Vibration and Acoustic Test Facility (VATF)

User Test Planning Guide

National Aeronautics and Space Administration

Lyndon B. Johnson Space Center
Houston, Texas 77058
Table of Contents
1.0 Vibration and Acoustic Testing .......................................................................................4

2.0 Facility Layout ...................................................................................................................5

3.0 Safety and Health ..............................................................................................................6

4.0 Test Process Flow ............................................................................................................6

4.1 Export Controlled and Proprietary Information.................................................................8
4.2 Test Initiation Phase ........................................................................................................9
4.2.1 Test Request ....................................................................................................................... 9
4.2.2 Schedule and Cost Estimate ................................................................................................ 9
4.3 Test Preparation Phase .................................................................................................10
4.3.1 Test Requirements ............................................................................................................ 10
4.3.2 Test Documentation ........................................................................................................... 12
4.3.3 Test Schedule .................................................................................................................... 14
4.3.4 Test Plan ........................................................................................................................... 14
4.3.5 Test Article Delivery ........................................................................................................... 14
4.3.6 Test Readiness Review ..................................................................................................... 15
4.4 Test Execution Phase....................................................................................................16
4.4.1 Test Authority .................................................................................................................... 16
4.4.2 Test Deviations .................................................................................................................. 16
4.4.3 Facility Equipment ............................................................................................................. 17
4.5 Test Closeout Phase .....................................................................................................17
4.5.1 Customer Feedback .......................................................................................................... 17

5.0 Facility Access ................................................................................................................18

6.0 Roles and Responsibilities ............................................................................................19

Acronyms ..................................................................................................................................20

Appendices ...............................................................................................................................22
Appendix A VATF Capabilities .............................................................................................24
A.1 General Capabilities .......................................................................................................... 24
A.2 Vibration Capabilities ......................................................................................................... 25
A.3 General Vibration Lab Capabilities ..................................................................................... 27
A.4 Spacecraft Vibration Laboratory Capabilities ..................................................................... 29
A.5 Vibro-Acoustic Capabilities ................................................................................................ 31
A.6 Spacecraft Acoustic Laboratory Capabilities ...................................................................... 32
A.7 Sonic Fatigue Laboratory Capabilities ................................................................................ 33
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 A.8 Modal Operations Laboratory Capabilities ......................................................................... 34
Appendix B VATF Facility Interfaces ...................................................................................35
B.1 General Facility Interfaces ................................................................................................. 35
B.2 GVL Facility Interfaces ....................................................................................................... 36
B.3 SVL Facility Interfaces ....................................................................................................... 38
B.3 SVL Facility Interfaces ....................................................................................................... 38
B.4 SAL Facility Interfaces ....................................................................................................... 40
B.5 SFL Facility Interfaces ....................................................................................................... 43
Appendix C VATF Fixture Interfaces ....................................................................................45
C.1 GVL Fixture Interfaces ....................................................................................................... 45
C.2 SVL Fixture Interfaces ....................................................................................................... 47
C.3 SAL Fixture Interfaces ....................................................................................................... 48
C.4 SFL Fixture Interfaces........................................................................................................ 49
C.5 MOL Fixture Interfaces ...................................................................................................... 50
Appendix D Sample Test Configurations .............................................................................51
D.1 GVL Sample Test Configurations ....................................................................................... 51
D.2 SVL Sample Test Configurations ....................................................................................... 52
D.3 SAL Sample Test Configurations ....................................................................................... 53
D.4 SFL Sample Test Configurations ....................................................................................... 54
D.5 MOL Sample Test Configurations ...................................................................................... 55
Appendix E Forms ...............................................................................................................56
E.1 Test Request Worksheet VATF ...................................................................................... 56
E.2 Test Requirements Worksheet Example ......................................................................... 61
E.3 Test Article Hazard Checklist VATF ................................................................................ 66
E.4 Test Article Hazard Checklist Example ........................................................................... 68
E.5 Laboratory Performance Evaluation ................................................................................... 70
Appendix F Personnel Certification Memorandum Example.............................................71

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1.0 Vibration and Acoustic Testing
The Vibration and Acoustic Test Facility (VATF) at the Johnson Space Center (JSC) is a
versatile, dynamic structural test facility located in JSC Building 49 to perform non-hazardous
testing. Please consult with the VATF Lab Manager to determine if your test is considered
hazardous.
Five laboratories are housed under the VATF:
General Vibration Laboratory (GVL)
Modal Operations Laboratory (MOL)
Sonic Fatigue Laboratory (SFL)
Spacecraft Acoustic Laboratory (SAL)
Spacecraft Vibration Laboratory (SVL)
These laboratories provide testing for the following:
Development/Evaluation
Qualification (design verification) Certification
Acceptance (workmanship) Certification
Proto-Flight Certification
Operational or Flight Anomaly Investigations
Trade Studies
The facility can perform a wide range of tests needed to
evaluate all aspects of structural dynamics including the
following:
Vibration
Vibro-acoustics
Modal Characteristics
Sound Transmission Loss
Shock
The facility provides the capability to perform
testing of both aerospace and non-aerospace
hardware. Capabilities include testing of
components as small as a few ounces to as
large as complete structures or systems. The
specific capabilities and features of each
laboratory are detailed in Appendix A.

Point of Contact
VATF Lab Manager, Peter Fantasia
Johnson Space Center
2101 NASA Parkway, Houston, TX 77058
(281) 483-8967
peter.m.fantasia@nasa.gov

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2.0 Facility Layout
Below are a picture and a diagram of the facility. Details of clearances and interfaces within the
facility are located in Appendix B.

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3.0 Safety and Health
Safety is an integral part of the culture at the National Aeronautics and Space Administration
(NASA). Management, leadership, and employee involvement from all organizations is critical
to the success of NASAs safety program. In order to ensure personal safety, as well as a safe
test environment throughout the process, the Test Requester shall furnish the VATF team with
either a Hazard Analysis of the test article and its test support equipment or the information
necessary to perform a hazard assessment of the test article and its test support equipment.

Additionally, while visiting JSC, the requester shall follow all facility-specific safety and health
requirements. A succinct briefing on the Emergency Action Plan and Emergency Test
Procedures will be provided to all personnel prior to the start of the test. The safety briefing will
include a review of the VATF safety rules and potential hazards.

4.0 Test Process Flow

The flowchart presented below outlines the basic roadmap and significant milestones between
the initial test request and delivery of test data. The flow is separated between Test Requester
actions and Facility actions, highlighting interactions and inputs between the Test Requester
and the Test Director.

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The test schedule for a particular project in the VATF is dependent on the complexity and scope
of the test and on laboratory availability. For time-critical testing, this schedule may be
accelerated when feasible or practical.
The structural dynamic tests are typically scheduled on a first-come, first-served basis, unless
specific priorities are set by management so that critical hardware testing could override this
policy. In the unlikely event of schedule conflicts with another Test Requester, the VATF will
negotiate the structural dynamic test schedules on the behalf of all Test Requesters involved.
A detailed schedule shall be developed following a review of the test objectives and
requirements. Major milestones are presented below:

Note: The schedule is subject to the complexity of test requirements.

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A chronological order of tasks that the Test Requester should perform in preparation for a
structural dynamic test is presented below. To maintain the integrity of your test schedule,
please follow the chronological order of these tasks. The times may be significantly shorter for a
test preparation for identical hardware previously tested in the VATF.
Requirement When to Submit Role
Test Request Worksheet As soon as desired test dates are known Test Requestor
Requirements and
Shortly after submitting Test Request Test Requestor
Documentation
Test Requestor
Requirements Review Following work authorization
Test Director
Test Article Hazard
Submit with Test Request Work Sheet Test Requestor
Assessment
Test Plan / Procedures Approved prior to Test Readiness Review (TRR) Test Director

Test Assembly Drawings Complete prior to TRR Test Requestor

Test Article/Fixture/Adapter Test Requestor
Shortly before TRR
Fit Check Test Director
Personnel Certification
Before or During TRR Test Requestor
Memorandum
No Constraint to Test
During TRR Test Requestor
Documentation

4.1 Export Controlled and Proprietary Information

The VATF provides for protection of proprietary information and hardware throughout the test
process. The Test Requester shall clearly mark all proprietary hardware items and data
provided with a notice of restriction on disclosure or usage. The Test Director and VATF team
shall safeguard proprietary items from unauthorized use and disclosure and ensure that test
articles remain secure within the facility and are properly sequestered. Hardware items shall be
returned to the Test Requester or disposed of in accordance with the Test Requesters
instructions at the completion of the test activity.

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4.2 Test Initiation Phase
The test initiation phase establishes the relationship between the Test Requester and the Test
Director. The Test Requester shall provide a test request to the Test Director, which will be
used to determine test feasibility, to develop an estimated cost, and to establish a preliminary
test schedule. An initial requirements review meeting may be necessary in order to discuss the
characteristics of the test article, the test approach, or any special considerations for the test.
An onsite tour of the VATF is highly recommended for familiarization and to provide an
opportunity for an exchange of technical information.

Inputs: Test Requester provides test request, identifies Test Article Expert
Activities: Test Director reviews test request to determine test feasibility
Outputs: Facility delivers preliminary test plan, including assumptions; estimated cost; and
schedule to Test Requester

4.2.1 Test Request

The test request outlines the test objectives, technical details, and schedule. A blank Test
Request Worksheet and a completed example are provided in Appendix E (sections E.1 and
E.2, respectively). This worksheet provides VATF with a summary of the requested test
requirements and will greatly aid in writing the Test Requirements Document and filling out the
Test Request Form (Form 90). It addresses the basic requirements for testing in the VATF.
Complete this worksheet and submit it to the Test Director. If you need assistance with this
form, contact your Test Director. At a minimum, the test request should include the basic
requirements defined in section 4.3.1.
Note: JSC personnel will complete the Test Request Form (Form 90) for external Test
Requesters.

4.2.2 Schedule and Cost Estimate

A cost estimate and preliminary test schedule, including major milestones, will be delivered to
the Test Requester following receipt of the Test Request Worksheet.

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4.3 Test Preparation Phase
The Detailed Test Plan or Procedure and the Test Schedule are finalized during the test
preparation phase. The Test Requester shall provide detailed test requirements and test article
documentation to the Test Director. A TRR will be held following approval of the test plan.

Inputs: Test Requester provides test requirements and test article documentation (see
section 4.3.2)
Activities: Facility develops structural dynamics test plan/procedure, initiates assembly of
facility interface/support structure(s)
Test Requester develops functional test plan/procedure (if applicable),
ships/transports test article/equipment to JSC
Outputs: Test Requester approves structural dynamics test plan/procedure and final test
schedule
Facility holds TRR

4.3.1 Test Requirements

A complete understanding of test requirements is essential for a successful test. Test
requirements must be defined and reviewed so that the VATF team understands the effect of
the requirements on test facility preparation. The Test Requester shall provide a detailed list of
test requirements, including, but not limited to, the following:
Test Objective
A brief description of the test requirements including, but not limited to:
Type of test
Specific test conditions
Proposed test approach (input excitation)
Test data requirements (data type, data format, # of channels, sample rate, frequency
of analysis, frequency resolution, # of measurements, single or multi-axis
measurements, type of analysis)
Test parameters (G levels, duration, frequency, spectral density, sound pressure level,
boundary conditions)

Technical Details
A brief description of the technical details (drawings, sketches, and/or photos are helpful)
including, but not limited to:Test article characteristics [mass, center of gravity (CG),
volume, materials]
Test configuration [orientation of hardware (x, y, z), active or inert]

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 Special considerations [hazards, cleanliness, electro-static discharge (ESD), functional
tests]
Handling and storage requirements (method of suspension/support, environment
required)
Test article interfaces (structural, mechanical, electrical)*
Assembly and installation requirements
Utility requirements (power, shop air, cooling)
Existing test article fixture(s) and/or adapter(s)
Test support hardware being used
Party responsible for supplying specific equipment
* Details of the facility interfaces are located in Appendix B.

Schedule
Identify the required start date and proposed date for test completion.

Test Article Fixture Requirements

The VATF maintains a limited number of fixtures to support general, non-complex
geometries. Please consult with the Test Director prior to designing your fixtures. In some
circumstances, dedicated fixtures may not be necessary for your test, due to existing test
fixtures or because of innovative mounting techniques. The interface details for existing test
fixtures are included in Appendix C. Coordination between the Test Requester and the
VATF team should begin very early in the process, as the design and fabrication of test
fixtures and/or adapters can be more time consuming than initially anticipated.

For new test fixture requirements, an initial fixture concept and design coordination meeting
with the VATF team is highly suggested in order to avoid setup or testing problems. Further
consultation with the VATF team should occur during final design of the fixture to ensure that
an adequate and workable fixture design has been accomplished. It is highly recommended
that the Test Requester make an appointment with the VATF team to perform a fit check on
the laboratory test beds following completion of the test fixture. The fit check appointment
should be scheduled prior to the TRR.

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4.3.2 Test Documentation
We can accept documentation through a File Transfer Protocol (FTP) site, by e-mail, or via
standard mail.
1. The Test Director will send an invitation to the NASA FTP site to upload and send files.
2. E-mail files to the Test Director or, if the Test Director has not been assigned, to the
VATF Laboratory Manager.
3. Mail documentation to the following address:
National Aeronautics and Space Administration
Attention Peter Fantasia (Mail Code: ES6)
Lyndon B. Johnson Space Center
2101 NASA Parkway
Houston, Texas 77058

Test Request Worksheet

This worksheet is necessary to ensure that the test plan/procedure meets the Test
Requesters requirements. See section 4.2.1 for details. Completion of this form is the Test
Requesters responsibility.

Test Plan/Procedure

A Test Plan or Test Procedure is necessary to ensure that all requirements of the Test
Requester and the VATF are achieved in an efficient and reproducible manner. See
section 4.3.4 for details. A work authorizing document (WAD), such as Work Orders or a
Task Performance Sheet (TPS) (Form 1225C), which contains the required information, may
be used by the VATF as a Test Plan or Procedure provided it expedites the execution of the
test while maintaining its integrity. If there are any functional tests or specific inspections to
be conducted prior to, during, or after a test, the Test Requester will provide those
procedures.
Note: The final Test Plan or Procedure should take the form of a step-by-step instruction
rather than an e-mail or an engineering memorandum.

Drawings
The Test Requester shall provide detailed drawings or precision sketches of the test article,
any provided test fixture, and an integrated drawing (test setup) showing the test article, test
fixture (indicate axis definition), and representation of the test bed interface, as requested by
the VATF. The drawings/sketches should be either isometric or a three-view format when
possible. Proper dimensioning is required to define the installation of the test article on the
test bed, to define the axis of excitation when applicable, and to locate test article
instrumentation. At a minimum, the drawing or precision sketch of the test article, showing
axis designations, is required as part of, or as an attachment to, the Test Plan.

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Material Safety Data Sheets (MSDS)
NASA must ensure that all materials exposed to test environments do not present a hazard
to personnel or the test facility. The Test Requester shall deliver to the facility MSDS for
materials used in the construction or operation of the test article. The MSDS shall be
delivered prior to delivery of the test article. The Test Director will review the materials list
for compatibility with the test environment.

Integrated Hazard Analysis

The safety of facility personnel, facility equipment, and the test article is imperative to NASA.
Potential hazards, material compatibility, and facility interfaces will be reviewed with the
facility prior to testing. In certain instances, special precautions must be taken, due to the
severity level of these potential hazards. The Test Requester shall complete the Test Article
Hazard Checklist [included in Appendix E (section E.3)] or to provide a test article hazard
analysis. The checklist should list all hazards associated with the presence and operation of
the test article as well as any associated test support equipment. The checklist should be
completed from the perspective of the hazards the requesters hardware presents including
any damage to which it is susceptible. A Test Article Hazard Analysis (HA) for the test article
and support equipment will be prepared by the Test Director if not provided by the Test
Requester.
The VATF will address hazards that the facility and its laboratories may present and will
integrate all components relative to the tests into an Integrated Hazard Analysis (IHA) to
identify any additional hazards that any component may present to another.
Refer to the Test Article Hazard Checklist to assess what hazards associated with the test
article and its support equipment that would result in personal injury or damage to hardware.
The Test Article Hazard Checklist must be received to provide adequate time to support
completion of the IHA prior to the TRR.

Personnel Certification Memorandum

To protect the integrity of the test and test article, a Personnel Certification Memorandum,
signed by the manager responsible for the test article, is required to identify all test article
personnel with test decision authority and responsibility. Only those test article personnel
listed on this memorandum will have the authority to make test decisions with regard to their
hardware during the test operations. An example personnel certification memorandum is
provided in Appendix F.
Test Request Form (Form 90) for internal use only
This form is used by JSC as a formal means of requesting a test within JSC. It is the WAD
for VATF personnel to provide you support.

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 No Constraint to Test Documentation
Simple documentation, declaring no constraint to test, is required to verify that there are no
issues that would invalidate the structural dynamic test. The TRR Summary Sheet
(Form 1850) is one version of such documentation for internal Test Requesters.

4.3.3 Test Schedule

A detailed schedule shall be developed by the Test Director and approved by the Test
Requester. The schedule shall allow adequate time for review and approval of test
requirements, assembly of facility interfaces/structures, and delivery of the test article. The
schedule of other tests and maintenance activities will be reviewed and potential conflicts shall
be addressed by the Test Director.

4.3.4 Test Plan

A Test Plan or Test Procedure for the structural dynamic test will be prepared by the Test
Director, unless one is submitted by the Test Requester. The final test plan or procedure shall
be approved by the Test Requester with concurrence from the Test Director. The test plan will
be the controlling document, with respect to scope and approach for the test program. The test
plan will include, at a minimum, the following:

Test objectives
Test article description
Scope of the tests
Test environment (such as desired test spectrum) to be imposed on the test article
Installation of the test article on the test beds
Safety considerations
Data requirements
Changes to the test plan that occur after the TRR that result in a major change to the scope of
the test or that present new hazards may require a delta TRR.

4.3.5 Test Article Delivery

The test article delivery date will be determined on a case-by-case basis. An agreed-upon
delivery date shall be captured as a milestone in the test schedule. The Test Requester shall
provide detailed handling instructions prior to delivery of the test article, including handling
hazards, cleanliness and storage requirements. The test article shall be secured within the test
facility, unless directed to provide another means of storage. An inspection of the test article
shall be performed by the Test Director and the Test Article Expert prior to the start of testing.
NASA encourages Test Article Expert participation in the test article integration phase to provide
immediate feedback on test article handling and on any integration issues that arise.

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Test articles and support equipment may be temporarily stored in the secure Customer
Equipment Storage while not in test. The VATF requests that the Test Requester relocate their
equipment if there is a substantial delay (months) between test runs. If document processing of
hardware is required for the transportation and delivery of hardware, it is preferred that the
hardware be delivered at least 1 business day prior to the test. This substantially reduces the
impact to the schedule of the test setup and test.

4.3.6 Test Readiness Review

A TRR will be held to ensure the completion of all necessary facility and test article activities
prior to test execution. The TRR will include the following:
Review of the test plan, test procedures, and other required test documentation
Confirmation of facility and test article readiness
Review of configuration records, including facility interface control documents, pressure
system certification, instrumentation calibration, and materials compatibility
Assurance that controls are in place to mitigate risks or hazards identified in the IHA
Verification that data acquisition and processing functions are in place to adequately
capture all critical data
Confirmation that multimedia coverage is adequate to provide recognition and
assessment of potential test anomalies

Approval to proceed with test operations is granted by the Test Readiness Review Board
(TRRB). The Test Director shall ensure that all TRR actions have been accomplished prior to
the start of the test. The TRRB shall convene 1 to 5 business days prior to the start of the test.
TRRB participants shall include the following:

NASA TRRB Chairman Test Article Expert

Test Director Systems Safety Engineer
Test Safety Officer Quality Engineer if required by VATF

Additional board members can be added on a case-by-case basis, as required by the nature of
the test.
An out-of-board TRR may be conducted to maintain efficiency for a series of like test hardware.

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4.4 Test Execution Phase
NASA encourages Test Requester participation in the testing activity. The Test Requester shall
provide a Test Article Expert to verify that test setup and execution meet the stated objectives.
The Test Article Expert also shall verify test article performance and approve requested test
deviations during test operations. Prior to execution of the test, all non-VATF personnel
involved in the test will be given a briefing on contigency plans and emergency procedures for
the test.

Inputs: Approval to begin testing received from TRRB

Activities: Facility completes facility buildup, Detailed Test Procedure
Facility conducts testing activity
Test Requester conducts functional testing activity
Outputs: Test completed

4.4.1 Test Authority

The Test Director has the authority and responsibility to direct the test in accordance with the
approved Test Plan and to terminate test activities per test rules when danger is imminent or
test control cannot be maintained. The Test Director will ensure that positive actions are
taken to halt any steps in the test procedure whenever unsafe or hazardous test conditions
arise. The Test Director, with the concurrence of the Test Requester, has the authority to
terminate the test when sufficient data has been obtained to meet objectives or when
objectives cannot be met. VATF test team personnel will accept directions only from the Test
Director.

4.4.2 Test Deviations

Changes to the test procedure shall be approved by the Test Requester with concurrence from
the Test Director. Deviations that result in a major change to the scope of the test or that
present new hazards may require a delta TRR.

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4.4.3 Facility Equipment
The facility equipment is dedicated for use by VATF personnel. Prior arrangements can be
made with the Test Director for potential use of this equipment by the Test Requester. The
duration and type of use will be identified prior to authorization for use.

For the safety of all personnel, only authorized personnel may operate facility lifting devices and
equipment, including overhead cranes, forklifts, mobile aerial platforms, and pallet jacks.
Contact VATF personnel for the operation of any of the VATFs high bay doors.

The customer is encouraged to bring a laptop computer for use during the test. VATF
workstations are not available for use by Test Requester personnel. This is necessary to
protect the integrity of the facility. The Test Requester should make prior arrangements with the
Test Director if a dedicated workstation is required during testing.
Note: Wireless connection is available.

4.5 Test Closeout Phase

Data shall be delivered to the Test Requester within the prescribed time established by the
agreed-upon test schedule. The Test Requester shall notify the Test Director upon receipt of
the data. Acceptance of the test data concludes the test activity.

Inputs: Test completed

Activities: Facility ships/transports test article to Test Requester or to next JSC test facility
Test Director delivers data to Test Requester
Outputs: Test Requester accepts data

4.5.1 Customer Feedback

The VATF requests feedback from our customers. Evaluation of the services we provide
enables continued improvement to our process. A Lab Performance Evaluation form is included
in Appendix E (section E.5). You are encouraged to complete the form and return it to the Test
Director, following receipt of the test data. Your participation is greatly appreciated.

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5.0 Facility Access
Identification badges are required for all persons requiring access to JSC. The Test Director or
designee will initiate a badge request for all Test Requester personnel who will be participating
in the test activity. Badge requests must be submitted at least 4 days prior to the visit to prevent
badge processing delays. Badge requests for non-U.S. citizens may require a minimum of
30 business days to process. Test Requester personnel shall arrive at JSC Building 110 to pick
up temporary identification badges. Visitors to JSC must show a current picture identification
(valid drivers license, U.S. passport, government ID card).

The VATF is located in JSC Building 49. General entry to the VATF is through three primary
areas: GVL Lobby, SVL Lobby, or SAL Lobby. The large high bay doors to the laboratories are
reserved for delivery of equipment and test articles only.

A succinct briefing on VATF Orientation and Access Control shall be provided to Test Requester
personnel prior to the start of testing. Details on specific access to each laboratory are included
in Appendix B

If the Test Director determines that there are too many test observers or non-essential
personnel in an area to operate safely and/or efficiently, the Test Director or Test Conductor
may ask all respective parties to leave the area or relocate to a more appropriate area.

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6.0 Roles and Responsibilities
VATF Lab Manager is responsible for operations of the VATF.

Test Director is responsible for all phases of the test process.

Test Requester is responsible for the test article and for providing a Test Article Expert. The
Test Requester is the customer requesting performance of a test activity.

Test Article Expert is responsible for approving the test plan and verifying that test objectives
are met. The Test Article Expert is the representative of the Test Requester with thorough
knowledge of the test article and how it is to be operated in the test environment.

Test Conductor executes the test in accordance with the approved test plan as assigned under
the authority of the Test Director.

Safety Engineer reviews the Test Article Hazard Checklist and Integrated Hazard Analysis for
the test facility to identify any additional hazards that could result in injury to personnel. The
Safety Engineer concurs that the VATF is safe to operate.

Quality Engineer is responsible for verifying that the test facility is ready for the test by ensuring
that all constraints to test have been closed. The Quality Engineer concurs that the engineering
integrity of the VATF is maintained.

Responsibilities Matrix
Item Test Requester Facility
Review and provide assistance as
Test Request Worksheet Create
needed
Cost and schedule Approve Create and sign off

Hazards Identify test article hazards Create test article/facility IHA

Test Plan/Procedure (structural
Review and approve Create and sign off
dynamic testing)
Test Plan/Procedure (pretest and
Create and sign off Review
posttest functional)
Test Readiness Review Approve Conduct and approve
Verify test article performance
Verify that test setup and execution
Test execution Execute test
meet objectives
Approve requested deviations
Provide test data/results Notify Test Director of data receipt Deliver to Test Requester

Review test data/results Approve

Shipping (to and from facility) Provide instruction Execute per request

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 Acronyms
CCTV Closed-Circuit Television
CG Center of Gravity
CPAS Capsule Parachute Assembly System
dB Decibels
DR Discrepancy Report
ESD Electrostatic Discharge
EVA Extravehicular Activity
FEA Finite Element Analysis
FRF Frequency Response Functions
FTP File Transfer Protocol
HA Hazard Analysis
IHA Integrated Hazard Analysis
JSC Johnson Space Center
G Gravity
GVL General Vibration Laboratory
IR Infrared
MIMO Multiple Input/Multiple Output
MISO Multiple Input/Single Output
MOL Modal Operations Laboratory
MSDS Material Safety Data Sheets
NASA National Aeronautics and Space Administration
OASPL Overall Sound Pressure Level
ODSA Operating Deflection Shape Analysis
OMA Operational Modal Analysis
PFR Portable Foot Restraint
PKI Public Key Infrastructure
psia pounds per square inch absolute
psig pounds per square inch gage
PWT Progressive-Wave Tube
SAL Spacecraft Acoustic Laboratory
scfm Standard Cubic Feet per Minute
SFL Sonic Fatigue Laboratory

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SIMO Single Input/Multiple Output
SPL Sound Pressure Level
SVL Spacecraft Vibration Laboratory
TBD To Be Determined
TIM Technical Interchange Meeting
TPS Task Performance Sheet
TRR Test Readiness Review
TRRB Test Readiness Review Board
UV Ultraviolet
VATF Vibration and Acoustic Test Facility
WAD Work Authorizing Document

21
 Appendices

A. VATF Capabilities
A.1 General
A.2 Vibration
A.3 General Vibration Laboratory
A.4 Spacecraft Vibration Laboratory
A.5 Vibro-Acoustic
A.6 Spacecraft Acoustic Laboratory
A.7 Sonic Fatigue Laboratory
A.8 Modal Operations Laboratory
B. VATF Facility Interfaces
B.1 General
B.2 General Vibration Laboratory
B.3 Spacecraft Vibration Laboratory
B.4 Spacecraft Acoustic Laboratory
B.5 Sonic Fatigue Laboratory
C. Test Fixture Interfaces
C.1 General Vibration Laboratory
C.2 Spacecraft Vibration Laboratory
C.3 Spacecraft Acoustic Laboratory
C.4 Sonic Fatigue Laboratory
C.5 Modal Operations Laboratory
D. Sample Test Configurations
D.1 General Vibration Laboratory
D.2 Spacecraft Vibration Laboratory
D.3 Spacecraft Acoustic Laboratory
D.4 Sonic Fatigue Laboratory
D.5 Modal Operations Laboratory

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E. Forms
E.1 Test Request Worksheet
E.2 Test Request Worksheet Example
E.3 Test Article Hazard Checklist
E.4 Test Article Hazard Checklist Example
E.5 Lab Performance Evaluation
F. Personnel Certification Memorandum Example

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Appendix A VATF Capabilities

A.1 General Capabilities

Below are the general capabilities typically found throughout the VATF.

Instrumentation Range
20 5,000 Hz, 1000 G
Accelerometers 0 400 Hz, DC to 2 G
(ICP and Charged)
5 3,000 Hz, 5 and 10 G
Strain Gages As needed
0 4,000 lbf
Load Cells/Force
0 20,000 lbf
Transducers
1000 lbf Fz, 500 Fxy
Automated Acoustic
58 182 dB, 16 70,000 Hz
Holography Array
Microphones 90 180 dB, 20 5000 Hz
Sound Intensity Probes 24 130 dB, variable frequency

General Facility
Climate Controlled (shirt sleeve
environment)
Electrostatic Discharge Station
Critical Lift capability
Shop Air: 0 120 psi
Power: 20A min
100v single phase
220v single phase
208v 3 phase
440v 3 phase
480v 3 phase

Other
Photographic support for testing
Video support for testing
Rigging support for testing
Scaffolding
Material Handling Equipment
Wireless Communication available

24
A.2 Vibration Capabilities
Vibration testing is primarily performed in the General Vibration Laboratory (GVL) or the
Spacecraft Vibration Laboratory (SVL). These two laboratories are very versatile in their test
capabilities. Environmental testing includes simulation of broadband random vibrations induced
in spacecraft by external acoustic or aerodynamic pressures, shock pulses to simulate ground
handling or transportation conditions, broadband random environments for precipitating
impending failures due to workmanship defects, and sine sweeps to identify resonances.

Vibration Input Digital Data Acquisition System

Vibration Capability 288 ICP channels available
x, y, or z load direction (224 are Charge Conditioning,
64 are Bridge Conditioning)
High-force vibration
Expandable to 512 channels
(random, sinusoidal, and shock)
96 channels nominally
Shakers (40,000 lb test beds)
For specifications, see Shaker Specifications 64 channels nominally
table (18,000 and 20,000 lb test beds)
48 channels nominally
(Human Rated Test Vibration Bed)
Other Frequency range: 5 10,000 Hz
High-speed camera setups Recording duration: up to 60 minutes
Photogrammetry setups Data Sampling Rate: up to 100,000
samples/sec per channel
Additional 32 channel portable recorder
available, expandable to 64 channels

Vibration Control System

Digital
32 Channels
Multiple Input/Single Output (MISO)
Multiple Input/Multiple Output (MIMO)
Multi-shaker drive capability
(up to 4 independent shakers)

High Speed Video Set-up

25
Shaker Specifications

Type Shaker Name Values

4022 40,000
335 18,000
Load Rating 310 10,000
for Sine Sweep Testing 4400 4,000
(lbf) 500 500
250 250
50 50
4022 5 2,000
335 5 3,000
310 5 2,500
Frequency Range
4400 5 3,000
for Sine Sweep Testing
500 DC 3,000 (* 5,500)
(Hertz)
250 DC 3,500 (* 5,000)
50 3 3,000 (* 5,000)
* Must be forced air cooled to reach upper range
4022 2.0
335 1.0
310 1.0
Maximum Stroke
4400 2.0
(peak-to-peak inches)
500 1.0
250 1.0
50 0.5
4022 2
335 1
310 8
Quantity 4400 2
500 1
250 3
50 7

26
A.3 General Vibration Lab Capabilities
The GVL has 5 primary test beds; however, unique test beds can be constructed as necessary
to meet a specific test project. Inside the GVL enclosure (removable ceiling panels), the
40,000 lbf shakers for the vertical and horizontal test beds are mounted to seismic floors.
Outside the GVL enclosure are two more test beds an18,000 lbf vertical test bed and a
20,000 lbf horizontal test bed. Combined, these single-axis test beds cover all three orthogonal
axes typically tested. The GVL also houses an 8,000 lbf human-rated vibration test bed that is
certified to support all levels of Medical Monitoring. The GVL typically provides testing for
subsystems and smaller components from as large as an aircraft rudder to as small as a 4 oz
heart rate monitor.

The GVL is also capable of measuring vibrations from sources not generated by shakers.
These measurements can be made at the VATF or other locations.

Type Values
2 Hooks
Bridge Crane Hook 1: 5 ton capacity; 30-7 hook height
Hook 2: 20 ton capacity; 29-6 hook height

40,000 lb Horizontal Test Bed 40,000 lb Vertical Test Bed

20,000 lb Horizontal Test Bed 18,000 lb Vertical Test Bed

27
 Human-Rated Vibration Test Bed

The GVL is developing the following capability in the near future:

High-Energy Shock Test Capability (beyond range of electromagnetic shakers)
Low-Frequency Vibration Test Capability (<5 Hz)
High-Frequency Vibration Test Capability (up to 10,000 Hz)
Multicelled Closed-Circuit Television (CCTV) System for Each Test Bed (improve
visibility during testing)
2 to 8 Shakers Configuration with up to 80,000 lb Capacity by Increasing Amplifier
Complement

Consult with the VATF Laboratory Manager for the progress of the development of these future
capabilities in this regard. It is likely that some or all of these future capabilities may be
established in the timeframe you require one or more of them.

Also, if you have a unique application, once again contact the VATF Laboratory Manager. It is
possible that the GVL may be able to develop a unique test setup quickly and economically.

28
A.4 Spacecraft Vibration Laboratory Capabilities
The SVL was specifically designed for vibration testing of large structures and used for Apollo,
Skylab, Space Shuttle, and Space Station tests. It provides a vast array of access platforms to
the test articles. It was originally built to accommodate vibration testing of the third stage of the
Saturn V with the Apollo Command/Service module.

In the past, SVL tests involved high-force, low-frequency (5 to 50 Hertz, generally) excitation of
large structural assemblies. Massive test articles can be supported by pneumatic springs and
subjected to high-force inputs, which simulate rocket-induced discrete-frequency or random
loads with distributed mechanical shakers. The following are typical types of testing functions
performed:

High-Force Vibration (Random)

High-Force Vibration (Sine)
Shock Vibration
Fixed-Base and Free-Free Modal

Type Values
2 Hooks
Bridge Crane Hook 1: 10 ton capacity; 87 10.75 hook height
Hook 2: 20 ton capacity; 83 10.75 hook height
Fixed Hoist 75 ton capacity; 93 hook height
4 ton capacity; semiautomatic
Freight Elevator
Services all but the 6th and 8th floors

29
The SVL also lends itself very well to other large-scale testing beyond structural dynamic
testing.

ISS Solar Array Rotary Joint

Evaluation and Training
Test Bed

Capsule Parachute Assembly System

(CPAS) Chute Line Torque Tests

30
A.5 Vibro-Acoustic Capabilities
Vibro-Acoustic and sound transmission loss testing is primarily performed in the Spacecraft
Acoustic Laboratory (SAL) or the Sonic Fatigue Laboratory (SFL). These two laboratories are
very versatile in their test capabilities. The noise generation is through the use of compressed
air to the high and low frequency modulators, which in turn are coupled to the acoustic horns for
generating the acoustic excitation in the Reverberant Chambers and Progressive Wave Tubes
(PWTs). Acoustic speakers can also be used as stand-alone acoustic excitation or for driving
the acoustic horns. It is possible to retrofit the Noise Generation System with nitrogen.

Noise Generation Digital Data Acquisition System

Horn cutoff frequency selection 288 ICP channels available
(20 400 Hz) (224 are Charge Conditioning,
20 low-frequency air modulators 64 are Bridge Conditioning)
(0 500 Hz) Expandable to 512 channels
18 high-frequency air modulators 128 channels nominally
(20 5000 Hz)
Frequency range: 5 10,000 Hz
Speakers (10,000 Hz)
Duration of run time at max OASPL is unlimited Recording duration: up to 60 minutes
Acoustic sound Media: Compressed Dry Air Data Sampling Rate: up to
100,000 samples/sec per channel
Air Supply Digital controlled compressor: 700 hp
Additional continuous supply of more than Additional 32-channel portable recorder
4,000 scfm at 20 psi available, expandable to 64 channels

Other Acoustic Control System

Automated Holographic Array (36 microphones) Digital
Large Progressive-Wave Tube (~163 dB) 32 Channels
Max panel size 6 x 11 Computer-based, 1/3-octave band control
based on average of up to 16 microphones
Small Progressive-Wave Tube (~165 dB)
Max panel size 3 x 5

Progressive Wave Tube Automated Holographic Array

31
A.6 Spacecraft Acoustic Laboratory Capabilities
The VATFs SAL is world class, having the second largest reverberant chamber in the world
providing the highest sound intensity and best low-frequency performance available in a large
chamber, making it the largest chamber with the potential to produce over 160 dB. The SAL is
equipped with a modular and movable ceiling and is designed to accommodate two different
ceiling heights (75 and 32-8, respectively).

Type Values
2 Hooks
Bridge Crane Hook 1: 15 ton capacity; 87 hook height
Hook 2: 15 ton capacity; 87 hook height
Fixed Hoist 37 ton capacity; 93 hook height
4 ton capacity; semiautomatic
Freight Elevator
Services all 6 floors

Test Cells
Reverberant Chamber
Reverberant Chamber volume:
3
137,750 ft (high ceiling 75)
59,875 ft (low ceiling 32 8)
3

Ceiling can be lowered to ~ 33 ft high

Sound Pressure Level (SPL)
152 dB (high ceiling 75)
155 dB (low ceiling 32 8)
Hot Spotting: 160 dB
Potential SPL to achieve:
163 dB (high ceiling 75)
165 dB (low ceiling 32 8) SAL Reverberant Chamber
Acoustic Frequency Control Range:
25 10,000 dB; 1/3 octave band
Lowest octave band with 20 or more modes
25 Hz (high ceiling 75)
31.5 Hz (low ceiling 32 8)
Reverberant Chamber Cutoff Frequency:
41 Hz high ceiling
54 Hz low ceiling
Hemi-Anechoic Chamber
(sound transmission loss testing)
Hemi-Anechoic Chamber volume:
3
253.9 ft (free space)
Hemi-Anechoic Chamber Cutoff Frequency:
Projected to be 250 Hz

SAL Hemi-Anechoic Chamber

32
A.7 Sonic Fatigue Laboratory Capabilities
The Sonic Fatigue Laboratory (SFL) houses an exceptionally versatile medium sized
reverberant chamber. It is world class in having a reverberant chamber with the potential to
produce one of the highest sound intensities in the world, producing +165 dB coupled with a
hemi-anechoic chamber for Sound Transmission Loss testing.

Type Values
Bridge Crane Hook 1: 10 ton capacity; 31 hook height

Test Cells
Reverberant Chamber
Reverberant Chamber volume:
3
12,495 ft
Sound Pressure Level (SPL)
157 dB
Hot Spotting: 160 dB
Potential SPL to achieve:
166 dB
Acoustic Frequency Control Range:
31.5 10,000 dB; 1/3 octave band
Lowest octave band with 20 modes
50 Hz
Reverberant Chamber Cutoff Frequency
91.5 Hz
Hemi-Anechoic Chamber
(sound transmission loss testing)
Hemi-Anechoic Chamber volume:
3
1157.8 ft (free space)
Hemi-Anechoic Chamber Cutoff Frequency:
Projected to be 100 Hz
SFL Preparation Area

SFL Reverberant Chamber SFL Hemi-Anechoic Chamber

33
A.8 Modal Operations Laboratory Capabilities
Modal testing consists of experimentally determining the
resonance frequencies, corresponding mode shapes,
and damping values for a structure. The MOL houses
equipment and space for the setup, acquisition, and
analysis of modal data. The test setups, however, are
usually in one of the other VATF laboratories. Moveable
isolated, seismic masses can be arranged to support
massive test articles via air or coil springs, provide great
flexibility in shaker locations, and allow easy personnel
access to the entire setup. Signal conditioning and data
acquisition is accomplished by exciting a test structure
with an electro-dynamic shaker or a modally-tuned
impact hammer while measuring both the input force and
output structural response. By exciting the structure and acquiring Frequency Response
Functions (FRF), its modal characteristics can be identified through different curve fitting
algorithms. Capability exists for Single Input/Multiple Output (SIMO) and MIMO excitation and
outputs.

Capabilities Data Acquisition/ Modal Control System

Input excitation - flexible Modal Control and Processing system:
Sine, random, burst random/chirp, 43 inputs + 5 output channels
sine on random (shaker driven) Data Acquisition
Impact (impact hammer driven) See Appendix A (section A.5)
Operational (vibrating) test article
Shakers wide array Modal Analysis
up to 500 lb capacity with single or Modal characteristics
multiple shakers Natural frequencies
Modally tuned impact hammers available in Damping ratios
different sizes
Mode shapes
Boundary condition capability - fixed or free
Mathematical or FEA model correlation
Large seismic mass bases up to
Operating Deflection Shape Analysis
20,000 lb
(ODSA)
Various Isolation Systems available
Fault detection
Multiple fixtures available
Operational Modal Analysis (OMA)

The MOL is developing, in the very near future, an 80-channel Modal Control and Processing
system based on VXI technology. Consult with the VATF Laboratory Manager for the progress
of the development of this future capability in this regard. It is likely that this capability may be
established within your required timeframe.

34
Appendix B VATF Facility Interfaces

B.1 General Facility Interfaces

Consult with the Test Director for quantities and locations of the utilities.

Shop Air 125 psi

Electrical Receptacles

35
B.2 GVL Facility Interfaces
The GVL is the central section of the VATF. The available floor space in the GVL High Bay is
limited by the presence of pallet racks on the south side, the GVL Sound Enclosure, and several
test beds (one of which is the Human-Rated Vibration Test Bed).
Equipment access to the GVL is by a high bay door on the west side. Personnel access is
through the GVL and SVL lobbies. Equipment access to the GVL Sound Enclosure is through a
set of double doors on the south side of the enclosure. In addition, the roof of the chamber
contains removable panels for crane access to the enclosure. Personnel access is via the GVL
Control Room.
Available floor space in the GVL Sound Enclosure is limited by the presence of 2 test beds. For
utility interfaces, see Appendix B (section B.1).

GVL Facility Details

Type Values
External Dimensions 58 6 wide x 109 8-3/8 long x 45 11 tall

Available Volume (open) 112 wide x 64 deep x 45 tall

Door Opening 31 10 wide x 39 2 tall

GVL Sound Enclosure

27 9 x 36 4 x 15 tall
Available Volume
GVL Sound Enclosure 6 wide x 8 tall
Equipment Door Opening

Plan View of the GVL High Bay

36
Elevation View (West Face) of the GVL High Bay

Elevation View of the West Side GVL High Bay Door

37
B.3 SVL Facility Interfaces
The SVL is the west tower of the VATF. Internally, the tower is subdivided into 9 levels. Each
level is defined by a horseshoe-shaped arrangement of flooring (Diamond Tread plating).
Moveable platforms, capable of spanning the open part of the tower from east to west, are
available for placement on any level, 2 through 9. In addition, shorter platforms are available for
installation between moveable platforms from north to south. The platforms are capable of
spanning the open area of the tower.
Equipment access to the SVL is by a high bay door on the north side. Personnel access is
through the SVL Lobby. An internal stair on the west side of the tower provides access to the
second through ninth levels. A semi-automatic freight elevator services all but the 6th and 8th
floors (these floors do not contain any decking, with the exception of the stair landings).
For utility interfaces, see Appendix B (section B.1).

SVL Facility Details

Type Values
External Dimensions 61 5 x 61 5 x 106 6 tall

Available Volume (open) 37 4 wide x 47 6 deep x 93 tall

Door Opening 31 10 wide x 39 2 tall

Floor Levels 9, each level is defined by a horseshoe-shaped arrangement

For easy access to test articles
At 15, 25, 35, 45, 55, 65, 75, and 85 elevations
Platforms
Levels 2 through 5, 7, and 9 have flooring
Levels 6 and 8 have flooring at the stair landings
37 8 long x 4 8.5 wide x 1 9.25 deep
Capable of spanning the open part of the tower from east to west
10 long, moveable platforms available for placement on any of the
Moveable Platform eight upper levels
Design live load capacity of 100 psf;
12,000 lb concentrated load at mid span
Shorter platforms are available for installation between moveable
platforms in a north-to-south orientation

38
SVL Plan View

SVL Elevation View

39
B.4 SAL Facility Interfaces
The SAL is the east tower of the VATF. Internally, the tower is subdivided into 6 levels. Each
level is defined by a horseshoe-shaped arrangement of flooring (grating) surrounding the
reverberation chamber.
Equipment access to the SAL is by a high bay door on the north side, but is limited to the
Reverberant Chamber opening. Personnel access is through the SAL Lobby. An internal stair
on the south side of the tower provides access to the second through sixth levels. An automatic
elevator services floors 2 through 6.
For utility interfaces see Appendix B (section B.1).

SAL Facility Details

Type Values
External Dimensions 61 5 x 70 9 x 106 6 tall
Door Opening 31 10 wide x 39 2 tall
Reverberant Chamber 38 9.75 x 47 4 x 75 tall
Available Volume (ceiling can be lowered to ~ 33 level)
Reverberant Chamber Opening 32 wide x 29 5 tall
Reverberant Chamber 3 7 wide x 8 1 tall
Personnel Door Access
Hemi-Anechoic Chamber 78 x 76 x 75 free space wedge-tip to wedge-tip
Available Volume
Hemi-Anechoic Chamber 3 9 wide x 7 tall
Personnel Door Access
Tower is divided into six levels, each level is defined by a
Floor Levels horseshoe shaped arrangement of flooring surrounding
the reverberation chamber at 15 intervals.
32 wide x 29 5 tall
Test Panel Openings
70 wide x 74 tall

40
SAL Plan View

The plan view of the ceiling, including horn openings and support beams, is shown below:

SAL Elevation View

41
An elevation view of the high bay door.

42
B.5 SFL Facility Interfaces
The SFL is on the east side of the VATF. Internally, the laboratory is subdivided into a
Reverberant Chamber and a Preparation Area.
Access to the SFL is by a high bay door on the east side or through the GVL High Bay under
different circumstances. Personnel access is through the GVL High Bay.

Adjacent to the SFL Reverberant Chamber is the SFL Preparation Area. The SFL Preparation
Area is used for both preparation and testing in the SFL and as a test chamber of its own. The
PWT and Acoustic Calibration Tube are used in this area, and this area also houses a large
Hemi-Anechoic Chamber.
For utility interfaces, see Appendix B (section B.1).

SFL Facility Details

Type Values
Reverberant Chamber 19-4.5wide X 40 deep X 16-1 tall
Available Volume
Reverberant Chamber Opening 20 wide x 15 tall
Reverberant Chamber 3 7 wide x 8 1 tall
Personnel Door Access
Hemi-Anechoic Chamber 12.9 wide x 12.5 deep x 7.2 tall
Available Volume
Hemi-Anechoic Chamber 4 wide x 8 tall
Personnel Door Access
Test Panel Opening 20 wide x 15 tall
Preparation Area (High Bay) 22 8 1/8 wide x 50 7 long x 45 2 tall
Available Volume

43
SFL Elevation Views

Elevation View of the East Side SFL Preparation Area High Bay Door

Elevation View of the West Side SFL Preparation Area High Bay Door

44
Appendix C VATF Fixture Interfaces

C.1 GVL Fixture Interfaces

The GVL has various slip tables, expander heads, L-brackets, V-blocks, adapter plates, and
universal fixtures to support general, non-complex geometries. Contact the Test Director prior
to designing your test fixture. In some circumstances, dedicated fixtures may not be necessary
for your test. The VATF can arrange to have test fixtures manufactured to requester
specifications. Please contact the Test Director to discuss test article interface requirements.

45
Universal Test Fixtures

V-Blocks

Specifications

Test Bed Head Expander Size Slip Table Size

54 DIA
40,000 lbf
40 DIA
Vertical
27 DIA
40,000 lbf
60 x 67.63
Horizontal
18,000 lbf 32 DIA
20,000 lbf 48.5 x 48
4,400 lbf 44 x 44

46
C.2 SVL Fixture Interfaces
The SVL has various fixtures to support general, non-complex geometries. Contact the Test
Director prior to designing your test fixture. In some circumstances, dedicated fixtures may not
be necessary for your test. The VATF can arrange to have test fixtures manufactured to
requester specifications. Please contact the Test Director to discuss test article interface
requirements.

Tripod Stand Elephant Stand

47
C.3 SAL Fixture Interfaces
See Appendix B (section B.4) for the dimensions of the openings. Consult with the Test Director
as to how to interface with these openings for any panel testing. The VATF can arrange to have
test fixtures manufactured to requester specifications.

Large Test Panel Openings

Small Test Panel Openings

48
C.4 SFL Fixture Interfaces
See Appendix B (section B.5) for the dimensions of the openings. Consult with the Test
Director as to how to interface with these openings for any panel testing. The VATF can
arrange to have test fixtures manufactured to requester specifications.

Removable Test Panels

49
C.5 MOL Fixture Interfaces
The MOL has various fixtures and ballast plates to support general, non-complex geometries.
Contact the Test Director prior to designing your test fixture. In some circumstances, dedicated
fixtures may not be necessary for your test. The VATF can arrange to have test fixtures
manufactured to requester specifications. Please contact the Test Director to discuss test
article interface requirements.

Elephant House
Modal Tripod

Ballast Plate with Spring Set

50
Appendix D Sample Test Configurations

D.1 GVL Sample Test Configurations

Space-to-Ground Antenna

T2 Treadmill

CCE Communication System X-38 Fin

Positive Pressure Relief Valve

Heart Rate Monitors

51
D.2 SVL Sample Test Configurations

Apollo Upper Stage Skylab

52
D.3 SAL Sample Test Configurations

Apollo Upper Stage

Orbiter Vertical Stabilizer and Rudder

Delta IV Shroud

Space Station P3/P4 Truss

Orion Crew Module Cone Panel

Wakeshield

53
D.4 SFL Sample Test Configurations

Orbiter Wing Panel Orbiter Wing Panel

Orbiter Nose Cone

54
D.5 MOL Sample Test Configurations

Lunar Rover Scale Orbiter

X-38 JSC Building 14 Anechoic Chamber Boom

Shuttle Plume Impingement Flight Experiment Intelsat Capture Bar

55
 Appendix E Forms Page 1 of 5

E.1 Test Request Worksheet VATF

Test Article Schedule
Request Date:
Test Article Title:

Proposed Test Start Date:

Project Supported:

Test Article Delivery Date:

Program Supported:

Test Data Need Date:

Initiating Group:

Test Requester Information

Test Article Expert(s):

Phone: Cell:

E-mail:

Test Objectives
Vibration Sinusoidal Vibration Random Vibration Shock Vibration Human-Rated
Test Type

Vibro-Acoustic Sound Transmission Loss

Modal Deflection Shapes

Development Evaluation Certification - Design Certification - Workmanship

Purpose of Test:

56
Test Request Worksheet VATF Page 2 of 5

Test Article
Test Article Description:

Physical Dimensions (L/W/H): Weight:

Test Article Interface

Test Article Interface Design (Facility or Requester designed, drawings attached, instructions):

Test Fixture (facility stock, facility fabricated, or requester provided):

List materials, instruments, and support hardware supplied by Requester for structural dynamic test:

57
Test Request Worksheet VATF Page 3 of 5

Test Article Handling Requirements

Cleanliness Level: Controlled Access:

Special Moving/Handling:

Test Environment (Vibration)

Complete the Test Environment table below or provide a plot of the test environment to be simulated.
2
Axis Frequency (Hz): Spectral Density (g /Hz) Tolerance (dB) Duration

58
Test Request Worksheet VATF Page 4 of 5

Test Environment (Vibro-Acoustic)

Complete the Test Environment table below or provide a plot of the test environment to be simulated.
Type Frequency (Hz): Sound Pressure Level (dB) Tolerance dB Duration
Min

Max

Frequency of Analysis Span (Modal)

Mode Frequency (Hz) Mode Frequency (Hz) Mode Frequency (Hz)

* Number of Dynamic Modes: * Frequency Resolution:

Boundary Conditions (e.g., F-F, Fx-Fx, In-Situ): Input Excitation (Impact/Shaker):

* As an alternative to Frequency of Analysis, the Test Requester can provide the Test Director with the number of
dynamic modes desired.

59
Test Request Worksheet VATF Page 5 of 5

Data Acquisition and Recording

Number of Channels: Audio/Video Recording: Y N
Format:
Sampling Rates: Photographic Film: Y N
Format:
Real-Time Data Processing: Y N High-Speed/Low-Speed Video: Y N
Format: Recording Speed:

Number Instruments: Photogrammetry: Y N

Accelerometers: Uni-axial: Tri-axial:

Time Synchronize Media with Data: Y N

Microphones: Load Cells:

Strain Gages:

Instrumentation
List the primary measurements to be made (e.g., Frequency, Spectral Density, FRF, modal damping, mode
shape):

Additional Instrumentation and Support Hardware Provided by Test Requester for functional tests:

Other Information
List any other information pertinent to the test:

60
 E.2 Test Requirements Worksheet Example
Test Article Schedule
Test Article Title: Widget A Assembly Date of Request: 1/1/2011

Project Supported: System B Proposed Test Start Date: 3/1/2011

Program Supported: Vehicle C Test Article Delivery Date: 2/24/2011

Initiating Group: Company D Inc. Test Data Need Date: 4/1/2011

Test Requester Information

Test Article Expert(s): John Smith

Phone: 555-555-5554 Cell: 555-555-5555

E-mail: jsmith@xyz.com

Test Objectives
Vibration Sinusoidal Vibration Random Vibration Shock Vibration Human-Rated
Test Type

Vibro-Acoustic Sound Transmission Loss

Modal Deflection Shapes

Development Evaluation Certification - Design Certification - Workmanship

Purpose of Test:
Sample Vibration
To verify feasibility of Widget A to attached vibration levels and, posttest, completing full functional testing
successfully

61
Test Article
Test Article Description:
Widget A Assembly Used to maintain System B
P/N AAA 12345B
S/N 1001 and 1002
Materials: Aluminum and glass.

Physical Dimensions (L/W/H): 38 x 23 x 12.5 Weight: 103.5 lb

Test Article Interface

Test Article Interface Design (Facility or Requester designed, drawings attached, instructions):
See attached drawings.

Test Fixture (facility stock, facility fabricated, or requester provided):

Will use Facility Universal Fixtures.

List materials, instruments, and support hardware supplied by Requester for structural dynamic test:
Lens Polish.

62
Test Article Handling Requirements
Cleanliness Level: Controlled Access:
Generally clean. Secured overnight
Special Moving/Handling:
Do not touch lens.

Test Environment (Vibration)

Complete the Test Environment table below or provide a plot of the test environment to be simulated.
2
Axis Frequency (Hz): Spectral Density (g /Hz) Tolerance (dB) Duration
20 0.01 +1, 3 60 sec/axis

80 0.04
X
250 0.04

2000 0.007

63
Test Environment (Vibro-Acoustic)
Complete the Test Environment table below or provide a plot of the test environment to be simulated.
Type Frequency (Hz): Sound Pressure Level (dB) Tolerance dB Duration
Min

Max

Frequency of Analysis Span (Modal)

Mode Frequency (Hz) Mode Frequency (Hz) Mode Frequency (Hz)

* Number of Dynamic Modes: * Frequency Resolution:

Boundary Conditions (e.g., F-F, Fx-Fx, In-Situ): Input Excitation (Impact/Shaker):

* As an alternative to Frequency of Analysis, the Test Requester can provide the Test Director with the number of
dynamic modes desired.
Data Acquisition and Recording

64
Number of Channels: Audio/Video Recording: Y N
63 Format:
Sampling Rates: Photographic Film: Y N
50 kHz Format: Digital
Real-Time Data Processing: Y N High-Speed/Low-Speed Video: Y N
Format: Digital Recording Speed: 60
fPhotogrammetry:
/ Y N
Number Instruments:

Accelerometers: Uni-axial: Tri-axial: 21

Time Synchronize Media with Data: Y N

Microphones: Load Cells:
IRIG B
Strain Gages:

Instrumentation
List the primary measurements to be made (e.g., Frequency, Spectral Density, FRF, modal damping, mode
shape):
Acceleration

Additional Instrumentation and Support Hardware Provided by Test Requester for functional tests:

Other Information
List any other information pertinent to the test:
Sample Vibration Environment

10 GRMS
6.06

1
g^2/Hz

0.1
0.04 0.04

0.01 0.01
0.007

0.001
10 100 1000 10000
Freq

65
E.3 Test Article Hazard Checklist VATF Page 1 of 2

Item:
Part No. Serial No.
A hazard analysis statement will be formed for any of the following applicable attributes of any of your provided
hardware (e.g., test article, support equipment).

Hazard Y N Comments
Mechanical
Handling
Weight: Approx. Size: x x
(> 40 lb or > 4 ft., any dimension)
Instability
(e.g., large CG offset, loose hardware)
Non-loading Bearing Path
(e.g., unintentional lift points or step
points)
Sharp Edges

Pinch Points
Exposed Mechanisms
(e.g., rotating, reciprocating)
Pressure Systems Pressure: psia Volume:
Stored Energy
(e.g., springs, weights, flywheels,
projectiles)
Electrical
Energized Power (> 50 volts) volts amps

Exposed Circuit volts amps

Batteries Chemistry: Size: Qty:

Generation/storage
amps
(e.g., coils, magnets, capacitors)
Electro-static Sensitive Devices

Thermal
Hot Surfaces
F
(> 113 F, 45 C)
Heaters
Cold Surfaces
F
(< 39 F, 4 C)
Cooling Devices

66
Test Hazards Checklist VATF Page 2 of 2

Hazard Y N Comments
Radiation
Ionizing

Non-Ionizing

Laser (>3 R)

Radio Frequency (RF)

Microwave

Infrared (IR)

Ultraviolet (UV)

Visible light, high intensity

Material
Chemistry: Qty:
Brittle Materials
Contained Y N

Fluids Contained Chemistry: Qty:

Corrosive Materials Chemistry: Qty:

Flammable/Combustible Materials Chemistry: Qty:

Toxic Materials Chemistry: Qty:

Biohazards Chemistry: Qty:

Miscellaneous
Test Environment Incompatibility
Noise level produced by item
(> 85 dBA)
Pyrotechnics/Explosives Inert Y N

Cleanliness Sensitive

Delicate

67
E.4 Test Article Hazard Checklist Example
Item: Widget A
Part No. AAA 12345B Serial No. 1001
A hazard analysis statement will be formed for any of the following applicable attributes of any of your provided
hardware (e.g., test article, support equipment).

Hazard Y N Comments
Mechanical
Handling
Weight: 103.5 lb Approx. Size: 38 x 23 x 12.5
(> 40 lb or > 4 ft., any dimension)
Instability
Hinge held open with Pip Pin
(e.g., large CG offset, loose hardware)
Non-loading Bearing Path
(e.g., unintentional lift points or step Closeout panel will not support step load
points)
Sharp Edges

Pinch Points
Exposed Mechanisms
(e.g., rotating, reciprocating)
Pressure Systems Pressure: psia Volume:
Stored Energy
(e.g., springs, weights, flywheels, Tension Spring 25 lb compressed force
projectiles)
Electrical
Energized Power (> 50 volts) volts amps

Exposed Circuit volts amps

Batteries Chemistry: Size: AAA Qty: 2

Generation/storage
amps
(e.g., coils, magnets, capacitors)
Electro-static Sensitive Devices

Thermal
Hot Surfaces
F
(> 113 F, 45 C)
Heaters
Cold Surfaces
F
(< 39 F, 4 C)
Cooling Devices

68
 Hazard Y N Comments
Radiation
Ionizing

Non-Ionizing

Laser (>3 R)

Radio Frequency (RF)

Microwave

Infrared (IR)

Ultraviolet (UV)

Visible light, high intensity

Material
Chemistry: Optical Glass Qty: 3 oz
Brittle Materials
Contained Y N
Fluids Contained Chemistry: Qty:

Corrosive Materials Chemistry: Qty:

Flammable/Combustible Materials Chemistry: Qty:

Toxic Materials Chemistry: Qty:

Biohazards Chemistry: Qty:

Miscellaneous
Test Environment Incompatibility
Noise level produced by item
(> 85 dBA)
Pyrotechnics/Explosives Inert Y N

Cleanliness Sensitive Has lens that cannot be touched

Delicate Lens is not impact resistant

69
E.5 Laboratory Performance Evaluation
Test Request
# Facility: Vibration and Acoustic Test Facility Date:
Test Date(s): Test Article:
Test Type: Evaluation Development Certification Lab: GVL SVL SAL SFL MOL

Your evaluation of our service products will enable us to have continued improvement and serve you better.
Comments are appreciated for any score; especially for scores less than 4.
Evaluator Name: Org: Phone:
Signature: Email:

RATING (Check or Click on Box)

CATEGORY Poor Excellent
1 2 3 4 5 N/A
Test Schedule Met by Laboratory
Initiated on Time: Y N Completed on Time: Y N Accommodate Changes: Y N
Comment:
Projected Costs Met by Laboratory
Reasonable: Y N Within Budget: Y N
Comment:
Safety Maintained by Laboratory
Proper Equipment: Y N Proper Procedure: Y N Proper Ethic: Y N
Comment:
Quality of Data/Documentation Products
Accurate: Y N Acceptable Format: Y N Delivered Promptly: Y N
Comment:
Effectiveness of Facility
Reliable Equipment: Y N Facility Met Test Objectives: Y N Good Logistics: Y N
Comment:
Effectiveness of Personnel
Knowledgeable: Y N Personnel Met Test Objectives: Y N Efficient: Y N
Comment:
Additional Comments:

This section is to be completed by facility or laboratory.

Lab Manager: Pete Fantasia Org / Mail Code: ES6/ES49 Phone: 281-483-8967
e-mail: peter.m.fantasia@nasa.gov Date: Alt Phone: 281-851-7245
Reply Comment:

Signature:
Please return responses to: Pete Fantasia VATF Lab Manager

70
Appendix F Personnel Certification Memorandum Example

Date: January 1, 2011

To: TRRB Chairman

From: System B Project Manager

Subject: Authority for Vibration Testing of Widget A Assembly

The following individuals have authority and training to handle and make decisions for the
Widget A Assembly hardware during vibration certification testing. These authorized decisions
include resolving test questions that may arise during testing, and signature authority for any
test modification paperwork resulting from these decisions.

Joe Smith

John Doe

Jane Doe

John Smith

This authorization applies to all certification testing scheduled in 2011, including all vibration and
functional tests.

James Smith
James Smith

Company D, Inc.

71