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    Procedure Qualification Records (PQR) : KAL.f.009 REV:01 01.07.2002

    Uploaded by

    Walid Bdeir
    This document details the procedure qualification record for welding process SMAW. It describes the base metals, filler metals, welding positions, techniques, and test results including tensile, bend, and macro tests to qualify the welding procedure.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Procedure Qualification Records (PQR) : KAL.f.009 REV:01 01.07.2002

    Uploaded by

    Walid Bdeir
    171 views2 pages
    This document details the procedure qualification record for welding process SMAW. It describes the base metals, filler metals, welding positions, techniques, and test results including tensile, bend, and macro tests to qualify the welding procedure.

    Original Title

    PQR-04

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    © © All Rights Reserved

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    This document details the procedure qualification record for welding process SMAW. It describes the base metals, filler metals, welding positions, techniques, and test results including tensile, bend, and macro tests to qualify the welding procedure.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    171 views2 pages

    Procedure Qualification Records (PQR) : KAL.f.009 REV:01 01.07.2002

    Uploaded by

    Walid Bdeir
    This document details the procedure qualification record for welding process SMAW. It describes the base metals, filler metals, welding positions, techniques, and test results including tensile, bend, and macro tests to qualify the welding procedure.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    You are on page 1of 2

    PROCEDURE QUALIFICATION

    Page : 1/2
    LOGO RECORDS
    ( PQR ) No : PQR-04

    Company Name: GSF CONSTRUCTION COMPANY


    Procedure Qalification Record No: PQR-04 Date: 17.10.2020
    WPS No: WPS-04 Date: 17.10.2020 AWS D1.1 & ASME SEC.IX
    Welding Process (es) : SMAW Type (s) : Manuel

    JOINTS ( QW-402 ) POST WELD HEAT TREATMENT ( QW-407 )


    60 O
    Temparature N/A
    Time : N/A
    Other : N/A

    GAS ( QW-408 )
    2 3 12 Percent Composition
    Gas (es) ( Mixure ) Flow Rate
    Shielding N/a N/A N/A
    Trailing N/A N/A N/A
    Backing N/A N/A N/A

    BASE METALS (QW-403 ) ELECTRICAL CHARACTERISTICS ( QW-409 )


    Material Spec. A 572 Current: DC
    Type or Grade : 50 Polarity : SMAW: ( + )
    P. No 1 to P.No 1 Amps.: SMAW (E7016) 100-130 ,SMAW (E7018) :90-120
    Thickness of Test Coupon: 12 mm Volts: SMAW : 17 - 30
    Diameter of Test Coupon : Plate Tungsten Electrode Size: N/A
    Other : None Other: None

    FILLER METALS ( QW-404 ) SMAW SMAW


    Spec.No. (SFA ) 5.1 5.1
    AWS No. ( Class ) E 7016 E 7018
    F - No 4 4
    A - No 4 4
    Size of Filler Metals 2.5 mm 3.2 mm
    Weld Metal Thickness : 3.0 mm 9 mm
    Other :

    POSITIONS ( QW-405 ) PREHEAT ( QW-406 )


    Position (s) of Groove: 3G Preheat Temp. None
    Welding Progression: Up hill Down Interpass Temp. 250 OC
    Other : None

    TECHNIQUE ( QW-410 ) SMAW (E7016) SMAW (E 7018)


    Travel Speed: 7-15 cm / min 7-15 cm / min.
    String or Weave Bead: Weave String and Weave
    Oscillation: None None
    Multipass or Single pass: Single Multiple
    Single or Multiple Electrode Single Single
    Other: No pass greater than 12.7 mm
    PROCEDURE QUALIFICATION
    Page : 2/2
    LOGO RECORDS
    No: PQR-04
    ( PQR )
    Tensile Test ( QW-150 )

    Width Thickness Area Ultimate Total Load Ultimate Unit Stress


    Specimen No Type of Failure& Location
    ( mm ) ( mm ) ( mm2 ) (N) (N / mm2 )
    T1 20.3 10.2 207.06 89800 433.7 Ductile /Base Metal
    T2 20 9.98 199.60 85500 428.35 Ductile /Base Metal

    Guided Bend Test ( QW-160 )


    Type and Figure No Result
    Side Bend 1(10*12*250) 180 o - Satisfactory
    Side Bend 2(10*12*250) 180 o - Satisfactory
    Side Bend 3 (10*12*250) 180 o - Satisfactory
    Side Bend 4 (10*12*250) 180 o - Satisfactory

    Toughness Tests ( QW-170 )


    Lateral Exp. Drop Weight
    Specimen Test Temp. Impact
    Notch Location Notch Type
    No ( OC ) Value kg-m % Shear Mils. Break No Break
    None None None None None None None None None

    Fillet Weld Test ( QW-180 )


    Result - Satisfactory Yes No X Penetration into Parent Metal Yes No X
    Macro - Result None

    Other Tests
    Radiographic Test MIQIAS Report No :MQS-GSF-RT-02, Dated 11.10.2020
    Deposit Analysis None
    Macro Test Satisfactory
    Hardness Test None
    Other None

    Welder's Name : Stamp No:


    Test Conducted by : Mahmoud Salah Laboratory Test No: MQS-GSF-WPQR-01 Rev.1,Dated 15.10.2020

    We certify that the statements in this record are correct and that the test welds were prepared , welded , and tested in
    accordance with the requirements of section IX of the ASME Code and AWS D1.1

    Prepared by Checked by Approved by Customer or (Third Party)

    Name Name Name Name


    Date 17.10.2020 Date 17.10.2020 Date 17.10.2020 Date

    Signature Signature Signature Signature

    KAL.f.009 REV:01 01.07.2002

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