Makino 3

Tool Corner Life Monitering Sheet
MACHINE: - MAKINO-3
Component: - Crank case 313
Month:- March
Cutting Tool
S.No.
TOOL DESCRIPTION
1 50 MILLING CUTTER
2 10.5 SC DRILL
3 63.5 ROUGH BORING TOOL
4 84.5 ROUGH BORING
5 70.0 ROUGH BORING
6 58 ROUGH BORE
7 85 BACK CHAMFER
8 88.4 ROUGH
9 44.5 ROUGH
10 45 FINISH
11 88.9 FINISH
12 11 SC DRILL
13 14 DWELL DRILL
14 80 MILLING CUTTER
15 219.5 ROUGH
16 197.5 ROUGH
17 220 FINISH
18 198 FINISH
19 196.5 ROUGH
20 197 FINISH
21
6.8 SC DRILL
22 58 FINISH
23 10 SC DRILL
24 70.5 FINISH
25 65 THRUST WASHER INSIDE
26 85 FINISH
27 28.5 DRILL
27 28.5 DRILL
28 8.5 SC DRILL
30 34.5 U DRILL
31 108.5 ROUGH
32 109 FINISH
33 62.5 ROUGH
34 63 FINISH
35 35 FINISH
36 6.8 LONG DRILL
37 5 SC DRILL
Note: - X = Insert corner change

Life Monitering Sheet
Cutting Tool
INSERT
INSERT WNGX 080608 PNTN-MM TT6030
SC T/C DRILL 10.50x60 FLx100 OALx12 SH
INSERT HTP LNHT(CNHX)1006

INSERT LNHX 150608 SIGMA
SPL TENGTIAL INSERT 580341903 (SECO)
INSERT SCMT -120408-H20
INSERT TCMT 16T308-H13A
INSERT TCMT 090204-H20
CBN INSERT 3QP-TPGW090204-BX930
SC T/C DRILL 11x56 FLx118 OALx12 SH.
SC T/C DRILL 14.0x70 FLx110 OALx14 SH.
INSERT ONMU 090520 ANTN-M14 MK1500
INSERT APMT 120408 PN-MJ
INSERT TNMG 160408K10
CBN INSERT CCMW 09T308
INSERT CCMT 09T308 PS AH725
CBN INSERT CCMW 060208-S2E-KBN 10B
HSS TS DRILL 6.80X250

SC T/C REAMER10H7x34FLx80 OALx10SH.
CBN INSERT TCMW 110208-S01020-CB20
INSERT WCMX 05T308 TT - 6030
INSERT XNMU 0906 ANTR-M TT6080
INSERT SCLT 104208-F50- CT

SC T/C DRILL 6.80x60 FLx100 OALx8 SH..
SC DRILL D5xFL35x70 OAL x 6 SH.
t
Cutting par
OPERATION RPM
64 CAM BORE FACE MILLING 1000

GEAR FOULING FACE MILLING ON 85 1050
BRG. FACE FINISH MILLING 265 END CAM FACE MILLING 1050
THRUST WASHER 91 ON CRANK BORE DIA 1050
10.5 DRILLING 06 NOS -TOP FACE 1971
10.5 DRILLING NEAR CRANK BORE 1971
64 ROUGH BORING (CAM BORE DIA.) 601
85 ROUGH BORING & CHAMFER (FUEL PUMP BORE) 452
70.5 ROUGH BORING & CHAMFER (CRANK BORE) 610
59 ROUGH BORING (CAM BORE DIA) 450
85 BACK CHAMFERING 500
88.9 ROUGH BORING (STARTER) 450
ROUGH BORING & CAMF. (CAM BORE) 1115
45 FINISH CAM BORING 3000
88.9 FINISH STARTER BORING 2508
DRILL 11 FLANG HOLE 1881
DRILLING 14 370
FLANG FACE MILLING 600
220 ROUGH BORING (F.S.) 194
198 ROUGH BORING (IBH BORE DIA) 194
220 FINE BORING (F.S.) 150
198 FINE BORING (IBH BORE DIA) 804
6.8 DRILLING (FS FLANGE SIDE) 3043
6.8 DRILLING (FS TOP SIDE) 3043
6.8 DRILLING (CASING SIDE) 3043
58 FINE BORING CAM BORE 1000
10 HOLE CASING SIDE 1971
70.5 FINE BORING CRANK BORE 2258
THRUST WASHER 91 & 105 INSIDE FACE MILLING 660
85 FINSH BORING (TOOL PUMP BORE) 1873
DRILL 28.5 1000
28.5MM DEEP HOLE ON COUNTER 40X8 MM 1000
DRILLING 8.5 2455
CASING FACE FINE MILLING 438
TOP FACE MILLING 438
34.5 DRILL & CHAMFER (LIFTER HOLE) 600
109 TOP FACE BORING 600
109 TOP FACE FINISHING 1314
63 ROUGH BORING & CHAMFER (OIL PUMP BORE) 610
63 FINE BORINFG (OIL PUMP BORE) 2527
35 FINISH BORE (LIFTER HOLE) 1400
6.8 DRILLING TOP SIDE 1000
DRILLING ON FACING SIDE 4138
DRILLING TOP FACE 4138
Cutting parameter
15
FEED(MM/MIN) DEPTH OF CUT(MM)
A
PRODUCTION 11
1000
1050
1050
1050
493
493
285
180
293
30
150
150
180
301
251
500
1478
1179
140
140
75
120
40
120
761
761
761
100
493
226
250
187
100
100
536
1126
1126
100
100
163
293
253
200
150
413
413
15 16 17 18
B C A B C A B C A B
11 10 10 11 10 11 11 8 0 2
x
x
x
x
x
x
x x
x
x x
x
x x
x
18 19 20 21
C A B C A B C A B C
0 0 0 0 10 11 0 8 0 0
x
x
22 23 24 25
A B C A B C A B C A
0 0 0 0 0 0 6 4 0 0
x
x
25 26 27 28
B C A B C A B C A B
0 0 0 0 0 0 0 0 0
28 29 30 31
C A B C A B C A B C
0 0 0 0 0 0 0 0 0 0
TOTAL
134 PRODUCED PARTS AFTER FIRST TOOL CHANGE

117
0
65.5
117
0
0
49
139.5
139.5
139.5
0
0
117
0
0
0
0
128
0
0
0
0
0
0
0
0
139.5
128
97
128
0
0
0
97
0
0
TOTAL TOOL CORNER CHANGES
1
0
2
1
0
0
1
1
1
2
0
0
1
0
0
0
0
2
0
0
0
0
0
0
0
0
1
4
1
2
0
0
0
2
0
0
MACHINE: - MAKINO-3
Cutting Tool
S.No.
TOOL DESCRIPTION
1 50 MILLING CUTTER
2 10.5 SC DRILL
4 84.5 ROUGH BORING
5 70.0 ROUGH BORING
6 58 ROUGH BORE
7 85 BACK CHAMFER
8 88.4 ROUGH
9 44.5 ROUGH
10 45 FINISH
11 88.9 FINISH
12 11 SC DRILL
13 14 DWELL DRILL
15 219.5 ROUGH
16 197.5 ROUGH
17 220 FINISH
18 198 FINISH
19 196.5 ROUGH
20 197 FINISH
21
6.8 SC DRILL
22 58 FINISH
23 10 SC DRILL
24 70.5 FINISH
26 85 FINISH
27 28.5 DRILL
28 8.5 SC DRILL
30 34.5 U DRILL
31 108.5 ROUGH
32 109 FINISH
33 62.5 ROUGH
34 63 FINISH
35 35 FINISH
36 6.8 LONG DRILL
37 5 SC DRILL

Life Monitering Sheet
Cutting Tool
INSERT



t
Cutting par
OPERATION RPM

DRILLING 14 370
DRILL 28.5 1000
DRILLING 8.5 2455
Components:- Crank case
Cutting parameter
1
A
PRODUCTION 0
1000
1050
1050
1050
493
493
285
180
293
30
150
150
180
301
251
500
1478
1179
140
140
75
120
40
120
761
3043
3043
100
493
226
250
187
100
100
536
438
438
100
100
163
293
253
200
150
413
413
Components:- Crank case-313 Month:- April
DATE & SHIFT

1 2 3 4
B C A B C A B C A B
0 0 0 0 0 2 7 6 8 10
x
x
x
h:- April
4 5 6 7
C A B C A B C A B C
8 7 9 7 9 9 10 7 10 7
x
x
x x
x
x
x x
x
x
x
x
8 9 10 11
A B C A B C A B C A
9 11 10 0 0 0 10 11 9 10
x
x
x
x x
x
x x
x
11 12 13 14
B C A B C A B C A B
11 9 11 11 9 11 11 10 10 10
x
x x
x
x
x
x
x
x
x x x
x
x
x
x x
x
14 15 16 17
C A B C A B C A B C
10 11 11 10 0 0 0 10 11 10
x
x
x
x x
18 19 20 21
A B C A B C A B C A
0 0 0 10 6 10 8 10 10 11
x
x
x x
x
21 22 23 24
B C A B C A B C A B
11 6 0 0 0 0 0 0 0 0
x
x
x
x
x
24 25 26 27
C A B C A B C A B C
0 0 0 0 0 0 0 0 0 0
28 29 30 31
A B C A B C A B C A
0 0 0 1 0 0 0 0 0
31 TOTAL
B C
0 0 445 PRODUCED PARTS AFTER FIRST TOOL CHANGE
445
304.5
415.5
445
445
181
0
445
445
445
445
385.5
340.5
445
157
157
0
213.5
445
385.5
408.5
181
0
62
440
0
0
445
445
366.5
445
34.5
0
62
445
408.5
0
TOTAL TOOL CORNER CHANGES
4
2
5
1
1
0
4
1
0
0
1
2
4
2
2
0
1
9
1
3
1
0
1
1
0
0
2
8
1
5
1
0
1
1
2
0
MACHINE: - MAZAK 6000
Cutting Tool
S.No.
TOOL DESCRIPTION
1 50 MILLING CUTTER
2 10.5 SC DRILL
4 84.5 ROUGH BORING
5 70.0 ROUGH BORING
6 58 ROUGH BORE
7 85 BACK CHAMFER
8 88.4 ROUGH
9 44.5 ROUGH
10 45 FINISH
11 88.9 FINISH
12 11 SC DRILL
13 14 DWELL DRILL
15 219.5 ROUGH
16 197.5 ROUGH
17 220 FINISH
18 198 FINISH
19 196.5 ROUGH
20 197 FINISH
21
6.8 SC DRILL
22 58 FINISH
23 10 SC DRILL
24 70.5 FINISH
26 85 FINISH
27 28.5 DRILL
28 8.5 SC DRILL
30 34.5 U DRILL
31 108.5 ROUGH
32 109 FINISH
33 62.5 ROUGH
34 63 FINISH
35 35 FINISH
36 6.8 LONG DRILL
37 5 SC DRILL

Monitering Sheet
Cutting Tool
INSERT



Cutting par
OPERATION RPM

DRILLING 14 370
DRILL 28.5 1000
DRILLING 8.5 2455
Components:- Cran
Cutting parameter
1
A
PRODUCTION 11
1000
1050
1050
1050
493
493
285
180
293
30
150
150
180
301
251
500
1478
1179
140
140
75
120
40
120
761
3043
3043
100
493
226
250
187
100
100
536
438
438
100
100
163
293
253
200
150
413
413
Components:- Crank case-313 Month:- May
DATE & SHIFT

1 2 3 4
B C A B C A B C A B
11 10 11 10 10 11 11 10 10 11
x
x
x
x
x
x x
x
x
x
h:- May
4 5 6 7
C A B C A B C A B C
10 10 11 10 11 11 10 0 0 0
x
x
x
x
x
x
x
x
8 9 10 11
A B C A B C A B C A
11 10 11 9 8.5 10.5 11 11 10 11
x
x x x
x
x
x
x
x
x
x
11 12 13 14
B C A B C A B C A B
11 10 11 11 10 11 11 8 0 0
x
x
x
14 15 16 17
C A B C A B C A B C
0 10 10 10 0 0 0 0 0 9
x
x
x
x
x
x
18 19 20 21
A B C A B C A B C A
11 11 10 10 10 10 11 11 10 0
x
x
x
x
x
x x
x
x x
x
x
21 22 23 24
B C A B C A B C A B
0 0 10 11 10 11 11 10 11 11
x
x
x
x x
x
x
x
x
24 25 26 27
C A B C A B C A B C
10 11 11 10 11 11 10 11 11 10
x
x x
x
x
28 29 30 31
A B C A B C A B C A
0 0 10 11 10 4 5 10 11
x
x
x
x
x
x
x
31 TOTAL
B C
8 8 776
x
PARTS PRODUCED AFTER FIRST TOOL INSERT PONIT CHANGE
704
508
481.5
683.5
141.5
523.5
252.5
764
390
100
736.5
419.5
419.5
704
0
0
100
776
754.5
754.5
725
776
0
776
776
131
587.5
254.5
732
587.5
714.5
714.5
0
776
492.5
419.5
0
TOTAL INSERT POINT CHANGES
6
1
8
1
1
1
5
2
1
2
1
2
7
0
0
1
0
12
2
3
0
0
0
0
1
1
2
11
4
6
4
0
0
2
1
0
TOOL LIFE AN
March April
Cutting Tool Production NO. Of insert corners Production
S.No.
TOOL DESCRIPTION
1 50 MILLING CUTTER 117 1 445
2 10.5 SC DRILL 0 0 304.5
3 63.5 ROUGH BORING TOOL 0 0 415.5
4 84.5 ROUGH BORING 65.5 2 445
5 70.0 ROUGH BORING 117 1 445
6 58 ROUGH BORE 0 0 181
7 85 BACK CHAMFER 0 0 0
8 88.4 ROUGH 49 1 445
9 44.5 ROUGH 19.5 1 445
10 45 FINISH 139.5 1 445
11 88.9 FINISH 139.5 2 445
12 11 SC DRILL 0 0 385.5
13 14 DWELL DRILL 0 0 340.5
15 219.5 ROUGH 0 0 157
16 197.5 ROUGH 0 0 157
17 220 FINISH 0 0 0
18 198 FINISH 0 0 213.5
19 196.5 ROUGH 128 2 445
20 197 FINISH 0 0 385.5
21 6.8 SC DRILL 0 0 408.5
22 58 FINISH 0 0 181
23 10 SC DRILL 0 0 0
24 70.5 FINISH 0 0 62
25 65 THRUST WASHER INSIDE 0 0 440
26 85 FINISH 0 0 0
27 28.5 DRILL 0 0 0
28 8.5 SC DRILL 139.5 1 445
30 34.5 U DRILL 97 1 366.5
31 108.5 ROUGH 128 2 445
32 109 FINISH 0 0 345
33 62.5 ROUGH 0 0 0
34 63 FINISH 0 0 62
35 35 FINISH 39 2 445
36 6.8 LONG DRILL 0 0 408.5
37 5 SC DRILL 0 0 0
Note: - 1* = Insert was changed once. UNKNOWN: - Insert was not chanegd even a single time
OOL LIFE ANALYSIS
April May Total
NO. Of insert corners Production NO. Of insert corners Production
4 704 6 1266
1 508 2 812.5
2 481.5 1 897
5 683.5 8 1194
1 141.5 1 703.5
1 523.5 1 704.5
0 252.5 1 252.5
4 764 5 1248
1 390 2 854.5
0 100 1 684.5
0 736.5 2 1321
1 419.5 1 805
2 419.5 2 760
4 704 7 1266
2 0 0 157
2 0 0 157
0 100 1 100
1 776 0 989.5
9 754.5 12 1327.5
1 754.5 2 1140
3 725 3 1133.5
1 776 0 957
0 0 0 0
1 776 0 838
1 776 0 1216
0 131 1 131
0 587.5 1 587.5
2 254.5 2 839
8 732 11 1305
1 587.5 4 1051
5 714.5 6 1287.5
1 714.5 4 1059.5
0 0 0 0
1 776 0 838
1 492 2 976
2 419.5 1 828
0 0 0 0
a single time
Total
Insert conrner changes(T) Actual insert corner changes(T-1) LIFE(parts/corner)
11 10 126.6
3 2 406.25
3 2 448.5
15 14 85.2857142857
3 2 351.75
2 1 704.5
1 1* >253
10 9 138.6666666667
4 3 284.8333333333
2 1 684.5
4 3 440.3333333333
2 1 805
4 3 760/3
12 11 115.0909090909
2 1 157
2 1 157
1 1* >100
1 1* >990
23 22 60.3409090909
3 2 570
6 5 226.7
1 1* >957
0 0 Unknown
1 1* >838
1 1* >1216
1 1* >131
1 1* >587.5
5 4 209.75
23 22 59.3181818182
6 5 210.2
13 12 107.2916666667
5 4 264.875
0 0 Unknown
1 1* >838
5 5 195.2
3 2 414
0 0 Unknown

Makino 3

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Makino 3

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Tool Corner Life Monitering Sheet

Note: - X = Insert corner change

INSERT WNGX 080608 PNTN-MM TT6030

SC T/C DRILL 10.50x60 FLx100 OALx12 SH

INSERT HTP LNHT(CNHX)1006

CBN INSERT CCMW 060208-S2E-KBN 10B

INSERT SCLT 104208-F50- CT

64 CAM BORE FACE MILLING 1000

134 PRODUCED PARTS AFTER FIRST TOOL CHANGE

Note: - X = Insert corner change

INSERT WNGX 080608 PNTN-MM TT6030

SC T/C DRILL 10.50x60 FLx100 OALx12 SH

INSERT HTP LNHT(CNHX)1006

CBN INSERT CCMW 060208-S2E-KBN 10B

INSERT SCLT 104208-F50- CT

64 CAM BORE FACE MILLING 1000

DATE & SHIFT

Note: - X = Insert corner change

INSERT WNGX 080608 PNTN-MM TT6030

SC T/C DRILL 10.50x60 FLx100 OALx12 SH

INSERT HTP LNHT(CNHX)1006

CBN INSERT CCMW 060208-S2E-KBN 10B

INSERT SCLT 104208-F50- CT

64 CAM BORE FACE MILLING 1000

DATE & SHIFT

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