Enrtl-Rk Rate Based Dea Model
Enrtl-Rk Rate Based Dea Model
Enrtl-Rk Rate Based Dea Model
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Revision History 3
Version Description
V10.0 Update GMENCC parameters between CO 2 and (DEAH+, DEACOO- ),
CO2 and (DEAH+, HCO3 - ), and those between CO2 and (DEAH+, CO3 -2 )
to match the data of CO 2 activity coefficient.
Update simulation results.
4 Revision History
Contents
Introduction ............................................................................................................6
1 Components .........................................................................................................7
2 Process Description..............................................................................................8
3 Physical Properties...............................................................................................9
4 Reactions ...........................................................................................................17
7 Conclusions ........................................................................................................26
References ............................................................................................................27
Contents 5
Introduction
This file describes an Aspen Plus rate-based model of the acid gas removal
process by DEA (Diethanolamine) from a gas mixture of CH4, C2H6, C3H8, N2,
CO2 and H2S. The model consists of an absorber and a stripper. The
operation data from a natural gas treating unit at Pyote, Texas (1975)[1] were
used to specify feed conditions and unit operation block specifications.
Thermophysical property models are based on our recent work and the
reaction kinetic models are based on the work of Rinker et al. (1996)[2].
Transport property models and model parameters have been validated
against experimental data from open literature.
This simulation is meant to be used as a guide for modeling the acid gas
removal process with DEA. You may use it as a starting point for more
sophisticated models for process development, debottlenecking, and plant
and equipment design, among others.
The model includes the following key features:
True species including ions
Unsymmetric electrolyte NRTL activity coefficient model for liquid and PC-
SAFT equation of state for vapor
Activity-based reaction kinetics
Electrolyte transport property models
Rate-based models for columns with valve trays
6 Introduction
1 Components
1 Components 7
2 Process Description
The Pyote Unit[1] flowsheet for CO2 capture by DEA includes three absorbers
and two strippers. However, only data from one absorber and one stripper
are reported. Table 2 represents the typical operation data:
Diameter 66 inch
Tray 20
Stripper
Diameter 72 inch
Tray 31
8 2 Process Description
3 Physical Properties
The PC-SAFT parameters of DEA are regressed from the vapor pressure
data[19-24], the liquid heat capacity data[25] and the liquid density data[26-33].
Those of H2O are obtained from Gross and Sadowski (2002) [34], and those of
the other components are retrieved from the Aspen Databank.
The characteristic volume parameters of H 2O for the Brelvi-O’Connell Model,
VLBROC, are obtained from Brelvi and O’Connell (1972) [35], those of CO2 are
obtained from Yan and Chen (2010) [3], those of CH4 and C2H6 are regressed
with the CH4-H2O[12] and C2H6-H2O[13] binary VLE data, and those of DEA, H2S,
C3H8, N2, O2 and CO are defaulted to their critical volume in the Aspen
Databank.
Unless specified otherwise, all molecule-molecule binary parameters and
electrolyte-electrolyte binary parameters are defaulted to zero. All molecule-
1 1
T A B
T C
(1)
The parameters A, B and C for DEA in Aspen Databank are 28.01, 9277 and
273.15.
The liquid molar volume and transport property models have been validated
and model parameters regressed from literature experimental data.
Specifications of the transport property models include:
For liquid molar volume, the Clarke model, called VAQCLK in Aspen Plus,
is used with option code of 1 to use the quadratic mixing rule for solvents.
The interaction parameter VLQKIJ for the quadratic mixing rule between
DEA and H2O is regressed against experimental density data of the DEA-
H2O system [30-31,49-56]. The Clarke model parameter VLCLK/1 is also
regressed for main electrolytes (DEAH+, HCO 3 ) and (DEAH+, DEACOO )
against experimental density data of the DEA-H2O-CO2 system from
Weiland (1998)[57].
For liquid viscosity, the Jones-Dole electrolyte correction model, called
MUL2JONS in Aspen Plus, is used with the mass fraction based ASPEN
liquid mixture viscosity model for the solvents. The three option codes for
MUL2JONS are set to: 1 (mixture viscosity weighted by mass fraction), 1
(always use Jones and Dole equation when the parameters are available),
and 2 (Aspen liquid mixture viscosity model), respectively. The interaction
parameters between DEA and H 2O in the Aspen liquid mixture viscosity
model, MUKIJ and MULIJ, are regressed against experimental DEA-H2O
viscosity data [49-50, 53-55, 58-59]. The Jones-Dole model parameters,
IONMUB, for DEAH+ and DEACOO- are regressed against DEA-H2O-CO2
10 3 Physical Properties
viscosity data from Weiland (1998)[57]; that of CO 32 is regressed against
K2CO3-H2O viscosity data from Pac et al. (1984)[60]; and that of HCO3- is
regressed against KHCO3-H2O viscosity data from Palaty (1992)[61].
For liquid surface tension, the Onsager-Samaras model, called SIG2ONSG
in Aspen Plus, is used with its option codes being -9 (exponent in mixing
rule) and 1 (electrolyte system), respectively. No additional adjusted
parameters are used in the surface tension model and the estimation
results are somewhat higher than the experimental data from Weiland
(1996)[62] (Figure 3).
For thermal conductivity, the Riedel electrolyte correction model, called
KL2RDL in Aspen Plus, is used.
For binary diffusivity, the Nernst-Hartley model, called DL1NST in Aspen
Plus, is used with option code of 1 (mixture viscosity weighted by mass
fraction).
In addition to the updates with the above transport properties, the aqueous
phase Gibbs free energy and heat of formation at infinite dilution and 25°C
(DGAQFM and DHAQFM) for DEAH+ are derived from the equilibrium constant
of DEA protonation reaction from Bower (1962) [63]. The heat capacity at
infinite dilution (CPAQ0) for DEAH+ and the DGAQFM, DHAQFM and CPAQ0
parameters for DEACOO- are regressed with the VLE data[43], absorption heat
data[44], heat capacity data[45] and speciation concentration data[46]. The
CPAQ0 of HCO3-, CO3-2 and HS- are the average values of heat capacity
between 298 K and 473 K taken from Criss and Cobble (1968) [64], and that of
S-2 is calculated from the Criss-Cobble correlation[64] with the entropy value
from Wagman et al. (1982) [65].
The estimation results of various transport and thermophysical properties are
summarized in Figures 1-7. Note that acid gas loading is defined as the ratio
of the moles of apparent acid gas to the moles of apparent DEA. Apparent
means before reaction, so for example if 1 mole of DEA is added to 9 moles of
water, and then 0.3 moles of CO2 is added to this mixture at sufficient
pressure to dissolve all the CO2, then the CO2 loading is 0.3/1 = 0.3,
regardless of the forms of CO2 and DEA after reacting. Weight percent of DEA
is calculated without CO2, so in the above example, it is calculated from the
mixture of 1 mole DEA and 9 moles of water. Since DEA has a molecular
weight of 105.137 and water has a molecular weight of 18.015, this is
105.137/(105.137+9*18.015) = 0.39337 or about 39 wt% DEA.
1050
1000
950
900
0 0.1 0.2 0.3 0.4 0.5
CO2 Loading, mol CO2/mol DEA
10
0
0 0.1 0.2 0.3 0.4 0.5
12 3 Physical Properties
100
80
0
0.0 0.1 0.2 0.3 0.4 0.5
0.6
0.5
Thermal Conductivity, Watt/m.K
0.4
0.3
0.2
DEA 10wt%
DEA 20wt%
0.1 DEA 30wt%
DEA 40wt%
0
0 0.1 0.2 0.3 0.4 0.5
CO2 loading, mol CO2/mol DEA
100
Cp, kJ/kmol.K 80
60
10wt%, 0.02
40 20wt%, 0.04
30wt%, 0.07
20
40wt%, 0.10
0
0 0.1 0.2 0.3 0.4 0.5 0.6
100
300 K
80
350 K
400 K
Heat, kJ/mol
60
40
20
0
0 0.4 0.8 1.2 1.6
CO2 loading, mol CO2/mol DEA
14 3 Physical Properties
1.0E+07
1.0E+06
1.0E+05
P_CO 2, Pa
273K, 72
298K, 72
1.0E+04
323K, 72
348K, 72
373K, 72
1.0E+03
393K, 72
413K, 72
1.0E+02
0.0 0.3 0.6 0.9 1.2 1.5
1.0E+07
1.0E+06
H 2S Pressure, Pa
1.0E+05
1.0E+01
0.0 0.3 0.6 0.9 1.2 1.5
H2S loading, mol H2S/mol DEA
298 323
1.0E+06 348 373
393 298
H 2S Pressure, Pa
1.0E+05 323 348
373 393
1.0E+04 413
1.0E+03
1.0E+02
1.0E+01
1.0E-04 1.0E-03 1.0E-02 1.0E-01 1.0E+00 1.0E+01
H2S loading, mol H2S/mol DEA
0.05
0.04
0.03
Speciation
DEA+DEAH+
0.02 DEACOO
HCO3
0.01
0
0 0.2 0.4 0.6 0.8 1 1.2
CO2 loading, mol CO2/mol DEA
16 3 Physical Properties
4 Reactions
4 Reactions 17
CO 2 OH HCO 3
4 Kinetic
HCO 3 CO 2 OH
5 Kinetic
DEA CO 2 H 2 O DEACOO - H 3 O
6 Kinetic
DEACOO - H 3 O DEA H 2 O CO 2
7 Kinetic
H 2 O H 2S HS H 3 O
8 Equilibrium
H 2 O HS S 2 H 3 O
9 Equilibrium
The equilibrium expressions for reactions 1-7 in DEA-CHE are calculated from
the standard Gibbs free energy change. DGAQFM, DHAQFM, and CPAQ0 of
DEAH+ and DEACOO-, which are used to calculate the standard DEAH+ and
DEACOO- Gibbs free energy, are determined in this work. The DGAQFM (or
DGFORM), DHAQFM (or DHFORM), and CPAQ0 (or CPIG) parameters of the
other components can be obtained from the databank of Aspen Plus.
Power law expressions are used for the rate-controlled reactions (reactions 4-
7 in DEA-REA). The general power law expression is:
E 1 1 N
r k T T0 exp xi i i
n a
(2)
R T T0 i 1
Where:
r = Rate of reaction;
k = Pre-exponential factor;
T = Absolute temperature;
T0 = Reference temperature;
n = Temperature exponent;
E = Activation energy;
R = Universal gas constant;
N = Number of components in the reaction;
xi = Mole fraction of component i;
γi = Activity coefficient of component i;
ai = The stoichiometric coefficient of component i in the reaction equation.
If To is not specified, the reduced power law expression is used:
E N
r kT n exp xi i i
a
(3)
RT i 1
In this work, the reduced expression is used. In equation (3), the
concentration basis is mole gamma, the factor n is zero. k and E are given
in Table 4.
18 4 Reactions
The kinetic parameters for reaction 4 in Table 4 are derived from the work of
Pinsent et al. (1956)[66] The kinetic parameters for reaction 5 are calculated
by using the kinetic parameters of reaction 4 and the equilibrium constants of
the reversible reactions 4 and 5. The kinetic parameters of reaction 6 in Table
4 are derived from the work of Rinker et al. (1996)[2]. The DEA concentration
range of the data of Rinker is 0.25-2.8 M and the temperature range is 292-
343 K, these conditions are the operating conditions of the absorber modeled
in this work. The kinetic parameters for reaction 7 are calculated by using the
kinetic parameters of reaction 6 and the equilibrium constants of the
reversible reactions 6 and 7.
4 Reactions 19
5 Simulation Approach
The natural gas treating unit at Pyote[1] is simulated in this work and is
described in this section.
Simulation Flowsheet – The Pyote Unit has been modeled with the
following simulation flowsheet in Aspen Plus as shown in Figure 11.
GASOUT CO2OUT
LEANIN
GASIN
RICHOUT LEANOUT
20 5 Simulation Approach
Unit Operations – The major unit operation models have been represented
by Aspen Plus Blocks as outlined in Table 5.
5 Simulation Approach 21
Unit Operation Aspen Plus Block Comments / Specifications
Stripper RadFrac 1. Calculation type: Rate-Based
2. 33 Stages
3. Partial vapor condenser
4. Kettle reboiler
5. Mole distillate rate: initialized at 0.028kmol/s with final
value of 0.0277kmol/s obtained by Design-Spec 1.
6. Mole reflux rates: initialized at 0.036kmol/s with final
value of 0.0363 kmol/s obtained by Design-Spec 2.
7. Top Pressure: 9.8 psig
8. Reaction: CHEMISTRY ID is DEA-CHE for all stages.
9. Design specs: Stage 1 temperature = 291.5K, Stream
LEANOUT LOADING = 0.01
10. Vary: Distillate rate, Reflux rate
11. Tray Type: Glitsch Ballast
12. Tray Diameter: 72 inch
13. Mass transfer coefficient method: Scheffe and Weiland
(1987)
14. Interfacial area method: Scheffe and Weiland (1987)
15. Interfacial area factor: 1
16. Heat transfer coefficient method: Chilton and Colburn
17. Holdup correlation: Bennett et al. (1983)
18. Film resistance: Discrxn for liquid film; Film for vapor
film
19. Flow model: Mixed
20. Estimates: provide temperature for stages 1 to 33. The
estimates are intended to aid convergence.
22 5 Simulation Approach
Streams - Feeds to the absorber are gas stream GASIN containing CH4, C2H6,
C3H8, N2, CO2 and H2S and liquid solvent stream LEANIN containing aqueous
DEA solution with a little CO2 loaded in. Feed to the stripper is rich solvent
stream RICHIN containing aqueous DEA solution with absorbed CO 2. Feed
streams' conditions are summarized in Table 6.
5 Simulation Approach 23
6 Simulation Results
The simulation was performed using Aspen Plus. Key simulation results are
presented in Table 7. The measured versus calculated absorber and stripper
liquid temperature profiles are presented in Figures 12 and 13, respectively.
Absorber
CO2 mole fraction in GASOUT 150 ppm 131ppm
H2S mole fraction in GASOUT 0.17 ppm 0.45 ppm
Loading of RICHOUT, MolAcidGas/MolDEA 0.50 0.425
Stripper
Reboiler duty, lbs. steam/ gal. circ. solution 0.85 0.92
200
150
Temperature, F
100
AspenPlus: Liquid
50
AspenPlus: Vapor
Measure
0
0 5 10 15 20
Stage number
24 6 Simulation Results
250
200
Temperature, F
150
100
AspenPlus: Liquid
AspenPlus: Vapor
50 Measurement
0
0 5 10 15 20 25 30 35
Stage number
6 Simulation Results 25
7 Conclusions
26 7 Conclusions
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