BA Generator PMG10 2 E PDF
BA Generator PMG10 2 E PDF
BA Generator PMG10 2 E PDF
PMG 10/2 H1
PMG 10/2 E1
ATTENTION !
This generator may only be started if the operator is familiar with these operating instructions
and the operating manual of the engine. Both manuals help to avoid accidents, to operate and
service the generator correctly, and thus to remain operative for a long period.
The operating instructions are an integral part of the electric power generator; i.e. they have to
be attached to the generator at all times (even when sold), and have to be available under all
operating conditions.
The worldwide HATZ Service Network is at your disposal to advise you, supply with spare parts and
undertake servicing work.
You will find the address of your nearest HATZ service station in the enclosed list.
Use only original spare parts from HATZ. Only these parts guarantee a perfect dimensional stability
and quality. The reference number is specified in chapter 14.
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Contents
1. General safety regulations and rules for the prevention of accidents 3
2. Agreed application of HATZ electric generators 4
3. llustration 5
4. Installation drawing with dimensions 6
5. Technical specifications and tolerances 7
6. Instructions before start-up 8
6.1. Installation 8
6.2. Fuel 8
6.3. General electro-technical information 8
6.4. Protective measures 8
7. Information regarding commissioning and operation of the electric power generator 9
8. Information regarding closing down of the electric power generator 10
9. Maintenance and inspection 11
10. Circuit diagrams 12-15
11. Residual risk for electric generating sets 16
12. Troubleshooting 17
13. Disassembly and assembly of the generator 18
14. Spare parts for the generator 22
2
1. General safety regulations and rules for the prevention of accidents
The gen sets are constructed in accordance with the applicable standards and regulations.
However, danger may arise if they are operated or used incorrectly for an inappropriate application
or by untrained personnel.
Everybody responsible for commissioning, maintenance, operation or repair must have read these
operating instructions and the operating manual for the motor thoroughly and understood the con-
tents;
must be familiar with the control and operating elements before starting the electric power
generator;
must observe all the instruction and warning signs attached to the electric power generator, and
keep them in a legible condition. If an adhesive label falls off or becomes difficult to read, please
request a replacement at your closest HATZ service centre.
On principle the generator has to be checked for proper working order before every application.
The electrical devices, supply and extension cables have to be in perfect condition.
For safety reasons, only use totally insulated devices.
Ensure that children and animals are kept away from the unit.
Explosive as well as easily combustible substances must be kept at a distance, as the exhaust of
the electric power generator develops very high temperatures during operation.
Attention: Do not run in closed or insufficiently ventilated rooms !
Do not inhale the exhaust gases - RISK OF POISONING !
The generator must always be operated on a firm and dry base.
The electric power generator must be placed so that it cannot tilt, slip or fall.
Protection against contact with live components is only given if all covers on the control panel and
terminal box are installed as per the original instructions for the new unit. All control panel, box
components e.g. sockets, safety switches and measuring instruments, must have been supplied
and installed intact and in correct condition with the new unit.
Exhaust system components as well as the surface of the engine will naturally be hot and must not
be touched while the engine is running or until it has cooled down after being stopped.
Besides the information given in these operating instructions, the generally applicable safety regu-
lations and the regulations for the prevention of accidents laid down by legislators or competent
professional associations must also be complied with.
Any improper modification made to the electric power generator rules out liability for damage
resulting from such modifications.
For further safety provisions, please refer to the operating manual of the engine.
In case of doubt, please contact the closest HATZ service centre before activating the electric power
generator.
3
2. Agreed application of HATZ electric generators
Intended utilization: Back-up electric generation plant within the IT network with protective measure
"electrical separation" according to DIN VDE 0100, part 551 & HD 384.5.551 S1: 1997. Insulated sys-
tem without generator grounding.
Depending on the circuit diagram used, a voltage of 230 V or 400 V can be picked off. The frequency
is 50 Hz.
Electrical consumers may only be connected and operated by HATZ electric power generators if
they are suitable for the operation with this generator type and if their total power consumption
does not exceed the rated power output of the generator.
The electrical data of the consumers, such as voltage and frequency, must correspond to the
electric data of the generator.
If the wattage is not indicated on one of the consumers, please contact the appropriate manufac-
turer.
If these instructions are not complied with, there is a risk of damaging the electric power generator
or the devices connected.
Connection into existing electrical systems in buildings is not permitted.
Exception: connection into existing systems may only be established by competent electricians and
after approval by the appropriate electrical power supply company.
Installation of standard Hatz design gen sets is not permitted in vehicles or closed rooms unless
appropriate measures have been taken with regard to the supply and removal of cooling air and
exhaust gases. The installation will also have to be approved by the manufacturer.
The driving motor is set for an operation within the standard reference conditions according to
DIN ISO 3046-1, i.e.:
Atmospheric pressure: 100 kPa (at an altitude of approx. 100 m above sea level).
Intake air temperature: 298K (25C)
Relative humidity: 30 %
If the conditions at your site of operation differ considerably from the conditions mentioned above
and have not been taken into account on ordering the generator, please contact your closest HATZ
service centre. Our staff will be able to let you know whether adaptive corrections on the motor
are required due to the climate conditions.
Important:
The use according to the intended purpose also includes the observance of the operating instructions
and the specified maintenance and repair instructions. Non-compliance may lead to damage to the
electric power generator which may involve danger for persons and other material damage.
4
3. Illustration
3.1. Generating set conforming to: DIN ISO 8528
3.2. Manufacturer: MOTORENFABRIK HATZ GMBH & CO.KG
Ernst-Hatz-Str. 16, 94099 Ruhstorf/Rott.
3.3. Labelling: CE Label
3.4. Illustration:
Typ
Nr.
5
4. Installation drawing with dimensions
Type: PMG 10/2 H1
with engine 1D81 Z
PMG 10/2 E1
6
5. Technical specifications and tolerances
The values indicated in the following table are rated specifications, i.e. specifications based on which
the unit has been designed. There are tolerances dependent on material and production, which are
included in the construction requirements applicable for the units. These have been kept to.
7
6. Instructions before start-up
6.1. Installation 6.3. General electro-technical
If possible, the electric power generator information
should be operated outdoors. Thus, cooling As extension cables, only use rubber-coated
air can circulate freely. cables which correspond to the designs
Do not run the motor in closed or H 07 RN-F or A 07-RN-F according to
insufficiently ventilated rooms ! DIN VDE 0282-4 or IEC 245-4 (rubber-insu-
Do not inhale the exhaust gases - RISK OF lated cables with rated voltages up to 400 V)
POISONING ! or ones exceeding these quality standards.
Explosive as well as easily combustible sub- Extension cables must be selected according
stances must be kept at a distance, as the to the expected mechanical, electrical and
exhaust of the electric generator develops thermal loads; they must be laid according
extremely high temperatures during operation. to the specifications.
It is absolutely necessary to make sure that Fuses providing protection by cut-out are
the exhaust muffler or pipe is not directed unacceptable in electric power generators of
towards combustible material. this power range !
Remove covers, such as crates, containers, 6.4. Protective measures
tarpaulins etc., otherwise damage to the
device during operation is inevitable. More- The manufacturer has provided and installed the
over, there is an increased risk of fire. protective measure "electrical separation with
equipotential bonding".
6.2. Fuel This protective measure corresponds to
DIN VDE 0100-551, HD 384.5.551S1: 1997 and
Only diesel fuel as specified in the operating HD 384.4.41S2: 1996.
instructions of the engine must be used.
It must be ensured that components provid-
Stop the engine before refilling the ing protection are maintained in their original
fuel tank. Never refuel near a naked condition. This applies especially to equipo-
flame or sparks which could start a fire. Don't tential bonding conductors (marked in green
smoke. Use only pure fuel and clean filling and yellow), plug-and-socket connectors,
equipment. Take care not to spill fuel. extension cables, fuse cut-outs and switches.
The active components of the 400V/231 V
system must not be connected to other cur-
rent circuits or to the ground.
It is absolutely necessary that the cables are
perfectly insulated.
All electro-conductive elements of a con-
nected consumer must be connected to the
non-grounded equipotential bonding conduc-
tor.
8
All sockets must feature a ground contact, The number of pieces of electrical equipment
which has to be connected to the equipoten- and their location must be arranged in a way
tial bonding system. that the operator can easily monitor and control
All flexible connecting cables (except safety them. The enlargement of the plant to be sup-
class II) and extension cables must comprise plied is limited.
a protective conductor. (In case of doubt, please consult a specialist
electrician before starting the generator.)
If one piece of electrical equipment is used,
The user must pay special attention to the cor-
the following max. lengths of extension cables
rect laying of cables, and have control over
are admissible:
devices critical for safety (e.g. safety switches)
60 m in case of 1.5 mm
at all times.
100 m in case of 2.5 mm
150 m in case of 4.0 mm It must be ensured on all accounts that the
If two or more pieces of electrical equipment ground-fault loop resistance (total resistance)
are connected to the electric power generator, does not exceed 1.5 Ohm.
the admissible cable lengths are halved. The installation of other protective measures,
If 2 or more pieces of electrical equipment are which must all correspond to the applicable
supplied and if an insulation failure occurs in standards, may only be performed by author-
2 of these, a protective device must effect a ized specialists.
power supply cut-off within 0.2 seconds.
Please note: The two insulation failures must
concern 2 active conductors of
different polarity (e.g. device 1,
insulation phase L1 faulty;
device 2, insulation PEN conduc-
tor faulty)
-> every branch (sub-distribution) must be pro-
tected by fuses on all poles.
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8. Information regarding closing down of the electric power generator
Close down or switch off all consumers Electrical equipment
according to their specifications/instructions. Battery charging pilot lamp "2" and oil pressure
lamp "3" light up after motor has come to a
standstill.
1
2
3
Note:
Engines equipped with a "solenoid for closing
down the motor" are switched off by turning the
starter key back to position 0.
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9. Maintenance and inspection
General 9.2. Generator
For performance of maintenance, inspection and
After the electric power generator has been
repair, the engine must be switched off and
operating for a period of time corresponding to
secured against unauthorised starting.
its field of application (approx. 1 year), special-
Remarks ists or well-trained persons must perform the
following inspections:
To carry out maintenance, inspection and repair,
appropriate workshop equipment is absolutely The generator and all necessary covers are in
necessary. It is not allowed to clean the units perfect condition and in place.
with water or jet steam (high-pressure cleaner). All the generator's screw fastenings must be
checked for proper condition and tight fit.
9.1. Engine
The front plates with operating elements are
See engine operating instructions.
mechanically and electrically in order.
Battery
Inspection of the protective conductor and its
Maintenance:
terminals.
The battery surface must always be kept dry
Connection of the protective conductor termi-
and clean, otherwise leak currents may
nal in the switch box to the individual sockets,
develop which can discharge the battery.
to the switch box housing, to the generator
Every 250 service hours, check the battery
case, to the frame and to the earth terminal
and the cable connections for perfect fit and
must be low-resistance, i.e. resistance must
good condition of the contact areas. Use bat-
be lower than 0.3 ohms.
tery grease to protect the terminal heads and
This value must be verified.
the terminals against corrosion.
The protective conductor wire rating must be
the same as the wire rating of the external
Additional maintenance work for batteries conductor and the flexible conductor.
with inspection plugs
Check battery fluid level at regular intervals.
If the level is too low, top up battery with dis-
tilled water only (by no means acid).
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Armaturenkasten
Instrument box
Boitier de bord
12
STROMVERSORGUNG / LADEEINRICHTUNG STARTEINRICHTUNG BERWACHUNG UND ANZEIGE MOTORABSTELLUNG
POWER SUPPLY / Charging device Starting device Monitoring + display Engine shut-down
Alimentation electr. / Chargeur Dispo. de demarr. Surveillance + temain Arret du moteur
Smtliche Leitungen ohne Querschnittsangabe sind 1 mm2 Hinweis: Jede nderung der Verdrahtung erfordert eine Rcksprache mit dem Werk!
All wires without conductors cross section data are 1 mm2 Intruction: Any change in wiring requires a consultation with the factory!
Tout les cables sans indication de section sont de 1 mm2 Remarque: Avant de modifier le cablage, contacter lusine!
Key for the electrical components on the engine
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10.2. Circuit diagram of electric power generator - three-phase current with 400 V (380 V)
(for inductive load)
400 V, 15.2 A
10.3. Circuit diagram of electric power generator - 3 x single-phase current with 231 V
(for inductive or ohmic load)
231 V, 15.2 A
231 V, 15.2 A
231 V, 15.2 A
10.4. Circuit diagram of electric power generator - single-phase current with 231 V
(for ohmic load)
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10.5. Circuit diagram 400 V / 231 V - fittings
Starter Battery
charger
n<350 rpm
n<350 rpm
n<350 rpm
n<350 rpm
n<350 rpm
n<350 rpm
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11. Residual risk for electric generating sets
Despite all quality control on raw materials, production and final build using the most up-to-date
quality control methods there still remain residual risks in the operation of a gen set.
After analysing the possible dangers the following could still be a risk or danger in operation.
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12. Troubleshooting
No voltage at the socket Safety switch has been Push reset button (Reset).
triggered Determine and eliminate
reason for tripping
Voltage during idling too high Incorrect engine speed Check the speed, if required
or too low have it readjusted
Correct voltage during idling Load too high Reduce the load
but too low if loaded Reduced speed for load Check the speed, if required
have it readjusted
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13. Disassembly and assembly of the generator
The generator as such does not include any wearing parts. Should disassembly of the generator
nevertheless become necessary, e.g. in conjunction with a repair to the motor, it is essential that the
necessary work is performed according to the following illustrated description !
13.1. Disassembly
1 2 3
4 5 6
9x
641 520 00
7 8 9 M10x180
2x
M10x180
8x
18
!
High magnetic forces are generated when the stator is separated from the rotor.
Non-observance increases the risk of injury !
10 11 12
!
!
13 14
6x
19
13.2. Assembly
15 16 115 Nm
17
6x
18 19 20
!
!
21 22 23 23 Nm
46 Nm
2x
H
8x
46 Nm
!
High magnetic forces are generated when the stator is connected to the rotor.
Non-observance increases the risk of injury !
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24 25 26
27 28
DIESEL
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14. Spare parts for the generator
Tabl. No. 01
22
Fig.- HATZ Stck Bemerkungen
No. Ident-No. Qty. Notes
1 04221400 1 1
2 05262800 1 1 M10x200 with bore-hole for lead seal
3 05233000 1 1
4 05259600 1 1 165 mm
5 01729110 1 -
5 01744710 - 1
6 05233100 7 7 M 10 x 200 A3C
23
Tabl. No. 02
24
Fig.- HATZ Stck Bemerkungen
No. Ident-No. Qty. Notes
25
Tabl. No. 03
26
Fig.- HATZ Stck Bemerkungen
No. Ident-No. Qty. Notes
27
Tabl. No. 03
28
Fig.- HATZ Stck Bemerkungen
No. Ident-No. Qty. Notes
29