FIELD Quality plan

ITEM :CIVIL Work Qp No. 1 Sewage Treatment Plants at

Doddabele,Yellamalappachetty
KEC WATERLEAU Date:- Rev.NO. 0 and Intermediate Sewage pumping Station and
(JV) Pumping Mains at Sadarmangala

Contract No. S1e

Name of Work :
Name of Agency :

GRADATION OF AGGREEGATE
(AS per IS : 383 - 1970)

Sample No : Lab Ref No :

Source of Materials : Date of Sampling :

Proposed Use : Date of Testing :

SIZE OF AGGREGATE = 40 mm

Total wt. of Sample : ________________________ gms

IS Sieve Wt Cumm. Wt. Specified Limits

% Wt Retained % Passing
Size (mm)
Retained (gm) Retained (gm) % Passing
80 100
40 85 - 100
20 0 - 20
10 0-5
Pan

SIZE OF AGGREGATE = 20 mm
Total wt. of Sample : ________________________ gms
IS Sieve Wt Cumm. Wt. Specified Limits
% Wt Retained % Passing
Size (mm)
Retained (gm) Retained (gm) % Passing
40 100
20 85 - 100
10 0 - 20
4.75 0-5
Pan

SIZE OF AGGREGATE = 10 mm
Total wt. of Sample : ________________________ gms
IS Sieve Wt Cumm. Wt. Specified Limits
% Wt Retained % Passing
Size (mm)
Retained (gm) Retained (gm) % Passing
12.5 100
10 85 - 100
4.75 0 - 20
2.36 0-5
Pan

Signature of Contractor Signature of CCD Signature of FQA

 tment Plants at
lamalappachetty
wage pumping Station and
s at Sadarmangala
 FIELD Quality plan Sewage Treatment Plants at
ITEM :CIVIL Work Qp No. 1 Doddabele,Yellamalappachetty
and Intermediate Sewage pumping
Date:- Rev.NO. 0 Station and Pumping Mains at
KEC WATERLEAU
(JV) Sadarmangala

Contract No. S1e

Name of Work
Name of Agency : KEC -WATERLEAU

GRADATION OF FINE AGGREGATE

(As per IS : 383 - 1970)

Sample No : Lab Ref No :

Source of Materials : Date of Sampling :

Proposed Use : Date of Testing :

Total wt. of Sample : gms

IS Sieve Wt % Wt. Cumulative % Specified Limits % Passing

Size Retained Retained Retained % Passing
(gm) (gms) Zone I Zone II Zone III
10 mm 100 100 100

4.75 mm 90 - 100 90 - 100 90 - 100

2.36 mm 60 - 95 75 - 100 85 - 100

1.18 mm 30 - 70 55 - 90 75 - 100

600 mic 15 - 34 35 - 59 60 - 79

300 mic 5 - 20 8 - 30 12 - 40

150 mic 0 - 10 0 - 10 0 - 10

pan

Fineness Modulus = Sum of cummulative % Retained upto 150 mic. Seive =

100

Sand sample comply with the required of Zone I / Zone II / Zone III/ Zone IV

Signature of Contractor Signature of CCD Signature of FQA

 Treatment Plants at
e,Yellamalappachetty
mediate Sewage pumping
nd Pumping Mains at
adarmangala

% Passing

Zone IV
100

95 - 100

95 - 100

90 - 100

80 - 100

15 - 50

0 - 15

Signature of FQA
 FIELD Quality plan
ITEM :CIVIL Work Qp No. 1 Sewage Treatment Plants at
Date:- Rev.NO. 0 Doddabele,Yellamalappachetty
and Intermediate Sewage pumping
KEC WATERLEAU (JV) Station and Pumping Mains at
Sadarmangala
Contract No. S1e

Name of Work
Name of Agency

FINE AGGREGATE - DELETERIOUS CONSTITUENTS

(As PER IS : 2386 PART 2)

Sample No. Lab Ref No

Source ID No Date of Sampling

Proposed Use Date of Test

Sr. Deteterious Test Result Specified Limits % by Remarks

No. Substance % by wt. wt. (As per IS : 383)
Natural Crushed

1 Coal & Lignite 1.00 1.00

2 Clay Lumps 1.00 1.00

Material Finer
3 than 75 micron - 3.00 15.00
IS Sieve
4 Shale 1.00 --
Total of
Percentage of
5 delecterious 5.00 2.00
Material (Except
Mica)

Signature of Contractor Signature of CCD Signature of FQA

 FIELD Quality plan
Qp No. 1 Sewage Treatment Plants at
Doddabele,Yellamalappachetty
Rev.NO. 0 and Intermediate Sewage pumping Station
and Pumping Mains at Sadarmangala
KEC WATERLEAU
(JV)

Contract No. S1e

ANGULARITY NUMBER OF COARSE AGGREGATE

Sample No : Lab Ref No :

Source ID No : Date of Sampling :

Proposed Use : Date of Testing :

Weight of aggregate +cylinder in gm (W1)

Weight of cylinder in gm (W2)

Weight of aggregate in cylinder in gm(W1-W2) =W

Weight of water required to fill cylinder in gm (C)

Specific gravity of aggregate (GA)

Angularity Number= 67-(100XW/C GA)

Remarks :
Signature of Contractor Signature of CCD Signature of FQA
atment Plants at
llamalappachetty
Sewage pumping Station
ins at Sadarmangala
 FIELD Quality plan
ITEM :CIVIL Work Qp No. 1 Sewage Treatment Plants at
Doddabele,Yellamalappachetty
KEC Date:- Rev.NO. 0 and Intermediate Sewage pumping Station
and Pumping Mains at Sadarmangala
WATERLEA
U (JV)

Contract No. S1e

FINER THAN 75 MICRON OF AGGREGATE

Sample No : Lab Ref No :

Source ID No : Date of Sampling :

Proposed Use : Date of Testing :

Original Dry weight of sample (B)

Dry of weight of sample after washing (C)

Percentage of material finer than 75 micron,A= (B-C)/B
X100

Remarks :

Signature of Contractor Signature of CCD Signature of FQA

 FIELD Quality plan
ITEM :CIVIL Work Qp No. 1 Sewage Treatment Plants at
Doddabele,Yellamalappachetty
Date:- Rev.NO. 0 and Intermediate Sewage pumping Station
KEC and Pumping Mains at Sadarmangala
WATERLE
AU (JV)

Contract No. S1e

SILT CONTENT OF FINE AGGREGATE

Sample No : Lab Ref No :

Source ID No : Date of Sampling :

Proposed Use : Date of Testing :

1 2 3

Total weight of dry sample taken (W1)

Weight of dry sample after washing through 75 micron

Silt & Clay Content = (W1 - W2) / W1 x 100

Average Silt & Clay Content =

Remarks :

Signature of Contractor Signature of CCD Signature of FQA

 FIELD Quality plan
ITEM :CIVIL Work Qp No. 1
Sewage Treatment Plants at
Date:- Rev.NO. 0 Doddabele,Yellamalappachetty
KEC and Intermediate Sewage pumping Station and
WATERLEAU Pumping Mains at Sadarmangala
(JV)

Contract No. S1e

AGGREGATE IMPACT VALUE TEST
As per IS 2386 Part - 4

Sample No : Lab Ref No :

Type of Materials : Date of Sampling :

Proposed Use : Date of Testing :

DESCRIPTION Trial No.1 Trial No.2 Trial No.3

Weight of surface dry sample passing 12.5mm and retained
on 10mm IS sieves, W1

Weight of fraction passing 2.36mm IS sieve, after the test W

Weight of fraction retained on 2.36mm IS sieve, after test W

W4 = W1 - (W2+W3)

A.I.V = ( W2/W1) x 100

Average value of A.I.V.

Note: if W4 > 1g discard and retest

Remarks :

Signature of Contractor Signature of CCD Signature of FQA

 atment Plants at
ellamalappachetty
wage pumping Station and
ns at Sadarmangala
 FIELD Quality plan
Sewage Treatment Plants at
ITEM :CIVIL Work Qp No. 1 Doddabele,Yellamalappachetty
Rev.NO. 0 and Intermediate Sewage pumping Station
Date:- and Pumping Mains at Sadarmangala
KEC
WATERLEAU
(JV)

Contract No. S1e

FLAKINESS INDEX AND ELONGATION INDEX

IS :2386 (Part - I)

Sample No : Lab Ref No :

Type of Materials : Date of Sampling :

Proposed Use : Date of Testing :

Weigh
t of
Aggre
FLAKINESSWeight
INDEXof ELONGATION INDEX gate
Aggregat
taken
Weight of e taken in
Retain in
Aggregate each Weight of Non -
Passing ed on each
taken in Fraction Flaky Aggregate
Test No. through is is Fractio
each passing taken in each
Sieve (mm) Sieve n not
Fraction the fraction (gms) [C]
(mm) passin
(gms) [A] Thickness
g the
Guage
length
1 63 50 (gms) [B]
Guage
2 50 40 (gms)
[D]
3 40 31.5

4 31.5 25

5 25 20

6 20 16

7 16 12.5

8 12.5 10

9 10 6.3

Total

Flakiness Index (FI) = B/A x 100 = %

Elongation Index (EI) = D/C x 100 = %
FI & EI Combined = %

Signature of Contractor Signature of CCD Signature of FQA

 e Treatment Plants at
ele,Yellamalappachetty
diate Sewage pumping Station
ng Mains at Sadarmangala
 FIELD Quality plan
Sewage Treatment Plants at
Doddabele,Yellamalappachetty
KEC-
QP.No-1 and Intermediate Sewage pumping
WATERLEAU REV.no-0 Station and Pumping Mains at
(JV)
Sadarmangala

COMPRESSIVE STRENGTH OF CEMENT CUBE

(As Per IS : 516)

Sample No. Lab Ref No

Source & Brand Date of Cast

Grade of Cement Date of test

Manufacturing week no Age (Days)

OBSERVATONS -
1) Weight of Cement
2) Weight of Standard Stand
3) % of Water from Standard Consistency (Pn)
4) Wt. of water to be added ((Pn/4)+3) * (800/100)

Cube Cube Cube Cube Crushing Strength (N/mm2)

No. ID Weight Density Area Failure Comp Average
No. gr mm2 Load KN Strength

Signature of Contractor Signature of CCD

ment Plants at
amalappachetty
e Sewage pumping
mping Mains at
mangala

Remarks

Signature of FQA
 FIELD Quality plan
Sewage Treatment Plants a
Doddabele,Yellamalappache
KEC-WATERLEAU QP.No-1
and Intermediate Sewage pumping
(JV) REV.no-0
Pumping Mains at Sadarman

Name of Work
Name of Agency

DETERMINATION OF NORMAL CONSISTENCY & SETTING TIME OF CEMENT

(As per IS : 4031 - (Part - 4))

Sample No. Lab Ref No

Source & Brand Date of Sampling
Grade of Cement Date of Testing
Week no

Trial Weight of Plain Cement

Water in CC % of Water
No. in g.

1
2
3
4
5

Consistency (Pn) = %

Intial Setting Time = Not less than 30 minutes

Final Setting Time = Not more than 600 minutes

Remarks :

Signature of Contractor Signature of CCD

n
Sewage Treatment Plants at
Doddabele,Yellamalappachetty
ermediate Sewage pumping Station and
umping Mains at Sadarmangala

TING TIME OF CEMENT

Needle Penetration in
mm

Signature of FQA
 FIELD Quality plan
Sewage Treatment Plants at Doddabele,Y
QP.No-1 REV.no- and Intermediate Sewage pumping Sta
KEC-WATERLEAU (JV) 0
Mains at Sadarmangal

Name of Work
Name of Agency

DETERMINATION OF CEMENT FINENESS

(As per IS : 4031 - (Part - 5))

Sample No. Lab Ref No

Source & Brand Date of Sampling

Grade of Cement Date of Testing

Week no

1 2
Total weight of Cement taken (W1)

Weight of Cement Retained 90 micron sieve (W2)

% of Fineness = W2 / W1 x 100

Average Fineness =

Signature of contractor Signature of CCD

plan
eatment Plants at Doddabele,Yellamalappachetty
rmediate Sewage pumping Station and Pumping
Mains at Sadarmangala

T FINENESS
- 5))

2 3

Signature of FQA
 FIELD Quality plan
Sewage Treatment Plants at Doddabele,Yellamalappach
KEC-WATERLEAU QP.No-1 and Intermediate Sewage pumping Station and Pumping
(JV) REV.no-0 at Sadarmangala

SUMMARY OF TEST RESULTS OF CEMENT

(As per IS:4031)

Sample No. Lab Ref No

Source ID & Brand Manufacturing week no
Grade of Cement Date of Sampling

PROPERTIES LIMITS RESULTS OBTANINED IN

LABORATORY
Fineness < 10 %

Surface Area (m2 / kg) > 225

Consistency (%)

Setting Time Initial Min 30

in minutes. Final Max 600

Compressive 3 days Min

Strength (Mpa) 7 days Min ..

28 days Min ..

Soundness by Le-Chatelier Expansion, m Max 10

Signature of Contractor Signature of CCD

nts at Doddabele,Yellamalappachetty
e pumping Station and Pumping Mains
t Sadarmangala

EMENT

REMARKS

Signature of FQA
 FIELD Quality plan
Sewage Treatment Plants at Doddabele,Yellamalappachetty
KEC-
QP.No-1 and Intermediate Sewage pumping Station and Pumping Mains at
WATERLEAU REV.no-0
Sadarmangala
(JV)

COMPRESSIVE STRENGTH OF CONCRETE CUBES

(As Per IS : 516)

Report No. :
Location / Chainage :
Grade of Concrete :
Date of Casting :
Quantity of Concrete :
Identification mark on cubes :

Age of Crushing Strength (N/mm2) Remark

Cube Weight
Sl. No. Date of testing cube/ Failure Load KN
Kg
Days Strength Average

7 days

28 days

Tested By:

Signature of Contractor Signature of CCD Signature of FQA