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    007 LV & Control Cable Pre-Commissioning

    Uploaded by

    Mohamed Kasem
    This document provides a method statement for pre-commissioning low voltage and control cables. It outlines preparing for the work, including reviewing drawings and safety precautions. The method of work includes visual inspections of cable connections and color coding, as well as electrical testing like insulation resistance and continuity tests. A job safety analysis is also described to identify hazards for each job step and implement control measures to ensure safety.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    007 LV & Control Cable Pre-Commissioning

    Uploaded by

    Mohamed Kasem
    233 views6 pages
    This document provides a method statement for pre-commissioning low voltage and control cables. It outlines preparing for the work, including reviewing drawings and safety precautions. The method of work includes visual inspections of cable connections and color coding, as well as electrical testing like insulation resistance and continuity tests. A job safety analysis is also described to identify hazards for each job step and implement control measures to ensure safety.

    Original Description:

    LV & Control Cable MS

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    This document provides a method statement for pre-commissioning low voltage and control cables. It outlines preparing for the work, including reviewing drawings and safety precautions. The method of work includes visual inspections of cable connections and color coding, as well as electrical testing like insulation resistance and continuity tests. A job safety analysis is also described to identify hazards for each job step and implement control measures to ensure safety.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    233 views6 pages

    007 LV & Control Cable Pre-Commissioning

    Uploaded by

    Mohamed Kasem
    This document provides a method statement for pre-commissioning low voltage and control cables. It outlines preparing for the work, including reviewing drawings and safety precautions. The method of work includes visual inspections of cable connections and color coding, as well as electrical testing like insulation resistance and continuity tests. A job safety analysis is also described to identify hazards for each job step and implement control measures to ensure safety.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    METHOD STATEMENT Page 2 of 6

    LV & Control Cable Pre-Commissioning


    INDEX

    1.0 INTRODUCTION 3

    2.0 PREPARATION OF WORK 4

    3.0 METHOD OF WORK 4

    4.0 JOB SAFETY ANALYSIS 6


    METHOD STATEMENT
    Page 3 of 6

    LV & Control Cable Pre-Commissioning


    1 INTRODUCTION

    1.1 Purpose of Method Statement

    This method is for Pre-Commissioning of Low Voltage & Control Cables to


    Switchgear, Panel Boards, Site Equipments, Junction Boxes … in accordance with
    contract specifications, related manufacturers' installation procedures.

    1.2 Scope of Work:

    Pre-Commissioning of Low Voltage & Control Cables in accordance with


    international standards, contract drawings, related contract detailed drawings and
    specifications.

    1.3 Related Documents:

     IEC 60502 , IEC 60085


     Specifications for pre-commissioning work

    1.4 Equipment:

     Megger 500 / 1000 Volts.

    1.5 Safety

    All operation involved in the execution of works will be done in accordance with
    Health, Safety and Environmental Manual

    The safety officers, supervisors and Foremen will be responsible for ensuring the
    safe implementation of the work.
    METHOD STATEMENT
    Page 4 of 6

    LV & Control Cable Pre-Commissioning


    2 PREPARATION OF WORK:

    - The Preparation of work which would be ensured before work commencement is


    such as but not limited to the follows:

    2.1 Ref. to the Equipment drawings for specified cable termination work.
    2.2 Ref. to Manufacturers' data sheets and installation recommendation.
    2.3 Material & tools preparations and mobilization to work area.
    2.4 Review the validity of the test equipments calibration certificate.
    2.5 Area QC engineer will explain the work steps to the qualified test crew.
    2.6 Review and ensure the safety precautions with the safety representative.
    2.7 Commence with work under supervision of test crew supervisor.

    3 METHOD OF WORK:

    Following the above mentioned contract specifications and detailed drawings; the
    method of work will be as follows:

    Visual Inspection
     Check cable mechanical connections

     Check that cable color codes conform to project specifications and/or national
    standards

     Verify cable tags / numbers

    Electrical Testing
     For each test, record the testing instrument make / model and serial number.

     Perform insulation-resistance test (megger) on each conductor with respect to


    earth and adjacent conductors. For 0.6/1kV cables, an applied voltage of 1,000
    Vdc for 1 minute is appropriate, with acceptance levels of 100 MΩ for new
    cables and 1 MΩ for aged cables.
    METHOD STATEMENT
    Page 5 of 6

    LV & Control Cable Pre-Commissioning


     Perform continuity (point-to-point) tests to ensure proper cable connection and
    continuity. Where applicable, perform continuity tests on each phase to neutral
    and each phase to phase and record the readings in Ohms.

    4 JOB SAFETY ANALYSIS

    4.1 The job safety analysis (JSA) is a step by step review of a specific job
    with the aim to identify the potential hazards associated with each
    step of the job and then eliminate, reduce or control the hazards
    before the start of the work.

    4.2 The JSA will be conducted to ensure that work does not start without
    testing the risk assessment through evaluation by the supervisors and
    employees who will be involved in the work, at the workface and
    immediately prior to commencing work.

    4.3 All PPE's shall be used like helmet, goggles, safety footwear, gloves
    and safety harness if required.

    4.4 All manpower, who are involved in the installation activities shall be
    informed of the hazards and risk factors through tool box meetings
    prior starting any activity.

    4.5 During the installation all electrical equipment shall be properly


    earthed, color coded and inspected as per CONTRACTOR
    requirements.

    4..6 There shall be ongoing housekeeping activities undertaken by Accurate to


    ensure that all work areas are clean and tidy.

    4.7 A HSE has to be carried out:

    4.7.1 Every time critical new work is identified.

    4.7.2 At any time when a job requires major procedure modifications.


    METHOD STATEMENT
    Page 6 of 6

    LV & Control Cable Pre-Commissioning


    4.7.3 If there are any significant changes from previous HSE that could
    affect the validity of the HSE I.e. changes in weather conditions,
    changes in material, equipment, etc.

    4.8 HSE steps:

    4.8.1 Break job into observable steps.

    4.8.2 Identify for each step the potential hazard and potential
    accident causes.

    4.8.3 Specify control measures for each potential hazard/accident


    cause specified.

    4.8.4 Supervisor reviews all of the above with workers who are
    expected to contribute their own suggestions for ensuring that
    work can be conducted safely.

    4.8.5 One member of the crew writes up the HSE report.

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