Challenges in Naval Ship Maintenance R011017 R2

CHALLENGES IN NAVAL SHIP MAINTENANCE
Arshad Thaikoottam Kunjumon
Abu Dhabi Ship Building
Pacific 2017
Abu Dhabi Ship Building
• ADSB- A UAE Public Joint Stock Company

• Leading Shipyard in the Middle East
• Build and Repair Military and Commercial ships
• Strategic Partner of UAE Marine Forces
• Ships – Corvettes, Patrol Vessels, Landing Crafts,
Missile Boats, Gun Boats, Mortar Boats
• Providing TLS to UAE Navy & Coast guard
Pacific 2017
Types of Maintenance
Maintenance
Design-Out Preventive Corrective

Maintenance Maintenance Maintenance
Condition Run-To-Fail
Based Immediate
Time Run-To-Fail
Based Deferred
Pacific 2017
Typical Maintenance Levels in Navy
Level Task Group
Limited pre-planned preventive maintenance,

operational checks and adjustments utilizing ship Ship’ Crew
held spares
Organisational
Pre-planned preventive and corrective
Ship’s Crew/ Base
maintenance which require onboard spares or
STTE and undertaken onboard Maintainer
Corrective, Pre-planned preventive maintenance Main Workshops
which require either use of specialized base
Intermediate facilities, or specialist expertise, and base held
test equipment and tools.
Major Equipment Overhauls & Refit work Yard or OEM
Depot/ OEM including removals to work shops and the use of
specialist personnel skills and /or facilities.
Pacific 2017
Types of Maintenance Windows
Maintenance
Windows
Maintenance
Docking Refits
Periods
Assisted
Maintenance Normal Refits
Period
Self Major/ Mid-

Maintenance
Period Life Refits
Pacific 2017
Integrated Logistics Support
Pacific 2017
Asset Management Concepts
Need / Objectives /
Concept
Disposal Design
Asset
Decommission Procurement
Management
Construction/
Operation
Upgrade
Commissioning
Pacific 2017
Challenges in Naval Ship Maintenance
Area Description
ILS Maturity Availability of Maintenance Data & Documentation
Quality of Maintenance Availability of detailed and accurate Maintenance Plan

Plan
Complexity of Systems Require highly trained maintainers and advanced STTE

and Equipment
Choice of Maintenance Choice of the optimum combination of different types

Strategy of maintenance
Pacific 2017
Pacific 2017
Area Description
Adherence to Upkeep Difficulty to adhere to the upkeep cycle of the ships

Cycle for maintenance due to the increased operations
Data Management & Large volumes of Data to analyze and
Analysis
Excessive Operation of Operation of equipment beyond design parameters

Equipment
Obsolescence Obsolescence of Technology due to delay in ship

Management building
Shortage of Non-availability of sufficient funds for enhancing the

Maintenance Funds maintenance capabilities and upgrade of the systems
Pacific 2017
Area Description
Inefficient Decrease in the efficiency of maintenance due to poor

Management of management
Maintenance
Availability of Suitably Require highly trained and skilled maintainers to
Trained Personnel maintain state-of-art equipment
OEM Induced Non availability of OEM support at short notice/

Restrictions locally
Range of Technology Range of support required to maintain latest

technology equipment and the legacy equipment
Configuration Timely updation of configuration information

Management
Pacific 2017
Area Description
Non-availability of Delay induced in maintenance due to non availability

Adequate Spares of spares
Uncontrolled Changes made on the system for urgent solutions to
Engineering Changes the maintenance problems
Engineering Design Maintenance and operational issues due to the flaws

Issues in the design
Contractual Constraints Strict contractual constraints imposed by the supplier

or OEM
Stakeholder Cooperation and Participation of the stakeholders

Relationships and
Organisational Synergy
Pacific 2017
Area Description
Poor Communication Requirement of clear and transparent communication

between the stakeholders
Management of Inadequate support from Sub Contractors
Subcontractors
Unlimited Expectations Delivery against expectations and beyond contractual

& Gold Plating commitments
Administrative Issues Access to equipment and security clearances
Pacific 2017
Conclusion
• Identification of challenges is the key to improve maintenance efficiency

• All challenges not applicable to all navies
• Negotiating the challenges needs Standard & Customized solutions
• Ownership and professional approach required from all stakeholders
• Proactive Management reduces the challenges
Pacific 2017
THANK YOU
RINA - Warship 2016

Challenges in Naval Ship Maintenance R011017 R2

Uploaded by

Copyright:

Available Formats

Challenges in Naval Ship Maintenance R011017 R2

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Challenges in Naval Ship Maintenance R011017 R2

Uploaded by

Copyright:

Available Formats

CHALLENGES IN NAVAL SHIP MAINTENANCE

Arshad Thaikoottam Kunjumon

Abu Dhabi Ship Building

• ADSB- A UAE Public Joint Stock Company

Design-Out Preventive Corrective

Level Task Group

Limited pre-planned preventive maintenance,

Self Major/ Mid-

Quality of Maintenance Availability of detailed and accurate Maintenance Plan

Complexity of Systems Require highly trained maintainers and advanced STTE

Choice of Maintenance Choice of the optimum combination of different types

Adherence to Upkeep Difficulty to adhere to the upkeep cycle of the ships

Excessive Operation of Operation of equipment beyond design parameters

Obsolescence Obsolescence of Technology due to delay in ship

Shortage of Non-availability of sufficient funds for enhancing the

Inefficient Decrease in the efficiency of maintenance due to poor

OEM Induced Non availability of OEM support at short notice/

Range of Technology Range of support required to maintain latest

Configuration Timely updation of configuration information

Non-availability of Delay induced in maintenance due to non availability

Engineering Design Maintenance and operational issues due to the flaws

Contractual Constraints Strict contractual constraints imposed by the supplier

Stakeholder Cooperation and Participation of the stakeholders

Poor Communication Requirement of clear and transparent communication

Unlimited Expectations Delivery against expectations and beyond contractual

Administrative Issues Access to equipment and security clearances

• Identification of challenges is the key to improve maintenance efficiency

RINA - Warship 2016

You might also like