Designation: A 1021 – 02

Standard Specification for

Martensitic Stainless Steel Forgings and Forging Stock for
High-Temperature Service1
This standard is issued under the fixed designation A 1021; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope* Failure to comply with the general requirements of Specifica-

1.1 This specification covers martensitic chromium stainless tion A 788 constitutes non-conformance with this specification.
steel forgings, forged bar, and forging stock for high tempera- In case of conflict between the requirements of this specifica-
ture service. The mechanical properties are developed by tion and Specification A 788, this specification shall prevail.
suitable heat treatment, as indicated for each alloy. 5. Manufacture
1.2 The values stated in inch-pound units are to be regarded
as standard. 5.1 Melting Process—All melting processes of Specifica-
tion A 788 are permitted unless the purchaser invokes Supple-
2. Referenced Documents mentary Requirement S1.
2.1 ASTM Standards: 5.2 Forging Process—Either the closed impression die or
A 275 Test Method for Magnetic Particle Examination of the open die, including ring rolling, forging processes may be
Steel Forgings2 utilized unless the purchaser specifies a process.
A 370 Test Methods and Definitions for Mechanical Testing 5.3 Heat Treatment—Quenched and tempered classes shall
of Steel Products3 be heat-treated in accordance with Table 1.
A 788 Specification for Steel Forgings, General Require- 5.3.1 Number of Heat Treatments—Heat treatment as de-
ments2 fined in Table 1 shall consist of austenitizing, quenching, and
E 112 Test Methods for Determining Average Grain Size4 tempering. Retempering is permitted but purchaser approval is
E 292 Test Methods for Conducting Time-For-Rupture required for more than one complete reheat treatment.
Notch Tension Tests of Materials4 5.4 Stress Relief—When heat treatment for mechanical
E 381 Method of Macroetch Testing Steel Bars, Billets, properties is followed by straightening, a stress-relieving heat
Blooms, and Forgings4 treatment is required in accordance with Table 1.
E 562 Test Method for Determining Volume Fraction by 5.4.1 Quenching after Stress Relief—Liquid quenching of
Systematic Manual Point Count4 stress-relieved forgings is prohibited.
5.5 Finish—Forgings may be furnished in one of the fol-
3. Ordering Information lowing hot-finished conditions:
3.1 In addition to the ordering information required by 5.5.1 Finish F—As forged without descaling.
Specification A 788, the purchaser shall specify the grade 5.5.2 Finish FD—Forged and descaled.
designation, heat treatment condition, class and finish, and 5.5.3 Finish RT—Rough turned or rough machined to
include a sketch or written description of the forging with the specified dimensions. Billets or blooms ordered as forging
inquiry and order. stock shall be furnished with a ground, machined, or descaled
surface unless otherwise specified in the ordering document.
4. General Requirements 5.6 Camber—Camber shall not exceed 1⁄4 in. (5 mm) in 5 ft
4.1 Materials supplied to this specification shall conform to (150 cm).
the requirements of Specification A 788, including any supple-
6. Chemical Composition
mentary requirements that are indicated in the purchase order.
6.1 The steel shall conform to the requirements for chemical
composition prescribed in Table 2.
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee
A01.06 on Steel Forgings and Billets.
Current edition approved Sept. 10, 2002. Published June 2003.
2
Annual Book of ASTM Standards, Vol 01.05.
3
Annual Book of ASTM Standards, Vol 01.03.
4
Annual Book of ASTM Standards, Vol 03.01.

*A Summary of Changes section appears at the end of this standard.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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 A 1021 – 02
TABLE 1 Heat Treatment, °F (°C)
Grade A Grade B Grade C Grade D Grade E
Class 1 & 2 Class 1 Class 1 Class 2 Class 1 & 2 Class 1 Class 2
Austenitizing 1725-1775 1600-1750 1825-1875 1725-1875 1875-1925 2075-2125 1725-1775
(940-970) (870-955) (995-1025) (940-1025) (1025-1050) (1135-1165) (940-970)
Quenching Air or liquid Air or liquid Air or liquid Air or liquid Air or liquid Air or liquid Air or liquid
Single Tempering 1050 min 1050 min 1050 min 1050 min 1150 min 1250 min 1100 min
(565 min) (565 min) (565 min) (565 min) (620 min) (675 min) (595 min)
Double Tempering ... ... 1025 min 1025 min ... ... ...
(550 min) (550 min)
Stress Relieving 1025 min 1025 min 1000 min 1000 min 1100 min 1200 min 1050 min
(550 min) (550 min) (540 min) (540 min) (595 min) (650 min) (565 min)

TABLE 2 Chemical RequirementsA

Composition %
Grade A Grade B Grade C Grade D Grade E
UNS Designation S41005 S41428 S42225
Type—Similar to 403/410 SS 403/410 SS XM-32 Mod 422 SS UNS S41041
UNS S41000 MOD.
Carbon 0.15 0.10-0.15 0.10-0.17 0.20.-0.25 0.13-0.18
Manganese 1.00 0.25-0.80 0.65-1.05 0.50-1.00 0.40-0.60
Phosphorus 0.018 0.018 0.020 0.025 0.030
Sulfur 0.015 0.015 0.015 0.010 0.030
Silicon 1.00 0.50 0.35 0.50 0.50
Nickel 0.75 0.75 2.25-3.25 0.50-1.00 0.50
Chromium 11.5-13.5 11.5-13.0 11.25-12.75 11.0-12.5 11.5-13.0
Molybdenum 0.50 0.50 1.50-2.00 0.90-1.25 0.20
Vanadium ... Report only 0.25-0.40 0.20-0.30 ...
Tungsten ... 0.10 0.10 0.9-1.25 ...
Nitrogen ... 0.08 0.020-0.045 Report only ...
Aluminum ... 0.025 0.025 0.025 0.050
Columbium ... 0.20 ... ... 0.15-0.45
Cobalt ... ... ... 0.20 ...
Titanium ... 0.05 0.05 0.025 ...
Copper ... 0.50 0.50 0.50 ...
Tin ... 0.05 0.05 0.02 ...
A
Maximum or range unless otherwise specified.

TABLE 4 Mechanical Properties—Annealed Classes

7. Mechanical Properties
Grade A Grade B Grade C Grade D Grade E
7.1 Tension, Impact and Hardness Tests—All testing shall Class 3 Class 2 Class 3 Class 3 Class 3
Hardness, Brinell, max 248 248 311 248 248
be performed after heat treatment and stress relief, as appli- Hardness, Rockwell C, max 24 24 33 24 24
cable. The material and test specimens shall meet the require-
ments of Table 3 if fully heat-treated or Table 4 if annealed.
Mechanical property requirements, including hardness, do not
apply to forging stock when it is to be tested after forging and 7.2 Test Specimens—Forgings may be lot tested. Test speci-
heat treatment. mens may be obtained from production forgings or from

TABLE 3 Mechanical Properties—Quenched & Tempered Classes

Grade A Grade B Grade C Grade D Grade E
Class 1 Class 2 Class 1 Class 1 Class 2 Class 1 Class 2 Class 1 Class 2
Tensile strength, 100 (690) 110 (760) 110 (760) 145 (1000) 160 (1105) 140 (965) 140 (965) 115 (795) 110 (760)
KSI min (MPa)
Yield Strength min, 70 (485) 80 (550) 90 (620) 115 (795) 120 (825) 90 (620) 100 (690) 75 (515) 80 (550)
KSI (MPa), 0.2 % Offset
Elongation in 2 in., min % 20 18 18 15 16 13 13 15 18
Reduction of area, min, % 60 50 50 30 50 30 35 50 55
Impact Strength, min, avg., 30 (41) 25 (34) 30 (41) 30 (41) 40 (54) 8 (11) 13 (18) 20 (27) 25 (34)
CV, RT, ft-lb (J)
Impact Strength, 20 (27) 17 (23) 20 (27) 20 (27) 27 (36) 5 (7) 9 (12) 13 (18) 17 (23)
min of one specimen
per Test Methods A 370,
CV, RT, ft-lb (J)
Hardness, Brinell, max 255 269 269 352 375 331 331 277 262
Hardness, Rockwell C, max 26 28 28 38 40 36 36 29 27

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 A 1021 – 02
separately forged test blanks prepared from the stock used to as possible to a mid-radius or mid-wall location of the forging.
make the finished part. Forgings that are lot tested shall be When longitudinal specimens are tested, they shall be taken
produced from the same heat of steel and heat treated at the from extensions. Extending the axial length of a larger section
same time. Separately forged test blanks shall receive essen- of a forging for a sufficient distance over a smaller section is
tially the same type of hot-working and forging reduction as also an acceptable location for transverse or circumferential
the production forgings; however, a longitudinally forged bar specimens.
with dimensions not less than T by T by 3 T may be used to 7.5 Number Of Tests—Where more than one location is
represent a ring forging. The dimension T shall be representa- designated on a forging drawing, tension tests shall be made
tive of the heaviest effective cross section of the forging. from each location.
7.3 Test Specimen Orientation—Mechanical property re- 7.6 Hardness—The manufacturer shall perform Brinell or
quirements are for samples oriented in the direction of grain Rockwell hardness testing after final heat treatment and after
flow. Unless otherwise specified in the purchase order, manu- machining to the forging drawing requirements.
facturers may orient the samples in any direction provided the
mechanical property requirements are met. 8. Keywords
7.4 Test Specimen Location—When transverse or circum- 8.1 martensitic stainless steel; stainless steel billets; stain-
ferential specimens are tested, they shall be taken from as close less steel forgings

SUPPLEMENTARY REQUIREMENTS

The following supplementary requirements shall apply only when specified by the purchaser in the
contract or order.

S1. Secondary Melting and Refining allowed limit, the manufacturer may employ Test Method
S1.1 ESR or VAR is required. Use of either is permitted E 562 for determining the acceptability of the lot.
unless otherwise specified.
S7. Stress Rupture Testing—Grade D
S2. Ingot Chemical Analysis S7.1 Stress rupture testing shall be conducted at 1200°F and
S2.1 If consumable electrode remelting is used, then chemi- 26 000 psi using a combination test bar in accordance with Test
cal analyses of each remelted ingot shall meet the chemical Methods E 292. Rupture must occur in the smooth section of
composition requirements listed and shall be reported. each test specimen. The test may be discontinued after 25 h
provided the certification so notes. Stress rupture testing is not
S3. Macrostructure required on bars less than 1⁄2 in. in diameter or thickness.
S3.1 Samples shall be taken from the top and bottom of the
first and last ingot of each heat. The structure of the starting S8. Grain Size—Grade D
billets shall meet the criteria of Method E 381, S-3, R-2, C-3 #
S8.1 The average grain size shall be 4 or finer. The
36 in.2 (0.84 m2) and S-3, R-3, C-3 > 36 in.2 (0.84 m2).
maximum size of individual grains, distributed at random, shall
S4. Magnetic Particle Inspection be a 2. When the average grain size is 5 or finer, only the
average size need be reported. Grain size determination shall
S4.1 Each forging shall be magnetic particle inspected in
be performed in accordance with Test Method E 112.
accordance with Test Method A 275. The maximum acceptable
indication size shall be 1⁄8 in. (3 mm) unless otherwise specified
S9. Mechanical Properties
by the purchaser.
S9.1 Test samples shall be taken from an integral part of
S5. Ultrasonic Inspection each forging whose drawing weight is over 500 lb (227 kg).
S5.1 Ultrasonic inspection is required. The test method,
location, and acceptance criteria shall be as agreed upon by the S10. Forging Temperature
purchaser and producer. S10.1 The maximum part temperature during forging is
2150°F (1175°C).
S6. Microstructure
S6.1 The microstructure shall be tempered martensite with S11. Decarburization
no more than 2 % delta ferrite.
S6.2 Metallographic inspection shall be performed at 1003 S11.1 Surface decarburization of forgings shall not exceed
magnification to determine the metallurgical structure, grain 0.06 in. (1.5 mm).
size, and delta ferrite content. Visual examination for the
volume fraction of delta ferrite of various representative areas S12. Forging Stock
of examination is acceptable. When the visual estimation S12.1 Forging stock shall be supplied in the annealed
method indicates the delta ferrite content is greater than the condition meeting the requirements of Table 4.

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 A 1021 – 02
S13. Stress Relief
S13.1 Material shall be stress relieved in accordance with
the requirements of Table 1.

SUMMARY OF CHANGES

Committee A01 has identified the location of the following changes to this standard since A 1021/A 1021M-01
that may impact the use of this standard.

(1) Added UNS Numbers to Table 2.

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