Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
0% found this document useful (0 votes)
106 views

LED Light Bulb

The document discusses the design and construction of LED light bulbs as an alternative to incandescent and fluorescent bulbs. It describes how to select LEDs and calculate the necessary circuit components, such as capacitors and resistors, to power the LEDs from mains voltage. It also provides pictures showing the assembly process for two sample LED light bulbs with different numbers and types of LEDs. A warning is given about the lack of insulation in the circuit.

Uploaded by

Abhay Verma
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
106 views

LED Light Bulb

The document discusses the design and construction of LED light bulbs as an alternative to incandescent and fluorescent bulbs. It describes how to select LEDs and calculate the necessary circuit components, such as capacitors and resistors, to power the LEDs from mains voltage. It also provides pictures showing the assembly process for two sample LED light bulbs with different numbers and types of LEDs. A warning is given about the lack of insulation in the circuit.

Uploaded by

Abhay Verma
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

11/6/2016 LED light bulb

LEDlightbulb
LEDlamps(lightemittingdiodelamps)sometimesalsocalledsolidstatelampsorLEDlightbulbs
arebecomingverypopularinlastyears.Theyaretheeconomicalsourceoflight.Althoughtheirligth
fluxisusually(in2010)notequaltotheincandescentbulbsorenergysavingfluorescentbulbs,their
advantageisverylowpowerconsumption,inmostcases0.53W.Fortunately,thepowerandlight
outputofnewLEDsisrapidlyrisingeveryyearbecausetheyareundergoingrapidtechnical
develompent.Wecanchoosedifferentcolors,butprobablyreachforwhiteLEDs.ThewhiteLEDs
havechoicebetweendifferentlighttemperatures,fromwarmwhiteimitatingconventionalbulbsto
daylight(270010000K).YoualsoneedtodecidebetweenpointanddiffuserLEDs.Thesechoices
aremanytypesofradiationfromtheangle10to150.PriceLEDswithtechnicalprogress
continuestodecline,theluminousefficiencygrows.Conversionofintensitytothelightfluxcanin
myonlinecalculator.
TopowertheLEDbulbfromthemainsitisneededtocreateasuitablepowersupplyorballast.
Forlowpowerandsmallsizesthetransformerisnotagoodchoice,therefore,ismostcommonlyused
precipitationcapacityusingacapacitortoAC250V~bestinclassX2.Resistanceinseries(220R
2K2)isusedtolimitinrushcurrent.Thecapacitorisprovidedbyaparallelsecurityresistoraroundthe
1Mresistor,whichensureitsdischargeafterswitchingoff.Thereducedvoltageisrectifiedbyasmall
diodebridge.MostoftheLEDsaredesignedforthecurrent20mA,thiscurrentcorresponds(incaseo
smallnumberofLEDs)toaround330nFcapacitor.LEDscanbeconnectedtoseriesofdifferent
quantity,withoutchangingthevaluesofcomponentstoabout20.ForlargerquantitiesofLEDsand
selectalargercapacity.OnlinecalculationofthecomponentsofLEDbulbscanbefoundbelow.The
mostcommonsizeofLEDis5mm.
FormyfirstLEDbulbichosen5piecesofcoldwhiteLED5mmwithcurrentof20mAandalarge
angleof150.IbuiltitintotheE27baseoftheoldcompactfluorescenttube.Thesediodeshave
luminanceonly200mcdduetothelargeangle.
ForthesecondLEDbulbIchose15pcsof5mmLEDwithatypicalbrightnessof15,000mcdand
anangleof2530.Itsmaximumcurrentis30mA,3.1Vdrop,lifetime100000h.Thesocketisagain
fromtheE27energysaver.Sourceisimprovedwiththeelectrolyte.Thiseliminatesstroboscopic
effect,andalsoprotectstheLEDsfrominrushcurrentsandspikesonthemains.LEDsareprovided
withcurrentofabout20mA.Lightisprettydecent.

Warning!ThepowersupplyofthisLEDbulbdoesnotpresentthegalvanicalisolation.The
entirecircuitincludingtheLEDsisconnectedtomainsvoltage.Theconductivepartsmustbe
protectedagainstouch.Useafuseorafusibleresistorattheinput.Youbuildthisatyourown
risk.Electricshockorfirehazard.

SchematicofLEDbulbsfor230V50Hzlinewith20mALEDs.

http://danyk.cz/ledzar_en.html 1/18
11/6/2016 LED light bulb

TheCFLbaseandspraycap:)

http://danyk.cz/ledzar_en.html 2/18
11/6/2016 LED light bulb

Diffusion5mmLEDs200mcd150intheirtypicalshape

http://danyk.cz/ledzar_en.html 3/18
11/6/2016 LED light bulb

LEDsinacap

http://danyk.cz/ledzar_en.html 4/18
11/6/2016 LED light bulb

Preparedforassembly

http://danyk.cz/ledzar_en.html 5/18
11/6/2016 LED light bulb

Abouttoclose

http://danyk.cz/ledzar_en.html 6/18
11/6/2016 LED light bulb

Anditshines!:)

http://danyk.cz/ledzar_en.html 7/18
11/6/2016 LED light bulb

LampwithLEDbulb

http://danyk.cz/ledzar_en.html 8/18
11/6/2016 LED light bulb

LEDlampcloseup

http://danyk.cz/ledzar_en.html 9/18
11/6/2016 LED light bulb

Itlookslikethis

http://danyk.cz/ledzar_en.html 10/18
11/6/2016 LED light bulb

ThemanufacturingoftheLEDlamp2begins

http://danyk.cz/ledzar_en.html 11/18
11/6/2016 LED light bulb

SeriessolderedLEDsinaplasticcircle

http://danyk.cz/ledzar_en.html 12/18
11/6/2016 LED light bulb

TestofLEDlamp2

http://danyk.cz/ledzar_en.html 13/18
11/6/2016 LED light bulb

Abouttoclose

http://danyk.cz/ledzar_en.html 14/18
11/6/2016 LED light bulb

CompletedLEDlamp2

http://danyk.cz/ledzar_en.html 15/18
11/6/2016 LED light bulb

inalight

http://danyk.cz/ledzar_en.html 16/18
11/6/2016 LED light bulb

Itshinesnice

LEDlamponlinecalculator
ThefirstformallowsyoutocalculatethecomponentsofLEDbulbaccordingtodesiredcurrentand
numberofLEDs,theirvoltagedropandmainsparameters.Thesecondformisthereversecalculation
calculatesthecurrentflowingthroughtheLEDsaccordingtotheknownvaluesofthecomponents.
Aswellitallowstoverifyhowmuchthecurrentisaffectedbyroundingthevaluescalculatedinfirst
form.Enterthebluedata.Reddatawillbecalculated.ThetotaldropofLEDsshouldnotbelarger
thanhalfofthemainsamplitude(162Vincaseof~230Vmains),becauseLEDbulbwouldbemore
sensitivetofluctuationsinthemains(themainsdeviationof10%wouldtriggerachangeinLED
currentgreaterthan20%).Ittells"error"whenthisrequirementisnotmetorwhensomevalueis
forbiddenzero.

http://danyk.cz/ledzar_en.html 17/18
11/6/2016 LED light bulb

Mainsvoltage: 230 V~
Mainsfrequency: 50 Hz
LEDvoltagedrop: 10 V
DesiredLEDcurrent: 1000 mA
NumberofseriesLEDs: 1
CapacityofC1: 14.553309464095603 uF
CapacityofC2: 1000 uF
VoltageonC2(hastoberatedtomore
14.6 V
thanthis):
ResistorsR1andR2(boththesame): 4.6 ohm
Calculate Reset

Mainsvoltage: 230 V~
Mainsfrequency: 50 Hz
LEDvoltagedrop: 10 V
NumberofseriesLEDs: 1
CapacityofC1: 14.55 uF
ResistorR1: 4.6 ohm
ResistorR2: 4.6 ohm
CurrentthroughLEDs: 1003.8645526621832 mA
Calculate Reset

home

http://danyk.cz/ledzar_en.html 18/18

You might also like