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    Welder Performance Qualification (WPQ) According To ASME IX Hassan Hussien

    Uploaded by

    Mahmoud shawky
    1) This document qualifies welder Hassan Hussien to perform welds according to procedure SAILO-01/2017 for the Sokhna Fertilizer Complex project in Egypt. 2) The welder was qualified using the shielded metal arc welding (SMAW) process in the 2G, 3G welding positions with a filler metal E7018 on steel plates of grade S 355JR with a minimum thickness of 15mm. 3) The welder passed visual and bend tests to be qualified for unlimited thickness welds in all positions on plate and pipe over 24 inches in diameter.

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    Welder Performance Qualification (WPQ) According To ASME IX Hassan Hussien

    Uploaded by

    Mahmoud shawky
    406 views1 page
    1) This document qualifies welder Hassan Hussien to perform welds according to procedure SAILO-01/2017 for the Sokhna Fertilizer Complex project in Egypt. 2) The welder was qualified using the shielded metal arc welding (SMAW) process in the 2G, 3G welding positions with a filler metal E7018 on steel plates of grade S 355JR with a minimum thickness of 15mm. 3) The welder passed visual and bend tests to be qualified for unlimited thickness welds in all positions on plate and pipe over 24 inches in diameter.

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    1) This document qualifies welder Hassan Hussien to perform welds according to procedure SAILO-01/2017 for the Sokhna Fertilizer Complex project in Egypt. 2) The welder was qualified using the shielded metal arc welding (SMAW) process in the 2G, 3G welding positions with a filler metal E7018 on steel plates of grade S 355JR with a minimum thickness of 15mm. 3) The welder passed visual and bend tests to be qualified for unlimited thickness welds in all positions on plate and pipe over 24 inches in diameter.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    406 views1 page

    Welder Performance Qualification (WPQ) According To ASME IX Hassan Hussien

    Uploaded by

    Mahmoud shawky
    1) This document qualifies welder Hassan Hussien to perform welds according to procedure SAILO-01/2017 for the Sokhna Fertilizer Complex project in Egypt. 2) The welder was qualified using the shielded metal arc welding (SMAW) process in the 2G, 3G welding positions with a filler metal E7018 on steel plates of grade S 355JR with a minimum thickness of 15mm. 3) The welder passed visual and bend tests to be qualified for unlimited thickness welds in all positions on plate and pipe over 24 inches in diameter.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 1

    Welder Performance Qualification (WPQ)

    CONTRACTOR: INTECSA INDUSTRIAL/HASSAN ALLAM OWNER: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC)
    PROJECT: FERTILIZER COMPLEX IN SOKHNA (FCS) LOCATION: AIN-SOKHNA, SUEZ, EGYPT
    DOC NO: : NCIC-FCS-4G000-CHO-PQC-0008-0003 REV: 01 PAGE: 1 of 1

    Welder Performance Qualification (WPQ) According to ASME IX


    Welders Name Hassan Hussien Identification No. WR.5
    Test Description
    Identification of WPS followed SAILO-01/2017 Test Coupon Production weld

    Specification and type/grade or UNS number of base metal(s) EN 10025-2/ S 355JR Thickness: 15mm

    Testing Conditions and Qualification Limits


    Welding Variables (QW-350) Actual values Range qualified
    Welding process (es) SMAW SMAW
    Type (i.e., manual, semi-automatic) used Manual Manual
    Backing (with/without) With With
    Ø Flat Groove≥73mm,
    Plate Pipe (enter diameter, if pipe or tube) Not Applicable Ø Overhead Groove >610mm,
    FW: All Ø
    Base metal P-Number to P- Number P1 to P1 P1 - P15F/ P34 and P 41- P49
    Filler metal or electrode specification(s) (SFA) (info only) SFA 5.1/ E7018 SFA 5.1/ E7018
    Filler metal or electrode classification(s) (info only) AWS A5.1/ E7018 AWS A5.1/ E7018
    Filler metal F-Number(s) FN°4 FN°1 to FN°4
    Consumable insert (GTAW or PAW) Not Applicable Not Applicable
    Filler Metal Product Form (solid/metal or flux cored/powder (GTAW or PAW) Not Applicable Not Applicable
    Deposit thickness for each process
    Process 1: SMAW 3 layers minimum Yes No 15 Unlimited
    Process 2: 3 layers minimum Yes No Not Applicable Not Applicable
    Plate+Pipe>24" All
    Welding Position (s) 2G,3G
    Pipe 2 7/8"<24"F&H
    Vertical progression (uphill or downhill) Uphill Uphill
    Type of fuel gas (OFW) Not Applicable Not Applicable
    Inert gas backing (GTAW, PAW, GMAW) Not Applicable Not Applicable
    Transfer mode (spray/globular or pulse to short circuit –GMAW) Not Applicable Not Applicable
    GTAW current type/polarity (AC, DCEP, DCEN) Not Applicable Not Applicable
    RESULTS

    Visual Examination of Completed Weld (QW-302.4) Satisfactory

    Transverse face and root bends [QW-462.3 (a)]; Longitudinal bends [QW-462.3 (b)]; Side bends (QW-462.2)
    Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)]
    Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5 (d)];
    Pipe specimen macro test for fusion [QW-462.5 (b)]; Plate specimen macro test for fusion [QW-462.5 (e)];

    Type Result Type Result Type Result

    Alternative Ultrasonic examination results (QW-191) RT UT (check one)


    Fillet weld -- Fracture test (QW- Length and percent of defects
    181.2)
    Fillet welds in plate [QW-462.4(b)] Fillet welds in pipe [QW-462.4(c)
    Macro examination (QW-184) Fillet size (in.): X Concavity/convexity
    (in.):
    Other tests
    Film or specimens evaluated by: EL-Sayed Metwally Company GAC

    Mechanical tests conducted by: Laboratory Test Number


    Welding supervised by Mahmoud shawky

    We certify that the statements in this record are correct and that the test coupons were prepared welded and tested in accordance with the requirements of
    Section IX of the ASME Code.
    NILCON QC: Mahmoud shawky INTECSA: Contractor: Date : 31/10/2017

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