Zensol - OLTC Diagnosis Guide PDF
Zensol - OLTC Diagnosis Guide PDF
Zensol - OLTC Diagnosis Guide PDF
ZENSOL
T h i s b o o k l et 's go a l is to pr e se n t y o u Y o u w il l fin d , i n t hi s b o o k le t, d e t ai ls
a c o m p l e t e d ia g n o st ic so l ut io n f o r o n a b o u t o ur O LT C A n al y ze r , th e T A P - 4,
l i n e t a p c h a n ge r s . T h i s so l ut io n , an instrument developed in cooperation
d e v e l o p e d b y Z e n s ol in 20 0 9 , i s i n with Hydro-Québec and commercialized
c o n t i n u o u s e v ol u ti on . since 2009. The OTM-X, on the market
s i nc e 2 01 4 , w i ll b e in tr o d u ce d a ft er
Zensol is the leader in the application that. It is the only standalone vibroacoustic
o f t h e v i b ro - a c ou s ti c m et h o d t o t a p event recorder for on line tap changers
c h a n g e r s (O L T C s ). O u r in s tr um en t s o n th e m ar k e t.
h a v e a l l o w ed t he im pl e m e n ta ti o n o f
this method at Hydro-Québec, a world T h e s o f tw a re a n d v ar io u s c a b le s a n d
l e a d e r i n hy d r oe l ec t ri ci ty , A s i t g a in s a c c e ss o r ie s r e q u ire d b y th e s e t w o
i n p o p u l a r i ty an d re s p e ct a b ili ty , o u r i n st ru m e n t s w i ll a l so b e p re s en t e d.
m e t h o d i s sp r e ad i ng m o r e a n d m o r e Finally, the services offered by Zensol
t h r o u g h o u t t he w o rl d . and delivered by professionals, including
d a t a a n a ly si s , fi el d s e rv ic e s , a s w e l l
T h a n k s t o vi b ra ti o ns , w e a re ab l e t o a s tr ai n in g a n d s e m in a r s w il l b e
detect many mechanical and electrical d e t ai le d .
p r o b l e m s i n t a p c h a n ge r s , a hi g hl y
used component, which is responsible
for more than 50% of all major failures
o n h i g h - v ol ta g e t ra n s fo r m e rs .
A d e q u a t e p r ev e n ti ve m a in t en a n c e
minimizes the risk of grave consequences
a n d l o s s of r e ve n u e .
2
Index
Your OLTC diagnosis guide 2
What is a transformer 5
Seminars on OLTCs 24
Sharing knowledge 32
Contact us 34
What is a transformer?
off tho us an ds
I n c as e of fa ilu re, rep air c os ts ca n re ac h s e ve ral hu ndre ds o
o f dol la rs. Th at's wh y it's n ec es s ary to p rev en t f ail ure s be fore th ey
hap pe n.
5
What is a tap changer?
Th ey are el ec tromec ha ni ca l de vi ce s
moun ted in si de or o uts ide a tran sfo rmer.
They have two main parts, a selector and
a c ommuta tor, a nd h av e s e ve ral t aps to
al low th e tran sfo rme r to sta bil iz e th e
electrical network by maintaining a constant
vo lta ge .
MR du ring a ta p ch an ge . T he ta p c ha ng er
mus t be s u bje ct to ca refu l mai nte na nc e,
si nc e th e s ma ll es t fau lt ca n d ama ge th e
tran sf ormer.
ABB UZ
6
Our IEEE and CIGRÉ
recognized method
The vibroacoutic method was developed and tested in the field by Hydro-Québec
for over 15 years. Its diagnostic potential has been recognized in two transformer
m a i n t e n an c e g u id e s : IE E E . P C 57 . 1 43 a n d C ig r é A 2 . 34 .
detected by the T ha n k s t o t h e T A P -4 a n d O T M - X , y ou c a n
d et e c t a w id e va r ie t y o f m ec h a n ic a l a n d
vibroacoustic e le c tr ic a l pr o b le m s :
method
• W e ar , s la c k in g a n d b o u n ci n g o f c o n ta c ts .
• Ar c in g i n t h e c o m m u ta t o rs .
• Ar c in g i n t h e s e le c to rs .
• B ra k e fa i lu re s .
• I n c or re c t c o n ta c t a lig n m e n t.
• D riv e m e ch a n is m p ro b le m s .
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TAP-4
OLTC ANALYZER
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What
is the
TAP-4
The TAP-4 is the first portable instrument using the vibroacoutic method to perform
tests on On L ine Tap Ch angers (O LTC) for tran sform ers. Just like a stetho sco pe,
the unit listens to the heartbeat o f you r OL TC with out open ing it. It can create a
complete overview of the internal state and can detect a wide variety of mechanical
and electrical malf un ctio ns.
The TA P-4 is u sed wi th a sim ple current tran sducer and u p to 3 accelerometers,
allowin g simpl e and precise readin gs of the main com pon en ts o f an OL TC, th e
moto r and mech anism . It i s a m ultipu rpose measuremn t apparatus, able to test
all OLT C ty pes (A BB, F ederal Pi oneer, Ferran ti, M R, etc.) Its portability and
resistance to i mpacts an d extrem e climate co ndito ns (-4 0˚C to +7 0˚C) make it a
preciou s and hig hly appreciated instru ment.
Simp le to u se, the OpenZen -TA P sof tware drives the instru ment and reco rds an d
Simple
analyzes O LTC even ts.
Key points
• Very precise meas urem ents ( 100 kHz) allo w th e very fast samplin g tim e
(10 µ s) requ ired for f ine an aly sis o f th e vibration s.
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Data processing makes
analysis easier
There are 2 tools to help analyze data: converting raw data into HQ envelopes
a nd e xp or t to Z ens ol f or mat.
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TAP-4
Technical
Specifications
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MEASUREMENT SPECIFICATIONS
3 ACCELEROMETER INPUTS
Accelerometer type: ICP
Sensitivity: 100 mV/g
Range: +/- 50g
Frequency range: 1 to 20000 Hz
Drive current; 4 to 20 mA
1 CURRENT INPUT
GENERAL
11
OTM-X
STANDALONE OLTC EVENT RECORDER
TTL O 11
UT 12
13
g1
g2
g3 100-240
WACVN5
0-60VHz
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What is
the
OTM-X
The OTM-X is the on ly sta nd alo ne rec ord er o n th e ma rke t us in g th e v ib roa co us tic
metho d a nd the moto r cu rren t tes t, a llo win g th e OLTC s ta te to be watc he d i n re al
time. T hi s po werf ul Z en so l in stru men t co nta in s a powe rfu l au ton omou s c omp ute r
that re co rds ev ery tap c ha ng e op era tio n, whe the r the tra ns fo rme r is o n lin e o r
not.
Key po in ts
• Th e o nly s tan da lon e re c orde r us in g th e vib roa co uti c met hod on OLTCs .
• Abl e to co nti nuo us ly fo llo w the ev ol uti on of a n OLTC whe rev er a nd whe ne ve r y ou
wis h.
• Test s a ll OLT C typ es or an y o the r mec ha nic al eq uip men t.
• Powe rful me mory ca pa ci ty ( ov er 2 00 GB).
• Ve ry a cc ura te me as ure men ts t ha nk s to a h ig h s ampl in g ra te (1 0 µ s/1 00 kHz ) o n
six p ara lle l i npu ts .
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Data Transfer
Sending data s e c u re c l ou d
b y 3 G / LT E to y ou r n e t w or k
Et h e r n e t o u t p u t N e tw or k o f y ou r c h o ic e An a ly si s te a m Ze n s o l
In te r n e t
A n a l ys i s T o ol s
ratio H F/ BF AC C 1
Z e ns o l tr e nd i ng r e p or t h e lp s y o u p l a n,
E x p o r t ab l e R e p or ts
p r io ri tz e , a nd ta r g e t y o ur in te r v e nt io ns
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OTM-X
Technical
Specifications
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MEASUREMENT SPECIFICATIONS
Sampling time: 10 µs to 26 ms
Sampling frequency: 38 Hz to 100 kHz
Recording time: 10 ms to 30 min
A/D conversion: 16 bits
Local storage capacity: 64GB/200GB
Number: 3
Resolution: 16 bits conversion
Frequency range; DC to 200 kHz
Accuracy: +/- 0.3 mV
Input voltage range: +/- 10 VAC (compatible with all transducer
types)
COMMAND OUTPUTS
Number: 3
Type: solid state, optoisolated
Voltage range: 0-200 VDC
Maximum load current: 3.5 Amps
Turn-on time: 75 µs maximum
Turn-off time: 750 µs maximum
Can be independently turned on and off
REMOTE ACCESS
REM
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TRANSDUCERS
CABLES
CASES
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TRANSDUCERS
Accelerometer base
R efe renc e: TA P- BA SE
Mount ing bas e fo r
a cce lerome ters
Dynamic Resistance
Com bined with vibroa co ustic t est s, c onta ct dyna mic re sis tanc e
me as urem ents c an he lp t o pre cise ly synchro nize c onta ct
m otio n.
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S CABLES
USB Cable
R e fe re nc e : U SB - CA B
L e n g th : 3 f e e t
Accelerometer Cable
R e fe re nc e ; C- B NC- 0 3
I n c l ud e s 1 0 - 3 2 to BN C c o n ne c to r s
Cable reel
R e fe re nc e : BN C- R EE L - 4 X 5 0
R e e l w i th f o u r 5 0 fo o t B NC e x te n si o n s
Ground cable
R e fe re nc e : G ND - 2 5 \
G ro un d i ng c a b l e
L e n g th : 2 5 f e e t ( 7 . 6 2 m )
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CASES AND BAGS
R ef e re n c e : Z -VA L - 7
R ig id tr an s p o rt c a s e w it h w h e e ls f o r TA P - 4 c a b le s a n d
ac c e s so r ie s , it m a y a ls o be u se d t o p ro te c t th e O T M - X .
D im e n s io n s: 2 2 " x 1 7 " x 1 0 " ( 5 6 x 4 3 .2 x 2 5 .4 cm )
R ef e re n c e : Z -VA L - 3
R ig id tr a ns p o rt c a s e w i th w h ee l s fo r TA P - 4 c a b le s a n d
ac c e s so r ie s .
D im e n s io n s: 3 5 " x 1 4" x 3 6 " (8 8 . 9 x 3 5 . 6 x 2 5 . 4 c m )
S tu rd y, w a te r p ro o f a n d e a si ly c a r rie d , i t p ro te c t s y o ur
pro d u ct s f ro m im p a c ts a nd th e el e m e nt s .
R ef e re n c e : Z -B A G
B ag fo r c a rr y in g c a b le s a n d a c ce s s o rie s fo r th e TA P - 4 .
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SOFTWARE
OLTC ANALYZER
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OPENZEN
TAP and OTM Software
OpenZe n is a unive rs al rec ording a nd a nalys is so ftware. It drives the TA P -4 a nd
OTM- X f ro m a s ingle g raphica l use r inte rf ace .
Thanks t o a vibro ac ous tic s igna ture , the use r may inte rpre t the re co rde d eve nts.
It is thus pos sible t o perfo rm effic ient, targ ete d mainte nanc e o n OLTCs a nd issue
a qui ck interventi on diag nos is.
• Simple and minima l ope ra tor ac tion. • Ve ry ea sy mana ge ment o f thous ands o f te st
re sults .
• Delivers individual re sults for ea ch ta p.
• E asy a cce ss t o aut oma tic fo llow-up file .
• Ability to compa re t est s betwe en ea ch ot he r.
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What the software
allows you to do
Achieve acc ura te r esu lt s Signal de l’ac céléromètre
T h e s o f t w a r e e n a b le s y o u t o a c c u ra te l y z o om i n o n yo u r
data, both vertically and horizontally. The extreme precision Signal d u courant
of the unit allows the software to see sampling times down
t o 5 µ s f o r co m p a r in g i m p a ct an d m o ti on ti m in g .
Excel Rep or ts
O n c e y o u r d a ta is vi su a li z ed , t h e s o ft w a re o f fe r s y o u to
e x p o r t t h e m t o a n E xc e l fi le t h a t s um m a riz e s y o u r te s ts in
a single table. You will see the currents in Amps, operation
times, impact forces, etc. It will also help you to single out
a n y t r o u b l e s o m e ta p s . M o re o v e r, g r ap h ic s ill u st ra t in g t h e
d e t a i l s a r e i n cl u d ed in th e s o ft w a re .
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SEMINARS
OLTC
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Z e n s o l i s n o t on l y a ma n u fa c t u re r of t e s t i n s t ru me n t s . O ur t e a m r e gu l a rl y or ga n i ze s te c h n i c a l
s e m i n a r s i n t he f i e l d o f hi g h- vol t a ge s ub s t a t i on m a i n te n a n c e f or c i r c ui t b re a ke rs , t ra ns f orm e rs
a n d O L T C s i n p a rt i c u l a r.
T h e s e s e m i na r s a re h e l d :
• A n y w h e r e i n t h e w orl d
• O n d e m an d , a c c ord i n g t o e a c h of ou r s c h e d ul e s
• D e l i v e r e d b y hi g hl y q u a l i fi e d s p e c i a l i s t s
A t Z e n s o l , w e l i ke s h a ri n g o ur kn owl e dg e . Du r i ng ou r s e mi n a rs , w e of fe r th e or y a n d te c h n i c a l
t r a i n i n g i n o ur f i e l d o f e x pe rt i se .
A t a p c h a n g e r i s t h e p a r t of a t ra n sf or me r t ha t i s t h e m os t u s e d . I t a d j us t s t h e l o a d f un c t i on
o f t h e n e t wor k w i t ho ut i n t e rru p t i ng s e rvi c e . Th e t a p c ha n ge r i s t he so ur c e of 50 % of ma j or
t r a n s f o r m e r f a i l u re s . Th us i t i s vi t a l t o ma i n t a i n i t , b e c a u se p oo r ma i n t e n a nc e c a n c a us e gr a ve
c o n s e q u e n ce s a nd l e a d t o a ma j or l o ss of re ve n ue .
D i a g n o s t i c s us i n g th e v i b roa c o us t i c t e c h n i q ue on t a p c h a n ge rs i s a r e l a ti v e l y n e w t e c hn i q u e ,
w i t h i t s f i r s t d e ve l op me n t s oc c ur ri n g j u s t 1 5 y e a rs a g o.
T h i s s e m i n ar m a ke s a q u i c k i n t rod u c t i on t o th e me t h od a l re a d y us e d b y ma n y e l e c t ri c i t y
c o m p a n i e s , b e c a u s e i t c a n d e te c t a w i d e v a ri e t y o f p rob l e m s a n d a v oi d s m a j or f a i l ur e s .
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Subjects What you
presented will learn
• Presen t at io n of v ib ro ac o us ti c d i- • A c om p le te a nd d et a ile d e x p la-
agnost ic s, re co rd ing me t ho ds na ti on o f t he e nt ire p ro ce s s ,
and da ta p ro ce s s ing fro m t he me a s ure me nt s to t he
int e rp re t at io n of t he re s ult s .
• Using t he T AP-4 and O TM -X t e st
instrume nt s • Why , ho w a nd w hen to us e t he
v ib roa c ous t ic m eht o d.
• Using the O p enZ e n TA P an d
OTM s oft w are • Ex a mp l es o f ana ly s is an d a c t ual
c as e s .
• Cases s t ud ie s and s im ula t io ns
E x a m pl e a na l y si s m ad e b y t he v i b ro - a co u st i c me t ho d
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SERVICE
&
TRAINING
ON OLTCs
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Notre expérience à votre service
Services
Our experience at YOUR service
O u r d i a g n o s t i c t e am h as ta l l i ed te s t s o n m or e t h a n 1 0 00 t r an s f o rme rs w or l dw i d e, t h u s
a c q u i r i n g t h e l a rg es t da ta ba s e of d ia g n o s ti c c ar ds a n d pr ob l em s o bs e rv ed o n v ar i ou s t ap
c h a n g e r s o f v ar i o u s ma n u f act u r er s . W e o ffe r an a l ys i s s er vi ce s , t r ai n i n g a n d f i el d te s t i n g .
Aimed at superviso rs and ma intena nce te am s, we a nalyze your data re corde d by the T AP -4
/OTM-X. Our se rvic e tea m will del ive r a profe ss iona l a nalysis repo rt, ea sy to rea d, including the ir
recommendations .
Our highly spe cia lized t ea m will gi ve you peac e of m ind ove r yo ur field t est s. We fulfill yo ur
needs by supp lying the equipme nt, perform ing the tes ts a nd a de taile d report. A trending f ile is
also available and updae d a t e very t es t.
We also offer ba sic and advanc ed training on our instrume nts and so ftware , fo r bot h ne w a nd
long-time custom ers.
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Exemples of diagnostics
Contact w ear
We a n a l y z e th e ra ti o of h ig h to lo w f re q u en c i es rec o rd e d b y th e
a c c e l e ro m e t e r, a ll ow in g u s t o d e te r m in e w h e n t o c h a n ge th e f ix e d a n d
m o v i n g c o n t a c ts o f t h e O LT C .
Timing p rob le ms
A d e f e c t i v e d ri ve m o to r, w o r n p ar ts , o r p o o r m a in t en a n c e c a n c o m -
p ro m i s e O LTC ti m in g an d it s p ro p e r o p e ra ti o n.
Arcing
W h e n u s e d o n li n e, ou r a n a ly s is c a n d e t ec t e le c t ri ca l a rc s w hi c h a re
t h e m a i n c a u se o f d is so l ve d ga s e s i n th e o il. T h e m o re t h e a rcs
o c c u r o f t e n , an d th e h i gh e r t h ei r v ib ro a c o u st ic am pl it u de , t h e m o re
t h e o i l w i l l b e affe c te d .
Motor cur re nt
O u r a n a l y s i s m a d e w it h a cu r re n t c la m p a llo w s th e o b s e rv a tio n o f th e
m o t o r ' s c o n d i tio n , th e d riv e m e c h an i sm , lu b r ic a tio n o f t h e ge a r s,
s e l e c t o r o p e r a tio n an d , a s s h o w n , e ve n t ua l rel a y p ro b le m s .
Follow-up file
T h i s e a s y t o u s e f ile q u ic k ly c o m p a re s yo u r O LT C s a n d th e ir t re n d s .
T h i s t o o l w i ll h e lp y o u P L A N , P R I O R IT IZ E , a n d TA R G E T
y o u r i n t e r v e n ti o ns .
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Services
Do you have problems with your OLTC or do you wish to make a simple
preventive analysis? Zensol gives you the possibility to test its instruments,
which are compatible with all OLTC types and other vibroacoustic mechanisms:
TAP-4
Our vibroacoustic experts will be pleased to meet you and issue a report on
the condition of your OLTC, with their recommendations.
OTM-X
Our team can install the OTM-X to keep watch over your OLTC for a few
weeks. After that, a follow-up will be made on the OLTC's operations.
Dynamic Resistance
Measu
Measurement of the dynamic resistance is an off-line test performed on
OLTCs. This measurement is performed when operating the OLTC while
injecting currents and voltages in order to record variations in resistance. Our
service team knows how to perform dynamic resistance testing at the same
time as vibroacoustic tests. The correlation of the signals of these two types
of test allows our team to detect any anomalies in your OLTC.
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Sharing
KNOWLEDGE
To know more about tap changer diagnostics, please visit
our web site, where you will find many articles.
OLTC t
ests? vibro-
acoustic?
Tap
Event Changer
der
recor
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