+

KSUPS Solenoid Controlled Switch

User Manual - Original Language Version

The KSUPS+ is a solenoid controlled trapped key interlock.

It is primarily used in uninterruptable power supply (UPS)
systems. The KSUPS+ ensures that access can only be
gained once the UPS is a safe condition. The KSUPS+ is
manufactured from either brass or stainless steel making it
ideal for use in standard or harsh corrosive environments. The
unit is supplied ready for mounting into an existing panel. The
KSUPS+ comes with a multi-voltage range of input volatges:
KSUPSP-FSB-P-CO4 24, 110 and 240 VAC or VDC.

Operation

The Castell KSUPS+ solenoid controlled switch is typically used in uninterruptable power supply control systems.

KSUPS+ Solenoid Controlled Switch

1 Key is trapped while power is on, 2 Solenoid is energised by external 3 Solenoid is energised, switch
solenoid is de-energised. signal. As the LED illuminates, key is locked out and key is free.
can be turned and released.

1. While the power is on and a machine is running, the key is trapped in the KSUPS+ unit.
2. To release the key, an external signal must be received to energise the solenoid. With the solenoid energised,
the LED will illuminate to confirm that the key can be removed ensuring the power is off.
3. The key can now be removed and taken to open the door lock and gain acces to the machine area.

The KSUPS+ can operate with a range of input voltages: 24, 110 or 240 VAC or VDC.

The KSUPS+ comes with 4 switch contacts as standard with contacts arrangements as 2NO/2NC or 4 Pole ON/OFF. Auxiliary
sets of contacts are available on request.

While every effort has been made to ensure the accuracy of the information provided, no liability can be taken for any errors or omission.
Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice.

U-KSUPS+-001-E Issue 1 www.castell.com

1 of 6
 +
KSUPS Solenoid Controlled Switch
User Manual - Original Language Version

Usage

The KSUPS+ solenoid controlled switch is designed to be part of a safety system and is used to isolate the power releasing a
key which is then used to gain access to a hazardous area via an access interlock such as the AI, AIE or Salus.

The KSUPS+ solenoid controlled switch is not designed for security purposes.

Installation

Installation should be carried out by a qualified electrical engineer.

The front of panel units should be mounted to a flat surface using 2 suitable M6 fixing screws. Holes should be drilled in the
panel to accept the lock mounting (please refer to drawing on page 4 for more details). The lock face should be sealed to the
panel for ingress protection.
The faceplate is pushed on and clips on to the lock portion.

Cables should be connected to the switch in accordance with the applicable wiring diagrams. Ensure that the unit is
bonded for earth continuity (see drawing on page 4 for more installation details).

IMPORTANT:
The interlock should be mounted using anti-tamper fasteners to prevent unauthorised removal.

The KSUPS+ range of solenoid controlled switches must be installed by a competent and qualified person who has read
and understood these instructions. Please retain this document in your technical file.

KSUPS+ connections should be suitably terminated with bootlace ferrules or similar.

Installation not in accordance with these instructions may result in incorrect or unsafe operation.

Maintenance

Periodic visual checks should be carried out by the site manager / safety officer.
Do not lubricate lock barrel with oil or grease, use CK Dry Powder Graphite if necessary.

In case of defects being detected please contact your nearest Castell Support Department for further actions.
Please see Contact section for contact details.

While every effort has been made to ensure the accuracy of the information provided, no liability can be taken for any errors or omission.
Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice.

U-KSUPS+-001-E Issue 1 www.castell.com

2 of 6
 +
KSUPS Solenoid Controlled Switch
User Manual - Original Language Version

Technical Data

Temperature Rating -25°C ice free to +55°C.

Type of Mounting Panel mount using suitable fasteners (please refer to drawing on page 4 for more details)
Weight 0,6 kg
Material Brass/Stainless steel
Power Isolation 20A
Voltage 24V AC/DC 110-230V AC/DC ( +/- 5%)
Nominal Power Consumption 24V AC/DC: 9,5VA / 5,5W 110-230V AV/DC: 17VA / 5,5W
Switch Approvals BS,UL,CSA & VDE or CCC
MTTF Certification Available on request

Application

A typical application of KSUPS+ solenoid controlled switch is the control of

access to uninterruptable power supply (UPS) systems.

The key is released when the UPS system gives a signal to the KSUPS+ to
energise the solenoid when it is in a safe state to allow access.

The key can then be taken to gain access to the protected area. The UPS
cannot commence until the key is removed and taken to the KSUPS+.

KSUPS Solenoid AIE Access

Controlled Switch Interlock

EC-Declaration

We, the manufacturers, declare that the components, detailed herein and placed on the market, comply with all the essential
health and safety requirements applying to them.

Empowered signatory:

Dr T.C. Whelan
Managing Director

While every effort has been made to ensure the accuracy of the information provided, no liability can be taken for any errors or omission.
Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice.

U-KSUPS+-001-E Issue 1 www.castell.com

3 of 6
 +
KSUPS Solenoid Controlled Switch
User Manual - Original Language Version

Drawing

Dimensions: Note: For safe mounting, use security screws

in mm

KSUPS+

Maximum thread depth = 6mm

Panel Mounting Details

Dimension Reference ‘X‘
No of Poles Length
4 Poles 42,0 mm
6 Poles 51,5 mm
8 Poles 61,0 mm
10 Poles 70,5 mm
12 Poles 80,0 mm

While every effort has been made to ensure the accuracy of the information provided, no liability can be taken for any errors or omission.
Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice.

U-KSUPS+-001-E Issue 1 www.castell.com

4 of 6
 +
KSUPS Solenoid Controlled Switch
User Manual - Original Language Version

Wiring Diagram

Dimensions: Note: For safe mounting, use security screws

in mm

SOLENOID WIRING DIAGRAM (110 - 240V AC OR DC)

T1 L
Solenoid

Power 110 - 240V

LED

Rectifier Supply AC or DC
T2 N

T1
SOLENOID WIRING DIAGRAM (24V AC OR DC) T2
110-240V Input
or
24v AC/DC Input
T3 +
Solenoid

T3
T5
LED

Rectifier 24V AC or DC T4

T4 - Volt Free N/C Contact

Max 0.5A @ 30V DC

T6
TERMINAL FOR SOLENOID POSITION MONITORING

T5
Normally Closed Contact. (Volt Free)
Max 0.5A @ 30V Contact Open when Solenoid
is energised.
T6

Contacts Wiring Diagram

Key Free - Switch off - 4NC Key Free - 2 NO/2NC

While every effort has been made to ensure the accuracy of the information provided, no liability can be taken for any errors or omission.
Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice.

U-KSUPS+-001-E Issue 1 www.castell.com

5 of 6
 +
KSUPS Solenoid Controlled Switch
User Manual - Original Language Version

Order Information

Product Type 1 2 3 4 5 6
Part Number KSUPSP - - -

Example KSUPSP - FS B - P - C/O 4 TBA

1 Lock portion type FS (1) / Q (1)

2 Lock portion material B = Brass / S = Stainless steel
3 Mounting P = Panel mount (back of board), standard
C/O = NO/NC arrangement (contacts closed/open)
4 Contacts arrangement in normal position (key in)
CC = NC arrangement (all contacts closed)
5 Number of contacts 4, standard
6 Lock portion symbol FS (1) up to 3 characters / Q (1) up to 6 characters

(1) FS - Lock type Q - Lock type Special construction available upon enquiry
Up to 3 characters Up to 6 characters

Contact Information

Castell Safety International Ltd. Castell Safety International Ltd. Castell Interlocks Inc. Castell Safety China
The Castell Building Oskar-Jäger-Strasse 137 Suite 800 Building 1, No. 123,
217 Kingsbury Road 50825 Köln 150 N Michigan Avenue, Lane 1165, Jindu Road,
London, England NW9 9PQ Germany Chicago, Illinois 60601 Minhang District,
USA Shanghai 201108, China.

t: +44 (0) 20 8200 1200 t: +49 (0) 221 1694 794 t: +1.312.360.1516 t: +86 21 61519023
f: +44 (0) 20 8905 9378 f: +49 (0) 221 1694 795 f: +1.312.268.5174 f: +86 21 61519030
e: uksales@castell.com e: vertrieb@castell.com e: ussales@castell.com e: chinasales@castell.com

While every effort has been made to ensure the accuracy of the information provided, no liability can be taken for any errors or omission.
Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice.

U-KSUPS+-001-E Issue 1 www.castell.com

6 of 6