Intelligent Mining Technology For An Underground Metal Mine Based On Unmanned Equipment
Intelligent Mining Technology For An Underground Metal Mine Based On Unmanned Equipment
Intelligent Mining Technology For An Underground Metal Mine Based On Unmanned Equipment
Engineering
journal homepage: www.elsevier.com/locate/eng
Research
Green Industrial Processes—Review
a r t i c l e i n f o a b s t r a c t
Article history: This article analyzes the current research status and development trend of intelligent technologies for
Received 13 December 2017 underground metal mines in China, where such technologies are under development for use to develop
Revised 10 March 2018 mineral resources in a safe, efficient, and environmentally friendly manner. We analyze and summarize
Accepted 17 May 2018
the research status of underground metal mining technology at home and abroad, including some specific
Available online 19 May 2018
examples of equipment, technology, and applications. We introduce the latest equipment and technolo-
gies with independent intellectual property rights for unmanned mining, including intelligent and
Keywords:
unmanned control technologies for rock-drilling jumbos, down-the-hole (DTH) drills, underground
Underground
Autonomous
scrapers, underground mining trucks, and underground charging vehicles. Three basic platforms are used
Communication for intelligent and unmanned mining: the positioning and navigation platform, information-acquisition
Navigation and communication platform, and scheduling and control platform. Unmanned equipment was tested
Intelligent in the Fankou Lead-Zinc Mine in China, and industrial tests on the basic platforms of intelligent and
unmanned mining were carried out in the mine. The experiment focused on the intelligent scraper, which
can achieve autonomous intelligent driving by relying on a wireless communication system, location and
navigation system, and data-acquisition system. These industrial experiments indicate that the technol-
ogy is feasible. The results show that unmanned mining can promote mining technology in China to an
intelligent level and can enhance the core competitive ability of China’s mining industry.
Ó 2018 THE AUTHORS. Published by Elsevier LTD on behalf of Chinese Academy of Engineering and
Higher Education Press Limited Company. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
https://doi.org/10.1016/j.eng.2018.05.013
2095-8099/Ó 2018 THE AUTHORS. Published by Elsevier LTD on behalf of Chinese Academy of Engineering and Higher Education Press Limited Company.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
382 J.-g. Li, K. Zhan / Engineering 4 (2018) 381–391
implement the strategic plan. One of the most famous institutes in in the gradual upgrading of intelligent processes in mining equip-
unmanned vehicles, the Commonwealth Scientific and Industrial ment; unmanned and centralized mining equipment have now
Research Organization of Australia, is making great efforts to entered the stage of practical application, which will significantly
achieve the intelligent mining of underground mines, with a par- advance the automation and information technology used in min-
ticular focus on the unmanned control of various types of equip- ing [10].
ment [8]. Integrated communication, sensors, artificial intelligence, vir-
Although these developed countries have already invested a tual reality, information technologies, computer technologies,
considerable amount of time and money into the study of intelli- and unmanned control equipment were combined in order to
gent mining, only a few related studies have been carried out in achieve intelligent mining technologies, as shown in Fig. 2. Such
China, especially in the field of intelligent equipment and plat- technologies are based on precise, reliable, and accurate decision-
forms. In order to rapidly advance its intelligent mining capabili- making and production process management through real-time
ties, China is supporting many intelligent mining projects, monitoring; they allow mine production to be maintained at the
including the Key Technology and Software Development for Dig- optimum level, and lead to improved mining efficiency and eco-
ital Mining project and the High-Precision Positioning for Under- nomic benefits. In this way, green, safe, and efficient mining can
ground Unmanned Mining Equipment and Intelligent Unmanned be achieved.
Scraper Model Research project. In particular, a project titled Intel- Taking a typical trackless mining technology as an example,
ligent Mining Technology for Underground Metal Mines was estab- intelligent mining technology can be divided into three layers—
lished during the 12th Five-Year Plan, in order to promote the control layer, transport layer, and executive layer [11].
intelligent mining technology to a certain extent. This article intro- As shown in Fig. 3, the executive layer mainly consists of track-
duces several research achievements and their applications in this less mining equipment such as rock-drilling jumbos, DTH drills,
project. Trackless mining equipment such as rock-drilling jumbos, underground scrapers, underground mining trucks, or under-
down-the-hole (DTH) drills, underground scrapers, underground ground charging vehicles. The transport layer mainly includes a
mining trucks, and underground charging vehicles have been ubiquitous information-acquisition system, wireless communica-
developed using intelligent technologies. Suitable communication tion system, and precise positioning and intelligent navigation
techniques, sensors, artificial intelligence, virtual reality, informa-
tion technology, and computer technology for mining equipment
and platforms have been implemented. The experimental results
indicate that some of the system’s functionalities are innovative
and show good performance.
2. Intelligent mining
3. Unmanned equipment
including on-site audio and video signals, is well-integrated in
Intelligent trackless mining technology is based on intelligent order to increase the feeling of immersion while performing
unmanned equipment at the executive layer, such as rock- remote-control operations.
drilling jumbos, DTH drills, underground scrapers, underground Furthermore, the rock-drilling jumbo is autonomously con-
mining trucks, or underground charging vehicles. The functions trolled and operated in the tunnel under the guidance of a posi-
of intelligent and unmanned mining equipment differ according tioning and navigation system. By coordinating the positioning
to the different tasks each piece of equipment must carry out. system and altitude control system, the jumbo can achieve auton-
omous driving to the location from the dispatch layer. This is a
3.1. Intelligent rock-drilling jumbo major step toward achieving continuous operation without inter-
ference. Given the coordinates of the drilling-hole position in the
Rock drilling is the key process in mining, and plays a very three-dimensional (3D) digital map of the mine, the identification
important role in productivity, cost, and efficiency. Different geo- of the stope top and floor and the accurate positioning of the rock-
logical conditions require different mining methods, and different drilling system can be achieved independently. This provides a
methods require different types of rock drilling. A hydraulic rock- basis for unmanned operation. The intelligent control flow diagram
drilling jumbo is needed for medium-length hole drilling (i.e., is shown in Fig. 5.
depth of 20–30 m, diameter of 60–100 mm) [12]. An intelligent The rock-drilling parameters are independently adjusted
and unmanned rock-drilling jumbo has been designed to support according to the rock conditions. The intelligent rock-drilling
intelligent mining technology and efficiently complete drilling jumbo (shown in Fig. 6) is equipped with components for intelli-
work. gent blockage prevention, rock-characteristic acquisition, and fre-
Remote control and a virtual-reality display were the first basic quency matching; an automatic rod function; and a fully
technologies implemented in the unmanned hydraulic rock- automatic drill-pipe bank. The hole-blasting parameters are speci-
drilling jumbo. Fig. 4 shows the initial unmanned control platform fied independently, according to the scheduling system that is
for the jumbo on the surface. The virtual prototype display system, used, in order to ensure continuous drilling.
384 J.-g. Li, K. Zhan / Engineering 4 (2018) 381–391
Fig. 7. The structure of a four-wheel independent steering system. (a) Straight driving; (b) front-wheel steering; (c) oblique driving; (d) point-turn motion; (e) four-wheel
steering. d: the angle of the four wheels; d1 and d2: the angles of the forward wheels; d3 and d4: the angles of the backward wheels.
J.-g. Li, K. Zhan / Engineering 4 (2018) 381–391 385
The effect of the working parameters on drilling efficiency was rod can be established in order to avoid blocking of the rod during
analyzed by evaluating drilling parameters such as axial thrust, the automatic sorting process.
rotary speed, rotary torque, impact pressure, impact frequency,
and rock-drilling pressure. A theoretical calculation model or
empirical formula was deduced for each parameter selection, and 3.3. Intelligent underground scraper
the key parameters affecting drilling efficiency were determined.
The optimal drilling parameters for the matching method were Since the first successful testing of the ST-5 scraper by Wagner
selected, including air pressure, gas volume, and propulsion force. in the 1960s, scrapers have been widely used in underground min-
The drilling efficiency was then optimized by intelligent control of ing because of their high efficiency, flexibility, maneuverability,
the operation parameters. and low cost. With the rapid development of electronic and infor-
The third feature was anti-deviation control technology, as mation technology, intelligent control technologies for the under-
shown in Fig. 8. Blasting can be directly affected by many factors, ground scraper have been rapidly developed. The operation of
such as the positioning accuracy of the drill point, depth of the the underground scraper has gradually changed from manual to
hole, and declination of the hole. An intelligent DTH drill should remote control. At present, it is known as the fourth-generation
control the drill pipe in real time in order to avoid large errors that autonomous scraper [15–18].
will affect the subsequent blasting [14]. The main task of a scraper is the repeated transportation of ore
The final features were multiple drill-pipe storage, automatic between the loading point and the dumping point. Therefore, the
sorting, and anti-blocking resistance rod technology. Fig. 9 shows first task of an intelligent scraper is to achieve unmanned driving
the operation of an intelligent DTH drilling machine. The charac- during ore transportation. Recognition of the tunnel environment
teristics of the DTH drill determine that if the hole is 60 m deep, is achieved by a body-loading sensor, and a positioning and naviga-
then at least 40 drill pipes are needed every time. Therefore, mul- tion system is used to assist in the operation of the scraper. Fig. 10
tiple drill-pipe storage and automatic sequencing feed-rod tech- shows the driving algorithm of an unmanned scraper.
nologies were designed in order to improve the operational Another typical task of a scraper is shoveling ore, which may
efficiency of the equipment. By analyzing the mechanism of the include automatic weighing. The main purpose of automatic
drill rod, the parameters of the control function of the DTH drill weighing is to obtain real-time data and automatic statistics for
the ore. Automatic weighing technology can obtain statistics for
the class report, daily report, and monthly report, and can transfer
this data to the central control room through the communication
network. It can also enable managers to grasp the status of under-
ground production in real time.
An intelligent underground scraper can automatically drive to a
preset fixed point in order to dump ore, by relying on the position-
ing system, navigation system, and wireless communication sys-
tem after the dispatch instruction has provided a specific
dumping point. This is the basis for continuous unmanned mining
with scrapers. An intelligent underground scraper does not operate
within the view of its operator, and failure information cannot be
observed in real time; therefore, it must be able to perform in an
intelligent manner using the fault-diagnosis function [19,20]. The
vehicle should be able to follow remote-control instructions from
the surface such that the scraper can be controlled at any time.
Fig. 11 shows the intelligent underground scraper and its
Fig. 9. Operation of the intelligent DTH drilling machine. remote-control platform.
386 J.-g. Li, K. Zhan / Engineering 4 (2018) 381–391
Fig. 11. An intelligent underground scraper and its remote-control platform on the In underground mining, the four main processes are drilling,
surface. blasting, loading, and transportation. As a charging vehicle is
essential for blasting, it is very important to develop automation
operation for a charging vehicle. An underground charging vehicle
is an integrated mechanical and electrical product that performs
3.4. Intelligent underground mining truck raw-material transportation, explosive mixing, and gun-hole load-
ing. It has the characteristics of a compact structure, a high degree
An underground mining truck is the main transport vehicle for of automation, and a wide application range.
underground trackless mining, and has the advantages of mobility, An intelligent charging vehicle system is shown in Fig. 15. The
flexibility, high efficiency, and economy. Mining trucks have been pipe-reeling speed, pipe-feeding speed, and charging speed can
widely used to transport ore in underground mines. Use of an be digitally controlled, and the reeling and feeding speeds are auto-
underground mining truck can significantly improve the produc- matically matched with the charging speed and hole diameter. A
tion capacity and labor productivity, increase the production scale, fully coupled charge is achieved in order to improve the blasting
and improve the mining technology and transportation system. To effect. The safety protection system performs online monitoring
conserve energy and protect the environment, a double-power and fault diagnosis of the charging system. Remote fault diagnosis,
transmission underground mining truck can obtain electric energy remote scheduling, remote management, and the upload and
using a diesel engine driving generator. It can also obtain electric delivery of production tasks and data can be easily achieved using
energy from the frame system through a bow collector. The vehicle an intelligent scheduling system on the surface.
has two braking systems—electric and mechanical—as shown in A charging vehicle uses wireless and intelligent control technol-
Fig. 12, which help to improve the degree of green mining and ogy to achieve remote control and intelligent hole searching. The
environmental protection. start and stop of a charging system, key process parameters,
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Fig. 12. A system block diagram of the double-power transmission underground mining truck.
Fig. 18. Architecture of an underground wireless communication system. AP: access point.
interruption problem for underground equipment in motion. The scheduling and control system also performs the functions
Seamless mobile handover of the operation process of intelligent of organizing and managing mine data, modeling and updating
equipment was achieved. The communication system overcame resources, identifying the mining environment, automatically pro-
the communication-rate bottleneck of traditional wireless devices ducing the mining plan, and intelligently dispatching the produc-
and achieved a wireless link rate of up to 600 Mbits 1 using tion process [26]. The platform can provide information on the
802.11n technology. The automatic identification, classification, 3D environment simulation, simulation of equipment condition,
and transmission of underground intelligent equipment business real-time status of equipment, intelligent scheduling of equipment,
data were fully supported. A stable network communication plat- device real-time video, and location. An integrated intelligent
form was thus provided for the remote control and autonomous scheduling and control platform for intelligent mining was built
operation of the equipment. using this system, as shown in Fig. 20.
The intelligent scheduling and control system plays an impor- An intelligent mining system was built in the middle part of the
tant role in the performance of mining. An intelligent software Fankou Lead-Zinc Mine in China. Centralized control, high-speed
platform and management center are key features of an intelligent communication, autonomous driving, and the intelligent opera-
mining system. Based on the actual demand of underground metal tions of an underground scraper, a mining truck, a rock-drilling
mine production scheduling and process control, the intelligent jumbo, and a DTH drill were tested. The framework diagram is
dispatch of an underground metal mine based on a data warehouse shown in Fig. 21.
was achieved by implementing key technologies such as the orga- The industrial field-test results show that the integrated tech-
nization and management of multisource data, 3D visualization of nology of underground intelligent mining based on unmanned
resources and mining environment, dynamic simulation of produc- equipment is very useful. The intelligent dispatch and control
tion processes, and intelligent dispatch and control systems. system runs stably and can achieve the remote monitoring and
390 J.-g. Li, K. Zhan / Engineering 4 (2018) 381–391
Fig. 21. A framework diagram of an intelligent mining system test in an underground metal mine.
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