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T

In ech
fo n
rm ic
at al
ion

TODO-MATIC
DRY-BREAK COUPLINGS

Technical Information
Part 1

Art. no. M-060100-1. Version 081113. language


For safe uid handling
TODO was established as a fam-
ily company based in Treboda,
central Sweden.
With over 35 years of experience
TODO are widely recognised as
the worlds leading manufacturer
of Dry-Break couplings. In 2006
TODO became a prominent brand
within the Gardner Denver Inc.Fluid
Transfer Division.

Designed for todays expanding global market


Our range of products are supplied into a diverse range of industries including road and
railcar loading/unloading, container lling, ship to shore transfer, offshore supply vessels,
chemical and pharmaceutical industry, LPG industry, aviation and military refuelling.

Suitable for the most demanding applications


Our TODO-MATIC and TODO-GAS coupling range offers the largest selection of sizes
and material available from any manufacturer. Together with supporting products such
as TODO SAFETY BREAK-AWAY couplings and swivels TODO offer an unequalled
range of uid and gas transfer solutions to satisfy the most demanding of applications.

Safety and operational benets


TODO-MATIC DRY-BREAK couplings provide a simple, quick, safe and environmen-
tally friendly method for the handling of liquids and gasses. They minimise risk of operator
exposure to emissions, provide better ergonomics, reduce human error and achieve com-
mercial benets through time saving / clean up costs.

TODO-MATIC are available in aluminium, gunmetal and stainless steel 316L with spe-
cial materials such as Hastelloy C276 available to order.
Sizes: 1 (DN 25) to 6 (DN 150).
Index

Material Identication ...............................................................................................................4

Technical TODO-MATIC Tank Unit ............................................................................................5


TODO-MATIC Hose Unit ...........................................................................................6
Flange measurement .............................................................................................. 7-8
Selectivity 56 mm,70 mm,105 mm,119 mm,164 mm .............................................9-11
Piston stroke ..............................................................................................................12

How it works Function ....................................................................................................................13


Flow capacity .............................................................................................................14

3
MATERIAL

Material identication

D
A
C

C
D

B A
Article No Material identication No
Artikel Nr Materialkenn Nr
Artikel Nr Materialidentikation Nr
- A B C C

A Coupling body / Kupplungsgehuse / Kopplingskropp


B Inner Part / Innenteile / Innanmte
C Seal / Dichtung / Ttning
D Thread sealing / Gewindedichtung / Gngttning

Material A + B 21. Klingerit


22. Cork
1. Aluminium (Al)* 23. CHEMRAZ 505*
2. Gunmetal/Brass / Rotguss/Messing / Rdgods/Mssing (Rg)* 24. Perour
3. Steel/Stahl/Stl (Carbon) 25. Perouroelastomer (FFKM)
4. Stainless Steel (SS)* 26. Zetpoil / Therban (HNBR)
5. Inconell 27. Special Viton (DF200)
6. Titanium 28. Peroxide EPDM
7. Hastelloy 29. CHEMRAZ 585
8. Ultimet 30. Chlorinated self lubricating chloroprene (C70X)
31. Zalak
32. Nitrile (NBR70 K-6)
Material C 33. Viton GF
05. Nylon (PA)/Plastic 34. KALREZ 2035 (PFPM)
06. Nitrile (NBR)* 35. LPGN70LC (NITRIL)
07. Viton (FKM)* 36. Nitrile (NBR 90) 90 SHORE*
08. EPDM* 37. Viton (FKM 90)*
09. Teon (PTFE) 38. EPDM 90 SHORE
10. Chloroprene (CR) 39. Viton GF-LT
11. Silicon (Q) 40. NBR/PVC
12. Vulkollan (PUR) 41. CHEMRAZ 525
13. Butyl (IIR) 43. Viton 500
14. KALREZ 6375 (PFPM)* 45. TR Plast 240B
15. Felt 47. FDA approved FKM
16. Natural rubber (NR) 48. FDA apptoved EPDM
17. Fluorosilicon rubber (FMVQ)* 49. CHEMRAZ 510
18. PTFE-Encapsulated Viton (PTFE/FPM) 53. CHEMRAZ SD 505
19. Hypalon (CSM) 54. KALREZ 1050 LF (PFPM)
20. Leather 55. HNBR ELAST-O-LION 985 40 85 SHORE
64. FDA approved KALREZ
All trademarks used are properties of their respective owners.
* Standard.

4
TECHNICAL

TODO-MATIC Tank unit

Coupling diameter (D.)

Coupling diameter (D.)

Thread / Gewinde / Gnga Flange / Flansch/ Flns

Tank unit with thread Tank unit with ange


Vaterteil mit Gewinde / Tankdel med gnga Vaterteil mit Flansch / Tankdel med ns

Thread According to: Flange Drilled according to:


Gewinde Nach Standard: Flansche Gebohrt nach Standard:
Gnga Enligt standard: Flns Borrade enligt standard:
BSP ISO 228-G EN EN 1092-1
NPT ANSI B.2.1 DIN DIN 2631, DIN 2633
ASA ANSI B16.5
TW DIN 28459
T.T.M.A. RP No. 28-04

Dimensions

Dimension Tank unit Coupling diameter


DN Muttereil Kupplungsdurchmesser
Dimension slangdel Fattningsdiameter
Inch DN D.
" 19 DN 56 mm
1" 25 DN 56 mm
1" 32 DN 56 mm
1" 40 DN 70 mm
2" 50 DN 70 mm
2" 65 DN 105 mm
3" 80 DN 119 mm
4" 100 DN 164 mm
6" 150 DN 238 mm

5
TECHNICAL

TODO-MATIC Hose unit

Coupling diameter (D.)

Coupling diameter (D.)

Thread / Gewinde / Gnga Flange / Flansch/ Flns

Hose unit with thread Hose unit with ange


Mutterteil mit Gewinde / Slangdel med gnga Mutterteil mit Flansch / Slangdel med ns

Thread According to Flange Drilled according to


Gewinde Nach Standard Flansche Gebohrt nach Standard
Gnga Enligt standard Flns Borrade enligt standard
BSP ISO 228-G EN EN 1092-1
NPT ANSI B.2.1 DIN DIN 2631, DIN 2633
ASA ANSI B16.5
TW DIN 28459
Diemensions T.T.M.A. RP No. 28-04

Dimension Hose unit Coupling diameter


DN Muttereil Kupplungsdurchmesser
Dimension slangdel Fattningsdiameter
Inch DN D.
" 19 DN 56 mm
1" 25 DN 56 mm
1" 32 DN 56 mm
1" 40 DN 70 mm
2" 50 DN 70 mm
2" 65 DN 105 mm
3" 80 DN 119 mm
4" 100 DN 164 mm
6" 150 DN 238 mm

6
TECHNICAL

Flange measurement
d

D k

D= Diameter / Durchmesser / Diameter


k= Centre diameter / Zentrum Durchmesser / Centrum diameter
n= Number of holes / Lochanzahl / Antal hl
d= Hole diameter / Lochdurchmesser / Hl diameter

EN 1092-1 *
PN 10/16 PN 25/40
DN D k n d D k n d INCH
19 - - - - 105 75 4 14
25 - - - - 115 85 4 14 1
32 - - - - 140 100 4 18 1
40 - - - - 150 110 4 18 1
50 165 125 4 18 165 125 4 18 2
65 185 145 4 18 185 145 8 18 2
80 200 160 8 18 200 160 8 18 3
100 220 180 8 18 235 190 8 22 4
125 250 210 8 18 270 220 8 26 5
150 285 240 8 22 300 250 8 26 6
* EN 1092-1 replaces DIN standard as from 1st January 2007 / EN 1092-1 ersetzt
DIN-Standard ab 1. Januar 2007 / En 1092-1 erstter DIN standarden fr o m 1 januari 2007.

Flange translation EN 1092 ---- DIN

EN 1092-1 DIN
EN 1092-1 PN 6 DIN 2631
EN 1092-1 PN 10 DIN 2632
EN 1092-1 PN 16 DIN 2633
EN 1092-1 PN 25 DIN 2634
EN 1092-1 PN 40 DIN 2635
EN 1092-1 Type B Raised Face DIN 2526 Form C
EN 1092-1 Type C Tongue DIN 2512 Feder (Form F)
EN 1092-1 Type D Groove DIN 2512 Nut (Form N)
EN 1092-1 Type E Spigot DIN 2513 Vorsprung (Form V)
EN 1092-1 Type F Recess DIN 2513 Rcksprung (Form R)

7
TECHNICAL

Flange measurement
d

D k

D= Diameter / Durchmesser / Diameter


k= Centre diameter / Zentrum Durchmesser / Centrum diameter
n= Number of holes / Lochanzahl / Antal hl
d= Hole diameter / Lochdurchmesser / Hl diameter

ANSI/ASA B16,5
150 psi 300 psi
DN D k n d D k n d INCH
19 98 70 4 16 117 82 4 19
25 108 79 4 16 124 89 4 19 1
32 117 89 4 16 133 98 4 19 1
40 127 98 4 16 156 114 4 22 1
50 152 121 4 19 165 127 8 19 2
65 178 140 4 19 190 149 8 22 2
80 190 152 4 19 209 168 8 22 3
100 229 190 8 19 254 200 8 22 4
125 254 216 8 22 279 235 8 22 5
150 279 241 8 22 317 270 12 22 6
200 343 298 8 22 381 330 12 25 8

T.T.M.A.
DN D k n d INCH
50 114,3 95,3 6 11,1 2
80 142,9 123,8 8 11,1 3
100 168,3 149,2 8 11,1 4
125 196,9 177,8 12 11,1 5
150 228,6 206,4 12 11,1 6
200 276,2 257,2 16 11,1 8

TW DIN 28459
DN D k n d
TW1 80 154 130 8 11
TW3 100 174 150 8 14
TW5 125 204 176 8 14
TW7 150 240 210 12 14

8
TECHNICAL

Selectivity 56mm - 70mm

56mm

Tank Unit Hose Unit


Vaterteil Mutterteil
Tankdel
Slangdel


Each unit can be provided with selectivity according to two systems; Optional selectivitys / Selektivitten zur Auswahl /
from T to Y with 5 alternatives or from 12 to 45 with 10 alternatives
(see table). When ordering, please add chosen selectivity to the
Selektivitetsvarianter
article number, e.g. 7100-1407/SEL T (7100-1407/SEL 12).

Jede Kupplung kann mit einer Codierung gemss der 2 folgenden


With 5 optional:
Mglichkeiten ausgewhlt werden: von T bis Y mit 5 Alternativen oder
Mit 5 Alternativen: T U V X Y
von 12 bis 45 mit 10 Alternativen (siehe Tabelle). Bei Bestellung bitte die
gewnschte Codierung hinter der Artikelnummer der Kupplung angeben, Med 5 alternativ:
z.B. 7100-1407/SEL T oder 7100-1407/SEL 12.
With 10 optional: 12 13 14 15 23
Varje koppling kan frses med selektivitet enligt tv system; frn T till Y Mit 10 Alternativen:
med 5 alternativ, eller frn 12 till 45 med 10 alternativ (se tabell). Med 10 alternativ: 24 25 34 35 45
Vid bestllning anges nskad selektivitet efter kopplingens detaljnummer,
t.ex. 7100-1407/SEL T (7100-1407/SEL 12).

70mm


Tank Unit Hose Unit
Vaterteil Mutterteil
Tankdel Slangdel


Each unit can be provided with selectivity from TU to YZ with Optional selectivitys / Selektivitten zur Auswahl /
21 alternatives (see table). When ordering, please add chosen
selectivity to the article number, e.g. 5006A-1407/SEL TU). Selektivitetsvarianter

Jede Kupplung kann mit einer Codierung von TU bis YZ mit 21 Alter-
nativen ausgewhlt werden (siehe Tabelle). Bei Bestellung bitte die
gewnschte Codierung hinter der Artikelnummer der Kupplung angeben, With 21 optional: TU TV TW TX TY TZ UV
z.B. 5006A-1407/SEL TU. Mit 21 Alternativen: UW UX UY UZ VW VX VY
Med 21 alternativ:
Varje koppling kan frses med selektivitet frn TU till YZ med 21 alternativ VZ WX WY WZ XY XZ YZ
(se tabell). Vid bestllning anges nskad selektivitet efter kopplingens
detaljnummer, t.ex. 5006A-1407/SEL TU).

9
TECHNICAL

Selectivity 105mm - 119mm

105mm


Tank Unit Hose Unit
Vaterteil Mutterteil
Tankdel Slangdel

Each unit can be provided with selectivity from 12 to 67 with 21 al- Optional selectivitys / Selektivitten zur Auswahl /
ternatives (see table). When ordering, please add chosen selectivity
to the article number, e.g. 5332G-1307/SEL 12. Selektivitetsvarianter

Jede Kupplung kann mit einer Codierung von 12 bis 67 mit 21 Alter-
nativen ausgewhlt werden (siehe Tabelle). Bei Bestellung bitte die
gewnschte Codierung hinter der Artikelnummer der Kupplung angeben, 12 13 14 15 16 17 23
z.B. 5332G-1307/SEL 12. With 21 optional:
Mit 21 Alternativen: 24 25 26 27 34 35 36
Varje koppling kan frses med selektivitet frn 12 till 67 med 21 alternativ Med 21 alternativ:
(se tabell). Vid bestllning anges nskad selektivitet efter kopplingens 37 45 46 47 56 57 67
detaljnummer, t.ex. 5332G-1307/SEL 12.

119mm


Tank Unit Hose Unit
Vaterteil Mutterteil
Tankdel Slangdel

Each unit can be provided with selectivity from 12 to 67 with 21 al- Optional selectivitys / Selektivitten zur Auswahl /
ternatives (see table). When ordering, please add chosen selectivity
to the article number, e.g. 5532F-1307/SEL 12. Selektivitetsvarianter

Jede Kupplung kann mit einer Codierung von 12 bis 67 mit 21 Alternativen
ausgewhlt werden (siehe Tabelle). Bei Bestellung bitte die gewnschte
Codierung hinter der Artikelnummer der Kupplung angeben, 12 13 14 15 16 17 23
z.B. 5532F-1307/SEL 12. With 21 optional:
Mit 21 Alternativen: 24 25 26 27 34 35 36
Varje koppling kan frses med selektivitet frn 12 till 67 med 21 alternativ Med 21 alternativ:
(se tabell). Vid bestllning anges nskad selektivitet efter kopplingens 37 45 46 47 56 57 67
detaljnummer, t.ex. 5532F-1307/SEL 12.

10
TECHNICAL

Selectivty 164mm

164mm


Tank Unit Hose Unit
Vaterteil Mutterteil
Tankdel Slangdel

Each unit can be provided with selectivity from AB to FG with 21 Optional selectivitys / Selektivitten zur Auswahl /
alternatives (see table). When ordering, please add chosen selectiv-
ity to the article number, e.g. 5632G-1307/SEL 12. Selektivitetsvarianter

Jede Kupplung kann mit einer Codierung von AB bis FG mit 21 Alter-
nativen ausgewhlt werden (siehe Tabelle). Bei Bestellung bitte die AB AC AD AE AF AG BC
gewnschte Codierung hinter der Artikelnummer der Kupplung angeben, With 21 optional:
z.B. 5632G-1307/SEL 12. Mit 21 Alternativen: BD BE BF BG CD CE CF
Med 21 alternativ:
Varje koppling kan frses med selektivitet frn AB till FG med 21 alternativ CG DE DF DG EF EG FG
(se tabell). Vid bestllning anges nskad selektivitet efter kopplingens
detaljnummer, t.ex. 5632G-1307/SEL 12.

11
TECHNICAL

Tank units with protruding piston (in connected position)

DN Coupling diameter Length


-1 56 mm 25 mm
1-2 70 mm 34 mm
2-3 105 mm 54 mm
3 119 mm 57 mm
4 164 mm 54 mm
4 164 mm 66 mm
6 238 mm 65 mm

Tank units without protruding piston


Can be installed in close proximity to isolation valve.

DN Material Connection
2 Stainless Steel Thread, ange
2 Stainless Steel Thread
3 Stainless Steel Thread, ange
4 Stainless Steel Flange

12
HOW IT WORKS

Function
After connecting to the Tank Unit turning the Hose Unit 15 degrees clockwise locks the coupling halves together.
At this stage the valves are still closed and will not opened until a further rotation of 90 degrees has been performed.
Product can now ow. To close the valve and to unlock the units, reverse the procedure.

13
HOW IT WORKS

Flow capacity
TODO-MATIC DRY-BREAK couplings offer high ow capacity.

Media: water. Temperature: 20 C.

1" 2"

2"
3"

4"
6"

Pressure drop for 1" to 6", scale 0-3000 l/min.

Media: water. Temperature: 20 C.

2" 3" 4"


1" 2"

6"

Pressure drop for 1" to 6", scale 0-15000 l/min.

14
www.todo.se
TODO AB Tel: +46 (0)506 19940 Fax: +46 (0)506 19944 Email: assist@todo.se
Copyright TODO AB. TODO AB reserves the right to make changes at any time in prices, materials, specications and models and to discontinue models without notice or obligations.
All trademarks used are properties of their respective owners. Art. no. M-060100-1. Version 081113.

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