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    Welding Procedure Specification (WPS) : Page: 1/1

    Uploaded by

    Walid Bdeir
    This welding procedure specification outlines the requirements for gas metal arc welding (GMAW) of butt joints in carbon steel plates up to 16 mm thick. It specifies the joint design, base and filler metals, welding positions, preheat and interpass temperatures, shielding gas, electrical parameters, and welding techniques for multiple pass welds using E7016 and E7018 electrodes. Welding will be performed in the 3G position with up-hill progression at travel speeds between 7-15 cm/min and current and voltage ranges given for each weld layer.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Welding Procedure Specification (WPS) : Page: 1/1

    Uploaded by

    Walid Bdeir
    231 views5 pages
    This welding procedure specification outlines the requirements for gas metal arc welding (GMAW) of butt joints in carbon steel plates up to 16 mm thick. It specifies the joint design, base and filler metals, welding positions, preheat and interpass temperatures, shielding gas, electrical parameters, and welding techniques for multiple pass welds using E7016 and E7018 electrodes. Welding will be performed in the 3G position with up-hill progression at travel speeds between 7-15 cm/min and current and voltage ranges given for each weld layer.

    Original Title

    WPS-04

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    © © All Rights Reserved

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    This welding procedure specification outlines the requirements for gas metal arc welding (GMAW) of butt joints in carbon steel plates up to 16 mm thick. It specifies the joint design, base and filler metals, welding positions, preheat and interpass temperatures, shielding gas, electrical parameters, and welding techniques for multiple pass welds using E7016 and E7018 electrodes. Welding will be performed in the 3G position with up-hill progression at travel speeds between 7-15 cm/min and current and voltage ranges given for each weld layer.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    231 views5 pages

    Welding Procedure Specification (WPS) : Page: 1/1

    Uploaded by

    Walid Bdeir
    This welding procedure specification outlines the requirements for gas metal arc welding (GMAW) of butt joints in carbon steel plates up to 16 mm thick. It specifies the joint design, base and filler metals, welding positions, preheat and interpass temperatures, shielding gas, electrical parameters, and welding techniques for multiple pass welds using E7016 and E7018 electrodes. Welding will be performed in the 3G position with up-hill progression at travel speeds between 7-15 cm/min and current and voltage ranges given for each weld layer.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 5

    WELDING PROCEDURE Page : 1/1

    LOGO SPECIFICATION
    ( WPS ) No: WPS-05

    Company Name: GSF CONSTRUCTION COMPANY


    Address:
    Welding Procedure Specification No : WPS-005 Date: 05.01.2021 Supporting PQR No (s) : PQR-05
    Revision No : 1 Date : 27.12.2020 AWS D1.1 & ASME SEC IX
    Welding Process (es) : GMAW Type (s) : Manuel

    JOINTS ( QW-402 ) JOINT DETAILS:


    Joint Design : Vee 60 OC
    Root Spacing 3 mm
    Backing : Yes X No IV

    Retainers : Yes No X
    Retainers Material (Type): None
    Shielding Gas (Type): Co2 III
    3

    2
    I
    II
    BASE METALS (QW-403 )

    P- No. 1 Group No. 1 to P- No. 1 Group No. 1


    OR
    Specification type and grade : A 572 Gr 50
    to Specification type and grade : A 572 Gr.50
    OR
    Chem.Analysis and Mech.Prop.
    to Chem.Analysis and Mech.Prop.

    Thickness Range:
    Base Metal: 16 mm Groove: 16 mm Butt: All
    Pipe Dia.Range: Groove: Fillet:
    Max.Pass.Thickness Limit: Single pass thk. Less than 12.7 mm

    FILLER METALS ( QW-404 ) GMAW GMAW


    Spec.No. (SFA ) 5.1 5.1
    AWS No. ( Class ) E 7016 E 7018
    F - No 4 4
    A - No 4 4
    Size of Filler Metals 2.5 mm 3.2 mm
    Weld Metal
    Thickness Range :
    Groove: 16.0 mm max. 18 mm max.
    Fillet:
    Electrode-Flux (Class): N/A N/A
    Consumable Insert: None None
    Other:

    POSITIONS ( QW-405 ) POST WELD HEAT TREATMENT (QW-407)


    Position (s) of Groove: 3G Temparature Range: None
    Welding Progression: Up hill Down Time Range : None
    Position (s) of Fillet: V
    1/1

    WPS-05

    IX
    WELDING PROCEDURE Page : 2/2
    LOGO SPECIFICATION
    ( WPS ) No: WPS-04

    PREHEAT ( QW-406 ) GAS ( QW-408 )


    Preheat Temp. Min. 25 o C Percent Composition
    Interpass Temp. Max: 250 C
    O
    Gas (es) (Mixure) Flow Rate
    Preheat Meintenance: None Shielding N/A N/A N/A
    Preheat needed If ambient temperature below 0 o C Trailing N/A N/A N/A
    Backing N/A N/A N/A

    ELECTRICAL CHARACTERISTICS ( QW-409 )


    Current AC OR DC: DC Polarity: SMAW: ( + )
    Amps. (Range ): see below Volts (Range ): see below
    Tungsten Electrode Size and Type: N/A
    Mode of Metal Transfer for GMAW N/A
    Electrode Wire feed speed range : N/A

    TECHNIQUE ( QW-410 ) SMAW (E-7016) SMAW (E 7018)


    String or Weave Bead : Weave String and Weave
    Orifice or Gas Cup Size : N/A N/A
    Initial and Interpass Cleaning : Grinding Brushing ,Grinding
    ( Grinding,Brushing )
    Method of Back Gouging : None None
    ( Arc air,Grinding )
    Oscillation : None None
    Contact Tube to Work Distance : N/A N/A
    Multiple or Single Pass : Multiple Multiple
    Multible or Single Electrodes : Single Single
    Travel Speed ( Range ): See Welding details See Welding details
    Peening : None None
    Other : All weld surfaces will be free dust,rust,oıl,moisture or any harmful matter to weld.

    Filler Metal Current


    Weld Trav. speed
    Process Type Volt Range Other
    Layer (s) Class Diameter Amp. Range (cm/min.)
    Polarity
    I (Root) SMAW E7016 2.5 (+) 100-130 17-30 7-15
    II (Hot) SMAW E7018 3.2 (+ ) 90-120 17-30 7-15
    III-n (Fill&Cap) SMAW E 7018 3.2 (+ ) 90-120 17-30 7-15

    Prepared by Checked by Approved by Customer or (Third Party )

    Name Name Name Name


    Date 17.10.2020 Date 17.10.2020 Date Date

    Signature Signature Signature Signature

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