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    ECG WARING SCHEMATIC Installation Manual 400series - TPD1812 - Productionissue3

    Uploaded by

    LazScibd
    This document provides a summary of the wiring connections for a 400 series ECG. It lists the connectors J1 and J2 and what each pin is connected to, including things like key switch, idle verification switch, auxiliary outputs, communication tool connections, speed sensor input, CAN connections, and optional speed control connections. It provides a diagram of the connector layout and labeling.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    ECG WARING SCHEMATIC Installation Manual 400series - TPD1812 - Productionissue3

    Uploaded by

    LazScibd
    422 views6 pages
    This document provides a summary of the wiring connections for a 400 series ECG. It lists the connectors J1 and J2 and what each pin is connected to, including things like key switch, idle verification switch, auxiliary outputs, communication tool connections, speed sensor input, CAN connections, and optional speed control connections. It provides a diagram of the connector layout and labeling.

    Original Description:

    Perkins ECG

    Original Title

    ECG WARING SCHEMATIC Installation Manual 400series_TPD1812_productionissue3

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    © © All Rights Reserved

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    This document provides a summary of the wiring connections for a 400 series ECG. It lists the connectors J1 and J2 and what each pin is connected to, including things like key switch, idle verification switch, auxiliary outputs, communication tool connections, speed sensor input, CAN connections, and optional speed control connections. It provides a diagram of the connector layout and labeling.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    422 views6 pages

    ECG WARING SCHEMATIC Installation Manual 400series - TPD1812 - Productionissue3

    Uploaded by

    LazScibd
    This document provides a summary of the wiring connections for a 400 series ECG. It lists the connectors J1 and J2 and what each pin is connected to, including things like key switch, idle verification switch, auxiliary outputs, communication tool connections, speed sensor input, CAN connections, and optional speed control connections. It provides a diagram of the connector layout and labeling.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6
    At a glance
    Powered by AI
    The document describes wiring diagrams and electrical connectors for a 400ECG engine control module. It details various input and output connections to the ECM including speed sensors, battery, actuators, CAN bus, and more.

    The document describes inputs for speed sensors, battery, map sensor, key switch, and outputs for actuators, auxiliary functions, CAN bus, glow plug relay, speed control, temperature switch, and more.

    The document specifies wire gauges of 1.0mm2 (18AWG), 1.5mm2 (16AWG) for many of the connections. It also mentions 10 amp slow blow and 60ma quick blow switches.

    400 series ECG

    ECM J1 & J2 Connector


    400ECG

    OFF
    4

    Page 21 of 22
    ON

    START 1 1.5mm² (16AWG)


    J1-09 KEY SWITCH (TERMINAL 15)

    IDLE VERIFICATION SWITCH 1.0mm² (18AWG) J2-05 IDLE VERIFICATION


    1.5mm² (16AWG)

    GROUND AUX
    2 OUTPUT 1.0mm² (18AWG) J2-03
    AUX 2 MAX 200mA DRAW
    GROUND SWITCHED OUTPUT
    START 3 Optional remote fault
    code lamp
    J1-01 COMMS TOOL CONNECTION
    J1-02 COMMS TOOL CONNECTION
    IGNITION KEY J1-11 COMMS TOOL CONNECTION

    1.5mm² (16AWG)
    SWITCH J1-12 COMMS TOOL CONNECTION

    1.0mm² (18AWG)
    J1-10 SPEED SENSOR INPUT (POS)
    Speed sensor

    J1-03 SPEED SENSOR INPUT (NEG)

    1.0mm² (18AWG)
    Can 1939. J1-06 CAN LOW J1939
    Optional speed
    SPEED 4
    input J1-07 CAN HIGH J1939
    SWITCHED
    SPEED
    CONTROL
    (optional) SPEED 3 1.0mm² (18AWG)
    J2-07 SPEED CONTROL 1 OPTIONAL
    10 AMP
    SLOW BLOW

    A&I Manual, Publication TPD1812 Production issue 2.


    SPEED 2 1.0mm² (18AWG)
    J2-08 SPEED CONTROL 2 OPTIONAL
    11.0 Wiring Diagrams/Electrical connectors

    SPEED 1 - NO CONNECTION

    1.0mm² (18AWG) J2-11 5V REF


    VARIABLE
    1.0mm² (18AWG)
    + - SPEED
    CONTROL
    1.0mm² (18AWG)
    J2-12 SPEED DEMAND SIGNAL

    (optional) J2-02 SIGNAL RETURN

    1.5mm² (16AWG)
    J1-04 BATTERY NEGATIVE SUPPLY

    12v BATTERY (1)


    SENSOR
    1.0mm² (18AWG) RETURN

    1.0mm² (18AWG) J2-01 MAP SIGNAL


    MAP
    1.0mm² (18AWG)
    J2-10 MAP SENSOR SUPPLY
    60ma quick
    To Glow Plugs blow

    GLOW PLUG RELAY 1.0mm² (18AWG) J1-05 GOVERNOR OUTPUT POS


    Actuator 1.0mm² (18AWG) J1-08 GOVERNOR OUTPUT NEG

    1.0mm² (18AWG) or 1.5mm² (16AWG) AUX 2 MAX 200mA DRAW


    J2-04 COLD START CONTROL

    1.0mm² (18AWG) J2-09 TEMPERATURE SWITCH

    Fig 11.1

    NB: All options shown can’t be used simultaneously


    400 series ECG SYSTEM USING ANALOGUE
    ECM J1 & J2 Connector DESIRED ENGINE SPEED
    INPUT & PTO INPUT
    OFF
    4
    400ECG

    ON

    START 1 1.5mm² (16AWG)


    J1-09

    Page 22 of 23
    KEY SWITCH (TERMINAL 15)

    GROUND AUX
    1.0mm² (18AWG)
    1.5mm² (16AWG)

    OUTPUT
    J2-03
    2 Optional remote fault GROUND SWITCHED OUTPUT

    1.0mm² (18AWG)
    AUX 2 MAX 200mA DRAW
    code lamp
    START 3
    J1-01 COMMS TOOL CONNECTION
    J1-02 COMMS TOOL CONNECTION
    IGNITION KEY
    J1-11 COMMS TOOL CONNECTION
    SWITCH J1-12 COMMS TOOL CONNECTION

    1.0mm² (18AWG)
    J1-10 SPEED SENSOR INPUT (POS)
    Speed sensor

    J1-03 SPEED SENSOR INPUT (NEG)


    1.0mm² (18AWG)

    PTO RAMP UP 1.0mm² (18AWG) J2-08 PTO RAMP UP

    PTO RAMP DOWN 1.0mm² (18AWG) J2-07 PTO RAMP DOWN


    10 AMP
    SLOW BLOW
    PTO ENGAGE/DISENGAGE ANALOGUE CONTROL 1.0mm² (18AWG) PTO ENGAGE/DISENGAGE
    J2-06 ANALOGUE CONTROL

    A&I Manual, Publication TPD1812 Production issue 2.


    J1-06 CAN LOW J1939
    11.0 Wiring Diagrams/Electrical connectors

    J1-07 CAN HIGH J1939

    1.0mm² (18AWG) J2-11 5V REF


    VARIABLE
    1.0mm² (18AWG)
    + - SPEED
    CONTROL
    1.0mm² (18AWG)
    J2-12 SPEED DEMAND SIGNAL

    (optional) J2-02 SIGNAL RETURN

    1.5mm² (16AWG)
    J1-04 BATTERY NEGATIVE SUPPLY

    12v BATTERY (1)


    SENSOR
    1.0mm² (18AWG) RETURN

    1.0mm² (18AWG) J2-01 MAP SIGNAL


    MAP 1.0mm² (18AWG)
    J2-10 MAP SENSOR SUPPLY
    60ma quick
    To Glow Plugs blow

    GLOW PLUG RELAY 1.0mm² (18AWG) J1-05 GOVERNOR OUTPUT POS


    ACTUATOR 1.0mm² (18AWG) J1-08 GOVERNOR OUTPUT NEG

    1.0mm² (18AWG) or 1.5mm² (16AWG) AUX 2 MAX 200mA DRAW


    J2-04 COLD START CONTROL

    1.0mm² (18AWG) J2-09 TEMPERATURE SWITCH

    Fig 11.2
    400 series ECG
    SYSTEM USING SWITCHABLE
    ECM J1 & J2 Connector
    FOUR SPEED INPUT
    400ECG

    OFF
    4
    ON

    Page 23 of 24
    START 1 1.5mm² (16AWG)
    J1-09 KEY SWITCH (TERMINAL 15)

    GROUND AUX
    OUTPUT 1.0mm² (18AWG) AUX 2 MAX 200mA DRAW
    J2-03 GROUND SWITCHED OUTPUT
    1.5mm² (16AWG)

    Optional remote fault


    2 code lamp

    START 3
    J1-01 COMMS TOOL CONNECTION
    J1-02 COMMS TOOL CONNECTION
    IGNITION KEY J1-11 COMMS TOOL CONNECTION

    1.5mm² (16AWG)
    SWITCH J1-12 COMMS TOOL CONNECTION

    1.0mm² (18AWG)
    J1-10 SPEED SENSOR INPUT (POS)
    Speed sensor

    J1-03 SPEED SENSOR INPUT (NEG)

    1.0mm² (18AWG)
    Can 1939. J1-06 CAN LOW J1939
    Optional speed
    SPEED 4
    input J1-07 CAN HIGH J1939
    SWITCHED
    SPEED
    CONTROL
    (optional) SPEED 3 1.0mm² (18AWG)
    J2-07 SPEED CONTROL 1 OPTIONAL
    10 AMP
    SLOW BLOW
    SPEED 2 1.0mm² (18AWG)

    A&I Manual, Publication TPD1812 Production issue 2.


    J2-08 SPEED CONTROL 2 OPTIONAL
    11.0 Wiring Diagrams/Electrical connectors

    SPEED 1 - NO CONNECTION

    + -

    1.5mm² (16AWG)
    J1-04 BATTERY NEGATIVE SUPPLY

    12v BATTERY (1)


    SENSOR
    1.0mm² (18AWG) RETURN

    1.0mm² (18AWG) J2-01 MAP SIGNAL


    MAP
    1.0mm² (18AWG)
    J2-10 MAP SENSOR SUPPLY
    60ma quick
    To Glow Plugs blow

    GLOW PLUG RELAY 1.0mm² (18AWG) J1-05 GOVERNOR OUTPUT POS


    ACTUATOR 1.0mm² (18AWG) J1-08 GOVERNOR OUTPUT NEG

    1.0mm² (18AWG) or 1.5mm² (16AWG) AUX 2 MAX 200mA DRAW


    J2-04 COLD START CONTROL

    1.0mm² (18AWG) J2-09 TEMPERATURE SWITCH

    Fig 11.3
    400 series ECG SYSTEM USING SWITCHABLE
    ECM J1 & J2 Connector
    400ECG

    TWO SPEED INPUT AND MACHINE


    SWITCHED AUTO IDLE

    Page 24 of 25
    OFF
    4
    ON

    START 1 1.5mm² (16AWG)


    J1-09 KEY SWITCH (TERMINAL 15)

    GROUND AUX
    OUTPUT 1.0mm² (18AWG) AUX 2 MAX 200mA DRAW
    J2-03 GROUND SWITCHED OUTPUT
    1.5mm² (16AWG)

    Optional remote fault


    2 code lamp

    START 3
    J1-01 COMMS TOOL CONNECTION
    J1-02 COMMS TOOL CONNECTION
    IGNITION KEY J1-11 COMMS TOOL CONNECTION

    1.5mm² (16AWG)
    SWITCH J1-12 COMMS TOOL CONNECTION

    1.0mm² (18AWG)
    J1-10 SPEED SENSOR INPUT (POS)
    Speed sensor

    J1-03 SPEED SENSOR INPUT (NEG)

    1.0mm² (18AWG)
    J1-06 CAN LOW J1939

    J1-07 CAN HIGH J1939

    IDLE VERIFICATION SWITCH


    MACHINE SENSED
    J2-05 IDLE VERIFICATION

    10 AMP
    SLOW BLOW

    A&I Manual, Publication TPD1812 Production issue 2.


    11.0 Wiring Diagrams/Electrical connectors

    AUTO IDLE SWITCH


    J2-07 AUTO IDLE SWITCH

    + - SWITCHED
    SPEED
    CONTROL
    SPEED 2 1.0mm² (18AWG)
    J2-08 SPEED CONTROL 2 OPTION
    (optional)
    SPEED 1 - NO CONNECTION

    1.5mm² (16AWG)
    J1-04 BATTERY NEGATIVE SUPPLY

    12v BATTERY (1)


    SENSOR
    1.0mm² (18AWG) RETURN

    1.0mm² (18AWG) J2-01 MAP SIGNAL


    MAP
    1.0mm² (18AWG)
    J2-10 MAP SENSOR SUPPLY
    60ma quick
    To Glow Plugs blow

    GLOW PLUG RELAY 1.0mm² (18AWG) J1-05 GOVERNOR OUTPUT POS


    ACTUATOR 1.0mm² (18AWG) J1-08 GOVERNOR OUTPUT NEG

    1.0mm² (18AWG) or 1.5mm² (16AWG) AUX 2 MAX 200mA DRAW


    J2-04 COLD START CONTROL

    1.0mm² (18AWG) J2-09 TEMPERATURE SWITCH

    Fig 11.4
    400 series ECG Analogue speed control and
    ECM J1 & J2 Connector idle verification
    400ECG

    OFF
    4

    Page 25 of 26
    ON

    START 1 1.5mm² (16AWG)


    J1-09 KEY SWITCH (TERMINAL 15)

    J2-05 IDLE VERIFICATION


    1.5mm² (16AWG)

    GROUND AUX
    2 OUTPUT 1.0mm² (18AWG) J2-03
    AUX 2 MAX 200mA DRAW
    GROUND SWITCHED OUTPUT
    START 3 Optional remote fault
    code lamp
    J1-01 COMMS TOOL CONNECTION
    J1-02 COMMS TOOL CONNECTION
    IGNITION KEY J1-11 COMMS TOOL CONNECTION

    1.5mm² (16AWG)
    SWITCH J1-12 COMMS TOOL CONNECTION

    1.0mm² (18AWG)
    J1-10 SPEED SENSOR INPUT (POS)
    Speed sensor

    J1-03 SPEED SENSOR INPUT (NEG)

    1.0mm² (18AWG)
    J1-06 CAN LOW J1939

    J1-07 CAN HIGH J1939

    IDLE VERIFICATION SWITCH


    MACHINE SENSED J2-05 IDLE VERIFICATION

    10 AMP
    SLOW BLOW

    A&I Manual, Publication TPD1812 Production issue 2.


    11.0 Wiring Diagrams/Electrical connectors

    J2-07 AUTO IDLE SWITCH

    1.0mm² (18AWG) J2-11 5V REF


    VARIABLE
    1.0mm² (18AWG)
    + - SPEED
    CONTROL
    1.0mm² (18AWG)
    J2-12 SPEED DEMAND SIGNAL

    (optional) J2-02 SIGNAL RETURN

    1.5mm² (16AWG)
    J1-04 BATTERY NEGATIVE SUPPLY

    12v BATTERY (1)


    SENSOR
    1.0mm² (18AWG) RETURN

    1.0mm² (18AWG) J2-01 MAP SIGNAL


    MAP
    1.0mm² (18AWG)
    J2-10 MAP SENSOR SUPPLY
    60ma quick
    To Glow Plugs blow

    GLOW PLUG RELAY 1.0mm² (18AWG) J1-05 GOVERNOR OUTPUT POS


    ACTUATOR 1.0mm² (18AWG) J1-08 GOVERNOR OUTPUT NEG

    1.0mm² (18AWG) or 1.5mm² (16AWG) AUX 2 MAX 200mA DRAW


    J2-04 COLD START CONTROL

    1.0mm² (18AWG) J2-09 TEMPERATURE SWITCH

    Fig 11.5
    400 series ECG Analogue speed control and
    ECM J1 & J2 Connector idle verification
    400ECG

    OFF
    4

    Page 26 of 27
    ON

    START 1 1.5mm² (16AWG)


    J1-09 KEY SWITCH (TERMINAL 15)

    J2-05 IDLE VERIFICATION


    1.5mm² (16AWG)

    GROUND AUX
    2 OUTPUT 1.0mm² (18AWG) J2-03
    AUX 2 MAX 200mA DRAW
    GROUND SWITCHED OUTPUT
    START 3 Optional remote fault
    code lamp
    J1-01 COMMS TOOL CONNECTION
    J1-02 COMMS TOOL CONNECTION
    IGNITION KEY J1-11 COMMS TOOL CONNECTION

    1.5mm² (16AWG)
    SWITCH J1-12 COMMS TOOL CONNECTION

    1.0mm² (18AWG)
    J1-10 SPEED SENSOR INPUT (POS)
    Speed sensor

    J1-03 SPEED SENSOR INPUT (NEG)

    1.0mm² (18AWG)
    J1-06 CAN LOW J1939

    J1-07 CAN HIGH J1939

    IDLE VERIFICATION SWITCH


    MACHINE SENSED J2-05 IDLE VERIFICATION

    A&I Manual, Publication TPD1812 Production issue 2.


    10 AMP
    SLOW BLOW
    11.0 Wiring Diagrams/Electrical connectors

    J2-07 AUTO IDLE SWITCH

    1.0mm² (18AWG) J2-11 5V REF


    VARIABLE
    1.0mm² (18AWG)
    + - SPEED
    CONTROL
    1.0mm² (18AWG)
    J2-12 SPEED DEMAND SIGNAL

    (optional) J2-02 SIGNAL RETURN

    1.5mm² (16AWG)
    J1-04 BATTERY NEGATIVE SUPPLY

    12v BATTERY (1)


    SENSOR
    1.0mm² (18AWG) RETURN

    1.0mm² (18AWG) J2-01 MAP SIGNAL


    MAP
    1.0mm² (18AWG)
    J2-10 MAP SENSOR SUPPLY
    60ma quick
    To Glow Plugs blow

    GLOW PLUG RELAY 1.0mm² (18AWG) J1-05 GOVERNOR OUTPUT POS


    ACTUATOR 1.0mm² (18AWG) J1-08 GOVERNOR OUTPUT NEG

    1.0mm² (18AWG) or 1.5mm² (16AWG) AUX 2 MAX 200mA DRAW


    J2-04 COLD START CONTROL

    1.0mm² (18AWG) J2-09 TEMPERATURE SWITCH

    Fig 11.6

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