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    Wps Format

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    Parminder Singh
    This document provides welding procedure specifications for SMAW welding of joints with various base metals and filler metals. It specifies details such as preheat temperature range, welding positions, electrical characteristics, and techniques. Welding can be done in multiple passes on joints of any design using a direct current electrode negative polarity and weaving technique with a string or weave bead. Post weld heat treatment is not required.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Wps Format

    Uploaded by

    Parminder Singh
    151 views2 pages
    This document provides welding procedure specifications for SMAW welding of joints with various base metals and filler metals. It specifies details such as preheat temperature range, welding positions, electrical characteristics, and techniques. Welding can be done in multiple passes on joints of any design using a direct current electrode negative polarity and weaving technique with a string or weave bead. Post weld heat treatment is not required.

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    This document provides welding procedure specifications for SMAW welding of joints with various base metals and filler metals. It specifies details such as preheat temperature range, welding positions, electrical characteristics, and techniques. Welding can be done in multiple passes on joints of any design using a direct current electrode negative polarity and weaving technique with a string or weave bead. Post weld heat treatment is not required.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    151 views2 pages

    Wps Format

    Uploaded by

    Parminder Singh
    This document provides welding procedure specifications for SMAW welding of joints with various base metals and filler metals. It specifies details such as preheat temperature range, welding positions, electrical characteristics, and techniques. Welding can be done in multiple passes on joints of any design using a direct current electrode negative polarity and weaving technique with a string or weave bead. Post weld heat treatment is not required.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 2

    QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

    (ASME Section IX, ASME Boiler and Pressure Vessel Code)

    Company Name :

    Welding Procedure Specification No. : Dated :

    Supporting PQR No. : Dated :

    Welding Process(es) : SMAW Type(s) : MANUAL


    (Automatic, Manual, Machine, or Semi-Auto)

    JOINTS (QW-402) Joint Details


    Joint Design: Any (As Per Manufacturing Drg.)
    Backing:
    Backing Material (Type):
    Metal  Nonfusing Metal As Per Drawing
    Nonmetallic Other
    Retainers: Not To Be Used

    * BASE METALS (QW-403)


    P No.: Group No.: _________ TO P No.: _________ Group No.: ________
    OR
    Specification Type & Grade : __________________
    TO
    Specification Type & Grade : __________________
    OR
    Chemical Analysis & Mechanical Properties: _____________________________________________________________
    TO
    Chemical Analysis & Mechanical Properties: _____________________________________________________________

    Thickness Range Base Metal: Groove: ___________________ Fillet: ______ALL_______


    Other:

    * FILLER METALS (QW-404)


    DETAILS SMAW
    Spec. No. (SFA):
    AWS No. (Class): UNS No.
    F. No.:
    A. No.:
    Size of Filler Metals:

    Weld Metal Thickness Range (t):

    Electrode-Flux (Class):
    Flux Trade Name:
    Consumable Insert for GTAW:
    Filler Metal Product for GTAW:
    QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

    WPS No. : Date :

    POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)


    Position(s) of Groove: Temperature Range Min.:
    Welding Progression: Time Range:
    Position (s) of Fillet:

    PREHEAT (QW-406) GAS for GTAW (QW-408)


    Percent Composition
    Preheat Temp. Min.: None
    Gas(es) Mixture Flow Rate
    Inter pass Temp. Max.: None Shielding : Not Applicable
    Trailing : Not Applicable
    Preheat Maintenance: None
    Backing : Not Applicable

    ELECTRICAL CHARACTERISTICS (QW-409)


    Current AC or DC: DIRECT CURRENT Polarity: Reverse (DCEP)
    Pulsing Current (GTAW):
    Amp. (Range): Volts (Range):
    Tungsten Electrode Size & Type:
    Mode of Metal Transfer for GMAW:
    Electrode Wire Feed Speed Range:

    TECHNIQUE (QW-410)
    String or Weave Bead : String / Weave Bead
    (Weave Width=Maximum 3 Times of Electrode Core Diameter)
    Orifice or Cup Size :
    Initial & Inter pass Cleaning : Wire Brushing & Grinding (As Necessary)
    Method of Back Gouging :
    Oscillation :
    Contact Tube to Work Distance :
    Multiple or Single Pass (Per Side): Multiple Pass
    Multiple or Single Electrode : Single Electrode
    Peening :
    Electrode Spacing :

    Filler Metal Current


    Other (e.g., Remarks, Comments, Hot Wire
    Weld Layer(s) Process Type Volt Range Addition, Technique, Torch Angle, etc.)
    Class Dia. Amp. Range
    Polarity
    Root Run

    Sub Sequent Run

    Final Run

     Clean beveling and 25 mm area on both sides thoroughly prior to start of welding.
     Min. Preheat must be maintained during tacking and welding operation.
     Weld shall be cleaned after each pass.
    Manufacturer- ______________________________

    Prepared By Verified By Approved By

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