Is 1285 PDF
Is 1285 PDF
Is 1285 PDF
Indian Standard
WROUGHT ALUMINIUM AND ALUMINIUM
ALLOYS EXTRUDED ROUND TUBE AND HOLLOW
SECTIONS FOR GENERAL ENGINEERING
PURPOSES SPECIFICATION
( Third Revision)
Ics 77.150.10
0 BIS 2002
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
August 2002
Price Group 4
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FOREWORD
This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Light Metals and Their Alloys Sectional Committee had been approved by the Metallurgical Engineering
Division Council.
This standard was first published in 1956 and subsequently revised in 1968 and 1975. While reviewing this
standard in the light of experience gained during these years, the Sectional Committee decided to revise the
standard.
In this revision, the following modifications have been made:
a) Extruded round tubes have been fi.u-therdivided into extruded structural tubes and extruded seamless
tubes.
b) One new aluminium alloy 31000 which is having application for general engineering purposes have
been included.
c) Temper condition O has been incorporated for Aluminium grade 19000, 19500 and Aluminium
alloys 24345, 52000, 53000 and 54300.
The characteristics and typical uses of alloys are given is Annex A.
The comparison of new IS tempers with old tempers is given in Annex B,
The composition of the Committee responsible for formulation of this standard is given in Annex C.
For the purpose of deciding whether particular requirement of this standard is complied with the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2:1960 Rules for rounding off numerical values (revisecf). The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
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IS 1285:2002
Indian Standard
WROUGHT ALUMINIUM AND ALUMINUM
ALLOYS EXTRUDED ROUND TUBE AND HOLLOW
SECTIONS FOR GENERAL ENGINEERING
PURPOSES SPECIFICATION
( Third Revision)
1 SCOPE 3 TERMINOLOGY
This standard covers the requirements for wrought 3.1 For the purpose of this standard, the following
aluminium and ahuninium alloy extruded round tubes definitions in addition to those given in IS 5047
and hollow sections for general engineering purposes. (Parts 1 and 2) shall apply.
and aluminium alIoys extruded section of which completely encloses a void or voids, .+
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IS 1285:2002
S.1 The extruded round tube and hollow sections shall 9 MECHANICAL PROPERTIES
be sound and reasonably free fkom harmfid defects.
The material when tested in accordance with IS 1608,
5.2 Slight discoloration due to heat treatment, minor shall have the mechanical properties as given in
polishing marks and spiral marks due to roll Table 2.
straightening shall not be a cause for rejection.
10 SELECTION OF TEST SAMPLES
6 CONDITIONS OF SUPPLY
10.1 Extruded round tube and hollow sections of the
The material shall be supplied in the condition as same dmensions, produced in the same way and of
specified by the purchaser. While speci@ing the the same alloy, shall be grouped into lots as given in
condition, the temper designations as laid down in Table 3.
IS 5052 shall be followed. .<
10.2 Aluminium and Non-Heat Treatable
7 DIMENSIONS AND TOLERANCES Aluminium Alloy
Dimensions and tolerances of the material shall be as 10.2.1 One test sample shall be cut from an extruded
laid down in the Indian Standards indicated below: round tube or hollow section selection from each lot.
a) ExtrudSd round tube IS 2673, and 10.2.2 Before the test samples are cut off, they shall
b) Extruded hollow sections IS 6477, be marked to identi@ them with the lot they represent.
10.2.3 The sample shall be taken from the material as
8 CHEMICAL COMPOSITION
supplied and shall not be annealed or mechanically
The material, when analyzed as per 1S 504 or any worked (except for straightening and machining to
other established instrumental/chemical method, shall the shape.of the test piece) before they are tested.
Table 1 Chemical Composition of Wrought Aluminium and Aluminium Alloy Extruded Round Tube
and Hollow Sections for General Engineering Purposes -.
(Clause 8)
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(Composition Limits are in Percent Mux Unless Shown Otherwise)
Desig- Ahrminimum Copper Magne- Silicon Iron Manga- Zhrc Tlta- Chromium Others Remarks
nation sium nese D
(1) (2) (3) (4) (5) (6) (7) (8) (9) (lo) (11) (12) (13)
1900 99.0,Min 0.1 0.2 0.50.7 0.1 0.1 - 0.05 - Ti+v=o.07
19500 99.5, A4in 0.05 0.05 0.30.4 0.05 0.10 - 0.03 - TI+V=O.07
24345 Remainder 3.8,5.0 0.2-0.8 0.5-1.2 0.7 0.3-1.2 0.2 0.3 0.3 0.03 - TI+CI=0,3
31000 Remainder 0.1 0.1 0.6 0.7 0.8-1.5 0.2 0.2 0.05 0.15 -
52000 Remainder 0.1 1.7-2.6 0.6 0.7 0.5 0.2 0.2 0.25 0.05 0.15 Cr+Mn=O.
53000 Remainder 0.1 2.8-4.0 0.6 0.7 0.5 0.2 0.2 0.25 0.05 0.15 Cr+Mn=O.
54300 Remainder 0.1 4.0-4.9 0.4 0.7 0.5-1.0 0.2 0.2 0.25 0.05 0.15
62400 Remainder 0.1 0.4-0.6 0.5-0.9 0.7 0.1 0.1 0.1 0.1 0.05 0.15 -
63400 Remainder O.1 0.4-0.9 0.3-0.7 0.6 0.3 0.2 0.2 0.1 0.05 0.15 -
64423 Remainder 0.5-1.0 0.5-1.3 0.7-1.3 0.8 1.0 0.2 - 0.05 0.15 -
64430 Remainder 0.1 0.4-1.2 0.6-1.3 0.6 0.4-1.0 0.1 0.2 0.25 0.05 0.15 -
65028 Remainder 0.15-O. 0.7-1.2 0.4-0.8 0.7 0.2 0.2 0.2 0.I5-0.35 0.05 0.15 -
65032 Remainder 0.15-0. 0.7-1.2 0,4-0.8 0.7 0.2-0.8 0.2 0.2 0.2 0.05 0.15 -
74530 Remainder 0.2 1.0-1.5 0.4 0.7 0.2-0.7 4.0-5.0 0.2 0.2 0.05 0.15 -
Tit &SO includes other grain refiningdenrents, if ~Y.
T,l.= TotsdImpurities.
NOTE It is the responsibility of the supplier to ensure that any etement not specifically limited is not present in an amoun~ such as is
generally accepted as having an adverse effkt on the product. If the purchasers rrwmrirementsnecessitate limits for anv . element not
specif~d these-aboutdbe ag&d to between the supplier and the purchaser.
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IS 1285:2002
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Designation Condition Thickness u.z rercent Tensile Elongation in Gauge
Proof Stress, Strength Le&th of SOmm,
Old
Over, UP to and MP&h4in PerOcmL&fin
mm Including, Min
mm
(1) (2) (3) (4) (5) (6) (7) (8) (9)
19000 F M 65 18
o o 110 25
19500 F M 65 23
o o 100 25
24345 0 0 120 240 12
T, w 225 375 10
T. WP 275 430 6
31000 F M 95 16
o o 130 20
52000 F M 170 14
o o 60 160 225 16
53000 F M 100 215 12
o o 75 200 265 14
54300 F M 130 275 11
o o 100 260 350 12
62400 T, WP 200 255 15
63400 F M 110 13
T, w 80 140 14
T~ P 3.0 140 170 7
3.0 12.5 110 150 7
T6 WP 150 185 7
64423 F M 120 11
T, w 155 265 14
T, WP 265 330 9
64430 F M 110 14
T, w 120 185 14
T. WP 6.0 255 295 7
o 6.0 270 310 7
65028 F M 110 12
65032 T4 w 115 185 14
T, WP 235 290 7
74530 Td; WI* 6.0 220 255 9
6.0 25.0 230 275 9
WP 6.0 245 285 7
6.0 25.0 265 310
10.3 Heat Treatable Aluminium Alloys For Ti or Tc condition as specified by the purchaser.
10.3.1 One test sample shall be cut from an extrqded 10.3.5 For material supplied in the T4 condition, the
round tube or hollow section selected from each heat test samples shall be tested in the condition as supplied
treatment batch. unless the purchaser has specified that he requires the
10.3.2 Before any of the test samples are cut off, they test samples in the Tb condition. ..
shall be marked to identify them with the heat
treatment batch. 11 RETEST
10.3.3 The test samples after heat treatment shall not 11.1 Should any of test pieces fwst selected fail to pass
be mechanically worked (except for straightening and the mechanical tests, two further samples from the
machining to the shape of the test piece) before they same lotieat treatment batch shall be selected for
are tested. testing, one of which shall be from the tube or length
10.3.4 For material supplied in the F condition, the from which the original test sample was taken, unless
test samples shall be heat treated and tested in the the tube or length has been withdrawn by the supplier.
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IS 1285:2002
ANNEX A
(Foreworc$
CHARACTERISTICS AND TYPICAL USES OF ALLOYS
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IS 1285:2002
31000 Stronger and harder than Extrusion rods and tubes, General purpose alloy for
19000 and has good sheet, plate, wire and forgings moderate strength applications
workability, weldability and for chemical equipment,
corrosion resistance irrigation tubing, heat
exchangers fhmiture,
condenser, air-conditioning,
ducting, pressure cookers
utensils, detonator caps,
pressure vessels, fan blades and
vehicle panelling
52000 Ductile in sofl condition, Sheet plate, extrusion tube, Paneling and structures,
but work hardens rapidly wire and forgings hydraulic tube appliances,
becoming extremely tough. refrigeration tubing condenser
Has high resistance to and heat exchanger tubes, gas
corrosion in marine and oil transmission pipelines
atmosphere
53000 Ductile in the soft Sheet, extrusion, tube, wire Ship building rivets; pressure
condition, but work-hardens and rolled rods vessels and other processing
rapidly, becoming tanks; cryogenics and welded
extremely tough. High structures
resistance to corrosive
attack especially in marine
atmosphere
54300 Similar to 53000 Sheet, plate, extrusion and Welded structures, cryogenic
forgings applications, structural marine
applications, rail and road tank
cars, rivets and missile
components
63400 Suitable for iniricate Extrusion, wire, tube rolled Architectural uses and other
extruded sections of rod and forgings similar applications where
medium strength, forms surface finish is important and
well in W condition, highly medium strength would suffice.
resistant to corrosion Electrical conduits, tubes for
wave guides, gas and oil
transmission pipelines
64423 Stronger than 64430 and has Extmsions Applications requiring good
superior machinability strength and machinabilityy,
such as textile machinery
,,.
components
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IS 1285:2002
Annex A (Concluded
Designation Characteristics Available Forms Typical Uses
64430 A medium-strength alloy Sheet, plate, extrusion, tube, Structural applications of all
with good mechanical wire and forgings kinds, such as road and rail
properties, corrosion transport vehicles, bridges,
resistance and weldability cranes, roof trusses, rivets, etc.
cargo containers, milk
containers, deep drawn
containers and flooring
65032 Medium strength alloy with Extrusion, wire, tube, Similar to 64430
good mechanical properties forgings, sheet, plate
and corrosion resistance
74530 Medium strength self- Sheet, plate, extrusion and Stressed structural applications
ageing weldable alloy. It forgings requiriig welding, such as
does not require heat bridges, chequered plates,
treatment atler hot working dump-truck bodies, pressure
or welding. Excellent vessels and rail coaches.
welding characteristics and
good formability. Good
corrosion resistance when
compared with other high
strength aluminium zinc
alloys
ANNEX B
(Forewor~
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IS 1285:2002
ANNEX C
(Foreword)
COMMITTEE COMPOSITION
Light Metals and Their Alloys Sectional Committee, MTD 7
Organization Representative(s)
In Personal Capacity (Flat No. 102, Rohtas Court, 15 Gokhde Marg, SHRIV.K..%RAwAL((%7imIM)
Lucktrow-226001)
AeronauticalDevelopmentEstablkhnWK Bangalore SmuN. C. SUD
sHIuMATr
c?mAYARAmrr(/4kerrrate)
AhrminiumAssociationof Indiq Bangalore FROFK. S. S MUaTHY
SrwuK. S. NAGESH (Alternate)
BharatAhsminiurnCo Ltd, Korha/NewDelhi W-mD. K. BISWAS
SHRIS. M. CHOBEV(Aherrrate 1)
Smu V. K. VASUDSVA (AlternateII)
Bharat Forge Ltd, Pune SHSIN. R. HABBU
SHSIA. R. CHAUSHAI (Alternate)
BharatHeavyElectrical Ltd, BhopaUHyderabad Stnu R. K. Stm
SmuC. KANNAN(Alternate)
CEMILAC, Mkrisby of Defence,Bangalore IMP. RAcwonmmRAo
CentralElectricity,Authority,New Delhi SHiuKUmArL smGH
SHIUNmtarmERSINGH (Akrrrate)
CentralElectrochemicalResearchIrratituk,Karaikudi SHIUA. SmvAKEsAvAN
DR V. ANANTH (Alternate)
Central PowerResearch Instime, Bangalore DRsmrrWWnJ
SHSIB. H.NARAYANA (Alternate)
Civil AviationDepartrnrnent Bangalore/NewDelhi SW R. C. (kIFTA
SmuIvLM. W.wactsA(Alternate)
DirectorateGeneralSupplies& D@osal (InspectionWing), SHSUB.B.RU
New Delh~hilai SrmrJS. K. PANDEY (Alternate)
DefeneeResearch&Development Laboratory,Hyderabad DR s. suNDAsArAN
SmuG. RAIA SrNGH (A/ternute)
DevelopmentCommissioner(SSf),New Delhi ~m)
ElectricalMamrfwturing Co Ltd, Kolkata SSOUG. K. GHOSH
GaladaContinuousCastings Lt& Hyderabad SHWI
D.C. GALADA
HeatTreatersand Engineers,Mumbai SmusMIXmP.urlm
HindalcoIndustries Ltd, Renukoot SHRIJ.
P.SSNGH
SHRSAEHAYASMRWAL
(Alternate)
HindustanAeronauticsLtd, Barrgalom DRp. K. %NGLIETA
SHSSD. DUITA (Alternate)
ISRO (VSSC), Tlimvananthapurarn DRP.K.BALASUSSAMNIAM
India Foils Ltd, Kolkata RW5BENTATWE
IndiaPistonsLtd, Chermsd SHRSN.
GOWWMWW
SHWIS. SUNDASWAN
(Alrerrrde)
IndianAhrminkrmCo Ltd, Taloja/Kolkatq SHSU
S.v. DEsAl
SHSIS. Gu17A (Afterrrate)
IndiraGandhi Centre for AtomicReseareh,Kalpakkarrr SHIUK.V. KA.WL5WANAYHAN
Instituteof IndianFoundryme~ New Delhi SWSIUDAYAW SEN
J.L.N. Al~miniumR&D and DesignCentre,Nagpor IXV.V. KmrmmARAo
JindrdAluminiumLtd, Bangalore SmuK.R fiGHUNAIH
SmuS.C. AmwAL (Alternate)
Minis&yof Defence(DGAQA),Hyderabad SHSIK.N.SMHA
SHSSV.K. SACHDEVA (Alternate)
Minist~ ofllefence (DGQA),Ichapur SHSIA. BHATMCIMRYA
SmuP. K. L. R. NrMONKAR (Alternate)
Ministryof Defenee(DMRL), Hyderabad DRAMOLA. GOKHALS
SHRSVSIAY Smcm(Alternate)
Ministryof Defenee(OFB), Ambemath DR S. K. PANDEV
SHNP. R. JAOAV(Alternate)
NationalAerospaa Laboratory,Barrgalore DR IL v. KIUSHNAN
(Continued on page 8)
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1S 1285:2002
(Ccm[[rruedfrom page 7)
Organization Representative(s)
Member-Secretary
SHMDEEPAK JMN
Joint Dbector (MTD), BLS
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Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffiied when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision, Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
BIS Catalogue and Standards: Monthly Additions.
This Indian Standard has been developed from Doc : No. MTD 7 (4284).
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