Field Quality Control Plan
Field Quality Control Plan
Page
8474L 000 QC TCC 001 01 1/ 9
Review With Comments Work May Review with comments Work May
CODE 2 CODE 2
Proceed/Revise &Resubmit Proceed/Revise &Resubmit
CODE 3 Review Without Comment Work May CODE 3 Review Without Comment Work May
Proceed Proceed
STAMP STAMP
SIGNATURE SIGNATURE
NAME NAME
DATE DATE
REVIEW STATUS
Project No Unit Doc Type Document Code Serial No. Rev. Page
8474L 000 QC TCC 001 01 2/ 9
DOCUMENT REVISIONS
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 3/ 9
1.0 General
This Field Quality Control Plan is typical for Piping fabrication and erection, and describes the types of
inspection/test and control to be performed during the activities, related to Vietnam Dung Quat Refinery Project.
2.0 Procedures
In case of any conflict between TCM and TPC Procedures indicated in this FQCP the TPC Procedures shall be
strictly followed.
8474L- 800 -ITP- 6300-001 INSPECTION & TESTING PLAN FOR PIPE WELDING
8474L- 000 -ITP- 1300-001 INSPECTION & TESTING PLAN FOR ABOVE GROUND PIPING
4.0 Notification
X: Means inspection or test execution, and issue of document or inspection or inspection report consists of
controlling with measurment, test or visual checks that the specified requirements are strictly met.
H=HOLD Point
A step of work activities beyond which the work must not proceed without the TPC, PMC/DQR approval.
W=witness
Inspection of any work activity by inspector to satisfied that work is performed in accordance with Project
requirements/procedures
S=Surveillance
Inspection of activity, during work to develop confidence that process is compliant with established criteria (method
statement, standard practice, etc.)
R= Review
Check for conformity of the issued records/Reports for the execution of work with the materials/ activities involved.
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 4/ 9
( ) = Mean spot
5.0 Attachments
PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO
SUBCON.
CONTACT
THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
SPEC&CODES RECORD N CRADE
01 DOCUMENTATION
Contractor isometric
A ASME IX & ASME B31.3 X R R R
drawings/Spool drawings
B Approved W.P.S H H R R
ASME IX & ASME B31.3
C Approved PQRS H H R R
ASME IX
SH3503-J116
Welder Performance ASME B 31.3
D WQL-TPF-001 H H R R
Qualifications
WR1-TPF-0009
02 MATERIAL
B Receiving inspection X W W
ASME SEC II PART C
C Storage X S
Welding consumable
D X W
material
03 SHOP WELDING
(W
D Fit-up and tack welding X
)
PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO
SUBCON.
CONTACT
THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
OR
SPEC&CODES RECORD N CRADE
Interpass temp S(
G ASME V X
controlling/clearing W)
S/
A PWHT control SH3503-J122 X
R
ASME B31.3
HARDNESS Test (if S/
B X
required) R
05 SHOP NDT
A Visual X S
SH3503-J123
B Radiographic (or ultrasonic) SH3503-J124 X R
ASME V
ASME B 31.3 SH3503-J125
ASME V SH3503-J127
C Liquid penetrant ASME V X R
SH3503-J127-F
SH3503-J126
D Magnetic particle ASME V X R
SH3503-J126-F
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 7/ 9
PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO
SUBCON.
CONTACT
THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
OR
SPEC&CODES RECORD N CRADE
E PMI PR-8710-0000-0027 X R
Spec.PR-8710-0000-0038
G Ferrite check X R
ASME V
06 REPAIR CONTROL
A Repair authorization X W R
B Removal of defects X S
SH3503-J123-1
C Repair welding X S
SH3503-J123-2
PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO
SUBCON.
CONTACT
THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
OR
SPEC&CODES RECORD N CRADE
I As-built documentation X R
08 FIELD WELDING
Verification of WPS/PQR/
Welder qualification
A X H
approval
WPS/PQR
Cutting/Transfer of heat
B X S
No.s
C Pipe bending X S
S(
F Root pass visual inspection QC-TCM-PIPE-001 X
W)
Interpose temp
H X S
controlling/cleaning
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 9/ 9
PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO
SUBCON.
CONTACT
THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
OR
SPEC&CODES RECORD N CRADE
S(
M Visual inspection QC-TCM-PIPE-001 X
W)
09 FIELD PWHT
SH3503- J123-1
A PWHT control X W
SH3503-J123-2
ASME B31.3 ASME B 31.3
HARDNESS Test (if S(
B QC-TCM-PIPE-011 X
require) W)
10 FIELD NDE
A Visual X W S
SH3503-J123-1
SH3503-J123-2
B Radiographic (or ultrasonic) SH3503-J124 X W R
SH3503-J124-F
ASME V ASME B 31.3
SH3503-J125
SH3503-J127
C Liquid penetrate X W R
SH3503-J127-F
SH3503-J126
D Magnetic particle X W R
SH3503-J126-F
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 10/ 9
PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO
SUBCON.
CONTACT
THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
SPEC&CODES RECORD N CRADE
E PMI X W R
G Ferrite check X W
A Repair authorization X W R
S(
B Removal of defects X S
W)
SH3503-J123-1
Repair welding X W S
C SH3503-J123-2
ASME V ASME B 31.3
D PWHT control SH3503-J122 X W R
S(
E Hardness test (if required) QC-TCM-PIPE-011 X S
W)
G NDE (progressive) X W
12 FINAL INSPECTION(FIELD)
A Dimensional check X S S
PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO
SUBCON.
CONTACT
THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
SPEC&CODES RECORD N CRADE
supports
Installation of cold/special
G PP834-08-M2 X W S
supports
Installation of sacrificial
I PP834-08-M4 X W W
anode
(
L Installation of bellows SH3503-J402 X W W
)
S/
M Installation of inline items X S
R
Preparation of pre-test
O X W S
punch list
Clearance of pre-test
P X H S
punch list
Q As-built documentation X R R R
PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO
SUBCON.
CONTACT
THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
OR
SPEC&CODES RECORD N CRADE
records
Reinstatement/Mechanical
X QC-TCM-PIPE-006 X H
completion
NOT REPORT
CHECK LIST NA APPROVED REMARKS
APPROVED FORM NUMBER
1.CORRECT MATERIAL
SIZE/THK/IDENTIFICATION NA
COLOUR CODE NA
PMI BY NDE COMPANY
TRACEABILITY QC ISO
2.WELDING NDE/PWHT
WELDING &WELDERS STAMP NA
VISUAL EXAMINZTION NA
RT NA
PT NA
MT NA
UT NA
PMI NA
PWHT NA
HARDNESS TEST NA
SUMMARY QC/M/4/01/1
3.PNEUMATIC TEST
REINFORCING/SUPPORT
QC/M/4/1095/15
PAD
4PAINTING
VISUAL EXAMINATION NA
PAINTING COLOUR NA
THICKNESS QC/M/4/10/02
5FINAL INSPECTION
FLG INSIDE GROUND
NA
SMOOTH
NA
DIMENSIONAL CHECK
NA
INTERNAL CLEANING
NA
MARKING OF SPOOL
NA
FLG/OPENING PROTECTION
INSPECTION
INSPECTION RESULTS REMARKS
APPROVED REFER TO PUNCH LIST No.
NOT APPROVED
WITH REMARKS
PNEUMATIC TEST
VISUAL CHECK
TEST MEDIUM TEST PRESSURE kg/cm2
(ORIFICE FLANGE)
(REINFORCING PAD/SUPPORT PAD)
INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS
INSPECTORS SUBCONTRACTOR CONTRACTOR CLIENT THIRD TARTY
NAME
SIGNATURE
DATE
INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS
OF
OF
OF
OF
INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS
INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS
Line No. Size Iso. /Drawing No. Field Weld / Joint No. System No. Cleanliness Verified By Date
(Name)
QC-8710-TCM-0019 ATTACH - 7
Vietnam Dung Quat Refinery Project
PUNCH LIST
QC-8710-TCM-0019 ATTACH -9
Vietnam Dung Quat Refinery Project
Sub-contractor Date No
TPF QC Date
SYSTEM/AREA
Report No: QC-TCM-PIPE-010
PIPE SIZE(MM) WELDING
ISO DWG/ JOINT JOINT SHOP(S) WELDER NO NDT
MATL WPS FILLER
LINE NO NO TYPE FIELD(F) DIA THK ROOT/FINISH PROCESS CATG
METAL
QC-8710-TCM-0019 ATTACH - 10
Vietnam Dung Quat Refinery Project
Specification Electrode/Wire
Instrument Standard
Welding No.
Welding Location
Deposit(HV)
HAZ(HV)
Base(HV)
Deposit(HV)
HAZ(HV)
Base(HV)
ASME P-No. Error: Reference source not foundError: Reference source not found to P-No.
Filler Metal Specification Error: Reference source not foundError: Reference source not
found; Classification Error: Reference source not foundError: Reference source not
found
Radiographic Test Results: Error: Error: Error: Position : Error: Reference source not foundError:
MECHANICAL TESTS CONDUCTED BY : Error: Reference source not found LABORATORY TEST NO.:
We certify that the statements made in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements
QC-8710-TCM-0019 ATTACH - 13
CSPC Nanhai Petrochemicals Project
WELDING AND TESTING FOLLOW-UP
Report No: QC-TCM-PIPE-014
ISOMETRIC: MATERIAL:
PAGE
PIPING SPECIFICATION: INSPECTION CLASS:
Examinations Notes
Thickness
Weld type
Diameter
number
number
number
Subcontractor Contractor
Name: Name:
Signature: Signature:
Date: Date:
QC-8710-TCM-0019 ATTACH - 14
Project Description
Error: Reference source not found
SH 3503J109 Technical documentation turnover
certificate
SH35032001
Construction Technical Document Turnover Regulation (SH3503-2001),
hereby turns over to
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documentation turnover formalities, source not source not
totally found Volumes found Books
Owner Supervision Unit Construction Contractor
PM: (Stamp) Chief supervisor (Stamp) PM: (Stamp)
Handled by: Handled by: Handled by:
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(D) (D) (D)
QC-8710-TCM-0019 ATTACH - 15
Project Description
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SH 3503J116 Certified Welders Registration
Project Category
Table
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Item Name Code Certificate No Certified Project No End Date
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QC-8710-TCM-0019 ATTACH - 16
Project Description
SH 3503 J119
Anticorrosion Coating/Wrapping Layer Holiday Test Report Unit Description
Project Category
Description of
Report No
test piece
Anticorrosion class Code
Anticorrosion Required
Design thickness
category voltage
Inspection position Inspection results Inspection position Inspection results
Remark
Inspection stamp
( Y ) ( M ) ( D ) ( Y ) ( M ) ( D )
QC-8710-TCM-0019 ATTACH - 17
Project description Error: Reference source
SH 3503J120 not found
Safety Valve Adjustment Test Record
Unit description Error: Reference source not found
Design Test
/
Pipe Line No / Equipment
Safety Valve Tag No. Type and Specifications MPa MPa MPa
Tag No Fluid Pressure Fluid
Open pressure Open pressure Return Number of
trips
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Owner / Supervision Unit Test Unit (Special Test Stamp)
Actual
/
Heat treatment positions (equipment tag No / pipe line No and weld No)
Remark:
Y M D
Heat treatment responsible engineer Quality Inspector Operator
Note: Heat Treatment Automatic Record Curve and Hardness Inspection Report are attached.
QC-8710-TCM-0019 ATTACH - 19
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1
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QC-8710-TCM-0019 ATTACH - 21
QC-8710-TCM-0019 ATTACH - 22
Inspection results Remark
Inspection position mm
()
(number) Thickness
Defect nature Defect size (Quantity) Evaluated Evaluation
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source not found (M)Error: (M)Error: Reference source not found
QC-8710-TCM-0019 ATTACH - 23
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specification material
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type
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pieces
mm
Work piece Measuring mm Work piece Measuring mm mm
Nominal
number point number Measured number point number Nominal Measuring
thickness
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Inspection
conclusion
Inspection positions diagram
QC-8710-TCM-0019 ATTACH - 24
QC-8710-TCM-0019 ATTACH - 25
Inspection results
Test position (No) Remark
Defect nature Defect sizes Evaluation class Evaluation
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Explanations on defects and repairs
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QC-8710-TCM-0019 ATTACH - 27
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QC-8710-TCM-0019 ATTACH - 28
Conclusion
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Discipline Engineer Quality Inspector
Technical Responsible Person
Group Leader
(M) Error: Reference source not found (D) (M) Error: Reference source not found (D)
QC-8710-TCM-0019 ATTACH - 29
Error: Reference source not found
Project Description
SH 3503J401
Valve Test Record Error: Reference source not found
Unit Description
QC-8710-TCM-0019 ATTACH - 30
Error: Reference source not found
SH 3503J402 Project Description
Piping Snubber Installation Record
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Unit Description
( )
(m) Op
MPa Am mm
Fixed eration
Pipeline No Snubber No Type Size Material Design bient T Pre-tension
(stress ) Remarks
Support Temperatur
Pressure during
Span e Design Measured
Installation Value Value
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Quality Inspector
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QC-8710-TCM-0019 ATTACH - 31
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not found
Project Description
SH 3503J409
Piping Flushing & Cleaning Error: Reference source
( D e g re a s e d ) R e c o r d not found
Unit Description
Working Purge Degreased
Pipeline No. Material Medium
Medium Verified Medium Verified
Error: Reference Error: Reference Error: Reference Error: Error: Error: Error:
source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
Error: not e Error:
source source
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source
source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
Error: not e Error:
source source
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source
source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
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source source
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source
source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
Error: not e Error:
source source
Error: not e Error:
source
source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
Error: not e Error:
source source
Error: not e Error:
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source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
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Error: not e Error:
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source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
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source source
Error: not e Error:
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source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
Error: not e Error:
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Error: not e Error:
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source not found source not found source not found Reference ReferencReference Referenc
Error: Reference Error: Reference Error: Referencesource
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Error: Reference source not found source not e source source not e source
Remarks:
Quality Inspector
Project DATE:
S
L
ISO.NO SPOOL DIMENSION TRACEABILITY WELD RF PAD FLANGE PIPE ENDS
N AREA REV MATRL MARKING REMARKS
. No CHECK CHECK SUMMARY TESTING PROTECTED CLOSED
o
.
NOTE:INSPECTIONS OF ABOVE MENTIONED SPOOLS ARE FOUND SATISAFACTORY AND ITEMS ARE RELEASED FOR PAINTING.
INSPECTED BY -TCM APPROVED BY-TCM REVIEWED BY -TCM
Name Name Name
Sign Sign Sign
CSPC Nanhai Petrochemicals Project
Date Date Date
LOCATION: _____________________________________ELEVATION.:________________________________________________
NOTE: WEATHER PROTECTION SHALL BE MAINTAINED THROUGHOUT THE CONSTRUCTION PERIOD AS REQUIRED.
UPPER PORTION
Remarks:
THE SUPPORTS HAVE BEEN INSTALLED IN ACCORDANCE WITH THE DRAWINGS & SPECIFICATIONS:
MECHANICAL SUBCONTRACTOR
INSULATION SUBCONTRACTOR
CONTRACTOR
COMPANY
*THE ABOVE SACRIFICIAL ANODES HAVE BEEN SATISFACTORILY INSTALLED IN ACCORDANCE WITH THE
DRAWINGS & SPECIFICATIONS.
________________________________________________________________________________________
THE ABOVE BOLT TORQUE RECORD HAS BEEN SATISFACTORILY VERIFIED IN ACCORDANCE WITH THE
DRAWINGS & SPECIFICATIONS.
EQUIPMENT MANUFACTURER:
THE ABOVE BOLT TENSIONING HAS BEEN SATISFACTORILY VERIFIED IN ACCORDANCE WITH THE DRAWINGS
& SPECIFICATIONS.
IGNED:_________________________ NAME:_______________________ DATE:____________________
SUBCONTRACTOR
SIGNED:____________________________ NAME:___________________________ DATE: _______________
CONTRACTOR
SIGNED:____________________________ NAME:___________________________ DATE: ______________ _
COMPANY