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    EX

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    21 views5 pages

    Exhaust System: Section

    Uploaded by

    Anonymous 64HDY7IiN0
    d22

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 5

    ENGINE

    EX
    A

    EX
    SECTION
    EXHAUST SYSTEM C

    E
    CONTENTS
    SERVICE INFORMATION ............................ 2 Special Service Tool ................................................. 3 F
    Commercial Service Tool ......................................... 3
    PRECAUTIONS ................................................... 2
    Precaution for Supplemental Restraint System EXHAUST SYSTEM ........................................... 4
    G
    (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Checking Exhaust System ........................................ 4
    SIONER" ................................................................... 2 Exploded View .......................................................... 4
    Removal and Installation .......................................... 4
    PREPARATION ................................................... 3 Inspection After Installation ...................................... 5 H

    Revision: April 2013 EX-1 2013 D22 LCV


    PRECAUTIONS
    < SERVICE INFORMATION >
    SERVICE INFORMATION
    PRECAUTIONS
    Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
    PRE-TENSIONER" INFOID:0000000008945028

    The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
    with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
    types of collision. Information necessary to service the system safely is included in the SRS and SB section of
    this Service Manual.
    WARNING:
    • To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
    the event of a collision which would result in air bag inflation, all maintenance must be performed by
    an authorized NISSAN/INFINITI dealer.
    • Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
    injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
    Module, see the SRS section.
    • Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
    Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
    ness connectors.
    PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
    WARNING:
    • When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
    tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
    hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
    serious injury.
    • When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
    battery, and wait at least 3 minutes before performing any service.

    Revision: April 2013 EX-2 2013 D22 LCV


    PREPARATION
    < SERVICE INFORMATION >
    PREPARATION
    A
    Special Service Tool INFOID:0000000008945029

    The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. EX
    Tool number Description
    (Kent-Moore No.)
    Tool name
    C
    KV10114400 Loosening or tightening rear heated oxygen
    (J-38365) sensor
    Heated oxygen sensor wrench a: 22 mm (0.87 in)
    D

    E
    NT636

    Commercial Service Tool INFOID:0000000008945030 F

    Tool name Description G


    (Kent-Moore No.)
    Oxygen sensor thread cleaner Reconditioning the exhaust system threads
    (J-43897-18) before installing a new oxygen sensor. Use
    H
    (J-43897-12) with anti-seize lubricant shown in Commercial
    Service Tools
    a: J-43897-18 18 mm diameter, for Zirconia
    Oxygen Sensor I
    b: J-43897-12 12 mm diameter, for Titania
    Oxygen Sensor
    AEM488

    Anti-seize lubricant Lubricating oxygen sensor thread cleaning J


    (Permatex™ 133AR or equivalent tool when reconditioning exhaust system
    meeting MIL specification MIL-A-907) threads

    AEM489 L

    Revision: April 2013 EX-3 2013 D22 LCV


    EXHAUST SYSTEM
    < SERVICE INFORMATION >
    EXHAUST SYSTEM
    Checking Exhaust System INFOID:0000000008945031

    Check the exhaust pipes, muffler, and mounting components for


    incorrect attachment, leaks, cracks, damage, or deterioration.

    SMA211A

    Exploded View INFOID:0000000008945032

    AWBIA1543ZZ

    1. Muffler assembly bracket (rear) 2. Muffler assembly insulator (rear) 3. Muffler assembly bracket (front)
    4. Muffler assembly insulator (front) 5. Front tube bracket (rear) 6. Front tube insulator (rear)
    7. Front tube connector (front) 8. Front tube bracket (front) 9. Front tube
    10. Ring gasket 11. Heated oxygen sensor protector 12. Heated oxygen sensor 2 (rear)
    13. Gasket 14. Muffler assembly Front

    Removal and Installation INFOID:0000000008945033

    WARNING:
    • Perform the operation with the exhaust system fully cooled. The system will be hot just after the
    engine stops.
    • Be careful not to cut your hand on the heat insulator edge.
    CAUTION:

    Revision: April 2013 EX-4 2013 D22 LCV


    EXHAUST SYSTEM
    < SERVICE INFORMATION >
    Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
    resistance, corrosion resistance, and shape. A
    REMOVAL
    Remove exhaust system components using power tool.
    Use Tool to remove and install heated oxygen sensor. EX

    Tool number : KV10114400 (J-38365)


    C
    INSTALLATION
    Installation is in the reverse order of removal.
    CAUTION:
    • Always replace exhaust gaskets with new ones when reassembling. D
    • Before installing a new heated oxygen sensor, clean and lube the exhaust tube threads using suit-
    able tool.
    E
    Oxygen sensor thread cleaner : — (J-43897-18)
    Oxygen sensor thread cleaner : — (J-43897-12)
    • Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 F
    in) onto a hard surface such as a concrete floor; install a new one.
    • Do not over-tighten the heated oxygen sensor. Doing so may damage the heated oxygen sensor,
    resulting in the MIL coming on. G
    • If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on
    the mounting insulators, clean and inspect them.
    • Temporarily tighten the mounting nuts on the exhaust manifold side and the mounting bolts on the H
    vehicle side. Check each part for interference with other components, and then tighten the nuts and
    bolts to specification.
    Inspection After Installation INFOID:0000000008945034
    I
    • With the engine running, check the exhaust tube joints for exhaust gas leaks and abnormal noise.
    • Check that the mounting brackets and mounting insulators are installed properly and free from excessive
    stress. Improper installation could result in excessive noise, leaks, and vibration. J

    Revision: April 2013 EX-5 2013 D22 LCV

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