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    Presentation On Coal Handling Systems: Prepared By:-Arnab Chakraborty Mba-Pm

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    Ignatius Samraj
    This presentation provides an overview of coal handling systems used in coal-fired power plants. It discusses how coal is stored and conveyed from stockpiles to feeders and then to boilers. Key components include stockpiles for surge capacity, stackers and reclaimers to build and retrieve coal from piles, belt feeders to transport coal from crushers, conveyors to move coal between operations, and safety systems to prevent accidents. The presentation also describes operating procedures for equipment like paddle feeders, conveyors, and stacker reclaimers.

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    Presentation On Coal Handling Systems: Prepared By:-Arnab Chakraborty Mba-Pm

    Uploaded by

    Ignatius Samraj
    59 views16 pages
    This presentation provides an overview of coal handling systems used in coal-fired power plants. It discusses how coal is stored and conveyed from stockpiles to feeders and then to boilers. Key components include stockpiles for surge capacity, stackers and reclaimers to build and retrieve coal from piles, belt feeders to transport coal from crushers, conveyors to move coal between operations, and safety systems to prevent accidents. The presentation also describes operating procedures for equipment like paddle feeders, conveyors, and stacker reclaimers.

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    Presentationoncoalhandlingsystems

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    Presentationoncoalhandlingsystems 150228120051 Conversion Gate02 (1)

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    This presentation provides an overview of coal handling systems used in coal-fired power plants. It discusses how coal is stored and conveyed from stockpiles to feeders and then to boilers. Key components include stockpiles for surge capacity, stackers and reclaimers to build and retrieve coal from piles, belt feeders to transport coal from crushers, conveyors to move coal between operations, and safety systems to prevent accidents. The presentation also describes operating procedures for equipment like paddle feeders, conveyors, and stacker reclaimers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    59 views16 pages

    Presentation On Coal Handling Systems: Prepared By:-Arnab Chakraborty Mba-Pm

    Uploaded by

    Ignatius Samraj
    This presentation provides an overview of coal handling systems used in coal-fired power plants. It discusses how coal is stored and conveyed from stockpiles to feeders and then to boilers. Key components include stockpiles for surge capacity, stackers and reclaimers to build and retrieve coal from piles, belt feeders to transport coal from crushers, conveyors to move coal between operations, and safety systems to prevent accidents. The presentation also describes operating procedures for equipment like paddle feeders, conveyors, and stacker reclaimers.

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    of 16

    PRESENTATION ON COAL

    HANDLING SYSTEMS

    PREPARED BY:-
    ARNAB CHAKRABORTY
    MBA-PM
    INTRODUCTION
    • Coal handling system or coal handling plant
    (CHS or CHP) are plants used for handling coal
    from wagon trippler or from stock pile to feed it
    to the boiler (main objective).
    Contd.....
    Coal handling
    • Coal needs to be stored at various stages of the
    preparation process, and conveyed around the CPP
    facilities. Coal handling is part of the larger field of bulk
    material handling, and is a complex and vital part of the
    CPP.
    Contd...
    Stockpiles
    • Stockpiles provide surge capacity to various parts of the CPP. ROM
    coal is delivered with large variations in production rate of tonnes
    per hour (tph). A ROM stockpile is used to allow the washplant to be
    fed coal at lower, constant rate.
    • A simple stockpile is formed by machinery dumping coal into a pile,
    either from dump trucks, pushed into heaps with bulldozers or from
    conveyor booms. More controlled stockpiles are formed
    using stackers to form piles along the length of a conveyor,
    and reclaimers to retrieve the coal when required for product
    loading, etc.
    • Taller and wider stockpiles reduce the land area required to store a
    set tonnage of coal. Larger coal stockpiles have a reduced rate of
    heat loss, leading to a higher risk of spontaneous combustion.
    Stacker/Reclaimer
    • Stacker/ reclaimer is used to stack coal in the
    stock pile for future use and reclaimer is used to
    reclaim the same coal whenever it is required.
    • We often do reclaiming when the coal coming
    from the belt feeder is not of the quality to be
    feed in boilers.
    Belt feeder
    • It is a conveyor use in carrying coal from the coal
    crusher to respective conveyors.

    • Crushers:- are used to crush big coals into small


    pieces of coal or into standard size (i.e. 50mm
    specifically in KSK MAHANADI POWER
    PLANT).
    Coal crushing system

    Ring granulator

    28-Feb-15
    Interlocking for safety
    • In case of any belt trip, entire system behind except
    crusher will stop
    • Any other belt of pair will not start on the same
    discharge belt except 1A&1B
    • Corresponding feeder will trip if any belt trips
    Cond.....
    • Belt & following system except crusher will trip in case of
    operation of BSS
    • In case of excessive belt slipage, low speed due to over
    load or otherwise, belt not running although motor
    running, belt snapped than belt and following system
    will stop through zeero speed switch
    • Overloading of more than 600T/hr
    • Motors are protected against over load, short circuit,
    single phasing
    OPERATION OF CHP
    • Check if all the belts are healthy and the indication is
    green in SCADA.
    • Secondly, check for all possible pull chords manually by
    sending field operators.
    • Take clearance from them and start the siren.
    • After 1 min of the siren give start command.
    SCADA USED IN CHS
    OPERATION OF PADDLE FEEDER
    • The Paddle Feeders feed the coal on the conveyor belt from the
    Track hopper at a controlled rate. The paddle blades projected in the
    hopper slot scoop the coal from hoppers and discharge it on the
    conveyor belt running below.
    • The following points need to be checked before taking any paddle
    feeder into service.
    • a) The paddle arms are free from any obstruction.
    • b) There is no leakage at gearboxes and fluid couplings and the oil
    levels are correct.
    • c) There is no leakage of hydraulic oil, in the case of hydraulically
    driven paddle feeders, and the oil levels are correct.
    • d) The cable reeling drums for correct winding and unwinding.
    • e) The paddle feeder is operating only in interlock mode.
    OPERATION OF CONVEYOR
    • Various conveyors are provided for transporting the coal from Track hopper
    to Bunkers.
    • The following precautions are to be taken before taking any conveyor into
    service:
    • a) There is no oil leakage at gearboxes / fluid couplings and the oil levels are
    correct.
    • b) The Discharge and Receiving chutes are free from jamming and choking.
    • c) The Flap Gates are in correct positions.
    • d) All inspection doors are in the closed position.
    • e) All pull-cords are reset and the EPB is released and ensure that all
    protections are healthy.
    • f) The Alarm Siren is in working order.
    • g) Communication facility is available.
    • h) The lighting is adequate.
    • i) No Permit To Work (Isolation) is pending against that conveyor.
    OPERATION OF STACKER/RECLAIMER
    • The Stacker Reclaimer is provided to stack the excess coal received
    from the mines and to reclaim the coal, as and when required.
    • The following points need to be checked before returning Stacker
    Reclaimer into service:
    • a) The track is clear of obstructions.
    • b) There is no leakage from gearboxes, fluid couplings & hydraulic
    system. The oil levels are correct.
    • c) The availability of power supply is checked.
    • d) All operations e.g. travel; slewing, luffing etc. are available.
    • e) Brakes are clean and functioning correctly.
    • f) CRD cable is free from damage and any obstruction and is
    tensioned correctly.
    TYPICAL CHP

    THANKS
    28-Feb-15

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