Al Wakrah Stadium and Precinct

INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh

TES System
Inspection of Tank Foundation Insulation;
Tank Foundation

Drawing +
1.1 Designers Material & Installation.
See Note 1. W W S
Inspection

Recommendation

Verification of Tank Foundation; WIR +

Ref. Drawing + Foundation
1.2 AWWA D100-11. RC Ring & Slab: Levelness, Orientation, & Reference Co-ordinates. Inspection W W S
Drain Sump: Orientation + Depth. Anchor Bolts: Installation (As Applicable). Report
Pre-Fabricated Material

WIR + Shop
Receiving Inspection at

Correlation of ID All Pre-Fabricated Parts from the Shop; Reports +

2.1 markings and DA. Physical/Visual Examination & Review of Shop QC Release. Delivery Advice W W S
(DA).
Site.

Welding Electrodes/Consumables;
2.2 Correlation of ID Physical/Visual, Dimensional Examination & Review of MTR/MTC. WIR + Delivery W W S
Advice/Transfer
markings and Slip and/or
DA/PO. Abrasives, Paints & Thinners; MRIR.
2.3 Physical/Visual Examination & Review of MTR. W W S

Ref. Drawing + Annular Plates/Joints;

n & Welding Inspection/Testing of Tank

WIR + Applicable
3.1 AWWA D100-11. Laying & Fit-up VDI, before welding. Drawing. W S S

Ref. Drawing +
AWWA D100-11, Annular Plate, Butt Welded Joints;
3.2 Sec. 11.4.2& Post Welding VDI, prior to RT. And Selection of RT Spot Location.
WIR + WVIR W S S
14.4.4.

RT Procedure + Annular Plate, Butt Welded Joints; WIR + RT Reports

3.3 AWWA D100-11,
RT for selected spots, before Shell Plates Erection. & Films. R R S
Sec. 11.6.
Botom
 In-Process Erection & Welding Inspection/Testing of Tank Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh
Botom

Ref. Drawing + Sketch & Rectangular Plates/Joints; WIR + Applicable

3.4 AWWA D100-11. Laying & Fit-up VDI, before welding Drawing. W S S

Ref. Drawing + Sketch & Rectangular, Lap Welded Joints;

3.5 AWWA D100-11,
Post Welding VDI, prior to Vacuum Box Testing.
WIR + WVIR W S S
Sec. 11.4.2.

VB Test Procedure Sketch & Rectangular, Lap Welded Joints;

3.6 + AWWA D100-11,
Vacuum Box(VB) Testing, prior to painting
WIR + VBTR W W S
Sec. 11.10.

Ref. Drawing + Draw-Off Sump; WIR + Applicable

3.7 AWWA D100-11. Laying & Fit-up VDI, before welding. Drawing. W S S
 Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh
In-Process Erection & Welding Inspection/Testing

Ref. Drawing + Draw-Off Sump to Bottom Weld;

3.8 AWWA D100-11,
Post Welding VDI, prior to PT/MT.
WIR + WIR W S S
Sec. 11.4.2.

PT/MT Procedure + Draw-Off Sump to Bottom Weld; WIR + PT/MT

3.9 AWWA D100-11,
PT/MT, prior to Painting. Report R R S
Sec. 11.10.
of Tank Botom

Ref. Drawing + Bottom to Shell Plate/Joint; WIR + Applicable

3.10 AWWA D100-11. Laying & Fit-up VDI, before welding. Drawing. W S S

Ref. Drawing + Bottom to Shell Plate Weld;

AWWA D100-11,
3.11 Sec. 11.4.2, Visual & Penetrating Oil (PO) Test, after Inner side weld, before welding WIR + POTR W W S
11.10.2. outside.

Ref. Drawing + Bottom to Shell Plate Weld;

3.12 AWWA D100-11,
Post Welding VDI, both sides, prior to Painting.
WIR + WIR W S S
Sec. 11.4.2.

Shell Plates Vertical Joints;

4.1 R* S S
on & Welding Inspection/Testing of Tank

Correlation with Each Course, Laying & Fit-up VDI, before welding.
WIR + Applicable
Ref. Drawing + Drawing.
AWWA D100-11 Shell Plates Horizontal Joints;
4.2 Each Course, Laying & Fit-up VDI, before welding. R S S

Drawing + AWWA Shell Plates Vertical & Horizontal Joints;

4.3 D100-11, Sec. Post Welding VDI, including Plumbness, Peaking/Banding, and selection of WIR + WVIR W S S
11.4.2 & 14.4.3. RT Spots, prior to RT.

Ref. Drawing + WIR + RT Reports

4.4 AWWA D100-11, Shell Plates Vertical & Horizontal Joints; RT, progressively, prior to Painting. & Films. R R S
Sec. 11.6.
Shell
 In-Process Erection & Welding Inspection/Testing of Tank Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh
Shell

Shell Plates Nozzles/Manholes;

Ref. Drawing +
4.5 AWWA D100-11. Each Nozzle/Manhole Orientation& Elevation Marking VDI, before cutting W S S
any opening in the shell plate. WIR + NOIR.
Ref. Drawing + Shell Plates Nozzles/Manholes; Each Nozzle/Manhole Laying & Fit-up VDI,
4.6 AWWA D100-11. before welding. W S S
Shell Plates Nozzles/Manholes;
Ref. Drawing +
4.7 AWWA D100-11. Each Nozzle/Manhole Weld, Post Welding VDI, before NDT, including RF Pad WIR + WVIR W S S
welds.

Ref. Drawing + Air Shell Plates Nozzles/Manholes; Each Nozzle/Manhole RF Pads Air Test,
4.8 Test Procedure. before NDT. WIR + ATR W W S
 Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh
Welding Inspection/Testing of Tank Fixed In-Process Erection & Welding Inspection/Testing

Ref. Drawing + Shell Plates Nozzles/Manholes; WIR + PT/MT

4.9 AWWA D100-11,
Each Nozzle/Manhole Weld, PT/MT, before Painting. Report. R R S
Sec. 14.4

Shell Plates Permanent Attachment (Including Stairs, Wind girders, supports,

Ref. Drawing + WIR + Applicable
4.10 AWWA D100-11. ladders, etc); Drawing. W S S
Each Permanent Attachment, Laying & Fit-up VDI, before welding.
Ref. Drawing + Shell Plates Permanent Attachment (Including Stairs, Wind girders, supports,
of Tank Shell

4.11 AWWA D100-11, ladders, etc); WIR + WVIR W S S

Sec. 11.4.2. Each Permanent Attachment, Post Welding VDI, before Painting.
Ref. Drawing + Shell Plates Temporary Attachment;
4.12 Good Engg. Each Temporary Attachment area, after grinding flush with the shell plate, WIR. R S S
Practice. VT, before Painting.
Shell Plates Welds;
Ref. Drawing + API
4.13 Std. 650. Penetrating Oil (PO) Test of all shell butt welds, progressively, in lieu of WIR + POTR W W S
Hydrostatic Test, before Painting.

Ref. Drawing + API Shell Plates Welds;

4.14 Std. 650. Penetrating Oil (PO) Test of all shell butt welds
WIR + POTR W W S

RFI + Applicable Curb Angle to Shell Plate Joint; WIR + Applicable

5.1 Drawing. Laying & Fit-up VDI, before welding. Drawing.
W S S

Ref. Drawing + Curb Angle to Shell Plate Welds;

5.2 AWWA D100-11. Each Joint, Post Welding VDI. WIR + WVIR W S S

Ref. Drawing + Roof Support Structure (Column and Column Base Plate); WIR + Applicable
5.3 AWWA D100-11. Laying & Fit-up VDI, before welding. Drawing.
W S S

Ref. Drawing + Roof Support Structure (Column and Column Base Plate);
5.4 AWWA D100-11. Each Joint, Post Welding VDI, WIR + WVIR W S S
Roof
 In-Process Erection & Welding Inspection/Testing of Tank Fixed Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh
Roof

AWWA D100-11. + Roof Support Structure (Column and Column Base Plate); WIR + RT
5.5 RT Procedure R S S
RT of butt joints, Progressively, Before Installation / painting, Reports & Films.

Ref. Drawing + Roof Support Structure; WIR + Applicable

5.6 AWWA D100-11. Laying & Fit-up VDI, before welding. Drawing.
W S S

Ref. Drawing + Roof Support Structure;

5.7 AWWA D100-11. Each Joint, Post Welding VDI, including Bolt Tightening. WIR + WVIR W S S

Ref. Drawing + Roof Plates/Joints; WIR + Applicable

5.8 AWWA D100-11. Laying & Fit-up VDI, before welding. Drawing. R S S

Ref. Drawing + Roof Plates/Joints;

5.9 AWWA D100-11. Each Joint, Post Welding VDI. WIR + WVIR W S S
 Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh

Nozzles, Manholes;
In-Process Erection &

Inspection/Testing of

Ref. Drawing +
5.1 AWWA D100-11. Each Nozzle/Manhole Orientation& Location Marking VDI, before WIR + NOIR. W S S
Tank Fixed Roof

cutting any opening in the Roof plate.

Welding

Ref. Drawing + Nozzles, Manholes & Attachments; WIR + Applicable

5.11 AWWA D100-11. Laying & Fit-up VDI, before welding. Drawing. R* S S

Ref. Drawing + Nozzles, Manholes & Attachments;

5.12 AWWA D100-11. Each Joint, Post Welding VDI. WIR + WVIR W S S

Pre-Blast Checks;
Painting a) Abrasive Type, Performance and Storage.
Specification & b) Solvent or Detergent Cleaning before Abrasive Blast (If required). WIR + Tank Release
6.1. Mfr.s Product Data c) Temperature & Dew Point. for Painting Report W S S
Sheet. d) Surface condition.
e) Ensure all welding works are complete & Tank Released for Painting.

Equipment;
Painting a) Compressed Air Supply Blotter Test. (Minimum Frequency = start of each 8
6.2 Specification shift).
Painting Log. S S S
b) Operational Dead-man Remote Control Used.
Painting/Coating

Painting Post Blast Examination; Cleaning- Spent Abrasive Removal. Examine Surface
6.3 Specification Cleanliness & Profile.
PIR W S S

Pre-Painting Checks;
Painting Paint/Thinner Storage, Mfr. Date, Can Leak. Weather Conditions & Substrate Painting Log +
6.4 Specification Conditions. Paints mixing and Stripe coating (if required). Recoating Intervals PIR S S S
Adhered To. (If applicable).
 Painting/Coating
Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh

Painting During Painting Checks; Continuous Agitation During Coating Process. Wet
6.5 Specification Film Coating Thickness Readings.
Painting Log S S S

Post Painting Examination

Painting
6.6 Specification Dry Film Coating Thickness Readings & Visual Examination before the PIR W W S
subsequent coat is applied.

Ref. Drawing +
6.7 ASTM A123. Visual Examination of Galvanized Parts Touch-up (As applicable). WIR R R S

Name Plate & Final Punch-List;

Final Inspection and Handover

Applicable WIR + Final

7.1 Drawing. Verification of the name plate installation. Final Punch-listing with Punch List. H W S
client/owner, before final box-up of Tank.

Tank Foundation, Before Box up;

Ref. Drawing +
7.2 AWWA D100-11. Initial Settlement Readings, when the tank is empty before filling water/Box- WIR + SMR W R S
up @ Tank Floor (inside) and on the Foundation (outside).

Ref. Drawing + Completed Tank Box-up;

7.3 AWWA D100-11. Visual inspection for cleanliness and box-up of the Tank. WIR. H W S
Data Book
Submittal. Final
Ref. Drawing + QC Documentation;
7.4 AWWA D100-11 Submission & Review of Final QC Documentation Dossier (Data Book). Inspection H A S
Report
(Handover).
 Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh

Legend

W Witness(attendance expected,Signature on Check sheet) WIR Work Inspection Request KEO Project Management
H Hold Point IFC Issued for Construction CSC Construction Supervision Consult
S Sureveillance(random Surveillance,no signature Required) DA Delivery Advice MC Main Contractor
R Review Record PO Purchase Order MHSI Metscco Heavy Steel Ind. Co. Ltd.
R* Witness for First Fitup, review for rest. VDI Visual and Dimensional Inspection
VB Vacuum Box
PT Liquid Penetrant Testing
MT Magnetic Particle Testing
RT Radiographic Testing
AWWA D100Consstruction Code for Welded Carbon Steel Tanks for Water Storage
Forms
MRIR Material Receiving Inspection Report.
NOIR Nozzles Orientation Inspection Report.
JFR Joint Fit-up Report.
WIR Welding Inspection Report.
VBTR Vacuum Box Test Report
POTR Penetrating Oil Test Report
ATR Air Test Report.
PIR Painting Inspection Report.
FIR Final Inspection Report (Handover).
NCR Non Conformance Report.

Notes
 Al Wakrah Stadium and Precinct
INSPECTION AND TEST PLAN (For Field Works of Tank, ITP # ITP/1612/F01 Rev. 2)
Action
Activity Document Verification
SNo Survey ,Test or Inspection requirements Contractor Remarks
Description References Documents CSC PM
MHSI/Alabalgh

1. For Insulation Work Follow the Subcontactor ITP

2. Anchor Bolt Insulation is not in MHSI scope
3. NDT to be subcontracted to Third Party
4. Setlement Measurement survey shall be taken by Al-Balagh Surveyor
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks
adium and Precinct
d Works of Tank, ITP # ITP/1612/F01 Rev. 2)

Remarks

Construction Supervision Consultant

Metscco Heavy Steel Ind. Co. Ltd.