PV Solar System Sizing

Chapter 9
System Sizing
Sizing Principles Interactive vs. Stand-Alone

Systems Calculations and Software Tools
2012 Jim Dunlop Solar

Overview
Establishing the purpose and basic principles for sizing PV

systems.
Identifying the steps and considerations for sizing and estimating

the performance of utility-interactive PV systems.
Determining the electrical loads and the size of battery and PV

array required for stand-alone PV systems.
2012 Jim Dunlop Solar System Sizing: 9 - 2

Sizing Objectives
Sizing is the basis for PV system electrical designs, and

establishes the sizes and ratings of major components needed to
meet a certain performance objective.
The sizing of PV systems may be based on any number of

factors, depending on the type of system and its functional
requirements.

Sizing Principles
The sizing principles for interactive and stand-alone PV systems

are based on different design and functional requirements.
Utility-Interactive Systems (without energy storage):

Provide supplemental power to facility loads.
Failure of PV system does not result in loss of loads.
Stand-Alone Systems (with energy storage):

Designed to meet a specific electrical load requirement.
Failure of PV system results in loss of load.

Sizing Interactive PV Systems
The sizing for interactive systems without energy storage

generally involves the following:
Determining the maximum array power output.

Based on the available area, efficiency of PV modules used, array layout
and budget.
Selecting one or more inverters with a combined rated power

output 80% to 90% of the array maximum power rating at STC.
Inverter string sizing determines the specific number of series-connected
modules permitted in each source circuit to meet voltage requirements.
The inverter power rating limits the total number of parallel source circuits.
Estimating system energy production based on the local solar

resource and weather data.
Sizing Interactive PV Systems
The sizing of interactive PV systems is centered around the

inverter requirements.
Inverter size is determined by

the PV array maximum power
Interactive
PV Array Utility Grid
Inverter
PV array size is limited by Size of utility service limits
available space, budget and maximum system output
inverter voltage requirement

Estimating Energy Production
INTERACTIVE PV SYSTEM PERFORMANCE WORKSHEET
Estimating and Verifying System AC Energy Production
PV Array DC Power Rating at STC - 1000 W/m2, 25 C (kW) 10
Derating Factors
Nameplate Ratings 0.95
Inverter and Transformer 0.95
Module Mismatch 0.98
DC Wiring 0.98
AC Wiring 0.99
Soiling 1.00
Shading 0.85
Sun Tracking 1.00
Age 1.00
Combined Derating Factors 0.73
Estimated System AC Power Output at STC - 1000 W/m2, 25 C (kW) 7.3
Temperature Adjustments
Array Power-Temperature Coefficient (%/C) -0.5
Average Array Operating Temperature (C) 45
Estimated System AC Power Output at 1000 W/m2 and Average Operating Temperature (kW) 6.6
Solar Radiation Received

Solar Irradiation in Plane of Array (kWh/m2/day) 5
Estimated System AC Energy Output at Average Operating Temperature (kWh/day) 29.5

PVWATTS Performance Calculator
Used to estimate the

performance of simple grid-tied
PV systems, based on user
inputs and historical weather
and solar radiation data.
User selects state and city from

map, and enters size of PV
system, array orientation and
derating factors.
Results give monthly and annual

solar energy received and PV
system AC energy production.
NREL

PVWATTS
How it Works:
Users select location, system size, and array type, orientation and tilt angle.
PVWATTS estimates the solar radiation incident on the PV array and the PV cell
temperature for each hour of the year.
The average DC power for each hour is calculated from the PV system DC rating,
the incident solar radiation, and corrected for PV cell temperature.
The average AC power for each hour is calculated by multiplying the average DC
power by the DC-to-AC derate factor and adjusting for inverter efficiency.
Hourly average values of AC power (watt-hours) are then summed to calculate

monthly and total annual AC energy production.

PVWATTS Output

Sizing Stand-Alone Systems
The sizing objective for any type

of stand-alone PV system is a
critical balance between energy
supply and demand.
The PV array must provide

enough energy to meet the load
plus system losses under the
worst case conditions. PV Array Losses &
Energy Loads
Consequently, the efficiency of

the electrical loads is a critical
concern.

Sizing Stand-Alone PV Systems
Stand-alone PV systems can be considered a type of banking

system.
The battery is the bank account. The PV array produces energy

(income) and charges the battery (deposits), and the electrical
loads consume energy (withdrawals).
Battery is sized for desired

days of storage
DC
PV Array Battery Utilization
Equipment
PV array is sized to meet System loads determine the
average daily load under size of battery and PV array
worst conditions

Sizing Stand-Alone Systems
Stand-alone PV systems are sized to meet specific load

requirements, and involve the following key steps:
Determine the average daily load requirements for each month.
Conduct a critical design analysis to determine the month with the highest
load to solar insolation ratio.
Size battery bank for system voltage and required energy storage
capacity.
Size PV array to meet average daily load requirements during period with
lowest sunlight and highest load (usually winter).

Sizing Stand-Alone PV Systems
Determine Avg. Daily Electrical

Load for Each Month
Sizing stand-alone PV systems
begins with determining the
electrical load, and then sizing
the battery and PV array to meet
the average daily load during the Determine Load and Insolation for
Critical Design Month
critical design month.
Size Battery to Meet Load for

Desired Days of Autonomy
Size PV Array to Meet Loads for

Critical Design Month

Load Effects on Stand-Alone
System Size and Costs
PV Array Controller
1 kW 30A / 48V
Cost: $
Battery Inverter Load
10 kWh 2 kW 4 kWh/day
Greater loads require larger

PV Array Controller components and result in
2 kW 60A / 48V higher system costs.
Cost: $$
Battery Inverter Load

20 kWh 4 kW 8 kWh/day

Load Analysis
The energy consumption for electrical loads is estimated on an
average daily basis for each month of the year.
Use worksheets to list each load, its average power, daily time of
use and compute energy consumption.
List AC and DC loads separately, and apply inverter efficiency to
determine the DC energy required for AC loads.
The daily DC energy required is used to size the battery and PV array.
The peak AC power demand dictates the size of inverter required.
Explore opportunities for improvements in load efficiency and

end-use practices to reduce size and costs of PV system
required.

Critical Design Analysis
A critical design analysis evaluates the ratio of the average daily
load energy requirements and available solar insolation for each
month.
Use a worksheet to list the average daily loads for each month,
and divide the loads by the available solar insolation for different
array tilt angles.
The critical design month is the month with the highest ratio of
load to solar insolation, and defines the optimal tilt angle that
results in the smallest array possible.
For constant loads, the critical design month is the month with
the greatest average daily load.

Selecting the System DC Voltage
The DC voltage for stand-alone PV systems is selected based on

the operating voltages for DC utilization equipment, including
loads and inverters.
Higher DC voltages are used for systems with higher power loads
to reduce the system currents and the size of the conductors and
switchgear required.
Smaller stand-alone systems used for residential and small off-

grid application typically use 12 V, 24 V or 48 V systems, while
larger systems may use even higher DC voltages.

Selecting an Inverter
Selecting an inverter for stand-alone systems is based on the

following:
Nominal system DC voltage (battery)

AC output voltage
Peak AC power required for cumulative load
Surge current requirements, if any
Additional features (battery charger, etc.)

System Availability
System availability is a statistical parameter, and represents the

percentage of time over an average year that a stand-alone PV
system meets the system loads.
The sizing of stand-alone PV systems is based on long-term

averages for solar insolation, and invariably, 100% load
availability can never be achieved.
Higher system availability can be achieved by increasing the size

of the PV array and/or battery.

Sizing the Battery
Batteries for stand-alone systems are sized to store energy
produced by the array for use by the system loads as required.
The total amount of rated battery capacity required depends on

the following:
Desired days of storage to meet system loads with no recharge from PV
Maximum allowable depth-of-discharge
Temperature and discharge rates
System losses and efficiencies
The system voltage defines the number of series-connected

battery cells required.
The total capacity needed defines the number of parallel battery

strings required.

Autonomy
Autonomy is the number of days that a fully charged battery can

meet the system loads without any recharge from the PV array.
The specified autonomy and maximum allowable depth-of-

discharge define the total amount of battery capacity required for
a given system load.
Greater autonomy periods are used for more critical applications

and increase system availability, but at higher cost due to the
larger battery required.

Factors Affecting Battery Sizing
Greater autonomy periods increase the size of the battery and

increase availability, and decrease average daily depth-of-
discharge.
Maximum depth-discharge defines the usable battery capacity

and is defined by the load cutoff voltage.
Greater allowable DOD provides greater system availability, but at the
expense of battery health.
Depth-of-discharge must be limited in cold climates to protect lead-acid
batteries from freezing.
Rated battery capacity is affected by temperature, discharge rate

and age of the battery.

Sizing the Battery
Battery sizing is based on rated capacity and specified limits of
operation.
Avg. Daily Depth-of-Discharge
Usable
Capacity
Rated
Capacity
Max. Allowable Depth-of-Discharge

Cutoff Voltage
(LVD)
Unusable Capacity

Sizing the PV Array
The PV array for stand-alone systems is sized to meet the

average daily load during the critical design month.
System losses, soiling and higher operating temperatures are

factored in estimating array output.
The system voltage determines the number of series-connected

modules required per source circuit.
The system power and energy requirements determine the total

number of parallel source circuits required.

PV Array Battery Charging
Standard silicon PV modules with 36 series-connected cells are
optimally suited for charging a nominal 12 V lead-acid battery.
Pmp
Isc
Imp
Normal operating range
for 12 V battery
11.5 V 14.5 V
Vmp Voc
Voltage (V)

Sizing Bimodal Systems
Bimodal interactive systems with battery storage are primarily

sized for stand-alone operation, based on the critical loads to be
powered in grid backup mode.
The inverter must also be sized for the maximum array output
during interactive operations.

Utility-Interactive PV System
with Energy Storage
Backup Primary
AC Loads AC Loads
Bypass circuit
Critical Load Inverter/

Sub Panel Main Panel
Charger
AC Out AC In
DC
In/out
Charge Electric
PV Array Battery Utility
Control

Sizing Hybrid Stand-Alone Systems
Hybrid stand-alone systems rely on other energy sources in

addition to a PV array in meeting system loads.
Consequently, the sizing of the PV array and battery are less

critical.
The relative size of the PV array and other energy sources is

flexible, and depends on the desired design objectives, such as
minimizing costs, or fuel and maintenance for generators.

Hybrid System
Charge
PV Array Controller DC Load
Battery
Engine/Wind
AC Load
Generator
Inverter/
Charger

PV System Sizing and
Estimating Software
Public Domain (NREL/DOE)
PVWATTS: www.nrel.gov/rredc/pvwatts/
HOMER: www.analysis.nrel.gov/homer/
In-My-Backyard (IMBY): www.nrel.gov/analysis/imby
Solar Advisor Model (SAM): www.nrel.gov/analysis/sam/
Commercial
Clean Power Estimator: www.cleanpower.com
PVSYST: www.pvsyst.com
OnGrid: www.ongrid.net
PVSol: www.solardesign.co.uk/
PV F-Chart: www.fchart.com
Maui Solar Software: www.mauisolarsoftware.com/
Manufacturers
Inverter string sizing and various system sizing and design tools

Summary
Sizing PV systems is an iterative process used to determine the

relative sizes and configurations for major components needed
to meet the functional requirements and performance objectives.
Interactive PV systems are sized independently of loads.
Stand-alone PV systems are sized based on load requirements.

The battery is sized to meet system average daily load for a specified
number of days (autonomy).
The PV array is sized to meet the average daily load during the worst case
insolation and load conditions.

Questions and Discussion

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Chapter 9

Sizing Principles Interactive vs. Stand-Alone

2012 Jim Dunlop Solar

Establishing the purpose and basic principles for sizing PV

Identifying the steps and considerations for sizing and estimating

Determining the electrical loads and the size of battery and PV

2012 Jim Dunlop Solar System Sizing: 9 - 2

Sizing is the basis for PV system electrical designs, and

The sizing of PV systems may be based on any number of

2012 Jim Dunlop Solar System Sizing: 9 - 3

The sizing principles for interactive and stand-alone PV systems

Utility-Interactive Systems (without energy storage):

Stand-Alone Systems (with energy storage):

2012 Jim Dunlop Solar System Sizing: 9 - 4

The sizing for interactive systems without energy storage

Determining the maximum array power output.

Selecting one or more inverters with a combined rated power

Estimating system energy production based on the local solar

The sizing of interactive PV systems is centered around the

Inverter size is determined by

2012 Jim Dunlop Solar System Sizing: 9 - 6

Estimating and Verifying System AC Energy Production

PV Array DC Power Rating at STC - 1000 W/m2, 25 C (kW) 10

Estimated System AC Power Output at STC - 1000 W/m2, 25 C (kW) 7.3

Solar Radiation Received

Estimated System AC Energy Output at Average Operating Temperature (kWh/day) 29.5

2012 Jim Dunlop Solar System Sizing: 9 - 7

Used to estimate the

User selects state and city from

Results give monthly and annual

2012 Jim Dunlop Solar System Sizing: 9 - 8

Hourly average values of AC power (watt-hours) are then summed to calculate

2012 Jim Dunlop Solar System Sizing: 9 - 9

2012 Jim Dunlop Solar System Sizing: 9 - 10

The sizing objective for any type

The PV array must provide

Consequently, the efficiency of

2012 Jim Dunlop Solar System Sizing: 9 - 11

Stand-alone PV systems can be considered a type of banking

The battery is the bank account. The PV array produces energy

Battery is sized for desired

2012 Jim Dunlop Solar System Sizing: 9 - 12

Stand-alone PV systems are sized to meet specific load

Determine the average daily load requirements for each month.

2012 Jim Dunlop Solar System Sizing: 9 - 13

Determine Avg. Daily Electrical

Size Battery to Meet Load for

Size PV Array to Meet Loads for

2012 Jim Dunlop Solar System Sizing: 9 - 14

Greater loads require larger

Battery Inverter Load

2012 Jim Dunlop Solar System Sizing: 9 - 15

Explore opportunities for improvements in load efficiency and

2012 Jim Dunlop Solar System Sizing: 9 - 16

2012 Jim Dunlop Solar System Sizing: 9 - 17

The DC voltage for stand-alone PV systems is selected based on

Smaller stand-alone systems used for residential and small off-

2012 Jim Dunlop Solar System Sizing: 9 - 18