichever is specified for
the relevant steel grade in Table 4.
2.4.4 (void)
2.4.5 (void)
2.5 Cast steels for chain cables and accessories
2.5.1 General requirements
Cast steels used for the manufacture of chain cables and accessories are to be in compliance with UR
W8, Hull and machinery steel castings, unless otherwise specified in the following paragraphs.

The chemical composition is to comply with the specification approved by the Society. The foundry is
to determine and certify the chemical composition of every heat.

All castings must be properly heat treated, i.e., normalized, normalized and tempered or quenched and
tempered, whichever is specified for the relevant cast steel grade in Table 4.
2.5.4 (void)
2.5.5 (void)
2.6 Materials for studs
The studs are to be made of steel corresponding to that of the chain cable or from rolled, cast or forged
mild steels. The use of other materials, e.g. grey or nodular cast iron is not permitted.
W18.3 Design and manufacture of chain cables and accessories
3.1 Design
Chain cables must be designed according to a standard recognized by the Society, such as ISO 1704. A
length of chain cable must comprise an odd number of links. Where designs do not comply with this and
where accessories are of welded construction, drawings giving full details of the design, the
manufacturing process and the heat treatment are to be submitted to the Society for approval.

W18-5 IACS Req.1988 / Rev.5 2004

W18
W18 3.2 Dimensions and dimensional tolerances

contd
3.2.1 The shape and proportions of links and accessories must conform to a recognized standard, such as
ISO 1704 or the designs specially approved.
3.2.2. The following tolerances are applicable to links:

a) Diameter measured at the crown (Two measurements are to be taken at the same location:
one in the plane of the link{see dp in Figure 2}, and one perpendicular to the plane of the link):
up to 40mm nominal diameter : 1mm
over 40 up to 84mm nominal diameter : 2mm
over 84 up to 122mm nominal diameter : 3mm
over 122mm nominal diameter : 4mm
The plus tolerance may be up to 5% of the nominal diameter. The cross sectional area of the
crown must have no negative tolerance.
b) Diameter measured at locations other than the crown:
The diameter is to have no negative tolerance. The plus tolerance may be up to 5% of the
nominal diameter. The approved manufacturers specification is applicable to the plus tolerance
of the diamter at the flush-butt weld.
c) The maximum allowable tolerance on assembly measured over a length of 5 links may equal
+2.5%, but may not be negative (measured with the chain under tension after proof load test).
d) All other dimensions are subject to a manufacturing tolerance of 2.5%, provided always
that all of the final link parts of the chain cable fit together properly.
e) Studs must be located in the links centrally and at right angles to the sides of the link, although
the studs at each end of any length may also be located off-centre to facilitate the insertion of the
joining shackle. The following tolerances are regarded as being inherent in the method of
manufacture and will not be objected to provided that the stud fits snugly and its ends lie
practically flush against the inside of the link.
Maximum off-centre distance "X" : 10% of the nominal diameter d
Maximum deviation "" from the 90 - position : 4
The tolerances are to be measured in accordance with Figure 2.
3.2.3 The following tolerances are applicable to accessories:

nominal diameter : + 5%, -0%
other dimentions : + 2.5%
a
d
Off-centre distance:
Aa
X=
2

dp
Figure 2 Manufacturing tolerances
3.3 Manufacturing process
3.3.1 Stud link chain cables should preferably be manufactured by flash butt welding using
Grade 1, 2 or 3 bar material. Manufacture of the links by drop forging or castings is permitted.
On request, pressure butt welding may also be approved for studless, Grade 1 and 2 chain cables,
provided that the nominal diameter of the chain cable does not exceed 26mm.
3.3.2 Accessories such as shackles, swivels and swivel shackles are to be forged or cast in steel
of at least Grade 2. The welded construction of these parts may also be approved.

IACS Req.1988 / Rev.5 2004 W18-6

W18
W18 3.4 Welding of studs

contd
The welding of studs is to be in accordance with an approved procedure subject to the following
conditions:
a) The studs must be of weldable steel; cf. 2.6.
b) The studs are to be welded at one end only, i.e., opposite to the weldment of the link. The stud
ends must fit the inside of the link without appreciable gap.
c) The welds, preferably in the horizontal position, shall be executed by qualified welders using
suitable welding consumables.
d) All welds must be carried out before the final heat treatment of the chain cable.
e) The welds must be free from defects liable to impair the proper use of the chain. Under-cuts, end
craters and similar defects shall, where necessary, be ground off.
The Society reserves the right to call for a procedure test for the welding of chain studs.
3.5 Heat treatment
According to the grade of steel, chain cables and accessories are to be supplied in one of the conditions
specified in Table 4. The heat treatment shall in every case be performed before the proof load test, the
breaking load test, and all mechanical testing.
The mechanical properties of finished chain cables and accessories are to be in accordance with Table 7.
Table 4 Condition of supply of chain cables and accessories
Grade Chain cables Accessories
1 As welded or Normalized NA
2 As welded or Normalized 1) Normalized
3 Normalized, Normalized and tempered or Normalized, Normalized and

Quenched and tempered tempered or Quench and tempered
1) Grade 2 chain cables made by forging or casting are to be supplied in the normalized
condition.
NA = Not Applicable.

W18-7 IACS Req.1988 / Rev.5 2004

W18
W18 3.6 Freedom from defects

contd
3.6.1 All individual parts must have a clean surface consistent with the method of manufacture and be
free from cracks, notches, inclusions and other defects imparing the performance of the product. The
flashes produced by upsetting or drop forging must be properly removed.
3.6.2 Minor surface defects may be ground off so as to leave a gentle transition to the surrounding
surface. Remote from the crown local grinding up to 5% of the nominal link diameter may be permitted.
W18.4 Testing and certification of finished chain cables

4.1 Proof and breaking load tests
4.1.1 Finished chain cables are to be subjected to the proof load test and the breaking load test in the
presence of the Surveyor, and shall not fracture or exhibit cracking. Special attention is to be given to the
visual inspection of the flash-butt weld, if present. For this purpose, the chain cables must be free from
paint and anti-corrosion media.
4.1.2 Each chain cable length (27.5 m) is to be subjected to a loading test at the proof load appropriate
to the particular chain cable as given by Table 5 and using an approved testing machine.
Table 5 Formulas for proof load and breaking load tests
Test Grade 1 Grade 2 Grade 3
2 2
Proof load (kN) 0.00686d (44-0.08d) 0.00981d 2(44-0.08d) 0.01373d (44-0.08d)
Breaking load (kN) 0.00981d2 (44-0.08d) 0.01373d2(44-0.08d) 0.01961d2 (44-0.08d)
Note: d = nominal diameter, in mm.
4.1.3 For the breaking load test, one sample comprising at least of three links is to be taken from every
four lengths or fraction of chain cables and tested at the breaking loads given by Table 5. The breaking
load is to be maintained for a minimum of 30 seconds. The links concerned shall be made in a single
manufacturing cycle together with the chain cable and must be welded and heat treated together with it.
Only after this may they be separated from the chain cable in the presence of the Surveyor.
4.1.4 If the tensile loading capacity of the testing machine is insufficient to apply the breaking load for
chain cables of large diameter, another equivalent testing method shall be agreed with the Society.
4.2 Retests
4.2.1 Should a breaking load test fail, a further test specimen may be taken from the same length of
chain cable and tested. The test shall be considered successful if the requirements are then satisfied.
If the retest fails, the length of chain cable concerned shall be rejected. If the manufacturer so wishes, the
remaining three lengths belonging to the unit test quality may then be individually subjected to test at the
breaking load. If one such test fails to meet the requirements, the entire unit test quantity is rejected.
4.2.2 Should a proof load test fail, the defective link(s) is (are) to be replaced, a local heat treatment to
be carried out on the new link(s) and the proof load test is to be repeated. In addition, an investigation is
to be made to identify the cause of the failure.

W18-8
IACS Req.1988 / Rev.5 2004
W18
4.3 Mechanical tests on grade 2 and 3 chain cable

W18 4.3.1 For Grade 2 and 3 chain cables, mechanical test specimens required in Table 6 are to be taken
contd
from every four lengths in accordance with 4.3.2. For forged or cast chain cables where the batch size is
less than four lengths, the sampling frequency will be by heat and heat treatment charge. Mechanical
tests are to be carried out in the presence of the Surveyor. For the location of the test specimens see
2.3.3.3 and Figure 1. Testing is to follow 2.3.3.4 and 2.3.3.5. Retesting is to follow 2.3.3.6 and 2.3.3.7.
4.3.2 An additional link (or where the links are small, several links) for mechanical test specimen
removal is (are) to be provided in a length of chain cable not containing the specimen for the breaking
test. The specimen link must be manufactured and heat treated together with the length of chain cable.
Table 6 Number of mechanical test specimens for finished chain cables and accessories
Number of test specimens

Grade Manufacturing Condition Tensile test Charpy V-notch impact
method of supply1) for base metal test
Base metal Weldment
AW
1 Flush-butt welded NR NR NR
N
AW 1 3 3
Flush-butt welded
2 N NR NR NR
Forged or Cast N 1 32) NA
N
Flush-butt welded NT 1 3 3
QT
3
N
Forged or Cast NT 1 3 NA
QT
1) AW = As welded, N = Normalized, NT = Normalized and tempered,
QT = Quenched and tempered
2) For chain cables, Charpy V-notch impact test is not required.
NR = Not required
NA = Not applicable

W18-9 IACS Req.1988 / Rev.5 2004

W18
W18 4.3.3 The mechanical properties must be in accordance with the values indicated in Table 7.
contd
Table 7 Mechanical properties of finished chain cables and accessories

ReH Rm A5 Z Test Absorbed energy,
Grade N/mm2 N/mm2 % % temperature, in Joules min.
min. min. min.
in C Base metal Weldment
1 NR NR NR NR NR NR NR
2 295 490-690 22 NR 0 27 27
3 410 690 min. 17 40 01) 60 50
-20 35 27
1)
Testing is normally to be carried out at 0C.
NR = Not required.
4.4 Marking
Chain cables which meet the requirements are to be stamped at both ends of each length at least with the
following marks; cf. Figure 3.
- Chain cable grade

- Certificate number
- Society's stamp
Certificate No.
xxxxxxxx
xx x
Chain cable grade Society's stamp
Figure 3 Marking of chain cables

W18-10
IACS Req.1988 / Rev.5 2004
W18
W18
contd
4.5 Certification
Chain cables which meet the requirements are to be certified by the Society at least with the following
items:
- Manufacturers name
- Grade
- Chemical composition (including total aluminum content)
- Nominal diameter/weight
- Proof/break loads
- Heat treatment
- Marks applied to chain
- Length
- Mechanical properties, where applicable
W18.5 Testing and certification of accessories

5.1 Proof load test
All accessories are to be subjected to the proof load test at the proof load specified for the corresponding
chain given by Table 5, and in accordance with the provisions of 4.1, as appropriate.
5.2 Breaking load test
5.2.1 From each manufacturing batch (same accessory type, grade, size and heat treatment charge, but not
necessarily representative of each heat of steel or individual purchase order) of 25 units or less of detachable
links, shackles, swivels, swivel shackles, enlarged links, and end links, and from each manufacturing batch
of 50 units or less of kenter shackles, one unit is to be subjected to the breaking load test at the break load
specified for the corresponding chain given by Table 5 and in accordance with the provisions of 4.1, as
appropriate. Parts tested in this way may not be put to further use. Enlarged links and end links need not be
tested provided that they are manufactured and heat treated together with the chain cable.
5.2.2 The Society may waive the breaking load test if:
a) the breaking load has been demonstrated on the occasion of the approval testing of parts of the
same design, and
b) the mechanical properties of each manufacturing batch are proved, and
c) the parts are subjected to suitable non-destructive testing.
5.2.3 Notwithstanding the above, the accessories, which have been successfully tested at the prescribed
breaking load appropriate to the chain, may be used in service at the discretion of the Society where the
accessories are manufactured with the following:
a) the material having higher strength characteristics than those specified for the part in question (e.g.
Grade 3 material for accessories for Grade 2 chain),
b) or alternatively, the same grade material as the chain but with increased dimensions subject to the
successful procedure tests that such accessories are so designed that the breaking strength is not
less than 1.4 times the prescribed breaking load of the chain for which they are intended.
5.3 Mechanical properties and tests
Unless otherwise specified, the forging or casting must at least comply with the mechanical properties given
in Table 7, when properly heat treated. For test sampling, forgings or castings of similar dimensions
originating from the same heat treatment charge and the same heat of steel are to be combined into one test
unit. Mechanical tests are to be carried out in the presence of the Surveyor depending on the type and grade
of material used. From each test unit, one tensile test specimen and three Charpy V-notch impact test
specimens are to be taken in accordance with Table 6 and tested in accordance with UR W2. For the location
of the test specimens see 2.3.3.3 and Figure 1. Testing is to follow 2.3.3.4 and 2.3.3.5. Retesting is to follow
2.3.3.6 and 2.3.3.7. Enlarged links and end links need not be tested provided that they are manufactured and
heat treated together with the chain cable.

W18-11
IACS Req.1988 / Rev.5 2004
W18
5.4 Marking
W18 Accessories which meet the requirements are to be stamped as follows:
- Chain cable grade
contd
- Certificate number
- Society's stamp
5.5 Certification
Chain accessories which meet the requirements are to be certified by the Society at least with the
following items:
- Grade
- Heat Number
- Chemical composition (including total aluminum content)
- Nominal diameter/weight
- Proof/break loads
- Heat treatment
- Marks applied to accessory
- Mechanical properties, where applicable
IACS Req.1988 / Rev.5 2004 W18-12

W18- Appendix A
Appendix A
W18
contd Chafing Chain for Emergency Towing Arrangements
1. Scope
These requirements apply to the chafing chain for chafing gear of two types of Emergency Towing
Arrangement (ETA) with specified safe working load (SWL) of 1000kN (ETA1000) and 2000kN
(ETA2000). Chafing chains other than those specified can be used subject to special agreement with the
2. Approval of manufacturing
The chafing chain is to be manufactured by works approved by the Society according to W18.1.3.
3. Materials
The materials used for the manufacture of the chafing chain are to satisfy the requirements of W 18.2.
4. Design, manufacture, testing and certification of chafing chain
4.1 The chafing chain is to be designed, manufactured, tested and certified in accordance with the
requirements of W18.3, W18.4 and W18.5.
4.2 The arrangement at the end connected to the strongpoint and the dimensions of the chafing chain are
determined by the type of ETA. The other end of the chafing chain is to be fitted with a pear-shaped open
link allowing connection to a shackle corresponding to the type of ETA and chain cable grade. A typical
arrangement of this chain end is shown in Figure 1.
4.3 The common link is to be of stud link type grade 2 or 3.
4.4 The chafing chain is to be able to withstand a breaking load not less than twice the SWL. For each
type of ETA, the nominal diameter of common link for chafing chains is to comply with the value indicated
in Table 1.
Table 1 : Nominal diameter of common link for chafing chains
Nominal diameter of common link, d

Type of ETA min.
Grade 2 Grade 3
ETA1000 62mm 52mm
ETA2000 90mm 76mm
Figure 1: Typical outboard chafing chain end

Studless
end link
Common links Enlarged
(diameter = d) link Pear shaped
open link
2d
2d
towards
2.
towing pennant
d
1.1d 1.2d 1.2d
5.75 d
approx.

IACS Req.1988 / Rev.5 2004

W18A-1
W19-W21
W19 Deleted
W20 Deleted
W21 Deleted
IACS Req. 1995

W22
W22 OFFSHORE MOORING CHAIN

(1993)
(Rev 1
1997) 1 GENERAL REQUIREMENTS
(Rev.2
July 1.1 Scope
1999)
(Rev.3 These rules apply to the materials, design, manufacture and testing of offshore mooring chain and
May accessories intended to be used for application such as: mooring of mobile offshore units, mooring of
2004) floating production units, mooring of offshore loading systems and mooring of gravity based structures
(Rev.4 during fabrication.
Sept
2006) Mooring equipment covered are common links, connecting common links (splice links), enlarged
links, end links, detachable connecting links (shackles), end shackles, swivels and swivel shackles.
Requirements for chafing chain for single point mooring arrangements are given in Appendix A.
1.2 Chain grades
Depending on the nominal tensile strength of the steels used for manufacture, chains are to be
subdivided into three grades, i.e.: R3, R3S and R4.
1.3 Approval of chain manufacturers
1.3.1 Offshore mooring chain are to be manufactured only by works approved by the Society. For this
purpose approval tests are to be carried out, the scope of which is to include proof and breaking load
tests, measurements and mechanical tests including fracture mechanics tests.
1.3.2 Manufacturers are to submit for review and approval the sequence of operations from receiving
inspection to shipment and details of the following manufacturing processes:
a bar heating and bending including method, temperatures,

temperature control and recording
b flash welding including current, force, time and
dimensional variables as well as control and recording
of parameters
c flash removal incl method and inspection
d stud insertion method
e heat treatment incl. furnace types, means of specifying,
controlling and recording of temperature and chain
speed and allowable limits, quenching bath and
agitation, cooling method after exit.
f proof and break loading incl. method/machine, means of horizontal support (if applicable),
method of measurement, recording
g non-destructive examination procedures
1.3.3 Calibration of furnaces shall be verified by measurement and recording of actual link temperature
(surface and internal).
1.4 Approval of quality system at chain manufacturers
Chain manufacturers are to have a documented and effective quality system approved by the
Society. The provision of such a quality system is required in addition to, and not in lieu of, the
witnessing of tests by a Surveyor as specified in Sections 2 to 5 of this Unified Requirement.
1.5 Approval of steel mills; rolled bar
1.5.1 Bar material intended for chain and accessories are to be manufactured only by works approved

W22-1
IACS Req.1997/Rev.4 2006
W22
W22 by the Society. The approval is limited to a nominated supplier of bar material. If a chain manufacturer
wishes to use material from a number of suppliers, separate approval tests must be carried out for each
contd supplier.
Approval will be given only after successful testing of the completed chain. The approval will normally be
limited to a thickness equal to that of the bars tested.
1.5.2 The steelmaker is to submit a specification of the chemical composition of the bar material, which
must be approved by the Society and by the chain manufacturer.
For Grade R4 chain the steel should contain a minimum of 0,20 per cent molybdenum.
1.5.3 A heat treatment sensitivity study simulating chain production conditions shall be applied in order to
verify mechanical properties and establish limits for temperature and time combinations.
1.5.4 The bar manufacturer is to provide evidence that the material is resistant to strain ageing, temper
embrittlement and hydrogen embrittlement.
1.6 Approval of forges and foundries; accessories
1.6.1 Forges and foundries intending to supply finished or semi-finished accessories are to be approved by
the Society. The scope of approval is to be agreed with the Society.
1.6.2 Manufacturers intending to supply accessories in machined condition (e.g. Kenter type shackles) are
to submit detailed drawings for approval.
2 MATERIALS
2.1 Scope
These rules apply to rolled steels, forgings and castings used for the manufacture of offshore mooring
chain and accessories.
2.2 Rolled steel bars
2.2.1 Steel manufacture
The steels are to be manufactured by basic oxygen, electric furnace or such other process as may be
specially approved. All steels are to be killed and fine grain treated.
For acceptance tests, the chemical composition of ladle samples of each heat is to be determined by
the steel maker and is to comply with the approved specification.
2.2.3.1Bars of the same nominal diameter are to be presented for test in batches of 50 tonnes or fraction
thereof from the same heat. Test specimens are to be taken from material heat treated in the same manner as
intended for the finished chain.
2.2.3.2Each heat of Grade R3S and R4 steel bars is to be tested for hydrogen embrittlement. In case of
continuous casting, test samples representing both the beginning and the end of the charge shall be taken. In
case of ingot casting, test samples representing two different ingots shall be taken.
Two (2) tensile test specimens shall be taken from the central region of bar material which have been
simulated heat treated. The specimens shall preferably have a diameter of 20 mm, alternatively 14 mm.
One specimen is to be tested within max. 3 hours after machining. For a 14 mm specimen, the time limit
is 1,5 hours. (Alternatively, the specimen may be cooled to -60oC immediately after machining and kept at
that temperature for a period of max. 5 days). The other specimen is to be tested after baking at 250oC for 4
hours, alternatively 2 hours for 14 mm specimen.


W22-2
W22
A slow strain rate < 0,0003 s -1 must be used during the entire test, until fracture occurs. (This means
W22 approx. 10 minutes for a 20 mm specimen).
contd
Tensile strength, elongation and reduction of area are to be reported. The requirement for the test
is:
Z1/Z2 0,85
where:
Z1 = Reduction of area without baking

Z2 = Reduction of area after baking
If the requirement Z1/Z2 0,85 is not met, the bar material may be subjected to a hydrogen
degassing treatment after agreement with the Society. New tests shall be performed after degassing.
2.2.3.3For all grades, one tensile and three Charpy V-notch specimens are to be taken from each sample
selected. The test specimens are to be taken at approx. one-third radius below the surface, as shown in Fig.1
and prepared in accordance with UR W2. The results of all tests are to be in accordance with the appropriate
requirements of Table 1.
2.2.3.4 Re-test requirements for tensile and Charpy impact tests are detailed in UR W2.
2.2.3.5 Failure to meet the requirements will result in rejection of the batch represented unless it can be
clearly attributable to improper simulated heat treatment.
Table 1 Mechanical properties of offshore mooring chain
Charpy V-notch
impact tests
Yield Tensile Elongation Reduction (3) Test Average Avg.

stress strength % of area temperature energy energy
2
Grade N/mm N/mm minimum % oC J flash
minimum minimum minimum (2) minimum weld J
(1) (1) minimum
R3 410 690 17 50 0 60 50
-20 40 30
R3S 490 770 15 50 0 65 53

-20 45 33
R4 580 860 12 50 -20 50 36
NOTES
1. Aim value of yield to tensile ratio: 0.92 max.

2. At the option of the Society the impact test of Grade R3 and R3S may be carried out at either
0oC or minus 20oC.
3. Reduction of area of cast steel is to be for Grades R3 and R3S: min. 40%,

for R4: min. 35%, cf. item 2.4.4.

W22-3
W22
W22 Specimen for notched bar

contd impact test
r/3
r/3
Tensile
specimen
Fig. 1 Sampling of steel bars,

forgings and castings
2.2.4 Dimensional tolerances
The diameter and roundness shall be within the tolerances specified in Table 2, unless otherwise
agreed.
Table 2 Dimensional tolerance of bar stock

Nominal Tolerance on Tolerance on
diameter diameter roundness
mm mm ( d max - d min)
mm
less than 25 -0 +1.0 0.6
25 - 35 -0 +1.2 0.8
36 - 50 -0 +1.6 1.1
51 - 80 -0 + 2.0 1.5
81 - 100 -0 + 2.6 1.95
101 - 120 -0 + 3.0 2.25
121 - 160 -0 + 4.0 3.00

W22-4
W22
2.2.5 Non-destructive examination and repair

W22
contd The bars shall be free of pipe, cracks and flakes. Bar material is to be subjected to ultrasonic
examination at an appropriate stage of the manufacture.
One hundred percent of the bar material is to be examined by magnetic particle or eddy current
methods. The bars shall be free of injurious surface imperfections such as seams, laps and rolled-in mill
scale. Provided that their depth is not greater than 1 % of the bar diameter, longitudinal discontinuities
may be removed by grinding and blending to a smooth contour.
The frequency of NDE may be reduced at the discretion of the Society provided it is verified by
statistical means that the required quality is consistently achieved.
2.2.6 Marking
Each bar is to be stamped with the steel grade designation and the charge number (or a code
indicating the charge number) on one of the end surfaces. Other marking methods may be accepted
subject to agreement.
2.3 Forged steel
2.3.1 Forged steels used for the manufacture of accessories must be in compliance with specifications
submitted and approved.
See 2.2.2.
Finished forgings are to be properly heat treated in compliance with specifications submitted and
approved.
2.3.4 Mechanical properties
The forgings must comply with the mechanical properties given in Table 1, when properly heat
treated.
For test sampling, forgings of similar dimensions (diameters do not differ by more than 25mm)
originating from the same heat treatment charge and the same heat of steel are to be combined into one
test unit. From each test unit one tensile and three impact test specimens are to be taken and tested in
accordance with UR W2. For the location of the test specimens see Fig.1.
2.3.6 Ultrasonic examination
The forgings are to be subjected to ultrasonic examination at an appropriate stage of manufacture

and in compliance with the standard submitted and approved.
2.3.7 Marking
Marking is to be similar to that specified in 2.2.6.
2.4 Cast steel
2.4.1 Cast steels used for the manufacture of accessories must be in compliance with specifications

W22-5 IACS Req.1997/Rev.4 2006

W22

W22 See 2.2.2.
contd
All castings are to be properly heat treated in compliance with specifications submitted and
approved.
2.4.4 Mechanical properties
The castings must comply with the mechanical properties given in Table 1. The requirement for
Reduction of Area is, however, reduced to 40% for grades R3 and R3S and 35% for grade R4.
For test sampling, castings of similar dimensions originating from the same heat treatment charge
and the same heat of steel are to be combined into one test unit. From each test unit one tensile and three
impact test specimens are to be taken and tested. For the location of the test specimens see Fig.1.
2.4.6 Ultrasonic examination
The castings are to be subjected to ultrasonic examination in compliance with the standard
2.4.7 Marking
See 2.3.7.
2.5 Materials for studs
The studs are to be made of steel corresponding to that of the chain or in compliance with
specifications submitted and approved. In general, the carbon content should not exceed 0,25 per cent if
the studs are to be welded in place.
3 DESIGN AND CHAIN MANUFACTURE
3.1 Design
Drawings giving detailed design of chain and accessories made by or supplied through the chain
manufacturer are to be submitted for approval. Typical designs are given in ISO 1704:1991.
In addition, drawings showing the detailed design of the stud shall be submitted for information.
The stud shall give an impression in the chain link which is sufficiently deep to secure the position of the
stud, but the combined effect of shape and depth of the impression shall not cause any harmful notch
effect or stress concentration in the chain link.
Machining of Kenter shackles shall result in fillet radius min. 3% of nominal diameter.
3.2 Manufacturing process
Offshore mooring chains shall be manufactured in continuous lengths by flash butt welding and
are to be heat treated in a continous furnace; batch heat treatment is not permitted.
The use of joining shackles to replace defective links is subject to the written approval of the end
purchaser in terms of the number and type permitted. The use of connecting common links is restricted to
3 links in each 100m of chain.
3.3 Manufacturing Process Records
Records of bar heating, flash welding and heat treatment shall be made available for inspection by
the Surveyor.

IACS Req.1997/Rev.4 2006 W22-6

W22
W22 3.3.1 Bar heating

contd For electric resistance heating, the heating phase shall be controlled by an optical heat sensor.
The controller shall be checked at least once every 8 hours and records made.
For furnace heating, the heat shall be controlled and the temperature continuously recorded using
thermocouples in close proximity to the bars. The controls shall be checked at least once every 8 hours
and records made.
3.3.2 Flash welding
The following welding parameters shall be controlled during welding of each link:
a) Platen motion
b) Current as a function of time
c) Hydraulic pressure
The controls shall be checked at least every 4 hours and records made.
Chain shall be austenitized, above the upper transformation temperature, at a combination of

temperature and time within the limits established.
When applicable, chain shall be tempered at a combination of temperature and time within the
limits established.
Temperature and time or temperature and chain speed shall be controlled and continuously
recorded.
3.4 Mechanical properties
The mechanical properties of finished chain and accessories are to be in accordance with Table 1.
For the location of test specimens see Figs. 1 and 2.
3.5 Proof and breaking test loads
Chains and accessories are to withstand the proof and break test loads given in Table 3.
3.6 Freedom from defects

All chains are to have a workmanlike finish consistent with the method of manufacture and be
free from defects. Each link is to be examined in accordance with section 4.5 using approved
procedures.
Specimen for notched bar Specimen for notched bar

impact test impact test
r/3 r/3
r/3
Tensile
specimen
Fig. 2 Sampling of chain links

W22-7 IACS Req.1997/Rev.4 2006

W22
W22 Table 3 Formulas for proof and break test loads, weight and length over 5 links
contd
Grade R3 Grade R3S Grade R4
Proof test load (kN) 0.0148d2 (44 - 0.08d) 0.0180d2 (44 - 0.08d) 0.0216d2 (44 - 0.08d)
Break test load (kN) 0.0223d2 (44 - 0.08d) 0.0249d2 (44 - 0.08d) 0.0274d2 (44 - 0.08d)
Chain weight (kg/m) 0.0219d2
Length over 5 links
Min. (mm) 22 d
Max. (mm) 22.55 d
3.7 Dimensions and dimensional tolerances
3.7.1 The shape and proportion of links and accessories must conform to ISO 1704:1991 or the designs
specially approved.
3.7.2 The following tolerances are applicable to links:
a) Diameter measured at the crown:
up to 40 mm nominal diameter : - 1 mm
over 40 up to 84 mm nominal diameter : - 2 mm
over 84 up to 122 mm nominal diameter : - 3 mm
over 122 mm nominal diameter : - 4 mm
The plus tolerance may be up to 5 % of the nominal diameter.

The cross sectional area at the crown must have no negative tolerance.
b) Diameter measured at locations other than the crown:

The diameter is to have no negative tolerance. The plus tolerance may be up to 5% of the
nominal diameter. The approved manufacturers specification is applicable to the plus tolerance
of the diameter at the flash butt weld.
c) The allowable manufacturing tolerance on a length of five links is + 2.5 %, but may not be
negative.
d) All other dimensions are subject to a manufacturing tolerance of 2.5 %, provided always that
all parts fit together properly.
e) Studs must be located in the links centrally and at right angles to the sides of the link. The
following tolerances are acceptable provided that the stud fits snugly and its ends lie flush
against the inside of the link:
Maximum off-centre distance "X" is 10 % of the nominal diameter.

Maximum deviation "" from the 90o- position is 4o.
The tolerances are to be measured in accordance with Fig. 3.

IACS Req.1997/Rev.4 2006 W22-8

;
;
W22
W22 a
contd
d
Off-centre distance:
Aa
X=
2
Figure 3 Manufacturing tolerances
3.7.3 The following tolerances are applicable to accessories:
a) Nominal diameter: + 5 %, - 0 %
b) Other dimensions: 2.5 %
3.8 Welding of studs
A welded stud may be accepted for grade R3 and R3S chains. Welding of studs in grade R4
chain is not permitted unless specially approved.
3.8.1 Where studs are welded into the links this is to be completed before the chain is heat treated.
3.8.2 The stud ends must be a good fit inside the link and the weld is to be confined to the stud end
opposite to the flash butt weld. The full periphery of the stud end is to be welded unless otherwise
approved.
3.8.3 Welding of studs both ends is not permitted unless specially approved.
3.8.4 The welds are to be made by qualified welders using an approved procedure and low-hydrogen
approved consumables.
3.8.5 The size of the fillet weld shall as a minimum be as per API Specification 2F.
3.8.6 The welds are to be of good quality and free from defects such as cracks, lack of fusion, gross
porosity and undercuts exceeding 1 mm.
3.8.7 All stud welds shall be visually examined. At least 10 per cent of all stud welds within each length
of chain shall be examined by dye penetrant or magnetic particles after proof testing. If cracks or lack of
fusion are found, all stud welds in that length are to be examined.
3.9 Connecting common links
3.9.1 Single links to substitute for test links or defective links without the necessity for re-heat
treatment of the whole length are to be made in accordance with an approved procedure. Separate
approvals are required for each grade of chain and the tests are to be made on the maximum size of chain
for which approval is sought.
3.9.2 Manufacture and heat treatment of connecting commom link is not to affect the properties of the
adjoining links. The temperature reached by these links is nowhere to exceed 250oC.

W22-9 IACS Req.1997/Rev.4 2006

W22
3.9.3 Each link is to be subjected to the appropriate proof load and non-destructive examination as
W22 detailed in Table 3 and Section 4.5. A second link shall be made identical to the connecting common
contd link; the link shall be tested and inspected per Section 4.4 and 4.5.
3.9.4 Each connecting common link is to be marked on the stud in accordance with Section 4.7 plus a
unique number for the link. The adjoining links are also to be marked on the studs.
4 TESTING AND INSPECTION OF FINISHED CHAIN
4.1 General
All chain is to be subjected to proof load tests, break load tests and mechanical tests after final
heat treatment in the presence of a Surveyor. Where the manufacturer has a procedure to record proof
loads and the Surveyor is satisfied with the adequacy of the recording system, he need not witness all
proof load tests. The Surveyor is to satisfy himself that the testing machines are calibrated and
maintained in a satisfactory condition.
Prior to test and inspection the chain is to be free from scale, paint or other coating. The chain
shall be sand- or shot blasted to meet this requirement.
4.2 Proof and break load tests
4.2.1 The entire length of chain shall withstand the proof load specified in Table 3 without fracture and
shall not crack in the flash weld. The load applied shall not exceed the proof load by more than 10%
when stretching the chain. Where plastic straining is used to set studs, the applied load is not to be
greater than that qualified in approval tests.
4.2.2 A break-test specimen consisting of at least 3 links is to be either taken from the chain or
produced at the same time and in the same manner as the chain. The test frequency is to be based on
tests at sampling intervals according to Table 4 provided that every cast is represented. Each specimen
shall be capable of withstanding the break load specified without fracture and shall not crack in the flash
weld. It shall be considered acceptable if the specimen is loaded to the specified value and maintained at
that load for 30 seconds.
If the loading capacity of the testing machine is insufficient, another equivalent method shall be
agreed with the Society.
W22-10
W22
Table 4 Frequency of break and mechanical tests

W22
contd Nominal chain Maximum
diamter sampling interval
(mm) (m)
Min - 48 91
49 - 60 110
61 - 73 131
74 - 85 152
86 - 98 175
99 - 111 198
112 - 124 222
125 - 137 250
138 - 149 274
150 - 162 297
163 - 175 322
4.3.1 After proof load testing measurements are to be taken on at least 5 per cent of the links in
accordance with Section 3.7.
4.3.2 The entire chain is to be checked for the length, five links at a time. By the five link check the
first five links shall be measured. From the next set of five links, at least two links from the previous five
links set shall be included. This procedure is to be followed for the entire chain length. The
measurements are to be taken preferably while the chain is loaded to 5 - 10 % of the minimum proof
load. The links held in the end blocks may be excluded from this measurement.
4.4 Mechanical tests
Links of samples detached from finished, heat treated chain shall be sectioned for determination
of mechanical properties. A test unit shall consist of one tensile and nine impact specimens. The tensile
specimen shall be taken in the side opposite the flash weld. Three impact specimens shall be taken
across the flash weld with the notch centered in the middle. Three impact specimens shall be taken across
the unwelded side and three impact specimens shall be taken from the bend region.
The test frequency is to based on tests at sampling intervals according to Table 4 provided that
every cast is represented. Mechanical properties shall be as specified in Table 1.
The frequency of impact testing in the bend may be reduced at the discretion of the Society
provided it is verified by statistical means that the required toughness is consistently achieved.


W22-11
W22
4.5 Non-destructive examination

W22
contd 4.5.1 After proof testing, all surfaces of every link shall be visually examined. Burrs, irregularities and
rough edges shall be contour ground. Links shall be free from mill defects, surface cracks, dents and
cuts, especially in the vicinity where gripped by clamping dies during flash welding. Studs shall be
securely fastened.
4.5.2 Magnetic particles shall be employed to examine the flash welded area including the area gripped
by the clamping dies. Procedures and equipment in accordance with those approved shall be used.
Frequency of examination shall be every link.
Link surface at the flash weld shall be free from cracks, lack of fusion and gross porosity.
4.5.3 Ultrasonics shall be employed to examine the flash weld fusion. Procedures and equipment in
accordance with those approved shall be used. On-site calibration standards for chain configurations
shall be approved.
Frequency of examination shall be every link.
The flash weld shall be free from defects causing ultrasonic back reflections equal to or greater
than the calibration standard.
4.6 Retest, rejection and repair criteria
4.6.1 If the length over 5 links is short, the chain may be stretched by loading above the proof test load
specified provided that the applied load is not greater than that approved and that only random lengths of
the chain need stretching.
If the length exceeds the specified tolerance, the overlength chain links shall be cut out and 4.6.2
shall apply.
4.6.2 If single links are found to be defective or to not meet other applicable requirements, defective
links may be cut out and a connecting common link inserted in their place. The individual heat treatment
and inspection procedure of connecting common links is subject to the Society's approval.
Other methods for repair is subject to the written approval of the Society and the end purchaser.
4.6.3 If a crack, cut or defect in the flash weld is found by visual or magnetic particle examination, it
shall be ground down no more than 5 % of the link diameter in depth and streamlined to provide no sharp
contours. The final dimensions must still conform to the agreed standard.
4.6.4 If indications of interior flash weld defects in reference to the accepted calibration standards are
detected during ultrasonic examination, 4.6.2 shall apply.
4.6.5 If link diameter, length, width and stud alignment do not conform to the required dimensions,
these shall be compared to the dimensions of 40 more links; 20 on each side of the affected link. If a
single particular dimension fails to meet the required dimensional tolerance in more than 2 of the sample
links, all links shall be examined. Sec. 4.6.2 shall apply.
4.6.6 If a break load test fails, a thorough examination with the Surveyor informed in a timely manner is
to carried out to identify the cause of failure. Two additional break test specimens representing the same
sampling length of chain are to be subjected to the break load test. Based upon satisfactory results of the
additional tests and the results of the failure investigation, it will be decided what lengths of chain can be
accepted. Failure of either or both additional tests will result in rejection of the sampling length of chain
represented and 4.6.2 shall apply.
4.6.7 If a link fails during proof load testing, a thorough examination with the Surveyor informed in a
timely manner is to be carried out to identify the probable cause of failure of the proof test. In the event
that two or more links in the proof loaded length fail, that length is to be rejected. The above failure
investigation is to be carried out especially with regard to the presence in other lengths of factors or
conditions thought to be causal to failure.


W22-12
W22
In addition to the above failure investigation, a break test specimen is to be taken from each side
W22 of the one failed link, and subjected to the breaking test. Based upon satisfactory results of both break
contd tests and the results of the failure investigation, it will be decided what length of chain can be considered
for acceptance. Failure of either or both breaking tests will result in rejection of the same proof loaded
length.
Replacement of defective links is to be in accordance with 4.6.2.
4.6.8 Re-test requirements for tensile tests are to be in accordance with UR W2. Failure to meet the
specified requirements of either or both additional tests will result in rejection of the sampling length of
chain represented and 4.6.2 shall apply.
4.6.9 Re-test requirements for Charpy impact tests are to be in accordance with UR W2. Failure to meet
the requirements will result in rejection of the sampling length represented and 4.6.2 shall apply.
4.7 Marking
4.7.1 The chain shall be marked at the following places:
- At each end.
- At intervals not exceeding 100 m.
- On connecting common links.
- On links next to shackles or connecting common links.
All marked links shall be stated on the certificate, and the marking shall make it possible to
recognize leading and tail end of the chain. In addition to the above required marking, the first and last
common link of each individual charge used in the continuous length shall be adequately and traceable
marked.
The marking shall be permanent and legible throughout the expected lifetime of the chain.
4.7.2 The chain shall be marked on the studs as follows:
- Chain grade
- Certificate No.
- Society's stamp
The Certificate number may be exchanged against an abbreviation or equivalent. If so, this shall
be stated in the certificate.
The chain certificate shall contain information on number and location of connecting common
links. The certificate number and replacement link number may be exchanged against an abbreviation or
equivalent. If so, this shall be stated in the certificate.
4.8 Documentation
A complete Chain Inspection and Testing Report in booklet form shall be provided by the chain
manufacturer for each continous chain length. This booklet shall include all dimensional checks, test and
inspection reports, NDT reports, process records, photographs as well as any nonconformity, corrective
action and repair work.
Individual certificates are to be issued for each continuous single length of chain.
All accompanying documents, appendices and reports shall carry reference to the original
certificate number.
The manufacturer will be responsible for storing, in a safe and retrievable manner, all
documentation produced for a period of at least 10 years.

W22-13 IACS Req.1997/Rev.4 2006

W22
5 TESTING AND INSPECTION OF ACCESSORIES

W22
contd 5.1 General
All accessories are to be subjected to proof load tests, break load tests and mechanical tests after
final heat treatment in the presence of a Surveyor. Where the manufacturer has a procedure to record
proof loads and the Surveyor is satisfied with the adequacy of the recording system, he need not witness
all proof load tests. The Surveyor is to satisfy himself that the testing machines are calibrated and
maintained in a satisfactory condition.
Prior to test and inspection the chain accessories are to be free from scale, paint or other coating.
5.2 Proof and break load tests
5.2.1 All accessories are to be subjected to the proof load specified for the corresponding chain.
5.2.2 Chain accessories are to be tested at the break load prescribed for the grade and size of chain for
which they are intended. At least one accessory out of every batch or every 25 accessories, whichever is
less, is to be tested. For individually produced accessories or accessories produced in small batches,
alternative testing will be subject to special consideration.
The accessories which have been subjected to the break load test are to be destroyed and not used
as part of an outfit, with the exceptions given in 5.2.3.
5.2.3 Where the accessories are of increased dimension or alternatively a material with higher strength
characteristics is used, they may be included in the outfit at the discretion of the Classification Society,
provided that
(a) the accessories are successfully tested at the prescribed breaking load appropriate to the
chain for which they are intended, and
(b) it is verified by procedure tests that such accessories are so designed that the breaking
strength is not less than 1.4 times the prescribed breaking load of the chain for which they are intended.
At least one accessory (of the same type, size and nominal strength) out of 25 is to be checked for
dimensions after proof load testing. The manufacturer is to provide a statement indicating compliance
with the purchaser's requirements.
5.4 Mechanical tests
Accessories are to be subjected to mechanical testing as described in Section 2.3 and 2.4. For
individually produced accessories or accessories produced in small batches, alternative testing will be
subjected to special consideration.
5.5 Non-destructive examination
After proof load testing all chain accessories are to be subjected to a close visual examination.
Special attention is to be paid to machined surfaces and high stress regions. All non-machined surfaces
are to be sand or shot blasted to permit a thorough examination. All accessories are to be checked by
mangnetic particles or dye penetrant.
The manufacturer is to provide a statement that non destructive examination has been carried out
with satisfactory results. This statement should include a brief reference to the techniques and to the
operator's qualification.

IACS Req.1997/Rev.4 2006 W22-14

W22
5.6 Test failures

W22
contd In the event of a failure of any test the entire batch represented is to be rejected unless the cause of
failure has been determined and it can be demonstrated to the Surveyor's satisfaction that the condition
causing the failure is not present in any of the remaining accessories.
5.7 Marking
Each accessory is to be marked as follows:
- Chain grade
The Certificate number may be exchanged against an abbreviation or equivalent. If so, this shall
be stated in the certificate.
5.8 Documentation
A complete Inspection and Testing Report in booklet form shall be provided by the manufacturer
for each order. This booklet shall include all dimensional checks, test and inspection reports, NDT
reports, process records as well as any nonconformity, corrective action and repair work.
Each type of accessory shall be covered by separate certificates.
All accompanying documents, appendices and reports shall carry reference to the original
certificate number.
The manufacturer will be responsible for storing, in a safe and retrievable manner, all
documentation produced for a period of at least 10 years.
W22-15
W22
W22 Appendix A
contd
Chafing Chain for Single Point Mooring arrangements
1. Scope
These requirements apply to short lengths (approximately 8m) of 76mm diameter chain to be
connected to hawsers for the tethering of oil carriers to single point moorings, FPSOs and similar
uses.
2. Approval of Manufacturing
The chafing chain is to be manufactured by works approved by the Society according to

W 22.1.3.
3. Materials
The materials used for the manufacture of the chafing chain are to satisfy the requirements of
W 22.2.
4. Design, manufacturing, testing and certification
4.1 The chafing chain is to be designed, manufactured, tested and certified in accordance with W22.3,
W22.4 and W22.5, except that batch heat treatment is permitted.
4.2 The arrangement of the end connections is to be of an approved type.
4.3 The common link is to be of the stud link type Grade R3 or R4.
4.4 The chafing chain is to be capable of withstanding the breaking test loads of 4884kN (Grade R3)
and 6001kN (Grade R4). See Note 1.
4.5 The chain lengths shall be proof load tested in accordance with W 22.4.2. The test load for Grade
R3 is 3242kN and for Grade R4 is 4731kN.
Note 1: Documented evidence of satisfactory testing of similar diameter mooring chain in the prior six
month period may be used in lieu of break testing subject to agreement with classification
society.

IACS Req.1997/Rev.4 2006 W22-16

W23.1
W23 Approval of Welding Consumables for High

(1995)
(Rev 1
1997)
Strength Quenched and Tempered Steels for
Welded Structures
1. General
1.1 Scope
1.1.1 These requirements supplements the UR W17 and give the conditions of approval and
inspection of welding consumables used for high strength quenched and tempered or TMCP steels for
welded structures according to UR W16 with yield strength levels from 420 N/mm2 up to 690 N/mm2 and
impact grades A, D, E and F.
Where no special requirements are given, those of UR W17 apply in analogous manner.
1.1.2 The welding consumables preferably to be used for the steels concerned are divided into several
categories as follows :
- covered electrodes for manual welding,

- wire-flux combinations for multirun*) submerged arc welding,
- solid wire-gas combinations for arc welding (including rods for gas tungsten arc welding),
- flux cored wire with or without gas for arc welding.
1.2 Grading, Designation
1.2.1 Based on the yield strength of the weld metal, the welding consumables concerned are divided into
six (yield) strength groups :
- Y42 - for welding steels with minimum yield strength 420 N/mm2
*) Wire-flux combinations for single or two-run technique are subject to special consideration
of the Classification Society.
1.2.2 Each of the six (yield) strength groups is further divided into three main grades in respect of
charpy V-notch impact test requirements (test temperatures):
- Grade 3, test temperature -20oC
1.2.3 Analagously to the designation scheme used in UR W17 the welding consumables for high
strength quenched and tempered steels are subject to classification designation and approval as follows:

IACS Req. 1997

W23.1-W23.2
W23 - According to 1.2.2 with the quality grades 3,4 or 5

- With the added symbol Y and an appended code number designating the minimum yield
contd
strength of the weld metal corresponding 1.2.1: Y42, Y46, Y50, Y55, Y62 and Y69.
- With the added symbol H10 (HH) or H5 (HHH) for controlled hydrogen content of the weld
metal,
- With the added symbol S (= semi-automatic) for semi-mechanised welding,
- With the added symbol M designating multirun technique *) (and is applicable only to welding
consumables for fully mechanised welding),
*) see footnote on page 2
1.2.4 Each higher quality grade includes the one (or those) below Grade A... and D... steels acc. to UR
W16 are to be welded using welding consumables of at least quality grade 3, grade E... steels using at
least quality grade 4 and grade F... steels using at least quality grade 5., see the following table :
Consumable Grade Steel Grades covered
3Y.. D.. and A..

4Y.. E..,D.. and A..
5Y.. F..,E..,D.. and A..
Welding consumables approved with grades ..Y42, ..Y46 and ..Y50 are also considered suitable for
welding steels in the two strength levels below that for which they have been approved. Welding
consumables approved with grades ..Y55, ..Y62 and ..Y69 are also considered suitable for welding steels
in the strength level below that for which they have been approved.
The Society may, in individual cases, restrict the range of application in (up to) such a way, that approval
for any one strength level does not justify approval for any other strength level.
1.3 Manufacture, testing and approval procedure
1.3.1 Manufacturers plant, production methods and quality control measures shall be such as to ensure
reasonable uniformity in manufacture, see also UR W17.
1.3.2 Testing and approval procedure shall be in accordance with UR W17, sections 2 and 3 and as
required in UR W17 for the individual categories (types) of welding consumables mentioned in 1.1.2
above.

2. Testing of the weld metal
2.1 For testing the deposited weld metal, test pieces analogous to those called for in UR W17,
sections 4.2, 5.2, 6.2 or 6.3 respectively shall be prepared, depending on the type of the welding
consumables (and according to the welding process). the base metal used shall be a fine-grained
structural steel compatible with the properties of the weld metal, or the side walls of the weld shall be
buttered with a weld metal of the same composition.

IACS Req. 1997

W23.2
W23 2.2 The chemical composition of the deposited weld metal shall be determined and certified in a
manner analogous to that prescribed in UR W17, section 4.2.2. The results of the analysis shall not
contd
exceed the limit values specified in the standards or by the manufacturer, the narrower tolerances being
applicable in each case.
2.3 Depending on the type of the welding consumables (and according to the welding process), the
test specimens prescribed in UR W17, sections 3.1 and 4.2, 5.2, 6.2 or 6.3 respectively shall be taken
from the weld metal test pieces in a similar manner.
2.4 The mechanical properties must meet the requirements stated in Tables 1 and 2. The provisions
of UR W17 apply in analogous manner to the performance of the tests, including in particular the
maintenance of the test temperature in the notched bar impact test and the carrying out of results.
Table 1 Required toughness properties of the weld metal
Quality Test Minimum notch

grade temperature [oC] impact energy [J] 1)
3 - 20 Y42: > 47
Y46: > 47
4 - 40 Y50: > 50
Y55: > 55
5 - 60 Y62: > 62
Y69: > 69
1) Charpy V-notch impact test specimen, mean value of three
specimens; for requirements regarding minimum individual values
and retests, see UR W17, section 3.3.2
Table 2 Required strength properties of the weld metal

Symbols added to Minimum yield Tensile Minimum
quality grade strength or 0.2% Strength 1) elongation
proof stress
[N/mm2] [N/mm2] [%]
Y42 420 530-680 20
Y46 460 570-720 20
Y50 500 610-770 18
Y55 550 670-830 18
Y62 620 720-890 18
Y69 690 770-940 17
1) The tensile strength of the weld metal may be up to 10% below the requirements,
provided that the results obtained with the transverse tensile specimens taken from the
welded joints meet the minimum tensile strength requirements stated in Table 3. The
elongation is to be stated in the test report.
Note:
For welding very large plate thicknesses where the supporting effect of the base
material on either side of the weld no longer applies and the tensile strength of the weld
metal also determines the tensile strength of the welded joint, it may be necessary, when
applying footnote 1), to choose welding consumables of the next higher strength category
(next higher added Symbol).

IACS Req. 1997

W23.3
W23 3. Testing on welded joints

contd 3.1 Depending on the type of the welding consumables (and according to the welding process), the
testing on the welded joints shall be performed on butt-weld test pieces in analogous manner to UR W17,
sections 4.3, 5.2, 6.2, 6.3, or 6.4 respectively.
butt-weld test pieces called for in para. 3.1 shall be welded in a manner analogous to that prescribed in
UR W17. The base metal used shall be a high-strength fine-grained structural steel with an appropriate
minimum yield strength and tensile strength and compatible with the added symbol for which application
is made.
test specimens described in UR W17 shall be taken from the butt-weld test pieces.
3.4 The mechanical properties must meet the requirements stated in Table 3. The provisions of UR
W17 apply in analogous manner to the performance of the tests, including in particular the maintenance
of the test temperatures in the notched bar impact test and the requirements regarding the retest
specimens.
Table 3 Required properties of welded joints
Quality Added Minimum Minimum Minimum Bend

grade symbol tensile notch impact bending angle 1) ratio
strength energy, test
[N/mm2] temperature D/t2)
Y42 530 4
Y46 570 Depending on 4
3 to 5 Y50 610 the quality grade 120o 4
accordance Y55 670 & yield strength 5
with Y62 720 in accordance 5
Table 1 Y69 770 Table 1 5
1) Bending angle attained before the first incipient crack, minor pore exposures up
to a maximum length of 3mm allowed.
2) D = Mandrel diameter, t = specimen thickness
3.5 Where the bending angle required in Table 3 is not achieved, the specimen may be considered as
fulfilling the requirements, if the bending elongation on a gauge length length Lo fulfills the minimum
elongation requirements stated in Table 2. The gauge length Lo = Ls + t (Ls = width of weld, t =
specimen thickness), see sketch below.

IACS Req. 1997

W23.4-W23.5

W23
contd
4.
4.1
5.
Hydrogen test
Yield
strength
group
Y42
Y46
Y50
Y55
Y62
Y69
Annual repeat test

Hydrogen
symbol
H 10 (HH)
H 5 (HHH)
t
2
Ls
Lo = Ls + t
Maximum hydrogen
content
t
2
[cm3/100 g deposited
weld metal]
10
5
t
The welding consumables, other than solid wire-gas combinations, shall be subjected to a
hydrogen test in accordance with the mercury method to ISO 3690, or any other method such as the gas
chromatographic method which correlates with that method, in respect of cooling rate and delay times
during preparation of the weld samples, and the hydrogen volume determinations.
4.2 The diffusible hydrogen content of the weld metal determined in accordance with the provisions of
UR W17, section 4.5 shall not exceed the limits given in table 4.
Table 4 Allowable diffusible hydrogen content
The annual repeat tests specified in UR W 17 shall entail the preparation and testing of weld metal
test pieces as prescribed under 2. In special cases, the Society may require more extensive repeat tests.

IACS Req. 1997

W24
W24 Cast Copper Alloy Propellers

(1996)
(Rev 1
1997)
(Rev.2
May 1. Scope
2004) These unified requirements are applicable to the moulding, casting, inspection and repair
procedures of new cast copper alloy propellers, blades and bosses. Upon special consideration of
the individual Classification Society these requirements may also be applied for the repair and
inspection of propellers becoming damaged during service.
Note: These requirements supersede the IACS unified requirements nos. K1 and K2 as well as
the IACS Recommendation no. 4.
2. Foundry approval
2.1 Approval
All propellers and propeller components are to be cast by foundries approved by the classification
society. For this purpose, the foundries have to demonstrate that they have available the necessary
facilities and skilled personnel to enable proper manufacture of propellers which will satisfy these
rules.
2.2 Application for approval

The approval is to be applied for at the classification society. The applications are to be
accompanied by specifications of the propeller materials, manufacturing procedures, repair, NDT
inspection procedures and a description of the foundry facilities, including the maximum capacity
of the ladles.
2.3 Scope of the approval test

The scope of the approval test is to be agreed with the Classification Society. This should include
the presentation of cast test coupons of the propeller materials in question for approval testing in
order to verify that the chemical composition and the mechanical properties of these materials
comply with these rules.
2.4 Inspection facilities

The foundry is to have an adequately equipped laboratory, manned by experienced personnel, for
the testing of moulding materials chemical analyses, mechanical testing and microstructural
testing of metallic materials. Provision is also to be made for NDT inspection. If these test
facilities are not available at the foundry, details are to be provided of an approved local
laboratory which will provide such services.
3. Moulding and casting
3.1 Pouring
The pouring must be carried out into dried moulds using degassed liquid metal. The pouring is to
be controlled as to avoid turbulences of flow. Special devices and/or procedures must prevent slag
flowing into the mould.
3.2 Stress relieving

Subsequent stress relieving heat treatment may be performed to reduce the residual stresses. For
this purpose, the manufacturer shall submit a specification containing the details of the heat
treatment to the society for approval. For stress relieving temperatures and holding times see
tables 4 and 5.

W24-1 IACS Req. 1996/ Rev.2 2004

W24
W24 4. General characteristics of castings

contd 4.1 Freedom from defects
All castings must have a workman like finish and must be free from defects liable to impair their
use. Minor casting defects which may still be visible after machining such as small sand and slag
inclusions, small cold shuts and scabs shall be trimmed off by the manufacturer, cf. para 14.
4.2 Removal of defects

Casting defects which may impair the serviceability of the castings, e.g. major non-metallic
inclusions, shrinkage cavities, blow holes and cracks, are not permitted. They may be removed by
one of the methods described in para 14 and repaired within the limits and restrictions for the
severity zones. Full description and documentation must be available for the surveyor.
5. Dimensions, dimensional and geometrical tolerances
5.1 The dimensions and the dimensional and geometrical tolerances are governed by the data
contained in the approval drawings or order documents. These shall be submitted to the Surveyor
at the time of the test.
The accuracy and verification of the dimensions are the responsibility of the manufacturer, unless
otherwise agreed.
5.2 Statik balancing is to be carried out on all propellers in accordance with the approved drawing.
Dynamik balancing is necessary for propellers running above 500 rpm.
6. Chemical composition and structure characteristics
6.1 Chemical composition

Typical copper propeller alloys are grouped into the four types CU 1, CU 2, CU 3 and CU 4
depending on their chemical composition as given in table 1. Copper alloys whose chemical
composition deviate from the typical values of Table 1 must be specially approved by the Society.
Table 1 Typical chemical compositions of cast copper alloys for propellers
Alloy CHEMICAL COMPOSTION (%)

Type
Cu Al Mn Zn Fe Ni Sn Pb
CU1 52-62 0,5-3,0 0,5-4,0 35-40 0,5-2,5 max 1,0 0,1-1,5 max 0,5
CU2 50-57 0,5-2.0 1,0-4,0 33-38 0,5-2,5 3,0-8,0 max. 0,15 max 0,5
CU3 77-82 7,0-11,- 0,5-4,0 max 1,0 2,0-6,0 3,0-6,0 max. 0,1 max 0,03
CU4 70-80 6,5-9,0 8,0-20,0 max 6,0 2,0-5,0 1,5-3,0 max 1,0 max 0,05
6.2 Metallurgical characteristics
Note:
"The main constituents of the microstructure in the copper-based alloys categories CU 1 and CU 2
are alpha and beta phase.
Important properties such as ductility and resistance to corrosion fatigue are strongly influenced
by the relative proportion of beta phase (too high a percentage of beta phase having a negative
effect on these properties). To ensure adequate cold ductility and corrosion fatigue resistance, the

IACS Req. 1996/ Rev.2 2004 W24-2

W24
W24 proportion of beta phase is to be kept low. The concept of the zinc equivalent should be used as
control since it summarizes the effect of the tendency of various chemical elements to produce
contd beta phase in the structure."
The structure of CU 1 and CU 2 type alloys must contain an alpha phase component of at least 25
% as measured on a test bar by the manufacturer. To ensure adequate ductility and corrosion
fatigue resistance, the proportion of beta phase is to be kept low. For this purpose, the zinc
equivalent defined by the following formula shall not exceed a value of 45 %:
100.% Cu
Zinc equivalent (%) = 100 -
100 + A
In which A is the algebraic sum of the following values:
1 . % Sn
5 . % Al
-0,5 . % Mn
-0,1 . % Fe
-2,3 . % Ni
Note: The negative sign in front of the elements Mn, Fe and Ni signifies that these elements tend to
reduce the proportion of beta phase.
7. Mechanical characteristics
7.1 Standardized alloys

The mechanical characteristics must conform to the values shown in table 2. These values are
applicable to test specimens taken from separately cast samples in accordance with Fig. 1, or with
any other recognized national standard.
Note: These properties are a measure of the mechanical quality of the metal in each heat; and
they are generally not representative of the mechanical properties of the propeller casting itself,
which may be up to 30 % lower than that of a separately cast test coupon.
For integrally cast test specimens the requirements are specially to be agreed with the Society.

W24-3 IACS Req. 1996/ Rev.2 2004

W24
W24 Table 2 Mechanical characteristics of cast copper alloys for propellers

(separately cast test coupons)
contd
Alloy type Proof stress Tensile strength Elongation

Rp 0,2 Rm A5
[N/mm2] [N/mm2] [%]
min. min. min.
CU1 175 440 20
CU2 175 440 20
CU3 245 590 16
CU4 275 630 18
H= 100 mm
B= 50 mm
H L >150 mm
T = 15 mm
T D = 25 mm
Fig. 1 Test sample casting

IACS Req. 1996/ Rev.2 2004 W24-4

W24
W24 7.2 Other alloys

The mechanical characteristics of alloys not meeting the limiting values of Table 2 must be in
contd accordance with a specification approved by the Society.
8 Inspection and tests

The following tests and inspections are to be performed. For test specimens dimensions and
testing procedures reference is made to UR-W2.
8.1 Chemical composition

The manufacturer shall furnish proof of the composition of each ladle.
8.2 Tensile test
8.2.1 The tensile strength, 0,2 % proof stress and elongation shall be determined by tensile test. For this
purpose, at least one tensile test specimen shall be taken from each ladle.
8.2.2 Generally, the specimens shall be taken from separately cast sample pieces, see 7.1. The test
samples shall be cast in moulds made of the same material as the mould for the propeller and they
must be cooled down under the same conditions as the propeller.
8.2.3 If propellers are subjected to a heat treatment the test samples are to be heat treated together with
them.
8.2.4 Where test specimens are to be taken from integrally cast test samples, this shall be the subject of
special agreement with the Society. Wherever possible, the test samples shall be located on the
blades in an area lying between 0,5 to 0,6 R, where R is the radius of the propeller. The test
sample material must be removed from the casting by non thermal procedures.
8.3 Micrographic examination
The micro structure of alloy types CU 1 and CU 2 shall be verified by determining the proportion
of alpha phase. For this purpose, at least one specimen shall be taken from each heat. The
proportion of alpha phase shall be determined as the average value of 5 counts. The requirements
of para 6.2 are to be fulfilled.
8.4 Surface quality and dimensions
8.4.1 Propeller castings should be visually inspected at all stages of manufacture and the whole surface
is to be subjected to a comprehensive visual inspection in the finished condition by the Surveyor.
This has to include the bore.
8.4.2 The dimensions are to be checked by the manufacturer and the report on the dimensional
inspection is to be handed over to the Surveyor, who may require checks to be made in his
presence.
8.4.3 The Surveyor may be require areas to be etched (e.g. by iron chloride) for the purpose of
investigating weld repairs.
9. Non-destructive inspections
9.1 Dye penetrant inspection
9.1.1 The severity zones "A" (see para 12) are to be subjected to a dye penetrant inspection in the
presence of the Surveyor. For the inspection and acceptance standard see para 13. In zones "B"
and "C" the dye penetrant inspection is to be performed by the manufacturer and may be
witnessed by the Surveyor upon his request.
9.1.2 If repairs have been made either by grinding or by welding the repaired areas are additionally to
be subjected to the dye penetrant inspection independent of their location and/or severity zone.

W24-5 IACS Req. 1996/ Rev.2 2004

W24
W24 9.2 Radiographic and ultrasonic inspection

contd Where serious doubts exist that the castings are not free from internal defects further non-
destructive inspections are to be carried out upon request of the Surveyor, e.g. radiographic and/or
ultrasonic tests. For this purpose, the following is to be observed: T h e
acceptance criteria are to be agreed between the manufacturer and the classification Society in
accordance with a recognized standard.
Footnote for Guidance
The absorption of the X-rays and gamma-rays is stronger in copper-based alloys than in steel. For
propeller bronzes, 300 kV X-rays can normally be used up to 50 mm and Co60 gamma-rays up to
160 mm thickness. Due to the limited thicknesses that can be radiographed as well as for other
practical reasons radiography is generally not a realistic method for checking of the thickest parts
of large propellers.
As a general rule, ultrasonic testing of CU 1 and CU 2 is not feasible due to the high damping
capacity of these materials. For CU 3 and CU 4, ultrasonic inspection of subsurface defects is
possible.
9.3 Documentation of defects and inspections
All defects requiring welding repair on the castings are to be documented preferably on drawings
or special sketches showing their dimensions and locations. Furthermore, the inspection procedure
is to be reported. The documentation is to be presented to the Surveyor prior to any repair
weldings will be carried out.
10. Identification and marking
10.1 Identifications
The manufacturer must employ a monitoring system which enables all castings to be traced back
to their heats. On request, the Surveyor shall be given proof of this.
10.2 Marking
Prior to final inspection by the Surveyor each casting shall be marked by the manufacturer at least
with the following symbols:
a) Grade of cast material or corresponding abbreviated designation
b) Manufacturers mark
c) Heat number, casting number or another mark enabling the manufacturing process to be
traced back
d) Specimen number
e) Date of final inspection
f) Number of the Societys test certificate
g) Ice class symbol, where applicable
h) Skew angle for high skew propellers.
11. Manufacturers certificates
For each propeller the manufacturer must supply to the Surveyor a certificate containing the
following details:
a) Purchaser and order number

b) Shipbuilding project number, if known
c) Description of the casting with drawing number
d) Diameter, number of blades, pitch, direction of turning
e) Grade of alloy and chemical composition of each heat
f) Heat or casting number
g) Final weight
h) Results of non-destructive tests and details of test procedure where applicable
i) Portion of alpha-structure for CU 1 and CU 2 alloys
k) Results of the mechanical tests

IACS Req. 1996/ Rev.2 2004 W24-6

W24
W24 l)
m)
Casting identification No.
Skew angle for high skew propellers, see 12.1
contd
12. Definition of skew, severity zones
12.1 Definition of skew
The skew of a propeller is defined as follows:

The maximum skew angle of a propeller blade id defined as the angle, in projected view of the
blade, between a line drawn through the blade tip and the shaft centreline and a second line
through the shaft centreline which acts as a tangent to the locus of the mid-points of the helical
blade section, see Fig 2.
High skew propellers have a skew angle greater than 25, low skew propellers a skew angle of up
to 25.
angle
Skew
Leading
Locus of
mid-chord line
Projected
Fig. 2 Definition of skew angle

W24-7
IACS Req. 1996/ Rev.2 2004
W24
W24 12.2 Severity zones

contd In order to relate the degree of inspection to the criticality of defects in propeller blades and to
help reduce the risk of failure by fatigue cracking after repair, propeller blades are divided into the
three zones designated A, B and C.
Zone A is the region carrying the highest operating stresses and which, therefore, requires the
highest degree of inspection. Generally, the blade thicknesses are greatest in this area giving the
greatest degree of restraint in repair welds and this in turn leads to the highest residual stresses in
and around any repair welds. High residual tensile stresses frequently lead to fatigue cracking
during subsequent service so that relief of these stresses by heat treatment is essential for any
welds made in this zone. Welding is generally not permitted in Zone A and will only be allowed
after special consideration by the Classification Society. Every effort should be made to rectify a
propeller which is either defective or damaged in this area without recourse to welding even to the
extent of reducing the scantlings, if this is acceptable. If a repair using welding is agreed, post-
weld stress relief heat treatment is mandatory.
Zone B is a region where the operation stresses may be high. Welding should preferably be
avoided but generally is allowed subject to prior approval from the Classification Society.
Complete details of the defect / damage and the intended repair procedure are to be submitted for
each instance in order to obtain such approval.
Zone C is a region in which the operation stresses are low and where the blade thicknesses are
relatively small so that repair welding is safer and, if made in accordance with an approved
procedure is freely permitted.
12.2.1 Low-skew propellers
Zone A is in the area on the pressure side of the blade, from and including the fillet to 0,4R, and
bounded on either side by lines at a distance 0,15 times the chord length Cr from the leading edge
and 0,2 times Cr from the trailing edge, respectively (see Fig. 3).
Where the hub radius (Rb) exceeds 0,27R, the other boundary of zone A is to be increased to
1,5Rb.
Zone A also includes the parts of the separate cast propeller hub which lie in the area of the
windows as described in Fig. 5 and the flange and fillet area of controllable pitch and built-up
propeller blades as described in Fig. 6.
Zone B is on the pressure side the remaining area up to 0,7R and on the suction side the area from
the fillet to 0,7R (see Fig. 2).
Zone C is the area outside 0,7R on both sides of the blade. It also includes the surface of the hub
of a monobloc propeller and all the surfaces of the hub of a controllable pitch propeller other than
those designated Zone A above.

IACS Req. 1996/ Rev.2 2004 W24-8

W24
W24
contd
TRAILING LEADING
C C
CR
0.7R
B B
0.7
0.15CR
0.2CC
A
0.4
FILLE
RB
C C
PRESSURE SUCTION
Fig. 3 Severity zones for integrally cast low skew propellers
IACS Req. 1996/ Rev.2 2004

W24-9
W24
W24 12.2.2 High-skew propellers

contd Zone A is the area on the pressure face contained within the blade root-fillet and a line running
from the junction of the leading edge with the root fillet to the trailing edge at 0.9 R and at
passing through the mid-point of the blade chord at 0.7 R and a point situated at 0.3 of the chord
length from the leading edge at 0.4 R. It also includes an area along the trailing edge on the
suction sde of the blade from the root to 0.9 R and with ist inner boundary at 0.15 of the chord
lengths from the trailing edge.
Zone B constitutes the whole of the remaining blade surfaces.
Zone A and B are illustrated in Fig. 4.
Leading edge
0.5C
r
0.9
R
A B B A 0.9
R
0.3
0.7 Cr
R 0.7
R 0.1
5C
r
A
0.4
Pressure Side
Suction Side
Fig.4 Severity zones in blades with skew angles greater than 25o

IACS Req. 1996/ Rev.2 2004 W24-10

W24
W24 d2
contd
d1
Zone C
Zone A
(inside and outside)
1,2 x d2
Fig. 5 Severity zones for controllable pitch propeller boss

Zone A
20mm
End of the fillet

Leading edge
Zone A
Section b - b
TRAILING EDGE
a a
Zone B Zone A
Zone A (see Section b-b)
(including bore holes)
b
Zone B
Section a - a
Fig. 6 Severity zones for controllable pitch and built-up propeller
Note: The remaining surface of the propeller blades are to be divided into the severity zones
as given for solid cast propellers (cf. Fig. 3 and Fig. 4)

W24-11 IACS Req. 1996/ Rev.2 2004

W24
W24 13. Acceptance criteria for dye penetrant inspection

contd 13.1 Inspection procedure
The dye penetrant inspection is to be carried out in accordance with a standard or specification
approved by the Society.
13.2 Definitions
Indication:
In the dye penetrant inspection an indication is the presence of detectable bleed-out of the
penetrant liquid from the material discontinuities appearing at least 10 minutes after the developer
has been applied.
Shape of indications:
A distinction is made between circular, linear and aligned indications, see Fig. 7.
a a 1
b
d
di
dn
a<3 a3
b b 0 < di 2 mm
circular linear aligned
Fig. 7 Shape of indications
Reference area: The reference area is defined as an area of 100 cm2 which may be square or
rectangular with the major dimension not exceeding 250 mm.
13.3 Acceptance standard
13.3.1 For the judgement, the surface to be inspected is to be divided into reference areas of 100 cm2 as
given in the definitions, see para 13.2. The indications detected may, with respect to their size and
number, not exceed the values given in the Table 3.
The area shall be taken in the most unfavourable location relative to the indication being
evaluated.

IACS Req. 1996/ Rev.2 2004 W24-12

W24
W24 13.3.2 Areas which are prepared for welding are independent of their location always to be assessed
according to zone A. The same applies to the welded areas after being finished machined and/or
contd grinded.
Table 3 Allowable number and size of indications in a reference area of 100 cm2,
depending on severity zones
Severity Max. total Type of Max. number of Max. acceptable

zones number of indication each type 1) 2) value for a or I
indications of indications [mm]
A 7 Circular 5 4
Linear 2 3
Aligned 2 3
B 14 Circular 10 6
Linear 4 6
Aligned 4 6
C 20 Circular 14 8
Linear 6 6
Aligned 6 6
Notes:1) Singular circular indications less than 2 mm for zone A and lessthan 3 mm for the other
zones may be disregarded.
2) The total number of circular indications may be increased to the max. total number, or
part thereof, represented by the absence of linear/aligned indications.
14. Repair of defects
14.1 Definition
Indications exceeding the acceptance standard of Table 3, cracks, shrinkage cavities, sand, slag
and other non-metallic inclusions, blow holes and other discontinuities which may impair the safe
service of the propeller are defined as defects and must be repaired.

W24-13 IACS Req. 1996/ Rev.2 2004

W24
W24 14.2 Repair procedures

contd 14.2.1 In general the repairs shall be carried out by mechanical means, e. g. by grinding, chipping or
milling. Welding may be applied subject to the agreement of the Societys Surveyor if the
requirements of the paras 14.3, 14.4 and / or 14.5 will be complied with.
14.2.2 After milling or chipping grinding is to be applied for such defects which are not to be welded.
Grinding is to be carried out in such a manner that the contour of the ground depression is as
smooth as possible in order to avoid stress concentrations or to minimise cavitation corrosion.
14.2.3 Welding of areas less than 5 cm2 is to be avoided.
14.3 Repair of defects in zone A
14.3.1 In zone A, repair welding will generally not be allowed unless specially approved by the
14.3.2 Grinding may be carried out to an extent which maintains the blade thickness of the approved
drawing.
14.3.3 The possible repair of defects which are deeper than those referred to above is to be considered by
the classification Society.
14.4 Repair of defects in zone B
14.4.1 Defects that are not deeper than dB = (t/40) mm (t = min. local thickness in mm according to the
Rules) or 2 mm (whichever is greatest) below min. local thickness according to the Rules should
be removed by grinding.
14.4.2 Those defects that are deeper than allowable for removal by grinding may be repaired by welding.
14.5 Repair of defects in zone C

In zone C, repair welds are generally permitted.
15. Repair Welding
15.1 General requirements
15.1.1 Companies wishing to carry out welding work on propellers must have at their disposal the
necessary workshops, lifting gear, welding equipment, preheating and, where necessary,
annealing facilities, testing devices as well as certified welders and expert welding supervisors to
enable them to perform the work properly. Proof shall be furnished to the Surveyor that these
conditions are satisfied before welding work begins.
15.1.2 The company concerned shall prepare and submit to the classification Society a detailed welding
specification covering the weld preparation, welding procedure, filler metals, preheating and post
weld heat treatment and inspection procedures.
15.1.3 Before welding is started, Welding Procedure Qualification Test are to be carried out and
witnessed by the Surveyors. Each welder / operator is to demonstrate his ability to carry out the
proposed welding using the same process, consumable and position which are to be used in actual
repair (the scope of tests is given in Appendix A).
15.2 Welding preparation

Defects to be repaired by welding are to be ground to sound material according to the
requirements as given under para 14.2. To ensure complete removal of the defects the ground
areas are to be examined by dye penetrant methods in the presence of the Surveyor. The welding
grooves are to be prepared in such a manner which will allow a good fusion of the groove bottom.

IACS Req. 1996/ Rev.2 2004 W24-14

W24
W24 15.3 Welding repair procedure

contd 15.3.1 Metal arc welding is recommended for all types of repair on bronze propellers.
For material thickness less than 30 mm, gas welding may give a satisfactory weldment for CU 1
and CU 2 materials.
Arc welding with coated electrodes and gas-shielded metal arc process (GMAW) are generally to
be applied. Argon-shielded tungsten welding (GTAW) should be used with care due to the higher
specific heat input of this process.
Recommended filler metals, pre-heating and stress relieving temperatures are listed in Table 4.
15.3.2 Adequate pre-heating is to be carried out with care to avoid local overheating, c. f. Table 4.
15.3.3 All propeller alloys are generally to be welded in down-hand (flat) position. Where this cannot be
done, gas-shielded metal arc welding should be carried out.
The section to be welded is to be clean and dry. Flux-coated electrodes are to be dried before
welding according to the makers instructions.
To minimize distortion and the risk of cracking, interpass temperatures are to be kept low. This is
especially the case with CU 3 alloys.
Slag, undercuts and other defects are to be removed before depositing the next run.
15.3.4 All welding work is to be carried out preferably in the shop free from draughts and influence of
the weather.
15.3.5 With the exception of alloy CU 3 (Ni-Al-bronze) all weld repairs are to be stress relief heat
treated, in order to avoid stress corrosion cracking. However, stress relief heat treatment of alloy
Cu 3 propeller castings may be required after major repairs in zone B (and specially approved
welding in Zone A) or if a welding consumable susceptible to stress corrosion cracking is used. In
such cases the propeller is to be either stress relief heat treated in the temperature 450 to 500C or
annealed in the temperature range 650-800C, depending on the extent of repair, c. f. Table 4.
15.3.6 The soaking times for stress relief heat treatment of copper alloy propellers should be in
accordance with Table 5. The heating and cooling is to be carried out slowly under controlled
conditions. The cooling rate after any stress relieving heat treatment shall not exceed 50C/h until
the temperature of 200C is reached.
W24-15 IACS Req. 1996/ Rev.2 2004

W24
W24 Table 4 Recommended filler metals and heat treatments

contd
Preheat Interpass Stress relief Hot straightening

Alloy type Filler metal temperature temperature temperature temperature
C C C C
[min] [max]
CU1 Al-bronze 1)
Mn-bronze 150 300 350-500 500-800
CU2 Al-bronze
Ni-Mn-bronze 150 300 350-550 500-800
CU3 Al-bronze
Ni-Al-bronze 2) 50 250 450-500 700-900
Mn-Al-bronze
CU4 Mn-Al-bronze 100 300 450-600 700-850
Notes: 1) Ni-Al-bronze and Mn-Al-bronze are acceptable.
2) Stress relieving not required, if filler metal Ni-Al-bronze is used.
Table 5 Soaking times for stress relief heat treatment of copper alloy propellers
Alloy grade CU1 and CU2 Alloy grade CU3 and CU4
Stress relief Hours per Max. Hours per Max.

temperature 25 mm thickness recommended 25 mm thickness recommended
[C] total time hours total time hours
350 5 15 - -
400 1 5 - -
450 1/2 2 5 15
500 1/4 1 1 5
550 1/4 1/2 1/2 1) 2 1)
600 - - 1/4 1) 1 1)
Note 1) 550C and 600C only applicable for CU 4 alloys.

W24-16
IACS Req. 1996/ Rev.2 2004
W24
W24 16. Straightening

contd 16.1 Application of load
For hot and cold straightening purposes, static loading only is to be used.
16.2 Hot straightening

Straightening of a bent propeller blade or a pitch modification should be carried out after heating
the bent region and approximately 500 mm wide zones on either side of it to the suggested
temperature range given in Table 4.
The heating should be slow and uniform and the concentrated flames such as oxy-acetylene and
oxy-propane should not be used. Sufficient time should be allowed for the temperature to become
fairly uniform through the full thickness of the blade section. The temperature must be maintained
within the suggested range throughout the straightening operation. A thermocouple instrument or
temperature indicating crayons should be used for measuring the temperature.
16.3 Cold straightening

Cold straightening should be used for minor repairs of tips and edges only. Cold straightening on
Cu 1, Cu 2 and Cu 4 bronze should always be followed by a stress relieving heat treatment, see
Table 4.
IACS Req. 1996/ Rev.2 2004

W24-17
W24
W24 Appendix A: Welding procedure and welders qualification test

contd
1 General
The qualification test is to be carried out with the same welding process filler metal, preheating
and stress-relieving treatment as those intended applied by the actual repair work.
2 Test sample
A test sample of minimum 30 mm thickness is to be welded in down-hand (flat) position. The test
specimens to be prepared and their dimensions are shown in Figs. 8.
~ 280
Discard
Macro -Etch Specimen
Tensile Test Specimen
~ 250
Tensile Test Specimen
Discard
Face tp be macrp etched

30

mm
Fig. 8 Test Specimen

IACS Req. 1996/ Rev.2 2004

W24-18
W24
W24 3 Qualification testing

contd 3.1 Non-destructive testing:
After completion, the weldment is to be 100% tested by a dye-penetrant method. No cracks are
permitted.
3.2 Macro-etching:
Three macro-etch samples should be prepared (see Fig. 8). A suitable etchant for this purpose is:
5 g iron (III) chloride
30 ml hydrochloric acid (cone)
100 ml water.
Pores greater than 3 mm and cracks are not permitted.
3.3 Mechanical testing:
Two tensile tests should be prepared as shown in W2.4.2.8 b). The table requirements to the
tensile strength, as given in Table 6, should be met. Alternatively tensile test specimens according
to recognized standards may be used.
Table 6 Required tensile strength values
ALLOY TYPE TENSILE STRENGTH, N/mm2, min
CU 1 370
CU 2 410
CU 3 500
CU 4 550

W24-19 IACS Req. 1996/ Rev.2 2004

W25
W25
W25 Aluminium Alloys for Hull Construction and
(May
(contd)
1998) Marine Structure
(Rev.1
May TABLE OF CONTENTS
2004)
(Rev.2
Dec 1. Scope
2004)
(Rev.3 2. Approval
May
2006) 3. Aluminium Alloys and their temper conditions
4. Chemical composition
5. Mechanical properties
6. Freedom of defects
7. Tolerances
8. Testing and inspection
9. Test materials
10. Mechanical test specimens
11. Number of test specimens
12. Retest procedures
13. Branding
14. Documentation.

W25
1. SCOPE
W25
(contd) 1.1 These Requirements apply to wrought aluminium alloys used in the construction of
hulls, superstructures and other marine structures.
They are not applicable to the use of aluminium alloys at low temperature for
cryogenic applications.
1.2 These Requirements are applicable to wrought aluminium alloy products within a
thickness range of 3 mm and 50 mm inclusive.
The application of aluminium alloys products outside this thickness range requires
prior agreement of the Classification Society.
1.3 The numerical designation (grade) of aluminium alloys and the temper designation are
based on those of the Aluminium Association.
1.4 Temper conditions (delivery heat treatment) are defined in the European Standard EN
515 or ANSI H35.1.
1.5 Consideration may be given to aluminium alloys not specified in these Requirements,
and to alternative temper conditions, subject to prior agreement with the Classification
Society further to a detailed study of their properties, including corrosion resistance,
and of their conditions of use (in particular welding procedures).
2. APPROVAL
2.1 All materials, including semi finished products, are to be manufactured at works which
are approved by the Classification Society for the grades of aluminium alloy supplied.
3. ALUMINIUM ALLOYS AND THEIR TEMPER CONDITIONS
3.1 Rolled products (sheets, strips and plates)

The following aluminium alloys are covered by these Requirements:
5083, 5086, 5383, 5059, 5754, 5456
with the hereunder temper conditions:
O/H112, H116, H321
3.2 Extruded products (sections, shapes, bars and closed profiles)
The following aluminium alloys are covered by these Requirements:
5083, 5383, 5059, 5086
O/H111/H112,
and 6005A, 6061, 6082
T5 or T6.

W25
Note: The alloy grades 6005A, 6061 of the 6000 series should not be used in direct contact
W25 with sea water unless protected by anodes and/or paint system.
(contd)
4. CHEMICAL COMPOSITION
4.1 The Manufacturer is to determine the chemical composition of each cast.
4.2 The chemical composition of aluminium alloys is to comply with the requirements
given in Table 1.
4.3 The Manufacturers declared analysis will be accepted subject to occasional checks if
required by the Surveyor; in particular, product analysis may be required where the
final product chemistry is not well represented by the analysis from the cast.
4.4 When the aluminium alloys are not cast in the same works in which they are
manufactured into semi finished products, the Society Surveyor shall be given a
certificate issued by the works in question which indicates the reference numbers and
chemical composition of the heats.
5. MECHANICAL PROPERTIES
5. 1 The mechanical properties are to comply with the requirements given in Tables 2 and
3.
Note: It should be recognized that the mechanical properties of the welded joint are lower for
strain hardened or heat treated alloys, when compared with those of the base
material, in general. For reference, see the UR for Aluminium Consumables.
6. FREEDOM OF DEFECTS
6.1 The finished material is to have a workmanlike finish and is to be free from internal
and surface defects prejudicial to the use of the concerned material for the intended
application.
6.2 Slight surface imperfections may be removed by smooth grinding or machining as long
as the thickness of the material remains within the tolerances given in Section 7.
7. TOLERANCES
7.1 The underthickness tolerances for rolled products given in Table 4 are minimum
requirements.
7.2 The underthickness tolerances for extruded products are to be in accordance with the
requirements of recognized international or national standards.
7.3 Dimensional tolerances other than underthickness tolerances are to comply with a
recognized national or international standard.
8. TESTING AND INSPECTION
8.1 Tensile test

The test specimens and procedures are to be in accordance with UR W2.

W25
8.2 Non-destructive examination.

W25 In general, the non-destructive examination of material is not required for acceptance
(contd) purposes.
Note: Manufacturers are expected, however, to employ suitable methods of non-destructive

examination for the general maintenance of quality standards.
8.3 Dimensions
It is the manufacturers responsibility to check the materials for compliance with the
tolerances given in Section 7.
8.4 Verification of proper fusion of press welds for closed profiles.
8.4.1 The Manufacturer has to demonstrate by macrosection tests or drift expansion tests of
closed profiles performed on each batch of closed profiles that there is no lack of
fusion at the press welds.
8.4.2 Drift expansion tests
8.4.2.1 Every fifth profile shall be sampled after final heat treatment.
Batches of five profiles or less shall be sampled one profile.
Profiles with lengths exceeding 6 m shall be sampled every profile in the start
of the production. The number of tests may be reduced to every fifth profile if
the results from the first 3-5 profiles are found acceptable.
8.4.2.2 Each profile sampled will have two samples cut from the front and back end of
the production profile.
8.4.2.3 The test specimens are to be cut with the ends perpendicular to the axis of the
profile. The edges of the end may be rounded by filing.
8.4.2.4 The length of the specimen is to be in accordance with UR W2.
8.4.2.5 Testing is to be carried out at ambient temperature and is to consist of

expanding the end of the profile by means of a hardened conical steel mandrel
having an included angle of at least 60.
8.4.2.6 The sample is considered to be unacceptable if the sample fails with a clean
split along the weld line which confirms lack of fusion.
8.5 Corrosion testing
8.5.1 Rolled 5xxx-alloys of type 5083, 5383, 5059, 5086 and 5456 in the H116 and H321
tempers intended for use in marine hull construction or in marine applications where
frequent direct contact with seawater is expected are to be corrosion tested with
respect to exfoliation and intergranular corrosion resistance.
8.5.2 The manufacturers shall establish the relationship between microstructure and
resistance to corrosion when the above alloys are approved. A reference
photomicrograph taken at 500x, shall be established for each of the alloy-tempers and
thickness ranges relevant. The reference photographs shall be taken from samples
which have exhibited no evidence of exfoliation corrosion and a pitting rating of PB or
better, when subjected to the test described in ASTM G66 (ASSET).The samples shall
also have exhibited resistance to intergranular corrosion at a mass loss no greater
than 15mg/cm2, when subjected to the test described in ASTM G67. Upon satisfactory

W25
establishment of the relationship between microstructure and resistance to corrosion,

W25 the master photomicrographs and the results of the corrosion tests are to be approved
(contd) by the Classification Society. Production practices shall not be changed after approval
of the reference micrographs.
Other test methods may also be accepted at the discretion of the Classification
Society.
8.5.3 For batch acceptance of 5xxx-alloys in the H116 and H321 tempers, metallographic
examination of one sample selected from mid width at one end of a coil or random
sheet or plate is to be carried out. The microstructure of the sample is to be compared
to the reference photomicrograph of acceptable material in the presence of the
Surveyor. A longitudinal section perpendicular to the rolled surface shall be prepared
for metallographic examination. If the microstructure shows evidence of continuous
grain boundary network of aluminium-magnesium precipitate in excess of the
reference photomicrographs of acceptable material, the batch is either to be rejected
or tested for exfoliation-corrosion resistance and intergranular corrosion resistance
subject to the agreement of the Surveyor. The corrosion tests are to be in accordance
with ASTM G66 and G67 or equivalent standards. If the results from testing satisfy the
acceptance criteria stated in paragraph 8.5.2 the batch is accepted, else it is to be
rejected.
As an alternative to metallographic examination, each batch may be tested for

exfoliation-corrosion resistance and intergranular corrosion resistance, in accordance
with ASTM G66 and G67 or equivalent standards.
9. TEST MATERIALS
9.1 Definition of batches

Each batch is made up of products:
- of the same alloy grade and from the same cast
- of the same product form and similar dimensions (for plates, the same thickness)
- manufactured by the same process
- having been submitted simultaneously to the same temper condition.
9.2 The test samples are to be taken

- at one third of the width from a longitudinal edge of rolled products.
- in the range 1/3 to 1/2 of the distance from the edge to the centre of the thickest part
of extruded products.
9.3 Test samples are to be taken so that the orientation of test specimens is as follows:
a) Rolled products
Normally, tests in the transverse direction are required. If the width is insufficient to
obtain transverse test specimen, or in the case of strain hardening alloys, tests in the
longitudinal direction will be permitted.
b) Extruded products
The extruded products are tested in longitudinal direction.
9.4 After removal of test samples, each test specimen is to be marked in order that its
original identity, location and orientation is maintained.

W25
10. MECHANICAL TEST SPECIMENS

W25
(contd) 10.1 Type and location of tensile test specimen
The type and location of tensile test specimens are to be in accordance with UR W2.
11. NUMBER OF TEST SPECIMENS
11.1 Tensile test
a) Rolled products
One tensile test specimen is to be taken from each batch of the product. If the weight
of one batch exceeds 2000 kg, one extra tensile test specimen is to be taken from
every 2000 kg of the product or fraction thereof, in each batch.
For single plates or for coils weighting more than 2000 kg each, only one tensile test
specimen per plate or coil shall be taken.
b) Extruded products
For the products with a nominal weight of less than 1 kg/m, one tensile test specimen
is to be taken from each 1000 kg, or fraction thereof, in each batch. For nominal
weights between 1 and 5 kg/m, one tensile test specimen is to be taken from each
2000 kg or fraction hereof, in each batch. If the nominal weight exceeds 5 kg/m, one
tensile test specimen is to be taken for each 3000 kg of the product or fraction thereof,
in each batch.
11.2 Verification of proper fusion of press welds
For closed profiles, verification of proper fusion of press welds is to be performed on each
batch as indicated in 8.4 above.
11.3 Corrosion tests
For rolled plates of grade 5083, 5383, 5059, 5086 and 5456 delivered in the tempers H116 or
H321, one sample is to be tested per batch.
12. RETEST PROCEDURES
12.1 When the tensile test from the first piece selected in accordance with Section 11 fails
to meet the requirements, two further tensile tests may be made from the same piece.
If both of these additional tests are satisfactory, this piece and the remaining pieces
from the same batch may be accepted.
12.2 If one or both the additional tests referred to above are unsatisfactory, the piece is to
be rejected, but the remaining material from the same batch may be accepted
provided that two of the remaining pieces in the batch selected in the same way, are
tested with satisfactory results. If unsatisfactory results are obtained from either of
these two pieces then the batch of material is to be rejected.
12.3 In the event of any material bearing the Classification Societys brand failing to comply
with the test requirements, the brand is to be unmistakably defaced by the
manufacturer.

W25
13. BRANDING
W25
(contd) 13.1 The manufacturer shall mark each product at least one place with the following details:
a) Manufacturers mark
b) Abbreviated designation of aluminium alloy according to Section 3
c) Abbreviated designation of temper condition according to Section 3
d) Tempers that are corrosion tested in accordance with section 8.5 are to be marked
M after the temper condition, e.g. 5083 H321 M.
e) Number of the manufacturing batch enabling the manufacturing process to be
traced back.
13.2 The product is also to bear the Classification Societys brand.
13.3 When extruded products are bundled together or packed in crates for delivery, the
marking specified in para 13.1 should be affixed by a securely fastened tag or label.
14. DOCUMENTATION
14.1 For each tested batch, the manufacturer must supply to the Classification Societys
Surveyor a test certificate, or a shipping statement containing the following details :
a) Purchaser and order number

b) Construction project number, when known,
c) Number, dimensions and weight of the product
d) Designation of the aluminium alloy (grade) and of its temper condition (delivery
heat treatment)
e) Chemical composition
f) Manufacturing batch number or identifying mark
g) Test results.

W25
W25 Table 1 Chemical composition 1)

(contd)
Other elements
2)
Grade Si Fe Cu Mn Mg Cr Zn Ti
Each Total
5083 0.40 0.40 0.10 0.40-1.0 4.0-4.9 0.05-0.25 0.25 0.15 0.05 0.15
5383 0.25 0.25 0.20 0.7-1.0 4.0-5.2 0.25 0.40 0.15 0.05 5) 0.15 5)
6)
5059 0.45 0.50 0.25 0.6-1.2 5.0-6.0 0.25 0.40-0.90 0.20 0.05 0.15 6)
5086 0.40 0.50 0.10 0.20-0.7 3.5-4.5 0.05-0.25 0.25 0.15 0.05 0.15
5754 0.40 0.40 0.10 0.50 3) 2.6-3.6 0.30 3) 0.20 0.15 0.05 0.15
5456 0.25 0.40 0.10 0.50-1.0 4.7-5.5 0.05-0.20 0.25 0.20 0.05 0.15
6005A 0.50-0.9 0.35 0.30 0.50 4) 0.40-0.7 0.30 4) 0.20 0.10 0.05 0.15
6061 0.40-0.8 0.7 0.15-0.40 0.15 0.8-1.2 0.04-0.35 0.25 0.15 0.05 0.15
6082 0.7-1.3 0.50 0.10 0.40-1.0 0.6-1.2 0.25 0.20 0.10 0.05 0.15
Notes:
1)
Composition in percentage mass by mass maximum unless shown as a range or as a minimum.
2)
Includes Ni, Ga, V and listed elements for which no specific limit is shown. Regular analysis need not be made.
3)
Mn + Cr: 0.10-0.60
4)
Mn + Cr: 0.12-0.50
5)
Zr: maximum 0.20. The total for other elements does not include Zirconium.
6)
Zr: 0.05-0.25. The total for other elements does not include Zirconium.

W25
W25
(contd)
Table 2 Mechanical properties for rolled products, 3 mm t 50 mm
Yield Strength Tensile Strength Elongation, % min. 1)

Grade Temper condition Thickness, t Rp0.2 min. Rm min. or range
A50 mm A5d
N/mm2 N/mm2
O 3 t 50 mm 125 275-350 16 14
H112 3 t 50 mm 125 275 12 10
5083
H116 3 t 50 mm 215 305 10 10
H321 3 t 50 mm 215-295 305-385 12 10
O 3 t 50 mm 145 290 17
5383 H116 3 t 50 mm 220 305 10 10
H321 3 t 50 mm 220 305 10 10
O 3 t 50 mm 160 330 24
3 t 20 mm 270 370 10 10
H116
5059 20 < t 50 mm 260 360 10 10
3 t 20 mm 270 370 10 10
H321
20 < t 50 mm 260 360 10 10
O 3 t 50 mm 95 240-305 16 14
3 t 12.5 mm 125 250 8
5086 H112
12.5 < t 50 mm 105 240 9
2)
H116 3 t 50 mm 195 275 10 9
5754 O 3 t 50 mm 80 190-240 18 17
3 t 6.3 mm 130-205 290-365 16
O
6.3 < t 50 mm 125-205 285-360 16 14
3 t 30 mm 230 315 10 10
H116 30 < t 40 mm 215 305 10
5456
40 < t 50 mm 200 285 10
3 t 12.5 mm 230-315 315-405 12
H321 12.5 < t 40 mm 215-305 305-385 10
40 < t 50 mm 200-295 285-370 10
Notes:
1)
Elongation in 50 mm apply for thicknesses up to and including 12.5 mm and in 5d for thicknesses over 12.5
mm.
2)
8 % for thicknesses up to and including 6.3 mm.

W25
W25
(contd) Table 3 Mechanical properties for extruded products, 3 mm t 50 mm
Yield Strength Tensile Strength Elongation, % min. 1)2)

Grade Temper Thickness, t Rp0.2 min. Rm min. or range
2
A50 mm A5d
N/mm N/mm2
O 3 t 50 mm 110 270-350 14 12
5083 H111 3 t 50 mm 165 275 12 10
H112 3 t 50 mm 110 270 12 10
O 3 t 50 mm 145 290 17 17
5383 H111 3 t 50 mm 145 290 17 17
H112 3 t 50 mm 190 310 13
5059 H112 3 t 50 mm 200 330 10
O 3 t 50 mm 95 240-315 14 12
5086 H111 3 t 50 mm 145 250 12 10
H112 3 t 50 mm 95 240 12 10
T5 3 t 50 mm 215 260 9 8
6005A 3 t 10 mm 215 260 8 6
T6
10 < t 50 mm 200 250 8 6
6061 T6 3 t 50 mm 240 260 10 8
T5 3 t 50 mm 230 270 8 6
6082 3 t 5 mm 250 290 6
T6
5 < t 50 mm 260 310 10 8
Notes:
1) The values are applicable for longitudinal and transverse tensile test specimens as well.
2) Elongation in 50 mm applies for thicknesses up to and including 12.5 mm and in 5d for thicknesses over
12.5 mm.

W25
W25
(contd)
Table 4 Underthickness tolerances for rolled products
Nominal thickness (t), mm Thickness tolerances for nominal width (w), mm

w 1500 1500 < w 2000 2000 < w 3500
3.0 t < 4.0 0.10 0.15 0.15
4.0 t < 8.0 0.20 0.20 0.25
8.0 t < 12.0 0.25 0.25 0.25
12.0 t < 20.0 0.35 0.40 0.50
20.0 t < 50.0 0.45 0.50 0.65
END

W26
W26 Requirements for Welding Consumables for

(July,
1999) Aluminium Alloys
(Rev.1
June 2005) 1. General
1.1 Scope
1.1.1 These requirements give the conditions of approval and inspection of welding consumables to be
used for hull construction and marine structure aluminium alloys according to UR W 25. Where no
special requirements are given herein, e.g. for the approval procedure or for the welding of test
assemblies and testing, those of UR W 17 apply in analogous manner.
1.1.2 The welding consumables preferably to be used for the aluminium alloys concerned are divided
into two categories as follows:
- W= wire electrode - and wire - gas combinations for

metal-arc inert gas welding (MIG, 131 acc. to ISO 4063),
tungsten inert gas arc welding (TIG, 141) or
plasma arc welding (15)
- R= rod - gas combinations for tungsten inert gas arc welding (TIG, 141) or
plasma arc welding (15)
1.2 Grading, Designation
1.2.1 The consumables concerned are graded as mentioned in Table 1, in accordance with the alloy type
and strength level of the base materials used for the approval tests.
Table 1 Consumable grades and base materials for the approval test
Consumable Base material for the tests

quality grade
(Symbol) Alloy Designation
Numerical Chem. symbol
RA/WA 5754 AlMg3
RB/WB 5086 AlMg4
5083 AlMg4.5Mn0,7
5383 AlMg4.5Mn0.9
RC/WC
5456 AlMg5
5059 -
6005A AlSiMg(A)
RD/WD 6061 AlMg1SiCu
6082 AlSi1MgMn
Note: Approval on higher strength AlMg base materials covers also the lower strength AlMg grades and their
combination with AlSi grades
1.2.2. Approval of a wire or a rod will be granted in conjunction with a specific shielding gas acc. to
Table 2 or defined in terms of composition and purity of special gas to be designated with group sign
S. The composition of the shielding gas is to be reported. The approval of a wire or rod with any
particular gas can be applied or transferred to any combination of the same wire or rod and any gas in the
same numbered group as defined in Table 2, subject to the agreement of the Society.
W26-1
IACS Req. 1999/Rev.1, 2005
W26
W26 Table 2 Compositional limits of shielding gases and mixtures to be used

contd
Gas composition (Vol. %) 1)

Group Argon Helium
I-1 100 ---
I-2 --- 100
I-3 Rest > 0 to 33
I-4 Rest > 33 to 66
I-5 Rest > 66 to 95
S Special gas, composition to be specified, see 1.2.2
1)
Gases of other chemical composition (mixed gases) may be considered as special gases and covered by a separate
test.
1.3 Manufacture, testing and approval procedure
1.3.1 Manufacturer's plant, production methods and quality control measures shall be such as to ensure
reasonable uniformity in manufacture, see also UR W 17.
1.3.2 Testing and approval procedure shall be in accordance with UR W 17, sections 2 and 3 and as
required in UR W 17 for the individual categories (types) of welding consumables, shielding gases and
their mixtures mentioned in 1.1.2 above.
2. Testing, required properties
2.1 Testing of the deposited weld metal
2.1.1 For the testing of the chemical composition of the deposited weld metal, a test piece according to
Figure 1 shall be prepared. The size depends on the type of the welding consumable (and on the welding
process) and shall give a sufficient amount of pure weld metal for chemical analysis. The base metal used
shall be compatible with the weld metal in respect of chemical composition.
30 15 Sampling Position
Tack Weld
Figure 1 Deposited weld metal test asembly
W26-2
IACS Req. 1999/Rev.1, 2005

W26
W26 2.1.2 The chemical composition of the deposited weld metal shall be determined and certified in a
manner analogous to that prescribed in UR W 17, section 6.2.3. The results of the analysis shall not
contd exceed the limit values specified by the manufacturer.
2.2 Testing of butt weld assemblies
2.2.1 The testing of the welded joints shall be performed on butt-weld test assemblies according to
Figure 2 and Figure 3, made from materials as given in Table 1, in an analogous manner to UR W 17,
sections 4.3, 6.2.5, 6.3.5 or 6.4.2 respectively.
2.2.2 Butt weld test assemblies according to Figure 2 with a thickness of 10 to 12 mm are to be
prepared for each welding position (downhand, horizontal-vertical, vertical-upward and overhead) for
which the consumable is recommended by the manufacturer; except that consumables satisfying the
requirements for downhand and vertical-upward positions will be considered as also complying with the
requirements for the horizontal-vertical position subject to the agreement of the Society.
2.2.3 Additionally one test assembly according to Figure 3 with a thickness of 20 to 25 mm is to be

welded in the downhand position only.
T = Flat tensile test specimen

BC = Face bend test specimen
BR = Root bend test specimen
M = Macrographic section
BR
BC
T
BR
BC
0
T
35
30
10-12
35
350
Notes: 1) Edge preparation is to be single V or double V with 70 angle.

2) Back sealing runs are allowed in single V weld assemblies.
3) In case of double V assembly both sides shall be welded in the same welding position.
Figure 2 Butt weld test assembly for positional welding
W26-3
IACS Req. 1999/Rev.1, 2005
W26
W26 T
BC
=
=
Flat tensile test specimen
Face bend test specimen
contd BR = Root bend test specimen
M = Macrographic section
BR
BC
T
BR
BC
0
T
35
30
20-25
35
350
Notes:
1) Edge preparation is to be a single V with 70 angle.
2) Back sealing runs are allowed.
Figure 3 Additional butt weld test assembly in downhand position
W26-4
IACS Req. 1999/Rev.1, 2005

W26
W26 2.2.4 On completion of welding, assemblies must be allowed to cool naturally to ambient temperature.
Welded test assemblies and test specimens must not be subjected to any heat treatment.
contd
Grade D assemblies should be allowed to naturally ageing for a minimum period of 72 hours from
the completion of welding before testing is carried out.
2.2.5 The test specimens shown in Figure 2 and Figure 3 and described in UR W 17 shall be taken from
the butt weld test assemblies.
2.2.6 The mechanical properties must meet the requirements stated in Table 3. The provisions of UR W
17 apply in analogous manner to the performance of the tests, including the requirements regarding the
annual repeat tests and retesting. The position of the fractures is to be stated in the report. The
macrographic specimen shall be examined for imperfections such as lack of fusion, cavities, inclusions,
pores or cracks.
Table 3 Requirements for the transverse tensile and bend tests
Table 3 Requirements for the transverse tensile and bend tests
Tensile
Base material strength Bending
Grade Rm Former diameter angle1)
used for the test
[N/mm2] [] min.
min.
RA/WA 5754 190 3t
RB/WB 5086 240 6t
5083 275 6t
RC/WC 5383 or 5456 290 6t 180
5059 330 6t
RD/WD 6061. 6005A or 6082 170 6t
1)
Note: During testing, the test specimen shall not reveal any one single flaw greater than 3 mm in any direction.
Flaws apprearing at the corners of a test specimen shall be ignored in the evaluation, unless there is
evidence that they result from lack of fusion.
3. Annual repeat tests
3.1 The annual repeat tests shall entail the preparation and testing of the deposited weld metal test
assembly as prescribed under 2.1.1 (Figure 1) and of the downhand butt weld test assembly according to
2.2.2 (Figure 2).
END
W26-5
IACS Req. 1999/Rev.1, 2005
W27
W27 Cast Steel Propellers

(May 2000)
(Rev.1
May 1. Scope
2004)
1.1 These unified requirements are applicable to the manufacture of cast steel
propellers, blades and bosses.
1.2 Where the use of alternative alloys is proposed, particulars of chemical
composition, mechanical properties and heat treatment are to be submitted for
approval.
1.3 These requirements may also be used for the repair of propellers damaged in
service, subject to prior agreement with the Classification Society.
2. Foundry approval
All propellers, blades and bosses are to be manufactured by foundries approved by
the Classification Society. The scope of the procedure tests involved in the approval is
to be agreed.
3. General characteristics of castings
All castings are to have a workmanlike finish and are to be free from imperfections that
could be considered to impair in-service performance.
4. Chemical composition
Typical cast steel propeller alloys are grouped into four types depending on their
chemical composition as given in Table 1.
5. Heat treatment
Martensitic castings are to be austenitized and tempered. Austenitic castings should
be solution treated.
6. Mechanical properties
6.1 The mechanical properties are to meet the requirements in Table 2. These
values refer to the test specimens machined from integrally cast test bars attached to
the hub or on the blade.
6.2 Where possible, the test bars attached on blades are to be located in an area
between 0.5 to 0.6R, where R is the radius of the propeller.
6.3 The test bars are not to be detached from the casting until the final heat
treatment has been carried out. Removal is to be by non-thermal procedures.
6.4 Separately cast test bars may be used subject to prior approval of the
Classification Society. The test bars are to be cast from the same heat as the castings
represented and heat treated with the castings represented.
6.5 At least one set of mechanical tests is to be made on material representing each
casting in accordance with UR W2.
6.6 As an alternative to 6.5, where a number of small propellers of about the same
size, and less than 1m in diameter, are made from one cast and heat treated in the
same furnace charge, a batch testing procedure may be adopted using separately cast
test samples of suitable dimensions. At least one set of mechanical tests is to be
provided for each multiple of five castings in the batch.

IACS Req. 2000 / Rev.1 2004 W27-1

W27
7. Visual inspection
W27
7.1 All finished castings are to be 100% visually inspected by the Surveyor. The
Surveyor may require areas to be etched for the purpose of investigating weld repairs.
7.2 Castings are to be free from cracks, hot tears or other imperfections which, due
to their nature, degree or extent, will interfere with the use of the castings.
8. Dimensions, dimensional and geometrical tolerances
8.1 The dimensions are the responsibility of the manufacturer and the report on the
dimensional inspection is to be handed over to the Surveyor, who may require checks
to be made in his presence.
8.2 Static balancing is to be carried out on all propellers in accordance with the
approved drawing. Dynamic balancing may be necessary for propellers running above
500 rpm.
9. Non-destructive testing
9.1 All finished castings are subject to non-destructive testing in accordance with the
requirements given in 9.2 to 9.9.
9.2 In order to relate the degree of non-destructive testing to the criticality of
imperfections, propeller blades are divided into three severity Zones designated A, B
and C. Further, a distinction is made between low skew and high skew propellers.
IACS UR W24 refers.
9.3 For all propellers, separately cast blades and hubs, the surfaces covered by
severity Zones A, B and C are to be liquid penetrant tested. Testing of Zone A is to be
undertaken in the presence of the Surveyor, whilst testing of Zone B and C may be
witnessed by the Surveyor upon his request.
9.4 If repairs have been made either by grinding or by welding, the repaired areas
are additionally to be subjected to the liquid penetrant testing independent of their
location and/or severity Zone. Weld repairs are, independent of their location, always
to be assessed according to Zone A.
9.5 The following definitions relevant to liquid penetrant indications apply:
Indication: the presence of detectable bleed-out of the penetrant liquid from the
material discontinuities appearing at least 10 minutes after the developer has been
applied;
Linear indication: an indication in which the length is at least three times the width;
Nonlinear indication: an indication of circular or elliptical shape with a length less than
three times the width;
Aligned indication: three or more indications in a line, separated by 2mm or less edge-
to-edge;
Open indication: an indication that can be detected by the use of contrast dye
penetrant;
Non-open indication: an indication that cannot be detected by the use of contrast dye
penetrant,

W27-2
IACS Req. 2000 / Rev.1 2004
W27
Relevant indication: an indication that is caused by a condition or type of discontinuity

W27 that requires evaluation. Only indications which have any dimension greater than
1.5mm shall be considered relevant.
9.6 For the purpose of evaluating indications, the surface is to be divided into
reference areas of 100cm 2, which may be square or rectangular with the major
dimension not exceeding 250mm. The area shall be taken in the most unfavorable
location relative to the indication being evaluated.
9.7 The indications detected may, with respect to their size and number, not exceed
the values given in the Table 3.
9.8 Where serious doubt exists that the castings are not free from internal defects,
further non-destructive inspections are to be carried out upon request of the Surveyor,
e.g. radiographic and/or ultrasonic tests. The acceptance criteria are then to be agreed
between the manufacturer and the Classification Society.
9.9 The foundry is to maintain records of inspections traceable to each casting.
These records are to be reviewed by the Surveyor. The foundry is also to provide the
Surveyor with a statement confirming that non-destructive tests have been carried out
with satisfactory results.
10. Repair
10.1 Defective castings are to be repaired in accordance with the requirements given
in 10.2 to 10.7 and, where applicable, the requirements of Section 11.
10.2 In general the repairs are to be carried out by mechanical means, e.g. by
grinding or milling. The resulting grooves are to be blended into the surrounding
surface so as to avoid any sharp contours. Complete elimination of the defective
material is to be verified by liquid penetrant testing.
10.3 Weld repairs are to be undertaken only when they are considered to be
necessary and have prior approval of the Surveyor. All weld repairs are to be
documented by means of sketches or photographs showing the location and major
dimensions of the grooves prepared for welding. The documentation is to be presented
to the Surveyor prior to repair welding.
10.4 The excavations are to be suitably shaped to allow good access for welding. The
resulting grooves are to be subsequently ground smooth and complete elimination of
the defective material is to be verified by liquid penetrant testing. Welds having an area
less than 5cm2 are to be avoided.
10.5 Grinding in severity Zone A may be carried out to an extent that maintains the
blade thickness. Repair welding is generally not permitted in severity Zone A and will
only be allowed after special consideration by the Classification Society.
10.6 Defects in severity Zone B that are not deeper than t/40 mm ("t" is the minimum
local thickness according to the Rules) or 2mm, whichever is greatest, are to be
removed by grinding. Those defects that are deeper may be repaired by welding
subject to prior approval from the Classification Society.
10.7 Repair welding is generally permitted in severity Zone C.
11. Weld repair procedure

11.1 The scope of the procedure tests involved in the qualification is given in
Appendix A.

W27-3
IACS Req. 2000 / Rev.1 2004
W27
Before welding is started, a detailed welding procedure specification is to be submitted

W27 covering the weld preparation, welding positions, welding parameters, welding
consumables, preheating, post weld heat treatment and inspection procedures.
11.2 All weld repairs are to be made by qualified welders using qualified procedures.
11.3 Welding is to be done under controlled conditions free from draughts and
adverse weather.
11.4 Metal arc welding with electrodes or filler wire used in the procedure tests is to
be used. The welding consumables are to be stored and handled in accordance with
the manufacturer s recommendations.
11.5 Slag, undercuts and other imperfections are to be removed before depositing the
next run.
11.6 The martensitic steels are to be furnace re-tempered after weld repair. Subject to
prior approval, however, local stress relieving may be considered for minor repairs.
11.7 On completion of heat treatment the weld repairs and adjacent material are to be
ground smooth. All weld repairs are to be liquid penetrant tested.
11.8 The foundry is to maintain records of welding, subsequent heat treatment and
inspections traceable to each casting repaired. These records are to be reviewed by
the Surveyor.
12. Identification
12.1 Prior to final inspection by the surveyor, each casting is to be suitably identified
by the manufacturer with the following:
a) Heat number or other marking which will enable the full history of the casting to be
traced;
b) The Society s certificate number;
c) Ice class symbol, where applicable;
d) Skew angle for high skew propellers,
e) Date of final inspection.
12.2 The Society s stamp is to be put on when the casting has been accepted.
13. Certification
13.1 The manufacturer is to provide the Surveyor with an inspection certificate giving
the following particulars for each casting which has been accepted:
a) Purchaser s name and order number;
b) Vessel identification, where known;
c) Description of the casting with drawing number;
d) Diameter, number of blades, pitch, direction of turning;
e) Skew angle for high skew propellers;

IACS Req. 2000 / Rev.1 2004 W27-4

W27
f) Final mass;
W27
g) Alloy type, heat number and chemical composition;
h) Casting identification number;
i) Details of time and temperature of heat treatment,
j) Results of the mechanical tests.
13.2 The manufacturer is to provide a statement regarding non-destructive tests as

required by 9.9 and, where applicable, records of weld repairs as required by 11.8.
Table 1 - Typical chemical composition for steel propeller castings
Alloy type C Mn Cr Mo1) Ni

Max. Max. Max.
(%) (%) (%) (%) (%)
Martensitic 0,15 2,0 11,5-17,0 0,5 Max. 2,0

(12 Cr 1 Ni)
Martensitic 0,06 2,0 11,5-17,0 1,0 3,5-5,0

(13 Cr 4 Ni)
Martensitic 0,06 2,0 15,0-17,5 1,5 3,5-6,0

(16 Cr 5 Ni)
Austenitic 0,12 1,6 16,0-21,0 4,0 8,0-13,0

(19 Cr 1 1 Ni)
Note: 1) Minimum values are to be in accordance with recognised national

or international standards

W27-5 IACS Req. 2000 / Rev.1 2004

W27
W27 Table 2 - Mechanical Properties for steel propeller castings
Alloy type Proof stress Tensile Elongation Red. of Charpy V-notch1)

strength area
Rp0.2 min. Rm min. A5 min. Z min. Energy min.
(N/mm2) (N/mm2) (%) (%) (J)
12 Cr 1Ni 440 590 15 30 20
13 Cr 4Ni 550 750 15 35 30
16 Cr 5Ni 540 760 15 35 30
19 Cr 11Ni 1802) 440 30 40 -
1) Not required for general service and the lowest Ice class notations.
For other Ice class notations, tests are to be made -100C.
2) Rp1,0 value is 205 N/mm2.
IACS Req. 2000 / Rev.1 2004

W27-6
W27
W27 Table 3 - Allowable number and size of indications depending on severity zones
Severity zone Max. total number Indication type Max. number for Max. dimension of
of indications each type 1) 2) indication (mm)
Non-linear 5 4
A 7 Linear 2 3
Aligned 2 3
Non-linear 10 6
B 14 Linear 4 6
Aligned 4 6
Non-linear 14 8
C 20 Linear 6 6
Aligned 6 6
1) Single non-linear indications less than 2mm in Zone A and less than 3mm in other zones may be
disregarded.
2) The total number of non-linear indications may be increased to the maximum total number, or part
thereof, represented by the absence of linear or aligned indications.
W27-7 IACS Req. 2000 / Rev.1 2004

W27
Appendix A
W27
Welding Procedure Qualification Test
1. Preparation of test assembly

A test assembly of minimum 30mm thickness is to be welded. The types of specimens
to be prepared are shown in Fig. 1.
2. Non-destructive testing
Prior to sectioning, the test assembly is to be visually inspected and liquid penetrant
tested. Imperfections shall be assessed in accordance with Section 9.
3. Macro-examination
Two macro-sections shall be prepared and etched on one side to clearly reveal the
weld metal, the fusion line, and the heat affected zone. The sections are to be
examined by eye (aided by low power hand lens if desired) for any imperfections
present in the weld metal and HAZ. Cracks or crack-like imperfections, slag inclusions,
and pores greater than 3mm are not permitted.
4. Tensile testing
Two flat transverse tensile test specimens shall be prepared. Testing procedures shall
be in accordance with IACS UR W2.4.2.8 b).
The tensile strength shall meet the specified minimum value of the base material. The
location of fracture is to be reported, i.e. weld metal, HAZ or base material.
5. Bend testing
Two transverse side bend test specimens shall be prepared in accordance with IACS
UR W2. The former diameter shall be 4 x thickness except for austenitic steels, in
which case the former diameter shall be 3 x thickness.
The test specimen, when visually inspected after bending, shall show no surface
imperfections greater than 2mm in length.
6. Charpy V-notch testing

Impact test is not required, except where the base material is impact tested. Charpy V-
notch test specimens shall be in accordance with IACS UR W2. Two sets shall be
taken, one set with the notch positioned in the center of the weld and one set with the
notch positioned in the fusion line, respectively.
The test temperature, and impact energy shall comply with the requirement specified
for the base material.
7. Hardness testing
One of the macro-sections shall be used for HV5 hardness testing. Indentations shall
traverse 2mm below the surface. At least three individual indentations are to be made
in the weld metal, the HAZ (both sides) and in the base material (both sides). The
values are to be reported for information.

W27-8
IACS Req. 2000 / Rev.1 2004
W27
W27 ~ 300 mm
Discard
Macro specimen
Tensile test specimen
Bend test specimen
CVN test specimens ~ 400 mm
Bend test specimen
Tensile test specimen
Macro specimen
Discard
min. 30 mm
Fig. 1 Weld test assembly

W27-9 IACS Req. 2000 / Rev.1 2004

W28
W28 Welding procedure qualification tests of steels

(June
2005) for hull construction and marine structures
(Rev.1
Nov 1. Scope
2006)
1.1 This document gives requirements for qualification tests of welding procedures intended for
the use of weldable steels as specified in UR W7, UR W8, UR W11 and UR W16 for hull
construction and marine structures.
1.2 This document specifically excludes the welding procedure specified in UR W1.
1.3 All new welding procedure qualification tests are to be carried out in accordance with this
document from 1 July 2007.
1.4 This document does not invalidate welding procedure qualification tests made and
accepted by the Classification Society before 1 July 2007 provided the welding procedure
qualification tests are considered by the Classification Society to meet the technical intent of
this UR or have been qualified in accordance with the recognized standards such as ISO,
EN, AWS, JIS or ASME.
2. General
2.1 Welding procedure qualification tests are intended to verify that a manufacturer is
adequately qualified to perform welding operations using a particular procedure.
2.2 In general welding procedure tests are to reflect fabrication conditions in respect to welding
equipment, inside or outside fabrication, weld preparation, preheating and any post-weld
heat treatment. It is to be the manufacturers responsibility to establish and document
whether a procedure is suitable for the particular application.
2.3 For the welding procedure approval the welding procedure qualification test is to be carried
out with satisfactory results. Welding procedure specifications are to refer to the test results
achieved during welding procedure qualification testing.
2.4 Welding procedures qualified at a manufacturer are valid for welding in workshops under
the same technical and quality management.
3 Welding procedure specification
3.1 Preliminary welding procedure specification and welding procedure specification
3.1.1 A welding procedure specification (WPS) is to be prepared by the shipyard or manufacturer

which intends to perform the welding procedure qualification test. This document is also
referred to as a preliminary welding procedure specification (pWPS). The pWPS can be
modified and amended during procedure tests as deemed necessary however it is to
define all relevant variables as mentioned in the WPS (refer to ISO 15614 or other
recognized standards).
Note: 1. This UR is to be uniformly implemented by IACS Societies on ships contracted for

construction from 1 January 2007 as well as the manufacturing of which is commenced on
or after 1 January 2007.
2. The contracted for construction date means the date on which the contract to build the
vessel is signed between the prospective owner and the shipbuilder. For further details
regarding the date of contract for construction, refer to IACS Procedural Requirement (PR)
No. 29.
W28 - 1 of 25
W28
3.1.2 The shipyard or manufacturer is to submit to the Society a pWPS for review prior to the
tests. In case that the test pieces welded according to the pWPS show unacceptable
results the pWPS is to be adjusted by the shipyard or manufacturer. The new pWPS is to
be prepared and the test pieces welded in accordance with the new pWPS.
3.1.3 The WPS is to be used as a basis for the production welds, and upon satisfactory
completion of the tests based on the pWPS, the Society may approve it as a WPS. In case
that a WPS is approved by the Society the approval range is to be in compliance with
section 5.
4. Qualification of welding procedures
4.1 General
4.1.1 Preparation and welding of test pieces are to be carried out in accordance with the pWPS
and under the general condition of production welding which it represents.
4.1.2 Welding of the test assemblies and testing of test specimens are to be witnessed by the
Surveyor.
4.1.3 If tack welds and/or start and stop points are a condition of the weld process they are to be
fused into the joint and are to be included in the test assemblies.
4.2 Butt weld
4.2.1 Assembly of test pieces
The test assembly is to be of a size sufficient to ensure a reasonable heat distribution and
according to Fig. 1 with the minimum dimensions:
- manual or semi-automatic welding:

width = 2a , a = 3 x t, min 150 mm
length b = 6 x t, min 350 mm
- automatic welding:
width = 2a , a = 4 x t, min 200 mm
length b = 1000 mm
W28 - 2 of 25
W28
Discard
50
Plate rolling
direction
(Steel plates
with CVN-L)
b
(Steel plates
Plate rolling
with CVN-T)
direction
Discard
50
a a
Fig. 1 Test assembly for butt weld
For hull structural steel plates impact tested in the longitudinal direction (CVN-L) in UR
W11, the butt weld of the test piece is perpendicular to the rolling direction of the two
plates.
For high strength quenched and tempered steel plates impact tested in the transverse
direction (CVN-T) in UR W16, the butt weld of the test piece is parallel to the rolling
direction of the two plates.
4.2.2 Examinations and tests
Test assemblies are to be examined non-destructively and destructively in accordance with

the following and Fig 2:
- Visual testing 100 %

- Surface crack detection 100 %
(dye penetrant testing or magnetic particle testing)
- Radiographic or Ultrasonic testing 100 %
- Transverse tensile test two specimens as per 4.2.2.2
- Longitudinal tensile test required as per 4.2.2.3
- Transverse bend test four specimens as per 4.2.2.4
- Charpy V-notch impact test required as per 4.2.2.5
- Macro examination one specimen as per 4.2.2.6
- Hardness test required as per 4.2.2.7
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Discard
50
T1 Transverse tensile test
P1 Face bend test

or 2 side bend test
P2 Root bend test
Longitudinal tensile test
M Macro examination & Hardness test

(notch in weld metal)
(notch on fusion line)
(notch in HAZ)
P3 Face bend test

or 2 side bend test
P4 Root bend test
T2 Transverse tensile test
Discard
50
weld
Fig. 2 Test sampling
4.2.2.1 Non-destructive testing
Test assemblies are to be examined by visual and by non-destructive testing prior to the
cutting of test specimen. In case that any post-weld heat treatment is required or specified,
non-destructive testing is to be performed after heat treatment. For steels according to UR
W16 with specified minimum yield strength of 420 N/mm2 and above the non-destructive
testing is to be delayed for a minimum of 48 hrs, unless heat treatment has been carried
out. NDT procedures are to be agreed with the Society.
Imperfections detected by visual or non-destructive testing are to be assessed in

accordance with ISO 5817, class B, except for excess weld metal and excess of
penetration for which the level C applies.
4.2.2.2 Transverse tensile test
The testing is to be carried out in accordance with UR W2.4. The tensile strength recorded
for each specimen is not to be less than the minimum required for the base metal.
When butt welds are made between plates of different grades, the tensile strength to be
obtained on the welded assembly is to be in accordance with the requirements relating to
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the steel grade having lower strength.
4.2.2.3 Longitudinal tensile test
Longitudinal tensile test of deposited weld metal taken lengthways from the weld is required
for cases where the welding consumable is not approved by the Society.
The testing is to be carried out in accordance with UR W2.4. The tensile properties
recorded for each specimen are not to be less than the minimum required for the approval
of the appropriate grade of consumable.
Where more than one welding process or type of consumable has been used to make the
test weld, test specimens are to be taken from the area of the weld where each was used
with the exception of those processes or consumables used to make the first weld run or
root deposit.
4.2.2.4 Bend test
Transverse bend tests for butt joints are to be in accordance with UR W2.6.
The mandrel diameter to thickness ratio (i.e. D/t) is to be that specified for the welding
consumable (UR W17, UR W23) approvals + 1.
The bending angle is to be 180. After testing, the test specimens are not to reveal any
open defects in any direction greater than 3 mm. Defects appearing at the corners of a test
specimen during testing are to be investigated case by case.
Two root and two face bend specimens are to be tested. For thickness 12 mm and over,
four side bend specimens may alternatively be tested.
For butt joints in heterogeneous steel plates, face and root longitudinal bend test
specimens may be used instead of the transverse bend test specimens.
4.2.2.5 Impact test
a) Normal and higher strength hull structural steels according to UR W11
The positions of specimens are to be in accordance with these requirements.

Dimensions and testing are to be in accordance with the requirements of UR W2.7.
Test specimen with Charpy-V-notch are to be used and sampled from 1 to 2 mm below
the surface of the base metal, transverse to the weld and on the side containing the last
weld run.
V-notch specimens are located in the butt-welded joint as indicated in Fig. 1 and 2 of
Annex A and the V-notch is to be cut perpendicular to the surface of the weld.
Test temperature and absorbed energy are to be in accordance with Table 1.
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Table 1 Impact test requirements for butt joints (t 50 mm)(1),(2)
Value of minimum average absorbed energy (J)
For manually or semi-automatically

Testing
Grade of welded joints
temperature
steel For automatically
(C)
Downhand, Vertical upward, welded joints
Horizontal, Vertical
Overhead downward
A(3) 20
B(3), D 0
E -20
A32, A36 20 34 34
D32, D36 0
E32, E36 -20 47
F32, F36 -40
A40 20
D40 0
39 39
E40 -20
F40 -40
Note:(1) For thickness above 50 mm impact test requirements are to be agreed by the
Society.
(2) These requirements are to apply to test piece of which butt weld is
perpendicular to the rolling direction of the plates.
(3) For Grade A and B steels average absorbed energy on fusion line and in heat
affected zone is to be minimum 27 J.
When butt welds are made between different steel grades/types, the test specimens are
to be taken from the side of the joint with lower toughness of steel. Temperature and
absorbed energy results are to be in accordance with the requirements for the lower
toughness steel.
Where more than one welding process or consumable has been used to make the test
weld, impact test specimens are to be taken from the respective areas where each was
employed. This is not to apply to the process or consumables used solely to make the
first weld run or root deposit.
The testing of sub - size specimen is to be in accordance with UR W2.7.2
b) High strength quenched and tempered steels according to UR W16
Impact test is to be performed as described in the above a).
V-notch specimens are located in the butt welded joint as indicated in Fig. 1 and 2 of
Annex A and the V-notch is to be cut perpendicular to the surface of the weld.
Test temperature and absorbed energy are to be in accordance with the requirements of
base metal as specified in UR W16.
c) Weldable C and C-Mn hull steel castings and forgings according to UR W7 and UR W8
For base metal with specified impact values test temperature and absorbed energy are
to be in accordance with the requirements of the base metal to be welded.
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4.2.2.6 Macro examination
The test specimens are to be prepared and etched on one side to clearly reveal the weld
metal, the fusion line and the heat affected zone.
Macro examination is to include about 10 mm unaffected base metal.
The examination is to reveal a regular weld profile, through fusion between adjacent layers
of weld and base metal and the absence of defects such as cracks, lack of fusion etc.
4.2.2.7 Hardness test
Hardness test is required for steels with specified minimum yield strength of ReH 355
N/mm2. The Vickers method HV 10 is normally to be used. The indentations are to be
made in the weld metal, the heat affected zone and the base metal measuring and
recording the hardness values. At least two rows of indentations are to be carried out in
accordance with Fig. 1 and 2 of Annex B.
For each row of indentations there is to be a minimum of 3 individual indentations in the

weld metal, the heat affected zones (both sides) and the base metal (both sides). A typical
example is shown in Annex B.
The results from the hardness test are not to exceed the following:
- Steel with a specified minimum yield strength ReH 420 N/mm2 ; 350 HV10
- Steel with a specified minimum yield strength 420 N/mm2 < ReH 690 N/mm2; 420 HV10
4.3 Fillet welds
4.3.1 Assembly of test pieces
The test assembly is to be of a size sufficient to ensure a reasonable heat distribution and
according to Fig. 3 with the minimum dimensions:
- manual and semi-automatic welding:

width a = 3 x t, min. 150 mm
length b = 6 x t, min. 350 mm
- automatic welding:
width a = 3 x t, min. 150 mm
length b = 1000 mm
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t 1, t 2= plate thickness of test pieces
t2
t1
a a
Fig. 3 Test assembly for fillet weld
4.3.2 Welding of test pieces
The test assembly is welded on one side only. For single run manual and semi-automatic
welding, a stop/restart is to be included in the test length and its position is to be clearly
marked for subsequent examination.
4.3.3 Examinations and tests
Test assemblies are to be examined non-destructively and destructively in accordance with

the following:
- Visual testing 100 %

- Surface crack detection 100 %
(dye penetrant testing or magnetic particle testing)
- Macro examination two specimen as per 4.3.3.2
- Hardness test required as per 4.3.3.3
- Fracture test required as per 4.3.3.4
4.3.3.1 Non-destructive testing
Test assemblies are to be examined by visual and by non-destructive testing prior to the
cutting of test specimen. In case that any post-weld heat treatment is required or specified
non-destructive testing is to be performed after heat treatment. For steels according to UR
W16 with specified minimum yield strength of 420 N/mm2 and above the non-destructive
testing is to be delayed for a minimum of 48 hrs, unless heat treatment has been carried
out. NDT procedures are to be agreed with the Society.
Imperfections detected by visual or non-destructive testing are to be assessed in

accordance with ISO 5817, class B except for excess convexity and excess throat
thickness for which the level C applies.
4.3.3.2 Macro examination
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The test specimens are to be prepared and etched on one side to clearly reveal the weld
metal, fusion line, root penetration and the heat affected zone.
Macro examination is to include about 10 mm unaffected base metal.
The examination is to reveal a regular weld profile, through fusion between adjacent layers
of weld and base metal, sufficient root penetration and the absence of defects such as
cracks, lack of fusion etc.
4.3.3.3 Hardness test
Hardness test is required for steels with a specified minimum yield strength of ReH 355
N/mm2. The Vickers method HV 10 is normally to be used. The indentations are to be
made in the weld metal, the heat affected zone and the base metal measuring and
recording the hardness values. At least two rows of indentations are to be carried out in
accordance with Fig. 3, 4a and 4b of Annex B.
For each row of indentations there is to be a minimum of 3 individual indentations in the

weld metal, the heat affected zone (both sides) and the base metal (both sides). A typical
example is shown in Annex B.
The results from the hardness test are not to exceed the following:
- Steel with a specified minimum yield strength ReH 420 N/mm2 ; 350 HV10
- Steel with a specified minimum yield strength 420 N/mm2 < ReH 690 N/mm2 ; 420 HV10
4.3.3.4 Fracture test
The fracture test is to be performed by folding the upright plate onto the through plate.
Evaluation is to concentrate on cracks, porosity and pores, inclusions, lack of fusion and
incomplete penetration. Imperfection that are detected is to be assessed in accordance
with ISO 5817, class B.
4.4 Re-testing
4.4.1 If the test piece fails to comply with any of the requirements for visual or non-destructive
testing one further test piece is to be welded and subjected to the same examination. If this
additional test piece does not comply with the relevant requirements, the pWPS is to be
regarded as not capable of complying with the requirements without modification.
4.4.2 If any test specimens fail to comply with the relevant requirements for destructive testing
due to weld imperfections only, two further test specimens are to be obtained for each one
that failed. These specimens can be taken from the same test piece if there is sufficient
material available or from a new test piece, and are to be subjected to the same test. If
either of these additional test specimens does not comply with the relevant requirements,
the pWPS is to be regarded as not capable of complying with the requirements without
modification.
4.4.3 If a tensile test specimen fails to meet the requirements, the re-testing is to be in
accordance with UR W 2.4.3.
4.4.4 If there is a single hardness value above the maximum values allowed, additional hardness
tests are to be carried out (on the reverse of the specimen or after sufficient grinding of the
tested surface). None of the additional hardness values is to exceed the maximum
hardness values required.
4.4.5 The re-testing of Charpy impact specimens are to be carried out in accordance with UR W
2.7.4.
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4.4.6 Where there is insufficient welded assembly remaining to provide additional test
specimens, a further assembly is to be welded using the same procedure to provide the
additional specimens.
4.5 Test record
4.5.1 Welding conditions for test assemblies and test results are to be recorded in welding
procedure test record. Forms of welding procedure test records can be taken from the
Societys rules or from relevant standards.
4.5.2 A statement of the results of assessing each test piece, including repeat tests, is to be
made for each welding procedure test. The relevant items listed for the WPS of these
requirements are to be included.
4.5.3 A statement that the test piece was made according to the particular welding procedure is
to be signed by the Surveyor witnessing the test and is to include the Societys
identification.
5. Range of approval
5. 1 General
5.1.1 All the conditions of validity stated below are to be met independently of each other.
5.1.2 Changes outside of the ranges specified are to require a new welding procedure test.
5.1.3 Shop primers may have an influence on the quality of fillet welds and is to be considered.
Welding procedure qualification with shop primer will qualify those without but not vice
versa.
5.2 Base metal
5.2.1 Normal and higher strength hull structural steels according to UR W11
a) For each strength level, welding procedures are considered applicable to the same and
lower toughness grades as that tested.
b) For each toughness grade, welding procedures are considered applicable to the same
and two lower strength levels as that tested.
c) For applying the above a) and b) to high heat input processes above 50kJ/cm, e.g. the
two-run technique with either submerged arc or gas shielded metal arc welding, electro
slag and electro gas welding, welding procedure is applicable to that toughness grade
tested and one strength level below.
Where steels used for construction are supplied from different delivery conditions from
those tested the Society may require additional tests.
5.2.2 High strength quenched and tempered steels according to UR W16
a) For each strength level, welding procedures are considered applicable to the same and
lower toughness grades as that tested.
b) For each toughness grade, welding procedures are considered applicable to the same
and one lower strength level as that tested.
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c) The approval of quenched and tempered steels does not quality thermo-mechanically
rolled steels (TMCP steels) and vice versa.
5.2.3 Weldable C and C-Mn hull steel forgings according to UR W7
a) Welding procedures are considered applicable to the same and lower strength level as
that tested.
b) The approval of quenched and tempered hull steel forgings does not quality other
delivery conditions and vice versa.
5.2.4 Weldable C and C-Mn hull steel castings according to UR W8
a) Welding procedures are considered applicable to the same and lower strength level as
that tested.
b) The approval of quenched and tempered hull steel castings does not quality other
delivery conditions and vice versa.
5.3 Thickness
5.3.1 The qualification of a WPS carried out on a test assembly of thickness t is valid for the
thickness range given in Table 2.
Table 2 Approval range of thickness for butt and T-joint welds and fillet welds
Range of approval
Thickness of test piece
Butt and T-joint welds with Butt and T-joint welds with
t (1) (mm)
single run or single run from multi-run and fillet welds(2)
both sides
3 < t 12 0.7 x t to 1.1 x t 3 to 2 x t
0.5 x t to 2 x t
12 < t 100 0.7 x t to 1.1 x t(3)
(Max. 150)
Note: (1) For multi process procedures, the recorded thickness contribution of each process
is to be used as a basis for the range of approval for the individual welding process.
(2) For fillet welds, the range of approval is to be applied to both base metals.
(3) For high heat input processes over 50kJ/cm, the upper limit of range of approval is to be
1.0 x t.
5.3.2 In addition to the requirements of Table 2, the range of approval of throat thickness a for
fillet welds is to be as follows:
-Single run ; 0.75 x a to 1.5 x a

-Multi-run ; as for butt welds with multi-run (i.e. a=t)
5.3.3 For the vertical-down welding, the test piece thickness t is always taken as the upper limit
of the range of application.
5.3.4 For unequal plate thickness of butt welds the lesser thickness is ruling dimension.
5.3.5 Notwithstanding the above, the approval of maximum thickness of base metal for any
technique is to be restricted to the thickness of test assembly if three of the hardness values
in the heat affected zone are found to be within 25 HV of the maximum permitted, as stated
4.2.2.7 and 4.3.3.3.
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5.4 Welding position
Approval for a test made in any position is restricted to that position (see Annex C). To
qualify a range of positions, test assemblies are to be welded for highest heat input position
and lowest heat input position and all applicable tests are to be made on those assemblies.
5.5 Welding process
5.5.1 The approval is only valid for the welding process(es) used in the welding procedure test. It
is not permitted to change from a multi-run to a single run.
5.5.2 For multi-process procedures the welding procedure approval may be carried out with
separate welding procedure tests for each welding process. It is also possible to make the
welding procedure test as a multi-process procedure test. The approval of such a test is
only valid for the process sequence carried out during the multi-process procedure test.
5.6 Welding consumable
Except high heat input processes over 50kJ/cm, welding consumables cover other
approved welding consumables having the same grade mark including all suffixes specified
in UR W17 and UR W23 with the welding consumable tested.
5.7 Heat input
5.7.1 The upper limit of heat input approved is 25% greater than that used in welding the test
piece or 55kJ/cm whichever is smaller, except that the upper limit is 10% greater than that
for high heat input processes over 50kJ/cm.
5.7.2 The lower limit of heat input approved is 25% lower than that used in welding the test piece.
5.8 Preheating and interpass temperature
5.8.1 The minimum preheating temperature is not to be less than that used in the qualification
test.
5.8.2 The maximum interpass temperature is not to be higher than that used in the qualification
test.
5.9 Post-weld heat treatment
The heat treatment used in the qualification test is to be maintained during manufacture.
Holding time may be adjusted as a function of thickness.
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5.10 Type of joint
5.10.1 Range of approval depending on type of welded joints for test assembly is to be specified in
Table 3.
5.10.2 A qualification test performed on a butt weld will also qualify for fillet welding within the
thickness ranges specified for fillet welds specified in 5.3 above.
Table 3 Range of approval for type of welded joint
Range of
Type of welded joint for test assembly
approval
With backing A A, C, D
One side
Without backing B A, B, C, D
Butt welding
With gouging C C
Both side
Without gouging D C, D
5.11 Other variables
The range of approval relating to other variables may be taken according to the Society
requirements.
*****
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Annex A
Location of Charpy V-notch impact test
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a) t50mm(1)
a b c a b c
1-2mm 1-2mm 2nd side
1st side
Note: (1) For one side single run welding over 20mm notch location a is to be added on root
side.
b) t>50mm
a b c 2nd side a b c
1-2mm 1-2mm
a b 1st side
Notch locations:
a : center of weld WM
b : on fusion line FL
c : in HAZ, 2mm from fusion line
Fig. 1 Locations of V-notch for butt weld of normal heat input (heat input 50 kJ/cm)
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a) t50mm(1)
1-2mm a b c d e 1-2mm a b c d e
2nd side
1st side
Note: (1) For one side welding with thickness over 20mm notch locations a, b and c are to be
added on root side.
b) t>50mm
a b c d e a b c d e
1-2mm 1-2mm 2nd side
a c
a bc 1st side
Notch locations:
a : center of weld WM
b : on fusion line FL
c : in HAZ, 2mm from fusion line
d : in HAZ, 5mm from fusion line
e : in HAZ, 10mm from fusion line in case of heat input > 200kJ/cm
Fig. 2 Locations of V-notch for butt weld of high heat input (heat input > 50kJ/cm)
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Annex B
Hardness test
(Typical examples of hardness test)
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Fig. 1 Examples of hardness test with rows of indentations (R) in butt welds
Table 1 Recommended distances l between indentations for hardness test in the heat
affected zone
Distance between
Vickers hardness indentations
Symbol l
(mm)
HV 10 1
The distance of any indentation from the previous indentation is not to be less than the value allowed
for the previous indentation by ISO 6507/1.
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l
l
l
Fig. 2 Example showing the position of the indentations for hardness test in the weld metal,
the heat affected zone and the base metal of a butt weld (dimensions in mm)
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a) Fillet weld b) T-joint weld
Fig. 3 Examples of hardness test with row indentation (R) in fillet welds and in T-joint welds
Fig. 4a Example showing the position of the indentations for hardness test in the weld metal,
the heat affected zone and the base metal of a fillet weld (dimensions in mm)
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Fig. 4b Example showing the position of the indentations for hardness test on the weld
metal, the heat affect zone and the base metal of a T-joint weld (dimensions in mm)
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Annex C
Welding positions
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Annex C.1: Welding positions according to ISO Standard
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Annex C.2: Welding positions according to AWS-Code
a) Butt welds for plates
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b) Fillet welds for plates
END
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W 29
W29 Requirements for manufacture of anchors

(June
2005)
1. General requirements
1.1 Scope
These Rules apply to the materials, manufacture and testing, and certification of anchors,
shanks and anchor shackles produced from cast or forged steel, or fabricated by welded
rolled steel plate and bars. Frequent reference is made to UR A1.
With regard to holding power tests at sea for high holding power (HHP) and super high
holding power (SHHP) anchors, refer to UR A1.
1.2 Types of anchor
The types of anchor covered include:
a) Ordinary anchors. Refer to UR A1.4.1.1

i) Stockless anchors
ii) Stocked anchors
b) HHP anchors. Refer to UR A1.4.1.2
c) SHHP anchors, not exceeding 1500kg in mass. Refer to UR A1.4.1.3
Any changes to the design made during manufacture are to have prior written agreement
from the Classification Society.
2. Materials
2.1 Materials for anchors
All anchors are to be manufactured from materials meeting the requirements of the UR Ws
as indicted below:
a) Cast steel anchor flukes, shanks, swivels and shackles are to be manufactured and
tested in accordance with the requirements of UR W8 and comply with the requirements
for castings for welded construction. The steel is to be fine grain treated with Aluminium.
If test programme B is selected in Section 4.2 then Charpy V notch (CVN) impact testing
of cast material is required. Special consideration is to be given to the use of other
grades of steels for the manufacture of swivels.
b) Forged steel anchor pins, shanks, swivels and shackles are to be manufactured and
tested in accordance with the requirements of UR W7. Shanks, swivels and shackles
are to comply with the requirements for carbon and carbon-manganese steels for
welded construction. Special consideration is to be given to the use of other grades of
steels for the manufacture of swivels.
Note: This UR is to be uniformly implemented by IACS Societies in respect of anchors, the

manufacturing of which is commenced on or after 1 January 2007.
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c) Rolled billets, plate and bar for fabricated steel anchors are to be manufactured and
tested in accordance with the requirements of UR W11.
d) Rolled bar intended for pins, swivels and shackles are to be manufactured and tested in
accordance with the requirements of UR W7 or UR W11.
2.2 Materials for SHHP anchors
In addition to the requirements of 2.1 above, SHHP anchors are to be produced in

accordance with the material toughness requirements of UR A1.4.4.
3. Manufacture of anchors
3.1 Tolerance
If not otherwise specified on standards or on drawings demonstrated to be appropriate, the

following assembly and fitting tolerance are to be applied.
The clearance either side of the shank within the shackle jaws is to be no more than 3mm
for small anchors up to 3 tonnes weight, 4mm for anchors up to 5 tonnes weight, 6mm for
anchors up to 7 tonnes weight and is not to exceed 12 mm for larger anchors.
The shackle pin is to be a push fit in the eyes of the shackle, which are to be chamfered on
the outside to ensure a good tightness when the pin is clenched over on fitting. The shackle
pin to hole tolerance is to be no more than 0.5mm for pins up to 57mm and 1.0mm for pins
of larger diameter.
The trunnion pin is to be a snug fit within the chamber and be long enough to prevent
horizontal movement. The gap is to be no more than 1% of the chamber length.
The lateral movement of the shank is not to exceed 3 degrees, see Figure 1.
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Figure 1 Allowable lateral movement of shank
3.2 Welding of anchors
Welded construction of fabricated anchors is to be done in accordance with procedures

approved by the Classification Society. Welding is to be carried out by qualified welders,
following the approved welding procedures qualified in accordance with UR W28, using
consumables manufactured in accordance with the requirements of UR W17. NDE is to be
carried in accordance with the requirements of 4.2 Product tests.
3.3 Heat treatment
Components for cast or forged anchors are to properly heat treated; fully annealed;
normalised or normalised and tempered in accordance with UR W7 and UR W8.
Fabricated anchors may require stress relief after welding depending upon weld thickness.
Stress relief is to be carried out as indicated in the approved welding procedure. Stress
relief temperatures are not to exceed the tempering temperature of the base material.
3.4 Freedom from defects
All parts are to have a clean surface consistent with the method of manufacture and be free
from cracks, notches, inclusions and other defects that would impair the performance of the
product.
3.5 Repairs
Any necessary repairs to forged and cast anchors are to be agreed by the Surveyor and
carried out in accordance with the repair criteria indicated in UR W7 and UR W8. Repairs to
fabricated anchors are to be agreed by the Surveyor and carried out in accordance with
qualified weld procedures, by qualified welders, following the parameters of the welding
procedures used in construction.
3.6 Anchor assembly
Assembly and fitting are to be done in accordance with the design details.
Securing of the anchor pin, shackle pin or swivel nut by welding is to be done in
accordance with an approved procedure.
4. Testing and certification
4.1 Proof load test
Proof load tests are to be carried out by an approved testing facility.
Proof load testing for Ordinary, HHP and SHHP anchors is to be carried out in accordance
with the pertinent requirements of UR A1.4.3.
4.2 Product tests
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4.2.1 Product Test Programmes
The Classification Society can request that either programme A or programme B be

applied.
Table 1 Applicable programmes for each product form
Product form
Product test
Forged Fabricated/Welde
Cast components
components d components
Programme A Applicable Not applicable Not applicable
Programme B Applicable (1) Applicable Applicable
Notes : (1) CVN impact tests are to be carried out to demonstrate at least
27 joules average at 0C. Refer to 2.1 a).
Table 2 Product test requirements for programme A and B
Programme A Programme B
Drop test
Hammering test
Visual inspection Visual inspection
General NDE General NDE
Extended NDE
4.2.2 Drop test
Each anchor fluke and shank is individually raised to a height of 4m and dropped on to a
steel slab without fracturing. The steel slab is to be suitable to resist the impact of the
dropped component.
4.2.3 Hammering test
After the drop test, hammering tests are carried out on each anchor fluke and shank, which
is slung clear of the ground, using a non-metallic sling, and hammered to check the
soundness of the component. A hammer of at least 3kg mass is to be used.
4.2.4 Visual inspection
After proof loading visual inspection of all accessible surfaces is to be carried out.
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4.2.5 General non-destructive examination
After proof loading general NDE is to be carried out as indicated in the following Tables 3
and 4.
Table 3 General NDE for Ordinary and HHP anchors
Location Method of NDE
Feeders of castings PT or MT
Risers of castings PT or MT
Weld repairs PT or MT
Forged components Not required
Fabrication welds PT or MT
Table 4 General NDE for SHHP anchors
Feeders of castings PT or MT and UT
Risers of castings PT or MT and UT
All surfaces of castings PT or MT
IACS Recommendation No. 69 Guidelines for non-destructive examination of marine steel

castings is regarded as an example of an acceptable standard for surface and volumetric
examination.
4.2.6 Extended non-destructive examination
After proof loading general NDE is to be carried out as indicated in the following Table 5.
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W 29
Table 5 Extended NDE for Ordinary, HHP and SHHP anchors
Feeders of castings PT or MT and UT
Risers of castings PT or MT and UT
All surfaces of castings PT or MT
Random areas of castings UT
IACS Recommendation No. 69 Guidelines for non-destructive examination of marine steel

castings is regarded as an example of an acceptable standard for surface and volumetric
examination.
4.2.7 Repair criteria
If defects are detected by NDE, repairs are to be carried out in accordance with 3.5. For
fracture and unsoundness detected in a drop test or hammering test, repairs are not
permitted and the component is to be rejected.
4.3 Mass and dimensional inspection
Unless otherwise agreed, the verification of mass and dimensions is the responsibility of
the manufacturer. The Surveyor is only required to monitor this inspection. The mass of the
anchor is to exclude the mass of the swivel, unless this is an integral component.
4.4 Retests
Mechanical retest are permitted in accordance with the requirements of UR W2.
4.5 Marking
Anchors which meet the requirements are to be stamped on the shank and the fluke. The
markings on the shank are to be approximately level with the fluke tips. On the fluke,
these markings are to be approximately at a distance of two thirds from the tip of the bill to
the center line of the crown on the right hand fluke looking from the crown towards the
shank. The markings are to include:
- Mass of anchor
- Identification, e.g. test No. or certificate No.
- Societys stamp
- Manufacturers mark
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Additionally the unique cast identification is to be cast on the shank and the fluke.
4.6 Certification
Anchors which meet the requirements are to be certified by the Society at least with the
following items:
- Type
- Mass
- Fluke and Shank identification numbers
- Grade of materials
- Proof test loads
- Heat treatment
- Marking applied to anchor
4.7 Painting
All types of anchor are not to be painted until all tests and inspections have been
completed.
END
W 29 - 7 of 7

IACS - Requirements Concerning Materials and Welding

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INTERNATIONAL ASSOCIATION OF CLASSIFICATION SOCIETIES

IACS Req. 2006

W1 Materials and welding for gas tankers Rev.2 May 2004

W7 Hull and machinery steel forgings Rev.3 May 2004

W8 Hull and machinery steel castings Rev.2 May 2004

W9 Grey iron castings Rev. 2 May 2004

W10 Spheroidal or nodular graphite iron castings Rev. 2 May 2004

W11 Normal and higher strength hull structural steels Rev.

W22 Offshore Mooring Chain Rev.4 Sept 2006

W24 Cast Copper Alloy Propellers 1996/Rev.2 May 2004

W27 Cast Steel Propeller June 2000/Rev.1 May 2004

W29 Requirements for manufacture of anchors June 2005

W1 Material and welding for gas tankers

W1-1 IACS Req. 1975/ Rev.2 2004

W1 The re-testing of Charpy specimens is to be in accordance with UR W2.

W1.3 Material requirements

CHEMICAL COMPOSITION AND HEAT TREATMENT

TENSILE AND (IMPACT) TEST REQUIREMENTS

IACS Req. 1975/ Rev.2 2004 W1-2

CHEMICAL COMPOSITION AND HEAT TREATMENT

TENSILE AND TOUGHNESS (IMPACT) TEST REQUIREMENTS

Material Thickness Test Temp.

30 < t 35 mm 15C below design temp. or

35 < t 40 mm 20C below design temp.

4. A controlled rolling procedure may be used as an alternative to normalizing or quenching and

W1-3 IACS Req. 1975/ Rev.2 2004

Minimum design Impact test

-60 1.5% nickel steel - normalized -65

-65 2.25% nickel steel - normalized -70

-90 3.5% nickel steel - normalized -95

-105 5% nickel steel - normalized -110

-165 9% nickel steel - double normalized and -196

-165 Aluminium alloys; e.g. type 5083 annealed Not required

-165 Austenitic Fe-Ni alloy. (36% nickel) Not required

TENSILE AND TOUGHNESS (IMPACT) TEST REQUIREMENTS

Material Thickness Test Temp*

30 < t 35 mm 15C below design temp.

35 < t 40 mm 20C below design temp.

IACS Req. 1975/ Rev.2 2004 W1-4

Minimum Impact test

TENSILE AND TOUGHNESS (IMPACT) TEST REQUIREMENTS

W1-5 IACS Req. 1975/ Rev.2 2004

W1.4 Welding and nondestructive testing

W1.4.2 Welding consumables

(a) Number and orientation of test assemblies

(i) Each base material

IACS Req. 1975/ Rev.2 2004 W1-6

W1 (b) Required tests

(i) Cross-weld tensile tests

(1) Centre line of the welds

W1.4.4 Test requirements

(a) Tensile tests

(b) Bend tests

(c) Charpy V-notch impact tests

W1.4.5 Welding procedure tests for piping

W1.4.6 Production weld tests

W1-7 IACS Req. 1975/ Rev.2 2004

W1 (a) Independent type A and type B and semimembrane tanks

(b) Independent type C tanks and process pressure vessels

(c) Integral and membrane tanks