AIWA 4ZG-1 (Chipset SONY) SvcMnls
AIWA 4ZG-1 (Chipset SONY) SvcMnls
AIWA 4ZG-1 (Chipset SONY) SvcMnls
SERVICE MANUAL
CD MECHANISM BASIC CD MECHANISM :
3ZG-2 E1
KSM-2131FAM
2
Precaution to replace Optical block
(KSS-213F)
Body or clothes electrostatic potential could ruin
laser diode in the optical block. Be sure ground
body and workbench, and use care the clothes
do not touch the diode.
3
How to Adjust the Rotating Phase of the
Gear, Main Cam
1) Push down the hooking catch of the CHAS. MECH, and
remove the TRAY.
2) Align the arrow mark of the Gear, Main Cam with the black
round mark of the CHAS, MECHA as shown below.
3) Confirm that the Slide, Mech Cam is located in the right
position, then insert the TRAY gently.
4
ELECTRICAL MAIN PARTS LIST
REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION
NO. NO. NO.
IC C210 87-012-154-080 C-CAP,S 150P-50 CH CN401 86-NFZ-675-010 CONN,5P H 6216-11H<S4RNDSH>
C211 87-010-176-080 C-CAP,S 680P-50 SL M401 87-045-364-010 MOTOR(BCH3B14)
87-A20-547-010 C-IC,CXA1992AR C212 87-010-176-080 C-CAP,S 680P-50 SL PS401 87-026-573-010 IC,GP1S53V
87-A20-546-010 C-IC,CXD2589Q C213 87-010-402-080 CAP, ELECT 2.2-50V
87-A20-592-040 C-IC,M51943 AML C214 87-010-402-080 CAP, ELECT 2.2-50V
87-A20-445-010 IC,BA5936
C215 87-010-318-080 C-CAP,S 47P-50 CH • Regarding connectors, they are not stocked as they are not the initial order items.
C216 87-010-318-080 C-CAP,S 47P-50 CH The connectors are available after they are supplied from connector manufacturers upon the order is received.
TRANSISTOR C217 87-010-263-080 CAP, ELECT 100-10V
C218 87-010-197-080 CAP, CHIP 0.01 DM
89-406-555-080 TR,2SD655 (0.5W) C219 87-010-196-080 CHIP CAPACITOR,0.1-25 CHIP RESISTOR PART CODE
87-026-609-080 TR,KTA1266GR
87-A30-061-080 C-TR,KTA1504GR C220 87-010-197-080 CAP, CHIP 0.01 DM
C221 87-010-197-080 CAP, CHIP 0.01 DM
C222 87-010-197-080 CAP, CHIP 0.01 DM
Chip Resistor Part Coding
DIODE C223
C224
87-016-081-080
87-010-196-080
C-CAP,S 0.1-16 RK
CHIP CAPACITOR,0.1-25
8 8
87-A40-470-080 DIODE,1SS254
C225 87-010-196-080 CHIP CAPACITOR,0.1-25 A
C226 87-010-196-080 CHIP CAPACITOR,0.1-25 Figure
3CD C.B C227 87-010-196-080 CHIP CAPACITOR,0.1-25
C228 87-010-370-080 CAP,E 330-6.3 SME Resistor Code
C1 87-010-196-080 CHIP CAPACITOR,0.1-25 C229 87-010-172-080 CAP, CHIP 330P
C2 87-010-382-080 CAP, ELECT 22-25V Value of resistor
C3 87-010-260-080 CAP, ELECT 47-25V C230 87-010-172-080 CAP, CHIP 330P
C4 87-010-196-080 CHIP CAPACITOR,0.1-25 C231 87-010-196-080 CHIP CAPACITOR,0.1-25 Chip resistor
C101 87-010-263-080 CAP, ELECT 100-10V C232 87-010-196-080 CHIP CAPACITOR,0.1-25
C233 87-010-196-080 CHIP CAPACITOR,0.1-25 Dimensions (mm) :A
C102 87-010-178-080 CHIP CAP 1000P C234 87-010-196-080 CHIP CAPACITOR,0.1-25 Wattage Type Tolerance Symbol Form L W t Resistor Code : A
C103 87-010-263-080 CAP, ELECT 100-10V 1/16W 1005 5% CJ 1.0 0.5 0.35 104
C104 87-010-188-080 CAP,CHIP 6800P C235 87-010-263-080 CAP, ELECT 100-10V
L
C105 87-010-198-080 CAP, CHIP 0.022 C236 87-010-196-080 CHIP CAPACITOR,0.1-25 1/16W 1608 5% CJ t 1.6 0.8 0.45 108
C106 87-016-081-080 C-CAP,S 0.1-16 RK C237 87-010-196-080 CHIP CAPACITOR,0.1-25
C302 87-010-196-080 CHIP CAPACITOR,0.1-25 1/10W 2125 5% CJ W 2 1.25 0.45 118
C107 87-016-081-080 C-CAP,S 0.1-16 RK C303 87-010-197-080 CAP, CHIP 0.01 DM
C108 87-016-081-080 C-CAP,S 0.1-16 RK 1/8W 3216 5% CJ 3.2 1.6 0.55 128
C109 87-010-404-080 CAP, ELECT 4.7-50V C304 87-A10-730-080 CAP,E 1000-16 SMG
C110 87-016-081-080 C-CAP,S 0.1-16 RK C306 87-010-197-080 CAP, CHIP 0.01 DM
C111 87-010-197-080 CAP, CHIP 0.01 DM C309 87-010-196-080 CHIP CAPACITOR,0.1-25
C310 87-010-196-080 CHIP CAPACITOR,0.1-25
C112 87-010-402-080 CAP, ELECT 2.2-50V C311 87-010-196-080 CHIP CAPACITOR,0.1-25
C113 87-010-382-080 CAP, ELECT 22-25V
C114 87-010-213-080 C-CAP,S 0.015-50 B C312 87-010-196-080 CHIP CAPACITOR,0.1-25
C115 87-010-263-080 CAP, ELECT 100-10V C313 87-010-196-080 CHIP CAPACITOR,0.1-25
C116 87-010-197-080 CAP, CHIP 0.01 DM C314 87-010-198-080 CAP, CHIP 0.022
C398 87-010-405-080 CAP, ELECT 10-50V
C117 87-010-186-080 CAP,CHIP 4700P C399 87-010-405-080 CAP, ELECT 10-50V
C118 87-010-197-080 CAP, CHIP 0.01 DM
C119 87-016-369-080 C-CAP,S 0.033-25 B K C701 87-010-322-080 C-CAP,S 100P-50 CH TRANSISTOR ILLUSTRATION
C120 87-010-197-080 CAP, CHIP 0.01 DM C702 87-010-318-080 C-CAP,S 47P-50 CH
C121 87-010-401-080 CAP, ELECT 1-50V C703 87-010-318-080 C-CAP,S 47P-50 CH
C704 87-010-322-080 C-CAP,S 100P-50 CH
C122 87-010-154-080 CAP CHIP 10P C705 87-010-178-080 CHIP CAP 1000P
C123 87-010-154-080 CAP CHIP 10P
C124 87-010-154-080 CAP CHIP 10P C706 87-010-405-080 CAP, ELECT 10-50V C
C125 87-010-596-080 CAP, S 0.047-16 C710 87-010-196-080 CHIP CAPACITOR,0.1-25
C126 87-010-596-080 CAP, S 0.047-16 C901 87-010-260-080 CAP, ELECT 47-25V
C902 87-010-196-080 CHIP CAPACITOR,0.1-25
C127 87-012-140-080 CAP 470P CON1 87-A60-429-010 CONN,16P H TOC-A
C128 87-010-596-080 CAP, S 0.047-16 B
C129 87-010-198-080 CAP, CHIP 0.022 CON2 84-ZG1-648-010 CONN ASSY,6P<S4RNDSH> E
C130 87-016-081-080 C-CAP,S 0.1-16 RK CON2 87-099-199-010 CONN,6P 6216 H ECB
C131 87-010-263-080 CAP, ELECT 100-10V CON4 87-099-212-010 CONN,5P 6216 V
CON5 87-099-199-010 CONN,6P 6216 H
C132 87-010-263-080 CAP, ELECT 100-10V CON6 87-099-030-010 CONN,13P 6216H KTA1504 2SD655
C133
C134
87-012-158-080
87-010-196-080
C-CAP,S 390P-50 CH
CHIP CAPACITOR,0.1-25 FC1 85-NFT-611-110 FF-CABLE 16P-1.0
KTA1266
C135 87-010-196-080 CHIP CAPACITOR,0.1-25 FC4 84-ZG1-673-010 F-CABLE,5P 1.25 210MM BLACK N
C136 87-010-196-080 CHIP CAPACITOR,0.1-25 FC5 84-ZG1-630-010 CABLE FFC 6P-1.25<S3RNDSH>
L101 87-003-102-080 COIL, 10UH
C137 87-010-196-080 CHIP CAPACITOR,0.1-25 LED901 87-A40-558-010 LED,SLZ-8128A-01-A
C150 87-010-197-080 CAP, CHIP 0.01 DM
C151 87-010-145-080 C-CAP,S 1P-50 CH M301 87-045-383-010 MOT,M9I50T28-2<S4RNDSH>
C202 87-010-596-080 CAP, S 0.047-16 M301 87-045-305-010 MOTOR, RF-500TB DC-5V (2MA)<S3RNDSH>
C203 87-010-188-080 CAP,CHIP 6800P SW701 87-036-109-010 PUSH SWITCH
SW702 87-036-109-010 PUSH SWITCH
C204 87-012-156-080 C-CAP,S 220P-50 CH X201 87-A70-046-010 VIB,XTAL 16.934MHZ
C205 87-010-186-080 CAP,CHIP 4700P
C206 87-016-526-080 C-CAP,S 0.47-16 BK
C207 87-010-197-080 CAP, CHIP 0.01 DM T-T C.B
C208 87-010-318-080 C-CAP,S 47P-50 CH
C401 87-A11-148-080 CAP,TC U 0.1-50 Z F
C209 87-012-154-080 C-CAP,S 150P-50 CH CN401 87-A60-082-010 CONN,05P H 9604S-05F<S3RNDSH>
5 6
WIRING
1 2 3 4 5 6 7 8 9 10 11 12 13 14
S3RNDSH MODEL
S4RNDSH MODEL
S3RNDSH
E MODEL
S4RNDSH
F MODEL
FC4
K
7 8
SCHEMATIC DIAGRAM
9 10
IC DESCRIPTION
IC, CXA1992AR
Pin No. Pin Name I/O Description Pin No. Pin Name I/O Description
Output terminal for focus error amplifier. Internally connected to window comparator 32 RF_I I Input terminal by capacity combination of RF summing amplifier.
1 FEO O
input for bias condition. 33 RF_O O Output terminal of RF summing amplifier. Checkpoint of Eye pattern.
2 FEI I Input terminal for focus error. Anti-reverse input terminal for RF summing amplifier.
3 FDFCT I Capacitor connection terminal for time constant used when there is defect. 34 RF_M I The gain of RF amplifier is decided by the connection resistance between RF_M and
This pin is connected to GND via capacitor when high frequency gain of the focus RFO terminals.
4 FGD I
servo is attenuated. This is a pin where the selection time constant is externally connected to control the
35 RFTC I
This is a pin where the time constant is externally connected to raise the low frequency RF level.
5 FLB I
gain of the focus servo. 36 LD O APC amplifier output terminal.
6 FE_O O Focus drive output. 37 PD I APC amplifier input terminal.
7 FEM I Focus amplifier inverted input pin. RFI-V amplifier inverted input pin.
This is a pin where the time constant is externally connected to generate the focus 38, 39 PD1, PD2 I These pins are connected to the A+C and B+C pins of the optical pickup, receiving by
8 SRCH I
search waveform. currents input.
This is a pin where the selection time constant is externally connected to set the 40 FEBIAS I/O Bias adjustment pin of the focus error amplifier.
9 TGU I
tracking servo the high frequency gain. F and EIV amplifier inverted input pins.
This is a pin where the selection time constant is externally connected to set the 41, 42 F, E I These pins are connected to the F and E of the optical pickup, receiving by current
10 TG2 I
tracking high frequency gain. input.
11 FSET I Pin for setting peak of the phase compensator of the focus tracking. Gain adjustment pin of the I-V amplifier E. (When not in use of BAL automatic
43 EI —
12 TA_M I Tracking amplifier inverted input pin. adjustment)
13 TA_O O Tracking drive output. 44 VEE — GND connection pin.
14 SL_P I Sled amplifier non-inverted input pin. 45 TEO O Output terminal for tacking-error amplifier. Output E-F signal.
15 SL_M I Sled amplifier inverted input pin. 46 LPFI I BAL adjustment comparator input pin. (Input through LPF from TEO)
16 SL_O O Sled drive output. 47 TEI I Input terminal for tracking error.
The current which determines height of the focus search, track jump and sled kick is 48 ATSC I Window-comparator input terminal for detecting ATSC.
17 ISET I
input with external resistance connected. 49 TZC I Input terminal for tracking-zero cross comparator.
18 Vcc I Power supply. 50 TDFCT I Capacitor connection pin for the time constant used when there is defect.
19 LOCK I “L” setting starts sled disorder-prevention circuit. (Not pull-up resistance) 51 VC O Output terminal for DC voltage reduced to half of VCC+VEE.
20 CLK I Clock input for serial data transfer from CPU. (No pull-up resistance) 52 FZC I Input terminal for focus-zero cross comparator.
21 XLT I Latch input from CPU. (No pull-up resistance)
22 DATA I Serial data input from CPU. (No pull-up resistance)
23 XRST I Reset system at “L” setting. (No pull-up resistance)
24 C_OUT O Signal output for track number counting.
FZC, DFCT1, TZC, BALH, TGH, FOH, or ATSC is output depending on the
25 SENS1 O
command from CPU.
26 SENS2 O DFCT2, MIRR, BALL, TGL or FOL is output depending on the command from CPU.
27 FOK O Output terminal for focus OK comparator.
28 CC2 I Input pin where the DEFECT bottom hold output is capacitance coupled.
DEFECT bottom-hold output terminal. Internally connected to interruption comparator
29 CC1 O
input.
30 CB I Connection terminal for DEFECT bottom-hold capacitor.
Connection terminal for MIRR hold-capacitor.
31 CP I
Anti-reverse input terminal for MIRR comparator.
11 12
IC, CXD2589Q
Pin No. Pin Name I/O Description
1, 20, 45, 60 VSS — GND.
2 LMUT O Lch-“0” detect flag.
3 RMUT O Rch-“0” detect flag.
4 SQCK I Clock input for SQSO read out.
5 SQSO O SubQ 80 bit serial output.
6 SENS O SENS signal output to CPU.
7 DATA I Serial data input from CPU.
8 XLAT I Latch input from CPU, Latch serial data at fall down.
9 CLOK I Clock input to serial data transfer from CPU.
10 SEIN I SENS input from SSP.
11 CNIN I Numbers of track jump are counted and input.
12 DATO O Serial data output to SSP.
13 XLTO O Serial-data latch output to SSP. Latch at fall down.
14 CLKO O Clock output for serial data transfer to SSP.
15 SPOA I Microcomputer expansion interface. (Input A)
16 SPOB I Microcomputer expansion interface. (Input B)
17 XLON O Microcomputer expansion interface. (Output)
18 FOK I Focus OK input terminal. Used for SENS output and servo-auto sequencer.
19, 46, 61, 80 VDD — Power supply. (+5V)
21 MDP O Servo control for spindle motor.
22 PWMI I External control input for spindle motor.
23 TEST I TEST terminal. (Connected to GND)
24 TESI I TEST terminal. (Connected to GND)
25 VPCO O Charge pump output for extensive EFM PLL.
26 VCKI I VCO2 oscillator input for extensive EFM PLL.
27 V16M O VCO2 oscillator output for extensive EFM PLL.
28 VCTL I VCO2 control voltage input for extensive EFM PLL.
29 PCO O Charge pump output for master PLL.
30 FILO O Filter (slave = digital PLL) output for master PLL.
31 FILI I Filter input for master PLL.
32 AVSS — Analog GND.
33 CLTV I VCO control voltage input for master.
34 AVDD — Analog power. (+5V)
35 RF I EFM signal input.
36 BIAS I Constant current input to asymmetry circuit.
37 ASYI I Comparison voltage input to asymmetry circuit.
38 ASYO O EFM full-swing output. (L=VSS, H=VDD)
39 LRCK O D/A interface, LR clock output f=FS.
40 LRCKI I LR clock input.
41 PCMD O D/A interface, serial data output. (2’s COMP, MSB first)
42 PCMDI I D/A interface, serial data input. (2’s COMP, MSB first)
13
Pin No. Pin Name I/O Description
43 BCK O D/A interface bit clock output.
44 BCKI I D/A interface bit clock input.
47 XUGF O XUGF output, MNT1 or RPCK output by switching command.
48 XPCK O XPLCK output, MNT0 output by switching command.
49 GFS O GFS output, MNT3 or XRAOF output by switching command.
50 C2PO O C2PO output, GTOP output by switching command.
51 XTSL I X’tal select input terminal, X’tal: 16.9344MHz = “L” 33.8688MHz = “H”.
52 C4M O 4.2336MHz output, Output 1/4 divided frequency of VCKI at CAV-W mode.
53 DOUT O Digital Out connector output signal.
54 EMPH O “H” when the playback disc has emphasis. “L” when it does not.
55 EMPHI I De-emphasis ON/OFF, “H” when ON, “L” when OFF.
56 WFCK O WFCK output.
57 SCOR O H output when the subcode sync S0 or S1 is detected.
58 SESO O Serial output for SubP-W.
59 EXCK I SBSO read out clock input.
62 SYSM I Mute input terminal, Active the “H” setting.
63 AVSS — Analogue GND.
64 AVDD — Analogue power supply. (+5V)
65 AOUT1 O Lch/analogue output terminal.
66 AINI I Lch/OP AMP input terminal.
67 LOUT1 O Lch/LINE output terminal.
68 AVSS — Analogue GND.
69 XVDD — Power supply for master clock.
Input terminal for crystal oscillator circuit.
70 XTAI I
Input external master clock from this terminal.
71 XTAO O Output terminal for crystal oscillator circuit.
72 XVSS — GND terminal for master clock.
73 AVSS — Analogue GND.
74 LOUT2 O Rch/LINE output terminal.
75 AIN2 I Rch/OP AMP input terminal.
76 AOUT2 O Rch/analogue output terminal.
77 AVDD — Analogue power supply. (+5V)
78 AVSS — Analogue GND.
79 XRST I Reset system at “L” setting.
Note)
• PCMD is the two’s complement output with MSB first.
• GTOP monitors the protection status of the Frame Sync. (H: Sync protection window opened).
• XUGF is the Frame Sync negative pulse which is obtained from the EFM signal. This is the signal before the sync protection.
• XPLCK is the inverted signal of the EFM PLL clock. The PLL works so that the fall-down edge and the changed point of the
EFM signal agree.
• GFS is the signal that goes “H” when the Frame Sync and the internally inserted timing agree.
• RFCK is the signal having 136 micro-seconds (during normal speed) that is generated to have the same accuracy as X’tal.
• C2PO is the signal indicating the error status of the data.
• XRAOF is the signal that is generated when the 16k RAM goes outside the jitter margin ±4F.
14
IC BLOCK DIAGRAM
IC, BA5936
15
WAVE FORM
1 IC101 Pin 6 (FE O) VOLT/DIV: 200mV 5 IC101 Pin 6 (FE O) VOLT/DIV: 500mV
FOCUS COIL CONTROL SIGNAL TIME/DIV: 500mS TIME/DIV: 1mS
FOCUS ERROR SIGNAL (S-CURVED)
2 IC101 Pin 1 (FE O) VOLT/DIV: 500mV When the lens is brought closer to a disc,
FOCUS ERROR SIGNAL TIME/DIV: 500mS waveform as as shown below appears.
Focus is turned on at the zero-cross.
3 IC101 Pin ∞ (SENS1) VOLT/DIV: 5V
FOCUS ZERO-CROSS SIGNAL TIME/DIV: 500mS
Far Near
1
2
6 IC101 Pin ≥ (FOK) VOLT/DIV: 500mV
3 TIME/DIV: 2mS
FOK RISE-UP
When the RF signal reaches a certain
4 amplitude, the FOK turns to “H”.
1 RF
2
FOK
3
16
7 IC101 Pin ^ (SL O) VOLT/DIV: 500mV ! CON4 Pin 4 (PH) VOLT/DIV: 1V
SLED CONTROL SIGNAL TIME/DIV: 500mS TIME/DIV: 500mS
DISK DETECTION
8 CON2 Pin 5 (SWIL) VOLT/DIV: 2V
INSIDE LIMIT SWITCH TIME/DIV: 500mS
<Shutter open>
8 ≤ ENLARGED VIEW
VDD
VOLT/DIV: 1V
RESET TIME/DIV: 100mS
17
MECHANICAL EXPLODED VIEW 1/1
15
17
3
21
11 20
18
4
19 7
26
14
8
24
CHAS,MECHA
22
C
1 A 16
28
23 13
A
9
6
29
30
2
P.C.B
27
10
2 HLDR,MECHA
25 C
P.C.B C
3ZG-2 E1
KSM-2131FAM
CUSH CD A
18
MECHANICAL PARTS LIST 1/1
REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION
NO. NO.
1 84-ZG1-273-010 PULLEY,WORM 4<S4RNDSH> 22 84-ZG1-269-010 GEAR,MAIN TT 4
1 84-ZG1-239-210 PULLY,WORM N<S3RNDSH> 23 84-ZG1-238-010 GEAR,WORM N
2 84-ZG1-267-010 PULLEY,LOAD MO 8 24 84-ZG1-288-010 LEVER,TT NAT
3 81-ZG1-239-010 S-SCREW,TT 25 84-ZG1-225-010 BELT,SQ1.0-63.3
4 81-ZG1-291-110 GEAR,TRAY RELAY NO3 26 84-ZG1-300-010 MAGNET,CLAMPER 4P<S3RNDSH>
19
CD MECHANISM EXPLODED VIEW 1/1 (3ZG-2 E1)
11
12
A
A
A
A
5
3
4
SW1
M1 M2
DRIVE C.B
6 87-A90-836-010 PICKUP,KSS-213F
8 83-ZG2-233-010 TURN TABLE,A5
11 83-ZG2-245-110 LEVER,SHUTTER
12 83-ZG2-250-010 SPR-E,SHT 2
A 87-261-032-210 SCREW V+2-3
20
CD MECHANISM EXPLODED VIEW 1/1 (KSM-2131 FAM)
COVER
11
12
8
SPINDLE MOTOR
1
(M3)
MOTOR C.B
21
2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
931261 Printed in Singapore