Company Profile

Converge Engineering Pvt. Ltd.
Office No. 420, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
We Define & Resolve +91 9867328748 / +91 8450927842 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
COMPANY PROFILE
Converge Engineering Pvt. Ltd, an ISO 9001:2015 certified organization, is pleased to present
you with this introductory letter. We believe that, this information will interest you enough to
consider utilizing our engineering/technical services in some of your upcoming projects.
Our team at Converge is driven by the passion to give the best services in the engineering field
and for this sole purpose we have a committed and competent team of engineers with proven
excellence in their fields. We have expertise in Process, Piping, Mechanical, Civil/Structural,
Electrical, Instrumentation engineering and Loss Prevention jobs. We deal with small to large
scale projects with equal importance. We deliver design & engineering solutions that are
technically correct, safe, feasible, economical & incorporating latest technology and
international standards and thus, providing the best value for money.
We have work experience from various industries and possess good knowledge of different
problems which are faced in the industry and yes, we have solutions for these problems.
We have recently completed a project with Qatar Chemical Company. We are registered vendors
in Qatar Petroleum and Qatar Chemical Company.
We are proud to be associated with Al-Yosra International Company, Tunisia. We shall be

their engineering partner for carrying out Process, Piping, Civil/Structural, Mechanical,
Electrical & Instrumentation and related engineering activities.
We also provide corporate training on process simulation and optimization using Aspen
HYSYS V10, Bentley WaterGEMS and Bentley HAMMER V8i SELECT series 6.
We look forward to work with your esteemed organization as solution provider to enhance your
profitability.
Please click on the link for our brief video presentation on YouTube
https://youtu.be/0n4EXHt72ZI.
Thanks and regards.
Ajay S. Satpute Surekha A. Satpute

M.Tech. (Chemical), I.I.T. Madras B.Tech. (Chemical)
Managing Director Founder & Director
COMPANY PROFILE P a g e |1
OUR VISION
We aim to be the FIRST Indian design engineering consultant that has global brand value.
OUR VALUES
 Employees : We keep our employees happy.

 Customers : We make sure that our customers get value for their money.
 CSR : We do our bit towards betterment of society.
 Ethics : We never compromise on our ethical values.
 Profit : We earn enough profits to keep first four values afloat.
OUR ESTEEMED END CLIENTS & CLIENTS
LIST OF PROJECTS
1) Dynamic Simulation of Gas Sweetening Plant for Khulud Gas Development Project
Phase 1
Client: Monaco Engineering Services/ Petroleum Development of Oman
Scope: All activities related to carrying out dynamic simulation of the gas sweetening
plant.
2) Surge Analysis For PS-21N Pumping Station Risk & Contingency-Construction Of

Bypass Stations
Client: Qatar Design Consortium/ ASHGHAL, Qatar
Scope: Surge analysis report for pumping station system using Bentley HAMMER.
3) EPC for provision of 3 phase separators skid with heating & pumping arrangement.
Client: Assam Petroleum Ltd/ Cairn Energy India
Scope: Green field development to carry out detail engineering for process, piping,
electrical, instrumentation disciplines.
4) Engineering Support for preliminary sizing of process equipment and preparation of

PFD’s.
Client: Assam Petroleum Ltd/ Cairn Energy India
Scope: Carrying out of Crude oil heater, Oil cooler, Produced water cooler, 3 phase
separator using Aspen HYSYS and preparation of PFD’s
5) EPC for Additional Three Wells Flow Line Hooks-Up at DOL-2 as Part of RMOP.
Client: Qatar Design Consortium / Dolphin Energy Qatar
Scope: Design and detailed Engineering Services
6) FEED for 1 million TPA PROM manufacturing facility at Dahej, Gujarat

Client: Narmada Bio-Chem Ltd.
Scope: Green field development project to prepare of PFDs, P&IDs, H&MB
calculations, Process Description, Utility balance, Equipment sizing calculations
(rotary dryer, cooler, pumps, hydraulic), Equipment list, Equipment process
datasheets, Requisition for enquiries, mechanical datasheets, Instrumentation ,
electrical, piping etc. Scope also included complete financial analysis to study
economic feasibility of the project.
7) Engineering Services For Steady State Analysis (Surge, Stress & Hydraulic) For Fuel
And Water Networks
Client: Qatar Design Consortium/ New Port Project (NPP), Qatar
Scope: Green field development project in which hydraulic analysis of Fuel, Foul water,
Break water and fire water systems using Bentley WaterGEMS and Bentley
HAMMER.
8) Supply of VBA Enabled Process Calculation Spreadsheets for in-house use

Client: Qatar Chemicals Company Ltd. Qatar (Q-Chem)
Client: Galaxy Surfactants Ltd. Navi Mumbai (GSL)
Scope: Preparation of Line sizing calculations for Water, Gas, Two phase fluids, VBA
enabled Control valve sizing for Compressible fluid, Incompressible fluid, Two
phase fluid, Orifice sizing as per ISO 5167-2-2003 for liquid and gas services,
Orifice sizing as per ASME-MFC-14M-2001 for liquid and gas services,
Separator sizing (Two / Three phase) as per API 12J, PRD (Pressure Relief
Devices) sizing as per API 520, PVRV Sizing as per API 2000, Venting
Calculations as per API 2000, Gas flow unit conversion calculations, Pump sizing
calculations, training for Q-Chem & GSL process engineers, offsite &technical
support contract for 1 year.
9) Design & Detailed Engineering for Nuaija Lagoon 1A.

Scope: Hydraulic analysis report for wet-well water in-flow and out-flow system using
Bentley WaterGEMS.
10) Design & Detailed Engineering for Lagoon.

Client: Qatar Design Consortium/ QATAR MUSEUM, Qatar
Scope: Carrying out Hydraulic analysis for 11 nos. pumping system for fountains islands
Using Bentley WaterGEMS.
11) Design and Detailed Engineering for Proposed Temporary Storm Water System At
Onaiza & Pearl Area
Scope: Hydraulic simulation for the proposed temporary storm water plan system using
Bentley WaterGEMS at Onaiza and Pearl area.
12) Diesel dispensing/ bunkering system and associate facilities at Halul Island, Qatar
Client: Petroserv Ltd. / Qatar Petroleum, Qatar
Scope: Preparation of piping layout, equipment layouts, standard supports, piping
network for fire water facilities, preparation of isometrics, preparation of as built
drawings.
13) EPIC For 11 nos. non-shut down PCRs at NGL Plants, Mesaieed Operations
Client: Qatar Design Consortium/ Qatar Petroleum, Qatar
Scope:
 To Provide Backup Fuel Gas Supply To NGL 4 Flare Pilots (Non-Shutdown):
Preparation of CV, PRV (Pressure Relief Valve ) & Restriction Orifice Sizing
Calculations, preparation of data Sheets for Pressure Relief Valve, Self-
Regulating Valve ,Restriction Orifice
 Modification of Fresh Water Piping Circuit for Safety Showers: Hydraulic
Analysis using Bentley WaterGEMS with CV Sizing, preparation of data sheets
for Pressure Relief Valve, Self-Regulating Valve and Rupture Disc.
 ESDV Installation At Naphtha R/D LINES: Preparation of TRV (Thermal Relief
Valve) Sizing Calculation & data sheet.
14) EPIC for provision of Irrigation Water To Various Facilities In The RLC West Side
Area
Client: Qatar Design Consortium/ Qatar Petroleum, Qatar
Scope: Preparation of process design basis, PFD, Line list, P&ID – Process symbols and
legends, P&ID – Irrigation water storage tanks and pumps, P&ID – TSE main
header, P&ID – Irrigation water to MPAC, P&ID Irrigation Water To Fire Station
No.06, Demolition P&ID – Irrigation water storage tanks and pumps, Demolition
P&ID – Irrigation water to fire station no. 06, Demolition P&ID – Irrigation
water to MPAC, Demolition P&ID – Irrigation water to MPAC, Demolition
P&ID – Irrigation water to RLESC, Demolition P&ID - TSE main header,
Operating control philosophy, hydraulic simulation shall be carried out system
using Bentley WaterGEMS.
15) Hydraulic Analysis Of Compressed Air System

Client: Qatar Design Consortium/ New Port Project (NPP), Qatar
Scope: Hydraulic analysis report for compressed air systems.
HOW CAN WE HELP YOU?
Converge has expertise for carrying out Concept studies, Front End Engineering Design,
Detailed Design Engineering and Residual Engineering. We take pride in our Trouble-Shooting
and Plant Optimization capabilities. We provide post-design assistance as well.
Converge provides the quality solutions that exceed the client expectations. We serve our clients
in line with our company values. We believe in long term relationships with our clients.
We look forward to work with your esteemed organization as solution provider to enhance your
profitability.
BRIEF LIST OF SERVICES WE OFFER
 Design of pipeline network (natural gas, crude oil, diesel, fire water, cooling water,
potable water, sea water, compressed air, fuel gas, etc.).
 Engineering services for flow line design for offshore wellheads.
 Engineering services for Hydrate Inhibitor System design.
 Engineering support for water treatment projects.
 Plant trouble-shooting projects like vibration issue in fire water line or in steam
condensate lines or mal-functioning pump/compressor or improving the heat exchanger
performance or verification control valve design.
 Verification of relief devices (PSV, TSV, Rupture disk) in the plant.
 Optimization projects for improvement of steam & condensate system.
 Design of chemical dosing system.
 Latest Aspen HYSYS version 10 simulation model (Steady state and Dynamic)
preparation/update/verification for the plant (ethylene plant, evaporators etc.).
 Prepare/update/verify PIPENET simulation model (Standard, Sprinkler and Transient).
 Bentley WaterGEMS and HAMMER V8i SELECT series 6, simulation studies.
PROCESS ENGINEERING
 Plant optimization studies

 Plant trouble-shooting activities
 Process simulation using licensed software such as Aspen
HYSYS V10.1, Pipenet, Bentley WaterGEMS, HAMMER
V8i SELECT series 6 etc.
 Hydraulic Calculations
 Single/Two phase pressure drop calculation
 Pump Hydraulics
 Pressure drop calculation in network
 Equipment Sizing
 Two / Three phase separator (Horizontal / Vertical)
 Flare K.O. Drum (Horizontal / Vertical)
 Thermal Rating of shell & tube heat exchanger using EDR
 Process Calculation for Instruments
 Control Valve Sizing
 Orifice sizing
 Process Calculation for Safety Systems
 PSV and PVRV sizing calculations
 Blow down Study
 Miscellaneous Calculations
 Process design of tank heating coils (Heat gain-loss calculation)
 Determination of hydrate formation & estimation of methanol injection rate
 Process Simulation/Calculations training sessions for process engineers
 Software available: WaterGEMS and Bentley HAMMER V8i SELECT series 6, Smart
Plant P&ID
LOSS PREVENTION
 HAZID, HAZOP close out report

 Design of water spray, Fire water Hydrant ring main and
sprinkler & foam system
 Hazardous area classification drawing
PIPING ENGINEERING
 Plot Plan Development of process plant

 Preparation of Conceptual/ Study piping Layouts
 Preparation of piping general arrangement drawings
using AutoCAD.
 Preparation of Equipment layouts.
 Preparation of Nozzle Orientation of Process Equipment
 Preparation/Checking of Construction Isometrics
 Preparation of As Built Drawings.
 Selection of Pipe supports
 Checking of Vendor supplied GA drawings for Approvals
 Technical assistance during Construction phase.
 Technical Evaluation of various vendor packages and piping items.
 Preparation of Piping Material Specification and Data Sheets of piping items
 Preparation of design documents such as Design Basis Memorandum
 Preparation of Tender Documents and Material Take Off for tendering and cost
estimates.
 Stress Analysis of various piping systems.
 Pipe modeling in 3D.
 Software available: CAESAR II / Auto PIPE V8i SELECT series5, PDMS
MECHANICAL ENGINEERING
 Mechanical equipment design

 Storage Tank design as per API 650, API 620, AWWA
D-100, UL-142, and UL-58
 Pressure vessel design as per ASME Section VIII
Division 1
 Pump Sizing and Selection
 Review of vendor’s fabrication drawings
 Preparation of specifications for machinery (pump, compressor, turbine etc.)
 Preparation of Specifications & Fabrication details of static equipment (heat exchanger,
storage tank, pressure vessel, drum, filter etc.)
 Preparation of Mechanical Data Sheets
 Inspection and testing guidelines
CIVIL/STRUCTURAL ENGINEERING
 Foundation Design.
 Foundation Layout Drawing.
 Detail Fabrication Drawings for Pipe Rack, Pipe
Supports, Ladders, Platforms.
 Structural Analysis using STAAD Pro.
 Structural drawings
ELECTRICAL ENGINEERING
 Single Line Diagram

 Electrical & Instrument Cable Routing Layout
 E & I Cable Sizing and Schedule
 Electrical MTO, Specifications, Data sheet
 Electrical Power requirement calculations
 HV and LV Switchboard design
 ETAP Analysis
 Hazardous area classification & layout drawings
 Earthing, Lighting & Lightning System calculations
INSTRUMENTATION ENGINEERING
 Instrument MTO
 Instrument Index
 I/O list
 Instrument Loop Diagram
 Lighting, Earthing layout and GA
 Instrument Hook Up Drawings & Mounting Details
 Instrument Cable and JB Schedule
 Specification for Integrated Control and Safety System (DCS-SIS-FGS)
 Overall block diagram
 SIL study close out report
 Factory Acceptance Test (FAT) participation
 Fire and Gas engineering deliverables
ORGANIZATION CHART
BOARD OF
DIRECTORS
DESIGNATED
PROJECT
MANAGER
DOCUMENT QA/QC
CONTROLLER MANAGER
LEAD LEAD LEAD LEAD LEAD LEAD CIVIL/ LEAD LOSS

PROCESS PIPING MECHANICAL INSTRUMENT ELECTRICAL STRUCTURAL PREVENTION
ENGINEER ENGINEER ENGINEER ENGINEER ENGINEER ENGINEER ENGINEER
CAD CAD CAD CAD CAD CAD CAD

TECHNICIAN TECHNICIAN TECHNICIAN TECHNICIAN TECHNICIAN TECHNICIAN TECHNICIAN
COMPANY PROFILE P a g e | 10
ADVANCED PROCESS DESIGN &

SIMULATION CORPORATE TRAINING
PROGRAM
This course is designed for process engineers who want to learn process calculations - its basis, methodology and
process drawings & documents.
The training starts with some background knowledge about the process engineering and process engineer’s role in
the industry. Sizing calculations are undoubtedly the most crucial part of a process engineer’s job profile. We spend
majority of our training time imparting our knowledge about process calculations to the participants. We teach them
how to do the sizing in a professional way and we make sure they how learn how to do the same, so that they can do
it themselves.
Participants shall also be provided with hands on training on Aspen HYSYS V10 for doing the sizing calculations.
SYLLABUS
Session 1 Control Valve sizing using Excel and Aspen HYSYS

 Useful facts about control valves shall be discussed
 A review of ANSI/ISA–75.01.01–2002 (Flow equations for sizing control valves)
 Students shall solve examples using Aspen HYSYS
 A master spreadsheet template shall be provided for calculations
 A reference VBA enabled calculation file shall be provided
 Students shall solve examples using excel
Session 2 Pressure safety valve sizing using Excel and Aspen HYSYS
 Useful facts about PRV shall be discussed
 A review of API 520 Part 1 (Sizing, Selection, and Installation of Pressure-
relieving Devices in Refineries)
 A reference VBA enabled calculation file shall be provided
Session 3 Line sizing using Excel and Aspen HYSYS
Pump sizing using Excel and Aspen HYSYS
 Useful facts about above topics shall be discussed
Session 4 Orifice sizing using Excel and Aspen HYSYS
 A review of ISO 5167-2 (Orifice plates)
Session 5 Heat exchanger sizing using EDR
Distillation column sizing using Aspen HYSYS
Depressuring utility using Aspen HYSYS
Flare system design
 A review of API 521 (Pressure relieving and depressuring systems)
 Students shall solve examples using Aspen HYSYS / EDR / Flare system analyzer
Session 6 How to prepare following Process deliverables;
 Process drawings (BFD, PFD, P&ID)
 Process documents (PDB, OCP, Line List, PDS)
Session 7 Process Plant Design example – Part 1
Session 8 Process Plant Design example – Part 2

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Converge Engineering Pvt. Ltd.

We are proud to be associated with Al-Yosra International Company, Tunisia. We shall be

Thanks and regards.

Ajay S. Satpute Surekha A. Satpute

 Employees : We keep our employees happy.

OUR ESTEEMED END CLIENTS & CLIENTS

2) Surge Analysis For PS-21N Pumping Station Risk & Contingency-Construction Of

4) Engineering Support for preliminary sizing of process equipment and preparation of

6) FEED for 1 million TPA PROM manufacturing facility at Dahej, Gujarat

8) Supply of VBA Enabled Process Calculation Spreadsheets for in-house use

9) Design & Detailed Engineering for Nuaija Lagoon 1A.

10) Design & Detailed Engineering for Lagoon.

15) Hydraulic Analysis Of Compressed Air System

HOW CAN WE HELP YOU?

BRIEF LIST OF SERVICES WE OFFER

 Plant optimization studies

 HAZID, HAZOP close out report

 Plot Plan Development of process plant

 Mechanical equipment design

 Single Line Diagram

LEAD LEAD LEAD LEAD LEAD LEAD CIVIL/ LEAD LOSS

CAD CAD CAD CAD CAD CAD CAD

ADVANCED PROCESS DESIGN &

Session 1 Control Valve sizing using Excel and Aspen HYSYS

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