Oil Guns and Gas Firing Equipment PDF
Oil Guns and Gas Firing Equipment PDF
Oil Guns and Gas Firing Equipment PDF
POWER
Oil Guns and Gas Firing Equipment
WITH ALSTOMIM IN CONTROL
Alstom is a leader in the design, manufacturing and servicing of utility and industrial power generation
systems. While our heritage dates to the late 1800s, our capabilities continue to expand and point
us to the future.
S afety | We believe that safety is a key indicator of operational excellence for both Alstom and its customers.
Our commitment to safety hinges on strong leadership, timely communication
and the involvement of all employees. Our target is zero safety incidents.
E xperience | With an installed base of over 400 GW of power generation capacity and a track record
spanning over 100 years, we believe you cannot find a partner whose experience in the power industry matches
ours. We are dedicated to meeting your needs and exceeding your expectations. Our track record proves it.
Innovation | Each and every day, Alstom applies leading edge technology to develop new products and
services to meet your maintenance and operational challenges regardless of your boiler type or fuel.
Your performance is our measure of our success.
L ogistics | The right products and services when and where you need them. That is our commitment. With
a wide range of capabilities and options for replacement parts supply, technical services, and construction services,
Alstom is your complete boiler services solution. We offer the industrys most comprehensive and innovative
replacement parts and service programs.
C ustomer Service | Alstoms field service engineers, customer service representatives and construction
managers have one goal exceeding your service expectations. Our strategically located service and distribution
centers enable us to provide fast response and reliable solutions to meet your needs.
At Alstom, we combine our capabilities and experience challenges faced by plant owners, operators, maintenance
to enhance the productivity and performance of your personnel and management. Whether it is a replacement
boilers, pulverizers, feeders, air pollution control or upgraded part, a rebuilt assembly, a custom fabrication
systems, ash handling systems and auxiliary equipment. or inventory management program, Alstom provides
Our focus is customer service and we understand the exceptional value and service to our customers.
2
Contents
Introduction to Oil Guns and Gas Firing Equipment. .......................................................................... 4
Flex Hose........................................................................................................................................................ 10
Diffuser Vanes................................................................................................................................................. 11
Nozzle Tips...................................................................................................................................................... 12
Service Capabilities......................................................................................................................................... 16
Technical Services............................................................................................................................................17
Contact Information...................................................................................................................... 23
TABLE OF CONTENTS 3
Introduction to Oil Guns and Gas Firing Equipment
OPTIMAL PERFORMANCE AND RELIABILITY
Alstom offers a LINE OF OIL GUNS AND GAS FIRING EQUIPMENT FOR ALL TYPES
THE ALSTOM OF UTITLITY AND INDUSTRIAL BOILERS. | In addition, Alstom offers ingnitors and
PORTFOLIO OF OIL scanners to upgrade your fuel firing system.
Three-piece
nozzle assemblies
Two-piece
stationary union
Flex hoses
Diffuser vanes
Nozzle tips
4 INTRODUCTION
Oil and Gas Firing Products
Parallel Pipe Oil Gun
ALSTOMS PARALLEL PIPE OIL GUN IS QUALITY ENGINEERED AND MANUFACTURED
FOR MAXIMUM OPERATOR SAFETY AND THE LONGEST USEFUL LIFE. | It is designed Features:
for mechanical, steam or air atomization of oils. Directly interchangeable with many of
Alstoms previous designed oil guns, it has a stationary union and removable assembly. The All stationary and removable
stationary union terminates the oil and atomizing medium piping trains and clamps the unions are fabricated from solid
removable assembly in position. The removable assembly consists of a union from which two steel stock eliminating porosity
pipes run side by side and then connect into the nozzle body. This connection is completely problems experienced with
seal welded to eliminate the possibility of leaks. cast iron
The three-piece nozzle body design permits The threaded portion of the nozzle
BENEFITS: ease of maintenance and cleaning of body is replaceable so the entire
Reduced pressure drop clogged ports. gun does not need to be discarded
if the threads are damaged
Reduced total cost of ownership As part of an overall quality program, each
Easy maintenance gun is pressure tested to at least 1000 psig Restricting straps minimize
after final assembly. horizontal hose flexure while
allowing vertical flexure
APPLICATIONS:
Utility, industrial, pulp and Fluid flow areas are maximized
paper boilers Can be rebuilt to extend usable oil
gun life
Features
Incorporates Alstoms standard
and proven parallel-pipe oil gun
design
Benefits to User
Ready for immediate service
No moving parts retract
mechanism not required
Reduced maintenance
Improved light-off reliability
Safety
Reduced opacity
APPLICATIONS
Utility, industrial, pulp and
paper boilers
NO MOVING PARTS
AND REDUCED MAINTENANCE
Features:
Allows for simple adjustment of oil
gun tip position
We use a special material that has a more homogeneous and finer grain structure Mechanical Spray Tips
than traditional tool steels. It is heat-treated and maintains its hardness at elevated
Alstoms mechanical spray tips are for
temperature. Our material provides at least twice the wear resistance of M42 tool
use on systems that rely on the actual
steel. Other materials can also be provided for service with corrosive chemicals or other
pressure of the oil itself to accomplish
extreme conditions.
the atomization.
Features:
Easy maintenance
Replacement without cutting
or rewelding
EASY MAINTENANCE
Features:
Minimizes leaks
No disconnecting oil and steam
lines for guide tube removal
No shoulder bolts
BENEFITS:
Improved availability
Easy maintenance
Convenience
APPLICATIONS:
Features:
Stainless steel construction
Restricting straps supplied to
ensure stability during operation
Pressure tested
BENEFITS:
Ensures reliable operation of oil
gun when needed
APPLICATIONS:
Tilting tangential
windbox applications
QUALITY ENGINEERED
STAINLESS STEEL CONSTRUCTION
PRESSURE TESTED
Features:
Stainless steel construction
HEI spark rod is easily
incorporated to directly light oil
BENEFITS:
Provides optimum oil flame
stabilization
PROVIDES OIL
FLAME STABILIZATION
STAINLESS STEEL
CONSTRUCTION
Because of its proximity to the fireball, gas and oil nozzle tips must perform under extreme
conditions, and are susceptible to severe damage. For this reason, gas and oil nozzle tips
must be properly inspected and maintained at regular intervals. Under such harsh operating Gas nozzle tip
conditions, these nozzle tips should be replaced every two to six years.
In a tangential, gas and or oil-fired steam generator, a vertical line of nozzle tips is located in
each corner in the furnace. Each nozzle tip directs the flow of gas and or oil mixed with hot
air. During normal operation, furnace gas temperature can exceed 2500F.
Material Oxidation Stress rupture Hardness BH Finished tip Resistance to Heat Damage
Resistance @1800 PSI /erosion cost factor Good Better Best
resistance
Fabricated:
309 SS 1850 F 560 153 1 X
310 SS 1900 F 660 153 1.4 X
RA253 MA 2000 F 1150 210 1.25 X
Material Oxidation Stress rupture Hardness BH Finished tip Resistance to Heat Damage
Resistance @1800 PSI /erosion cost factor Good Better Best
resistance
Cast:
HH 2000 F 860 185 1 X
HK 2000 F 1700 170 1.3 X+
HN 2100 F 2100 160 1.35 X+
Notes:
1. Stress can be affected by cycling. Selecting a Gas/
2. Finished tip cost is affected by numerous factors: plate thickness, nickel content, oil nozzle tip
material availability, ease of manufacturing, number of welds, quantities ordered. CONSIDERATIONS:
3. Heat damage can be affected by flame attachment, adequate cooling air,
slagging, pluggage. Resistance to high temperature of
furnace flames
Material selection is key
Service Capabilities
100 Years of Experience + Solution-based Products & Services +
Commitment to Customer Service = The Alstom Advantage | Alstom
provides reliable delivery of products and services to meet the demands of the
power industry. We are a dedicated customer service organization that delivers the
responsiveness our customers require.
Alstom provides the quality and resources of an OEM while backing our products with
comprehensive support. Our products are designed to help our customers meet the
performance, availability and reliability requirements for their power plant equipment.
Markets Served
Our experience and customer base include:
U tility companies
Regional electric cooperatives
Federal, municipal power producers
Independent power producers
Pulp and paper companies
Industrials such as chemical plants, steel mills and refineries
In other words, if you generate steam to produce power or to support your manufacturing
processes, Alstom is ready to provide the products and services you need.
Equipment Supported
In addition to servicing Alstom equipment, we also provide after market service for the following brands:
Coal Feeders | ABB, Combustion Steam Generators | ABB, Ash Handling Systems | ABB,
Engineering, Stock Equipment, Combustion Engineering, Babcock & Combustion Engineering, Allen-Sherman-
Merrick Industries Wilcox, Riley, and Foster Wheeler Hoff, United Conveyor, Flkt
16 Service Capabilities
Technical Services
cover major plant Field Technical Service Engineers | Alstom has extensive capabilities in the form of
equipment and systems Field Technical Service Engineers to assist with your outage inspection and operation and
and include: maintenance needs.
Outage planning Our field service engineers are located near our customers to provide the response they
Inspection services need. This full time force of professionally trained engineers and technicians receive constant
Condition assessments training to help ensure they are knowledgeable in the latest trends and available technology.
Maintenance support Outage Planning | Effective outages require effective planning, a continuous process
Performance testing that begins well in advance of the scheduled event. Alstom stands ready to participate in
Training programs this process to help ensure timely decisions, problem avoidance, and achieved goals.
On-line
retrieval (via our website) of our
final report for convenient viewing
and downloading
Technical Services 17
Technical Services
performance testing TRAINING PROGRAMS | Alstom's training programs provide power plant professionals with
and evaluations | the knowledge and skills they need to operate and maintain the equipment and systems.
The performance evaluation and testing Alstom's portfolio includes:
team supports data gathering and analysis
to help optimize plant performance.
Standard and customized training
Offerings include: H OT TOPIC training programs
Specialized testing of thermal, fluid, C omputer-based QUICKSTUDY Learning System
and chemical processes (emissions and
circulation)
R egional training seminars
B oiler and power plant performance technical services
evaluation
Water chemistry consultation for boilers tailored for you and
Instrumentation supply and rentals your budget
of most commonly used boiler and
emissions test equipment
Dedicated Engineer Program | We provide an experienced Alstom Technical Services With Alstom...
Engineer for exclusive use for a specific time period. Youre in control
The Dedicated Engineer becomes an on-site member of the plant team spearheading the
Alstom support. The result is responsive service in determining root causes to problems and
timely development and implementation of solutions to help reach and exceed station goals.
18 TECHnical services
Alstom Service and Distribution Centers
Simplifies purchasing
Harrisburg, PA
*
Denver, CO
* Erlanger, KY
*
Chattanooga, TN
*
Suwanee, GA
Strategically located Tyler, TX *
*
to serve our customers
service centers 19
Rebuild and Repair Services
20 rebuild services
Outage Kit Services
Outage Kits | are pre-packaged supplies of equipment-specific replacement parts that support
Advantages: planned or unexpected unit outages and rebuilds. Emergencies cost money! Outage Kits can help
Custom or standard kits minimize costly delays in making repairs.
R educes maintenance costs Outage Kits are the perfect solution when
Convenient and organized emergencies strike, or to have available as part
Benefits:
R ight parts available when you
need them
O nly pay for the parts that are
used
The customer and Alstom then ships Customer Items not needed The customer then
Alstom develop a these parts in withdraws parts from any given kit issues a purchase
list of parts to be pre-packaged kit from the kit, are shipped back order to Alstom
included in each kit. form to the customer as needed. to Alstom for for any parts
Each kit includes a two weeks prior to re-stocking. consumed.
detailed chart of the the planned outage
location of each part or rebuild.
rebuild services 21
Service
NOTES
22 rebuild services
Your 1-Stop Choice for Boiler Services and Parts
E-mail: windsorparts@power.alstom.com
Fax: 1.860.285.3101
We provide 24 hour, 7 days a week emergency service.
Our normal office hours are 8:00 am to 4:30 pm EST/EDT.
Rev: 04/10
Tel: 860.282.2100
Alstom Power Inc.
Fax: 860.285.3101
Tel: +00.1.613.747.5222
Fax: +00.1.613.747.5888
Windsor, CT 06095-0500