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There are four general steps that take place when constructing diagnostic radiographic
film:
There must be a base
Adhesive
Emulsion with crystals
Supercoat
The base of radiographic diagnostic film is made of cellulose triacetate. The base,
back in World War I, was originally made with glass. Shortly after, there was a shortage
with glass so manufacturers switched to cellulose nitrate. This material was highly
flammable so in the 1920s, cellulose nitrate was introduced.
The film base must be flexible yet tough, rigid, and uniformly lucent. It contains a
blue dye tint to reduce eyestrain for the radiologist when reading the image. The base is
often coated with a special substance to prevent light from one screen crossing over to the
other, which causes blurring of the image.
A thin coating of adhesive is applied to the base material before it is coated with
emulsion. This coating is designed to glue the emulsion to the base and to prevent
distortion or bubbles when the film is being processed, handled, or developed.
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Double-Emulsion Radiographic Film
Also known as duplitized or double-coated film
This is when the emulsion is applied to both sides of the film base
Most diagnostic radiographic film is coated with emulsion on both sides of the film
base
1. Base
2. Adhesive
3. Emulsion
4. Supercoat
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The photons that go through the patient and reach the emulsion of the film are
primarily light photons from the intensifying screens that are in contact with the film. X-ray
photons are still involved in the production of the image. This deposits energy from the
photon within the lattice of the silver halide crystals. The latent image is the unseen change
in the atomic structure of the crystal lattice that results in the production of a visible image.
Intensifying screens are used to amplify the incoming x-ray beam and reduce patient
dose. When intensifying screens are struck by x-rays, they produce large quantities of light
photons. They intensify the latent imaging power of the beam. Less than 33% of the x-ray
photons that strike the cassette interact with the intensifying screen. Over 99% of the latent
film image is formed by this light, with less than 1% contributed by x-ray photons.
The base material is not transparent to light so a special layer of reflective material
is used to reflect light towards the film. This material is usually magnesium oxide or titanium
oxide and it is about 23um thick. When a phosphor is struck by an x-ray photon, it will emit
light in all directions. So, when a reflective layer is added, nearly twice as much light is
reflected toward the film. This increase in light striking the film assists in creating the latent
image and decreases the dose of radiation to the patient.
A protective coat of plastic, about 25um thick, is added on top of the phosphor
layer. This coating protects the phosphor layer from any damages that might happen while
loading and unloading films.
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1. Base
2. Reflective Layer
3. Phosphor
4. Protective Coating
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