FPE E Catalog

Thermostatic Control Valves
From Fluid Power Energy:
Superior Quality And Delivery

At A Great Price.
Fluid Power Energy (FPE), an ISO 9001-2000 Features
Certified Company, was established in 1975 with
one goal in mind: To provide high quality, econom- Wide Range of
ically priced Thermostatic Control Valves for the Temperatures
Industrial Equipment, Industrial Engine and
Industrial Compressor Markets. With more than 25 Heavy Duty
years of experience in the industry, FPE has estab-
lished itself as a leader in its field. Self-Contained
FPE has made every effort to greatly improve the Replaceable Element
quality, performance and pricing of Thermostatic
Control Valves, but it doesn’t stop there. Superior Non-Adjustable
customer service and complete satisfaction is an
integral part of every order. Our commitment to you: Rugged Construction
We will deliver a QUALITY product ON TIME at a
LOWER COST. Let us show you why FPE is your Tamper-Proof
best source for Thermostatic Control Valves.
Operate in Any Position
MADE IN
Compact
ISO 9001-2000 U. S. A.
FPE Valves
Model Description Available Sizes Materials

0750 Three-Way & Two-Way (Water Saver) 1/2”, 3/4” AL, B
1010 Three-Way 1/2”, 3/4”, 1” A, AL, B, D, S, SS
1011 Two-Way (Water Saver) 1/2”, 3/4”, 1”, 1 1/4”, 1 1/2” A, AL, B, D, S, SS
1530 Three-Way (T-Style) 1”, 1 1/4”, 1 1/2” A, B, D, S, SS
2010 Three-Way 1 1/2”, 2” A, B, D, S, SS
2012 Three Way (T-Style) 1 1/2”, 2” A, B, D, S, SS
2013 Three-Way (T-Style), Mounting Ribs 1 1/2”, 2” A, B, D, S, SS
2014/15 Three-Way (Refrigeration) 1 1/2”, 2” S
2510 Three-Way (T-Style) 2 1/2” A, B, D, S, SS
3010 Three-Way (T-Style) 3” A, B, D, S, SS
FPE SPARE PARTS:

Air Stop Air Shutoff Valve 2” through 8” AL
The Competitive Alternative

Threads/Connections: NPT, SAE O-Ring, Socket Weld, 125# Flat Face Flange, 150# and
300# Raised Face Flanges. Navy Flange and Metric Flange are available upon request.
Specialty/Products: Reduced Stroke Elements (high over-temperature), Low-Flow
Valves, Manual Override Thermostatic Valves, Lube Management Blocks
Flow Range: 2 to 1200 GPM
Materials: A=Cast Iron, AL =Aluminum, B=Bronze, D-Ductile, S=Steel, SS=Stainless Steel
FPE Is Also Your Best Source For
COMPETITOR’S PARTS
Fluid Power Energy carries quality replacement parts including:
•Thermostatic Elements: Standard, Plated, Manual Override, Reduced Stroke
•Lube Oil Management Blocks
•Custom Castings & Machining
•Housing Seals & Gaskets
•O-Rings
•Filterstats
•Service Kits
To Order
FLUID POWER ENERGY, INC. Specify model number, nominal
W229 N591 Foster Court • Waukesha, WI 53186 temperature desired, and
housing material. For model
262 • 548 • 6220 Fax 262 • 548 • 6239 coding information, visit our
VISIT OUR WEBSITE AT: website or consult your
factory representative.
www.fpevalves.com
FPE FLUID POWER ENERGY, INC.
W229 N591 Foster Court • Waukesha, Wisconsin 53186
Phone (262) 548-6220 • Fax (262) 548-6239
Electronic Catalog
Quick Select
Index
I. Personnel - FPE History & Personnel
II. Product - Model Number & Description
a. 0750 = ¾” NPT, 0752 = ½” NPT, Three-Way or Two-Way

(Water Saver, Low Flow & Pressure Relief), Thermostatic
Valve
b. 1010 = 1” NPT, 1110 = ¾” NPT, 1210 = ½” NPT,

1010J8 = ½” SAE O-Ring, 1010J12 = ¾” SAE O-Ring,
1010J16 = 1” SAE O-Ring Three-Way, Thermostatic Valve
c. 1011 = 1” NPT, 1111 = ¾” NPT, 1211 = ½” NPT,

1411 = 1 ¼” NPT, 1511 = 1 ½” NPT Two-Way (Water Saver),
Thermostatic Valve
d. 1530 = 1 ½” NPT, 1530M = 1 ½” NPT w/Manual Override,

1530J16 = 1” SAE O-Ring, 1530J20 = 1 ¼” SAE O-Ring,
1530J24 = 1 ½” SAE O-Ring, F1530 = 1 ½” 125# FF Flange,
SF1530 = 1 ½” 150# RF Flange, SF1530X = 1 ½” 300# RF
Flange, Thermostatic Valve
e. 2010 = 2” NPT, 2010-1 = 1 ½” NPT,

2010J24 = 1 ½” SAE O-Ring, 2010J32 = 2” SAE O-Ring,
F2010 = 2” 125# FF Flange, SF2010 = 2” 150# RF Flange,
SF2010X = 2” 300# RF Flange, Thermostatic Valve
f. 2012-1 = 1 ½” NPT, 2010 = 2” NPT,

2012M = 2” NPT w/Manual Override, F2012 = 2” 125# FF
Flange, F2012M = 2” 125# FF Flange w/Manual Override
With Mounting Rails: 2013-1 =1 ½” NPT, 2013 = 2” NPT,
2013M = 2” NPT w/Manual Override, Thermostatic Valve
g. S2014-1 = 1 ½” Socket Weld, S2014 = 2” Socket Weld,

S2015-1 = 1 ½” Socket Weld (Reverse Flow),
S2015 = 2” Socket Weld (Reverse Flow),
S2014-X16 = 2” Butt Weld,
S2015-X16 = Butt Weld (Reverse Flow) Thermostatic
Valve
h. 2510 = 2 ½” 125# FF Flange, S2510 = 150# RF Flange,

S2510X = 300# RF Flange,
2510M = 2 ½” 125# FF Flange, S2510 = 150# RF Flange,
S2510X = 300# RF Flange, w/Manual Override,
Thermostatic Valve
i. 3010 = 2 ½” 125# FF Flange, S3010 = 150# RF Flange,

Thermostatic Valve
j. 4010 = 2 ½” 125# FF Flange, S4010 = 150# RF Flange,

Thermostatic Valve
k. 5010 = 2 ½” 125# FF Flange, S5010 = 150# RF Flange,

Thermostatic Valve
l. 6010 = 2 ½” 125# FF Flange, S6010 = 150# RF Flange,

Thermostatic Valve
m. Air Stop = Emergency Engine Intake Air Shutoff Valve, 2”
Through 8”, Unrestricted Flow
n. Model 75 Spin Clean – Oil Cleaning Centrifuge, 1GPM
o. Model 150 Spin Clean – Oil Cleaning Centrifuge, 2GPM
p. Model 300 Spin Clean – Oil Cleaning Centrifuge, 4GPM,

Gravity Drain Bottom
q. Model M300 Spin Clean – Oil Cleaning Centrifuge, 4GPM,

Gravity Drain Side
r. Model HPU300 Spin Clean – Oil Cleaning Centrifuge,

4GPM, High Pressure Unit
s. Model 1000 Spin Clean – Oil Cleaning Centrifuge, 8, 12, or

16GPM, Gravity Drain Bottom
t. Model HPU1000 Spin Clean – Oil Cleaning Centrifuge, 8,

12, or 16GPM, High Pressure Unit
III. Specifications - FPE Thermostatic Valve Dimensional Data

& Weights
IV. Technical -
a. FPE Model Code Matrix
b. FPE Flow Rates
c. Temperature Conversion Factors
d. Measurement Conversion Factors
e. Seal Material Compatibility
f. Seal Compatibility with Fluids

g. Application Diverting & Mixing
h. Application Water Saver
i. Application Multiple Compressors
V. Policies - Sales, Operation and Return Policies
a. FPE, Product Instruction, Installation, Maintenance &

Operation
b. Troubleshooting
c. Repair Instructions
d. Return Goods Policy
e. Warranty, Terms of Sale, Conditions of Sale
f. Customer Service Request Questionnaire

I
Personnel
a. History & Personnel
FLUID POWER ENERGY, INC
Fluid Power Energy, Inc., established in 1975 is an ISO 9001-2000 Certified

Manufacturer of Thermostatic Control Valves. All product is manufactured in the
company’s 52,000 square foot facility in Waukesha, Wisconsin, using 100% American-
made materials. FPE has an extensive machining shop consisting of CNC Turning
Centers, CNC Horizontal and CNC Vertical machining centers. In addition, FPE has its
own hydraulic test stand with the capability of flow testing, calibrating and re-calibrating
elements, which ensures temperature accuracy and the highest quality product possible.
These factors have resulted in establishing Fluid Power Energy as an industry leader in
the manufacture of Thermostatic Control Valves.
PERSONNEL
President: Douglas G. Bayerlein, BSME.

Treasurer: Richard E. Bayerlein, BSME, Professional Engineer #11390-006.
Engineering Manager: Scott Hoerig, BSME.
Senior Engineer: John Hannes, BSME.
Engineering Support and Design:

Ed Batura, BSME
Quality Manager: Dennis Green

Operations Manager: Bob Klamert
Sales Manager: Jim Davies
Customer Service, Purchasing and Assembly Coordinator.: Jim Lindemann
Customer Service Support: Teresa Hunkins
Accounts Receivable/Payable: Ashley Aldrich/ Teresa Hunkins
Product Manager/New Product Development: Bob Odum
II
Product
Model Data Sheets & Description
a. 0750 & 0752 Three-way & Two-way
b. 1010, 1110, 1210, 1010J8, 1010J12, 1010J16 Three-

way
c. 1011, 1111, 1211, 1411, 1511 Two-way (Water Saver)
d. 1530, 1530M, 1530J16, 1530J20, 1530J24, F1530, SF1530,

SF1530X Three-way (T-Style), Available with Manual
Override
e. 2010, 2010-1, 2010J24, 2010J32, F2010, SF2010, SF2010X

Three-way
f. 2012-1, 2012, 2012J24, 2012J32, 2012M, F2012M Three-

way (T-Style), Available with Manual Override 2013-1,
2013, 2013J24, 2013J32, 2013M Three-way (T-Style) w/
Bulkhead Mounting Provisions, Available with Manual
Override
g. S2014-1, S2014, S2015-1, S2015, S2014-X16, S2015-X16

Three-way (Refrigeration), Steel Body, Plated Element,
Teflon Lip Seal and Neoprene Seal Standard
h. 2510, 2510M Three-way (T-Style), Available with Manual
Override
i. 3010, 3010M Three-way (T-Style), Available with Manual

Override
j. 4010, 4010M Three-way (T-Style), Available with Manual

Override
k. 5010, 5010M Three-way (T-Style), Available with Manual

Override
l. 6010, 6010M Three-way (T-Style), Available with Manual

Override
m. Air Stop (Emergency Engine Intake Air Shutoff Valve),

2” Through 8”, Unrestricted Flow, Pneumatic & Electric
Actuation
n. Model 75 Spin Clean – Oil Cleaning Centrifuge, 1GPM
o. Model 150 Spin Clean – Oil Cleaning Centrifuge, 2GPM
p. Model 300 Spin Clean – Oil Cleaning Centrifuge, 4GPM,

Gravity Drain Bottom
q. Model M300 Spin Clean – Oil Cleaning Centrifuge,

4GPM, Gravity Drain Side
r. Model HPU300 Spin Clean – Oil Cleaning Centrifuge,

4GPM, High Pressure Unit
s. Model 1000 Spin Clean – Oil Cleaning Centrifuge, 8, 12,

or 16GPM, Gravity Drain Bottom
t. Model HPU1000 Spin Clean – Oil Cleaning Centrifuge, 8,
12, or 16GPM, High Pressure Unit
Model 0750
Three-Way or
Two-Way (Water Saver)
Thermostatic Valve
Three-Way
0750 3/4" NPT
0750D1 3/4" NPT Low Flow
0750J12 3/4" SAE O-Ring
0750J12D1 3/4" SAE O-Ring Low Flow
0752 1/2" NPT
0752D1 1/2” NPT Low Flow

0750JW 3/4” NPT
0750JWJ12
0752JW
3/4" SAE O-Ring
1/2" NPT
Features
FPE Thermostatic Valves utilize the principle of expanding wax, which in
the semi-liquid state undergoes large expansion rates within a relatively Wide Range of
narrow temperature range. The self-contained element activates a stain- Temperatures
less steel sleeve, which directs flow. All FPE Thermostatic Valves are fac-
tory set at predetermined temperatures: no further adjustments are neces-
Mountable Housing
sary. A wide range of temperatures are available for water and oil temper-
ature control applications.
Heavy Duty
When used in a diverting application, on start-up the total fluid flow is rout-
ed back to the main system in the three-way valve or blocked by a sleeve Self-Contained
in the two-way version. As fluid temperature rises to the control range,
some fluid is diverted to the cooling system in the three-way valve or to Replaceable Element
drain in the two-way version. As fluid temperature continues to increase,
more flow is diverted. When the thermostat is in a fully stroked condition, Non-Adjustable
all fluid flow is directed to the cooling system in the three-way valve or to
drain in the two-way version. FPE Thermostatic Valves may also be used Rugged Construction
in a mixing application.
In a mixing application, hot fluid enters the “B” port and colder fluid enters
Tamper-Proof
the “C” port. The flows mix and the thermostat adjusts to reach the desired
temperature, exiting the “A” port. Operate In Any
Position
FPE Thermostatic Valve Housings are made from cast aluminum or cast
bronze, with other materials available. Compact
Optional 0750 features: Plated elements and viton or neoprene seals. Available for
Refrigeration Service
FLUID POWER ENERGY, INC. MADE IN

W229 N591 Foster Court • Waukesha, WI 53186
262 • 548 • 6220 Fax 262 • 548 • 6239

ISO 9001-2000 U. S. A.
www.fpevalves.com
Model 0750
* (Replace * with body material type; AL=Aluminum, B=Bronze)
For port sizes not shown consult factory

PRESSURE RATINGS
MATERIAL PSI
AL, B 350
PART # DESCRIPTION
*0750-1 VALVE BODY (*See table for material)
Three-Way Valve Two-Way Valve 0750-3 CAP
0750-4 SPRING
Flow vs. Pressure Drop 0750*-6 O-RING (Specify B, V or E for material)
Low 1/2 3/4 0750-7 SNAP RING
0750-9 SLEEVE (Specify weep hole or low flow)
0760-Temp THERMOSTAT (Temp to follow dash)
0750-10 PLUG, (2-way valve only)
FPE Model 0700* Replacement Kit (Includes the following:)

0750-4 SPRING
0750-6 BUNA-N O-RING
(Replace * with O-Ring material type for Viton® (V) & Neoprene (E) only
Viton® is a registered trademark of Dupont Dow Elastomers
FLOWIN U.S. GPM
SAE 10 @ 100° F
To Order
FLUID POWER ENERGY, INC. Specify Model Number, nominal
temperature desired, and housing
W229 N591 Foster Court • Waukesha, WI 53186 material. For Model coding information,
visit our website or consult your
262 • 548 • 6220 Fax 262 • 548 • 6239 factory representative.
www.fpevalves.com
FPE-0750-11503
Model 1010
Three-Way
Thermostatic Valve
1010 1/2” NPT

1110 3/4” NPT
1210 1/2” NPT
1010J8 SAE #8
1010J12 SAE #12
1010J16 SAE #16
Fluid Power Energy Thermostatic Valves utilize the principle of expanding

wax, which in the semi-liquid state undergoes large expansion rates within
a relatively narrow temperature range. The self-contained power element
Features
activates a stainless steel sliding sleeve which provides positive three-way
valve action. All FPE Thermostatic Valves are factory set at predetermined Self-Contained
temperatures: no further adjustments are necessary. A wide range of tem-
peratures are available for water and oil temperature control applications. Non-Adjustable
Tamper-Proof
ed back to the main system. As fluid temperature rises to the control range, Compact
some fluid is diverted to the cooling system. As fluid temperature contin-
ues to increase, more flow is diverted. When the thermostat is in a fully Wide Range of Temperatures
stroked condition, all fluid flow is directed to the cooling system. FPE
Thermostatic Valves may also be used in a mixing application. Heavy Duty
Replaceable Element
the “C” port. The flows mix and the thermostat adjusts to reach the desired Rugged Construction
temperature, exiting the “A” port.
Standard FPE thermostatic valve housings are made from aluminum and
grey iron castings, however, ductile iron, bronze, steel and stainless steel
housings are available.
Optional 1010 features: High over temperature element, plated element.
MADE IN
FLUID POWER ENERGY, INC.
ISO 9001-2000 U. S. A.
262 • 548 • 6220 Fax 262 • 548 • 6239
www.fpevalves.com
Model 1010
* (Replace * with body material type; A= Cast Iron, AL=Aluminum, B=Bronze, D = Ductile Iron, S= Steel, SS = Stainless Steel)

PRESSURE RATINGS
MATERIAL PSI
A, AL, B 150
D 250
S, SS 500
PART # DESCRIPTION
*1010 VALVE BODY (*See table for material)
*1020 VALVE COVER (*See table for material)
All models 1080 GASKET (Older than 1979)
1572* O-RING (*Specify B, V or E for material)
1071 LIP SEAL
Flow vs. Pressure Drop
1/2” 3/4”
1600 HEX BOLT
1601 LOCK WASHER
1” 1590 NAMEPLATE

1572B BUNA-N O-RING
1071 LIP SEAL
(Replace * with O-Ring material type for Viton® (V) & Neoprene (E) only)
FLOWIN U.S. GPM Viton® is a registered trademark of Dupont Dow Elastomers
SAE 10 @ 100° F
To Order
material. For Model coding information,
www.fpevalves.com
FPE1010-11503
Model 1011
Thermostatic Valve
1011 1” NPT
1111 3/4” NPT
1211 1/2” NPT
1411 1 1/4” NPT
1511 1 1/2” NPT

the semi-liquid state undergoes large expansion rates within a relatively Features
narrow temperature range. The self-contained element activates a bronze
or nickel plated sleeve, which directs flow. All FPE Thermostatic Valves are
Self-Contained
factory set at predetermined temperatures: no further adjustments are nec-
essary. A wide range of temperatures are available for city or treated water Replaceable Element
temperature control applications.
Non-Adjustable
On start-up, a majority of the fluid flow is blocked by a sleeve. A small
amount will flow through the weep hole to the drain. As fluid temperature Rugged Construction
rises to the control range, more of the fluid is directed to the drain, and
Tamper-Proof
when the thermostat is in a fully stroked condition, all fluid flow is directed
to the drain. This FPE valve is designed for use in water saver applica- Compact Operate In
tions. Any Position
Standard FPE Thermostatic Valve Housings are made from aluminum and
grey iron castings; however, ductile iron, bronze, steel and stainless steel Wide Range of Temperatures
Heavy Duty
MADE IN
ISO 9001-2000 U. S. A.
262 • 548 • 6220 Fax 262 • 548 • 6239
www.fpevalves.com
Model 1011
PRESSURE RATINGS
MATERIAL PSI
A, AL, B 150
D 250
S, SS 500
PART # DESCRIPTION
All models 1572* O-RING (*Specify B, V or E for material)
1571 LIP SEAL
Flow vs. Pressure Drop 1560-Temp THERMOSTAT (Temp to follow dash)
1/2” 3/4” 1” 1600 HEX BOLT
1 1/4” 1601 LOCK WASHER
1 1/2” 1590 NAMEPLATE

1572B BUNA O-RING
1571 LIP SEAL
FLOWIN U.S. GPM
SAE 10 @ 100LF
To Order
www.fpevalves.com
FPE1011-11503
Model 1530
Three-Way
Thermostatic Valve
1530 1 1/2” NPT

1530J16 1” SAE O-Ring
1530J20 1 1/4” SAE O-Ring
1530J24 1 1/2” SAE O-Ring
F1530 1 1/2” 125# FF Flange
SF1530 1 1/2” 150# RF Flange
SF1530X 1 1/2” 150# RF Flange
FPE Thermostatic Valves utilize the principle of expanding wax, which in the
semi-liquid state undergoes large expansion rates within a relatively narrow
Features
temperature range. The self-contained element activates a stainless steel
sleeve, which directs flow. All FPE Thermostatic Valves are factory set at pre-
determined temperatures: no further adjustments are necessary.A wide range Self-Contained
of temperatures are available for water and oil temperature control applica-
tions. Non-Adjustable
When used in a diverting application, on start-up the total fluid flow is routed Tamper-Proof
back to the main system in the three-way valve or blocked by a sleeve in the
two-way version. As fluid temperature rises to the control range, some fluid is
diverted to the cooling system in the three-way valve or to drain in the two-way Compact
version. As fluid temperature continues to increase, more flow is diverted.
When the thermostat is in a fully stroked condition, all fluid flow is directed to Wide Range of Temperatures
the cooling system in the three-way valve or to drain in the two-way version.
FPE Thermostatic Valves may also be used in a mixing application. Heavy Duty
In a mixing application, hot fluid enters the “B” port and colder fluid enters the
“C” port. The flows mix and the thermostat adjusts to reach the desired tem- Replaceable Element
perature, exiting the “A” port.
Rugged Construction
Standard FPE Thermostatic Valve Housings are made from aluminum and
grey iron castings, however, ductile iron, steel and stainless steel housings are Operate in Any Position
available.
Available connections: NPT, SAE O-Ring, 125 # FF Flange, 150# RF Flange,

300 # RF Flange, Navy and Metric Flanges.
Optional Features: Manual Override, High Over Temp elements, Plated ele-
ments
MADE IN
ISO 9001-2000 U. S. A.
262 • 548 • 6220 Fax 262 • 548 • 6239
www.fpevalves.com
Model 1530
PRESSURE RATINGS
MATERIAL PSI
A, B 150
D 250
S, SS 500
SF, SSF 275
SFX, SSFX 350
*1530, *1530J *F1530, *F1530X *1530M *F1530M, *F1530XM
PART # DESCRIPTION
Flow vs. Pressure Drop *1540 VALVE COVER (*See table for material)
*1572 O-RING (*Specify B, V or E for material)
1571 LIP SEAL
1600 HEX BOLT
1601 LOCK WASHER
1590 NAMEPLATE

1570B BUNA O-RING
FLOWIN U.S. GPM
1571 LIP SEAL
SAE 10 @ 100° F 1560-Temp THERMOSTAT (Temp to follow dash)
Replace * with O-Ring material type for Viton (V) & Neoprene (E) only
To Order
www.fpevalves.com
FPE1530-11503
Model 2010
Three-Way
Thermostatic Valve
2010 2” NPT
2010-1 1 1/2” NPT
2010J24 1 1/2” SAE O-Ring
A2010J32 2” SAE O-Ring
F2010 2” 125# FF Flange
SF2010 2” 150# RF Flange
SF2010X 2” 300# RF Flange

the semi-liquid state undergoes large expansion rates within a relatively
narrow temperature range. The self-contained element activates a stain-
Features
ature control applications. Self-Contained
ed back to the main system. As fluid temperature rises to the control Non-Adjustable
range, some fluid is diverted to the cooling system. As fluid temperature
continues to increase, more flow is diverted. When the thermostat is in a Tamper-Proof
fully stroked condition, all fluid flow is directed to the cooling system. FPE
Thermostatic Valves may also be used in a mixing application.
Compact
the “C” port. The flows mix and the thermostat adjusts to reach the desired Wide Range of Temperatures
Standard FPE thermostatic valve housings are made from aluminum and Heavy Duty
housings are available. Replaceable Element
Available Connections: NPT, SAE O-Ring, 125# FF Flange, 150# and
300# RF. Rugged Construction
Optional features: High over temperature element, plated element. Operate in Any Position

262 • 548 • 6220 Fax 262 • 548 • 6239

ISO 9001-2000 U. S. A.
www.fpevalves.com
Model 2010
* (Replace * with body material type; A=Cast Iron, AL= Aluminum, B=Bronze, D=Ductile, S=Steel, SS=Stainless Steel)
PRESSURE RATINGS
MATERIAL PSI
A, B 150
D 250
S, SS 500
SF, SSF 275
SFX, SSFX 350
#2010-1, #2010, #2010J *F2010, *F2010X
PART # DESCRIPTION
Flow vs. Pressure Drop *2010 VALVE BODY (*See table for material)
1 1/2” *2020 VALVE COVER (*See table for material)
2” 2071 LIP SEAL
1600 HEX BOLT
1601 LOCK WASHER

1570B BUNA O-RING
2071 LIP SEAL
FLOWIN U.S. GPM 2050-Temp THERMOSTAT (Temp to follow dash)
SAE 10 @ 100° F (Replace * with O-Ring material type for Viton (V) & Neoprene (E) only)
To Order
www.fpevalves.com
FPE-2010-11503
Model 2012 & 2013
Three-Way
Thermostatic Valve
(T Style)
2012-1 1 1/2” NPT
2012 2” NPT
2012J24 1 1/2” SAE O-ring
2012J32 2” SAE O-ring
2012M 2” NPT with Manual Override
F2012 2” Flange
F2012M 2” Flange with Manual Override
With Bulkhead Mounting Provisions

2013-1 1 1/2” NPT Features
2013 2” NPT
2013J24 1 1/2” SAE O-ring
2013J32 2” SAE O-ring Designed for Hydraulic Power
2013M 2” NPT with Manual Override Units
FPE Thermostatic Valves utilize the principle of expanding wax, which in Mounting Rails
less steel sleeve, which directs flow. All FPE Thermostatic Valves are fac- Self-Contained
sary. A wide range of temperatures are available for water and oil temper- Replaceable Element
Non Adjustable
ed back to the main system. As fluid temperature rises to the control
range, some fluid is diverted to the cooling system. As fluid temperature Rugged Construction
continues to increase, more flow is diverted. When the thermostat is in a
fully stroked condition, all fluid flow is directed to the cooling system. FPE Tamper-Proof
In a mixing application, hot fluid enters the “B” port and colder fluid enters Compact Operate in Any Position
temperature, exiting the “A” port. Wide Range of Temperatures
grey iron castings, however, ductile iron, bronze, steel and stainless steel Extra Heavy Casting
Optional features: High over temperature element, plated element, manu-

al override.

262 • 548 • 6220 Fax 262 • 548 • 6239

ISO 9001-2000 U. S. A.
www.fpevalves.com
Model 2012 & 2013
PRESSURE RATINGS
MATERIAL PSI
A, B 150
D 250
S, SS 500
SF, SSF 275
SFX, SSFX 350
* (Replace * with body material type; A=Cast Iron, B=Bronze, D=Ductile, S=Steel, SS=Stainless Steel)
*2012, *2012J *2012M *F2012 *F2012M *2013, *2013J 2012, 2013 Mounting Holes
Flow vs. Pressure Drop PART # DESCRIPTION

*2013 VALVE BODY W/MOUNTING HOLES
2071 LIP SEAL
1604 HEX BOLT
1605 LOCK WASHER
1590 NAMEPLATE

FLOWIN U.S. GPM
SAE 10 @ 100° F 1570B BUNA O-RING
2071 LIP SEAL
To Order
www.fpevalves.com
FPE-2012-11503
Model 2014 & 2015
Three-Way
Thermostatic Valve
(Refrigeration)
S2014-1 1 1/2” Socket Weld Connection
S2014 2” Socket Weld Connection
S2015-1 1 1/2” Socket Weld Connection
(Reverse Flow)
S2015 2” Socket Weld Connection
(Reverse Flow)
S2014X16 2” Butt Weld Connection
S2015X16 2” Butt Weld Connection
(Reverse Flow)
Features
FPE Thermostatic Valves utilize the principle of expanding
wax, which in the semi-liquid state undergoes large expansion
rates within a relatively narrow temperature range. The self-
Designed for Refrigeration Service
contained element activates a nickel plated sleeve, which
directs flow. All FPE Thermostatic Valves are factory set at
Neoprene O-ring Seal
predetermined temperatures: no further adjustments are nec- On Cover
essary. A wide range of temperatures are available for water
and oil temperature control applications. Self-Contained
When used in a diverting application, on start-up the total fluid Replaceable Element without
flow is routed back to the main system. As fluid temperature Breaking Connections
rises to the control range, some fluid is diverted to the cooling
system. As fluid temperature continues to increase, more flow Non-Adjustable
is diverted. When the thermostat is in a fully stroked condition,
all fluid flow is directed to the cooling system. FPE Rugged Construction
Tamper-Proof
In a mixing application, hot fluid enters the “B” port and colder
fluid enters the “C” port. The flows mix and the thermostat Compact Operate
adjusts to reach the desired temperature, exiting the “A” port. In Any Position
FPE 2014/2015 Thermostatic Valve Housings are made from Wide Range of Temperatures
(WCB) steel.

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ISO 9001-2000 U. S. A.
www.fpevalves.com
Model 2014 & 2015
PRESSURE RATINGS
MATERIAL PSI
S 500
2014-1, 2014 2015-1, 2015 Profile View
PART # DESCRIPTION
Flow vs. Pressure Drop
S2104 VALVE BODY
S2024 VALVE COVER
2014-2 SPRING
2071 LIP SEAL
2040P-Temp PLATED THERMOSTAT (Temp to follow dash)
1604 HEX BOLT
1605 LOCK WASHER
1570E NEOPRENE O-RING
1590 NAMEPLATE
FLOW IN U.S. GPM FPE Model 2000E Replacement Kit (Includes the following:)
SAE 10 @ 100° F 1570E BUNA O-RING
2071 LIP SEAL
2050P-Temp THERMOSTAT (Temp to follow dash)
To Order
www.fpevalves.com
FPE-2014-11503
Model 2510
Three-Way
Thermostatic Valve
(T Style)
2510 2 1/2” Flange

2510 M 2 1/2” Flange with manual Override

Features
Self-Contained
Non-Adjustable
Tamper-Proof
Compact
Wide Range of
Temperatures
Heavy Duty
Replaceable Element
Rugged Construction
Available Connections: 125 # FF Flange, 150 # RF Flange, 300 # RF
Flange, Navy and Metric Flanges
Optional features: Manual Override, High Over Temp element, Plated ele-
ment

262 • 548 • 6220 Fax 262 • 548 • 6239

ISO 9001-2000 U. S. A.
www.fpevalves.com
Model 2510
PRESSURE RATINGS
MATERIAL PSI
A, B, D 125
S, SS 275
SX, SSX 350
*2510, *2510X *2510M, *2510XM
PART # DESCRIPTION
2071 LIP SEAL
3080-C GASKET
1604 HEX BOLT
1605 LOCK WASHER
1590 NAMEPLATE
FPE Model 2500 Replacement Kit (Includes the following:)

3080-C GASKET
FLOWIN U.S. GPM (2) 2071 LIP SEAL
SAE 30 @ 140° F (2) 2050-Temp THERMOSTAT (Temp to folllow dash)
To Order
www.fpevalves.com
FPE-2510-11503
Model 3010
Three-Way
Thermostatic Valve
(T Style)
3010 3” Flange
3010M 3” Flange with Manual Override

Features
Self-Contained
Thermostatic Valves may also be used in a mixing application. Compact
In a mixing application, hot fluid enters the “B” port and colder fluid enters Wide Range of
the “C” port. The flows mix and the thermostat adjusts to reach the desired Temperatures
Heavy Duty
housings are available. Replaceable Element
Available Connections: 125# FF Flange, 150# RF Flange, 300# RF Rugged Construction

Flange, Navy and Metric Flanges
ment

262 • 548 • 6220 Fax 262 • 548 • 6239

ISO 9001-2000 U. S. A.
www.fpevalves.com
Model 3010
PRESSURE RATINGS
MATERIAL PSI
A, B, D 125
S, SS 275
SX, SSX 350
*3010, *3010X *3010M, *3010XM PART # DESCRIPTION

Flow vs. Pressure Drop 2071 LIP SEAL
3080-C GASKET
1604 HEX BOLT
1605 LOCK WASHER
1590 NAMEPLATE
FPE Model 3000 Replacement Kit (Includes the following)

3080-C GASKET
(2) 2071 LIP SEAL
(2) 2050-Temp THERMOSTAT (Temp to follow dash)
FLOWIN U.S. GPM
SAE 30 @ 140° F
To Order
www.fpevalves.com
FPE-3010-11503
Model 4010
Three-Way
Thermostatic Valve
4010 4” Flange
4010M 4” Flange with Manual Override

Features
Self-Contained
When used in a diverting application, on start-up the total fluid flow is rout- Non-Adjustable
range, some fluid is diverted to the cooling system. As fluid temperature Tamper-Proof
fully stroked condition, all fluid flow is directed to the cooling system. FPE Compact
Wide Range of
In a mixing application, hot fluid enters the “B” port and colder fluid enters Temperatures
Heavy Duty
Replaceable Element
Rugged Construction
Available Connections: 125 # FF Flange, 150 # RF Flange, 300 # RF and
FF Flange, and Navy Flanges Operate in Any Position
ment

262 • 548 • 6220 Fax 262 • 548 • 6239

ISO 9001-2000 U. S. A.
www.fpevalves.com
Model 4010
PRESSURE RATINGS
MATERIAL PSI
A 150
B 125
D 200
S, SS 275
SX, SSX 350
*4010, *4010X *4010M, *4010XM PART # DESCRIPTION

2071 LIP SEAL
Flow vs. Pressure Drop 4080-C GASKET
1604 HEX BOLT
1605 LOCK WASHER
1590 NAMEPLATE

4080-C GASKET
(4) 2071 LIP SEAL
FLOWIN U.S. GPM

SAE 30 @ 140° F
To Order
www.fpevalves.com
FPE-4010-11503
Model 5010
Three-Way
Thermostatic Valve
5010 5” Flange

tory set at predetermined temperatures: no further adjustments are neces- Features
Self-Contained
Thermostatic Valves may also be used in a mixing application. Compact
In a mixing application, hot fluid enters the “B” port and colder fluid enters Wide Range of
the “C” port. The flows mix and the thermostat adjusts to reach the desired Temperatures
Heavy Duty
Standard FPE thermostatic valve housings are made from grey iron cast-
ings, however, ductile iron, bronze, steel and stainless steel housings are Replaceable Element
available.
Rugged Construction
Available Connections: 125# FF Flange, 150# RF Flange, 300# RF and
FF Flange, and Navy Flanges Operate in Any Position
ment

262 • 548 • 6220 Fax 262 • 548 • 6239

ISO 9001-2000 U. S. A.
www.fpevalves.com
Model 5010
PRESSURE RATINGS
MATERIAL PSI
A, B, D 125
S, SS 275
*5010, *5010X *5010M, *5010XM
PART # DESCRIPTION
2071 LIP SEAL
5080-C GASKET
1604 HEX BOLT
1605 LOCK WASHER
1590 NAMEPLATE

FLOWIN U.S. GPM
SAE 30 @ 140° F 5080-C GASKET
(6) 2071 LIP SEAL
To Order
www.fpevalves.com
FPE-5010-11503
Model 6010
Three-Way
Thermostatic Valve
6010 6” Flange
Fluid Power Energy Thermostatic Valves utilize the principle of expanding

wax, which in the semi-liquid state undergoes large expansion rates within
a relatively narrow temperature range. The self-contained power element
activates a stainless steel sliding sleeve which provides positive three-way
valve action. All FPE Thermostatic Valves are factory set at predetermined
temperatures: no further adjustments are necessary. A wide range of tem-
peratures are available for water and oil temperature control applications. Features
Self-Contained
ed back to the main system. As fluid temperature rises to the control range,
some fluid is diverted to the cooling system. As fluid temperature contin- Non-Adjustable
ues to increase, more flow is diverted. When the thermostat is in a fully
stroked condition, all fluid flow is directed to the cooling system. FPE Tamper-Proof
Compact
Wide Range of Temperatures
temperature, exiting the “A” port. Heavy Duty
Standard FPE thermostatic valve housings are made from grey iron cast- Replaceable Element
ings, however, ductile iron, bronze, steel and stainless steel housings are
available. Rugged Construction

Available connections: 125# FF Flange, 150# RF Flange, 300# RF Flange,
Navy and Metric Flanges
Optional Features: Manual Override, High Over Temp element, Plated ele-
ment
MADE IN
ISO 9001-2000 U. S. A.
262 • 548 • 6220 Fax 262 • 548 • 6239
www.fpevalves.com
Model 6010
* (Replace * with body material type; A= Cast Iron, B=Bronze, D = Ductile Iron, S= Steel, SS = Stainless Steel)
PRESSURE RATINGS
MATERIAL PSI
A, B, D 125
S, SS 275
*6010 *6010M PART # DESCRIPTION

2071 LIP SEAL
Flow vs. Pressure Drop 6080-C GASKET
1604 HEX BOLT
1605 LOCK WASHER
1590 NAMEPLATE

6080-C GASKET
(6) 2071 LIP SEAL
(6) 2050-Temp THERMOSTAT
FLOWIN U.S. GPM
To Order
www.fpevalves.com
FPE-6010-11503
Air Stop
Emergency Engine Intake Air
Shutoff Valve
2” Through 8”
Unrestricted Flow
Larger Sizes Made To Order
During operation of industrial and marine engines, combustible vapors

present in the operating envelope of the engine can be drawn into the air
Features
intake. This provides an additional source of fuel. Intake of this vapor can
Sliding Gate Design
result in loss of engine control. Loss of control can also be the result of a
failed drive train or sudden loss of a coupled load. Attempts to shutdown Unobstructed Flow
the engine by standard control systems such as normal fuel shutoff will not
stop the runaway condition and prevent serious engine damage, personal Corrosion Resistant Solid Cast
injury or catastrophic results. Aluminum
The Air Stop intake air shutoff is installed in the engine intake air system. Stainless Steel Trim
Air Stop actuation may be initiated automatically, electrically or pneumati-
cally. Actuation of Air Stop provides a positive sliding gate that will block All Components Contained within
the air intake causing positive engine shutdown. During normal engine Valve Body
operation, the patented guillotine design of Air Stop eliminates any poten-
Connection Options:
tial decrease in engine performance by providing obstruction free air pas-
•Hose Sleeves
sage through the valve.
•Mating Flanges
•Welded into Intake Pipe
Air Stop has been used throughout the Offshore, Oil & Gas, Drilling, •Special Made to Order
Production, Mobile Equipment and Marine industry around the world as a Connections
successful deterrent to engine overspeed. Air Stop is compatible with
existing engine safety systems or as a backup to the engine safety system. Field Serviceable
Applications include: Diesel & Natural Gas Engines, Vapor Recovery All Viton Seals
Engines, Offshore Production Engines, Drilling Industry, Fire Trucks,
Hazardous Materials Vehicles, Ambulances, Marine Engines, Bulk Fuel Mountable Downstream of Turbo
Haulers (Tankers), Landfill Gas Boosters, Power generation (Gen Sets), Charger
Well Service Vehicles, Mining Equipment, Locomotives, Highway
Patented Design
Resurfacing Units, Aircraft Mobile Support Equipment, Fuel Transfer
Pumps, Fire Pumps.
Failsafe
Easy to Install
262 • 548 • 6220 Fax 262 • 548 • 6239

ISO 9001-2000 U. S. A.
www.fpevalves.com
Air Stop
Air Stop Dimensionals & Weights
OFFSHORE, INDUSTRIAL, MARINE AND EMERGENCY VEHICLE ENGINE AIR STOP VALVE
MODEL CODE TABLE
Example: AP 5 N
Description Reset Size Connection
Code Actuation Method Method Code Unrestricted Air Flow Code Connection Description
AP Air Loss to Close Air Pressure 3 3 Inch Full Flow Bore N 3.5” or 5.5” Hoze Nozzle
to Open for use with hose clamps
5 5 Inch Full Flow Bore
MP Air Pressure to Close Manually Flange Ports for use with
Cocked 8 8 Inch Full Flow Bore F mating flanges or welding to
12ME 12VDC Activate Solenoid Manually existing piping
to Close Cocked
24ME 24VDC Activate Solenoid Manually
to Close TECHNICAL SPECIFICATIONS
Corrosion Resistant
Electric Solenoid Actuator
12 Volt 12 VDC, Max. Limit (9 Ampere)
24 Volt 24 VDC, Max. Limit (9 Ampere)
Temperature Limit: Maximum: 150BF
Minimim: 100BF
Duty Cycle: 0.01 Seconds on, 10
Seconds off
Pneumatic Actuator
Pilot Pressure: 60 to 150 PSIG
Connection: 1/4” NPT
Model Numbers Available

With Nozzle Ports With Flanged Ports
AP3N AP3F
AP5N AP5F
AP8N* AP8F*
MP3N MP3F
MP5N MP5F
MP8N* MP8F*
MH3N MH3F
MH5N MH5F
MH8N* MH8F*
12ME3N 12ME3F
12ME5N 12ME5F
12ME8N* 12ME8F*
24ME3N 24ME3F
24ME5N 24ME5F
24ME8N* 24ME8F
To Order
W229 N591 Foster Court • Waukesha, WI 53186 temperature desired, and housing
material. For Model coding
262 • 548 • 6220 Fax 262 • 548 • 6239 information, visit our website or
consult your factory representative.
www.fpevalves.com
FPE-AS-11503
III
Specifications
a. FPE Thermostatic Valves Dimensional Data & Weights
Printed Copy of this Document is Uncontrolled Page 1 of 5
THERMOSTATIC VALVE
DIMENSIONAL DATA & WEIGHTS
MODEL PRINCIPAL DIMENSIONS FLANGE DRILLING

NUMBER BODY NOMINAL (UNITS in. & (mm) ) MAX WIDTH NO. DIA. NO. OF APPROX. NOTES
(* SEE MATERIAL PIPE IN THE OF OF BOLT ELEMENTS SHIPPING OR NUMBERED
FOOTNOTE) SIZE "X" "Y" "W" "Z" OTHER PLANE HOLES HOLES CIRCLE WEIGHTS ENDNOTES
*0750 AL 3/4" NPT 2 3/8 1 13/16 3 1/4 4 9/16 2 1/8 N/A N/A N/A 1 AL=1.5#
(60.33) (46.04) (82.55) (115.89) (53.98)
*0750J12 AL SAE 2 3/8 1 13/16 4 4 15/16 2 1/8 N/A N/A N/A 1 AL=1.5#
(60.33) (46.04) (101.60) (125.41) (53.98)
*0750W AL 3/4" NPT 2 3/8 1 13/16 4 5 3/8 2 1/8 N/A N/A N/A 1 AL=1.5# 2-Way Valve
(60.33) (46.04) (101.60) (136.53) (53.98)
*0750JW AL, B 3/4" NPT 2 3/8 1 13/16 3 1/4 5 3/8 2 1/8 N/A N/A N/A 1 AL=1.5# 2-Way Valve
(60.33) (46.04) (82.55) (136.53) (53.98) B=4.5#
*0750JWJ AL, B SAE 2 3/8 1 13/16 4 5 3/8 2 1/8 N/A N/A N/A 1 AL=1.5# 2-Way Valve
(60.33) (46.04) (101.60) (136.53) (53.98) B=4.5#
*0752JW AL, B 1/2" NPT 2 3/8 1 13/16 3 1/4 5 3/8 2 1/8 N/A N/A N/A 1 AL=1.5# 2-Way Valve
(60.33) (46.04) (82.55) (136.53) (53.98) B=4.5#
PRESSURE RATINGS
MATERIAL PRESSURE RATING
AL, B 350 PSI
AL0750, AL0750J AL0750W, AL0750JW, AL0750JWJ,AL0752JW
AL, A 4 1/4 2 3 5/8 6 3 3/8 AL=3#, A=6.5#

*1210 B, D 1/2" NPT (107.95) (50.80) (92.08) (152.40) (85.73) N/A N/A N/A 1 B=8.5#, D=6.5#
S, SS S & SS=7#
AL, A 4 1/4 2 3 5/8 6 3 3/8 AL=3#, A=6.5#
*1110 B, D 3/4" NPT (107.95) (50.80) (92.08) (152.40) (85.73) N/A N/A N/A 1 B=8.5#, D=6.5#
S, SS S & SS=7#
AL, A 4 1/4 2 3 5/8 6 3 3/8 AL=3#, A=6.5#
*1010 B, D 1" NPT (107.95) (50.80) (92.08) (152.40) (85.73) N/A N/A N/A 1 B=8.5#, D=6.5#
S, SS S & SS=7#
AL 4 13/32 2 3/16 3 7/8 6 11/32 3 3/8 N/A N/A N/A 1 AL=3#
*1010J SAE
A, B (111.92) (55.56) (98.43) (161.13) (85.73) A=6.5#, B=8.5#
PRESSURE RATINGS
AL, A, B 150 PSI
D 250 PSI
S & SS 750 PSI
ALL
*1211 A 1/2" NPT N/A 3 5/8 3 3/4 6 3 3/4 N/A N/A N/A 1 A=9#
(92.08) (95.25) (152.40) (95.25)
*1111 A 3/4" NPT N/A 3 5/8 3 3/4 6 3 3/4 N/A N/A N/A 1 A=9#
(92.08) (95.25) (152.40) (95.25)
*1011 A 1" NPT N/A 3 5/8 3 3/4 6 3 3/4 N/A N/A N/A 1 A=9#
(92.08) (95.25) (152.40) (95.25)
*1411 A 1 1/4" NPT N/A 3 5/8 3 3/4 6 3 3/4 N/A N/A N/A 1 A=9#
(92.08) (95.25) (152.40) (95.25)
*1511 A 1 1/2" NPT N/A 3 5/8 3 3/4 6 3 3/4 N/A N/A N/A 1 A=9#
(92.08) (95.25) (152.40) (95.25)
PRESSURE RATINGS
A 150 PSI
ALL
* (Replace * with Body Material Type) (A-Cast Iron, AL-Aluminum, B-Bronze, D-Ductile, S-Steel, SS-Stainless Steel) REVISION: C
FPE Thermostatic Valve Dimensional Data & Weights (REV C).xls Created By: Nick Oblamski, FPE Design Engineer DATE: 27 JUNE 2002
**1530 A, B, D 1 1/2" NPT 3 3/4 3 1/16 6 1/8 5 1/4 3 3/4 N/A N/A N/A 1 A=9#, B=10# D=9#
S, SS (95.25) (77.79) (155.58) (133.35) (95.25) S & SS=10#
*1530J A SAE 3 3/4 3 1/16 6 1/8 5 1/4 3 3/4 N/A N/A N/A 1 A=9#
(95.25) (77.79) (155.58) (133.35) (95.25)
*1530M A, B 1 1/2" NPT 3 3/4 3 1/16 6 1/8 N/A 3 3/4 N/A N/A N/A 1 A=9#, B=10# Manual Override
S, SS (95.25) (77.79) (155.58) (95.25) S & SS=10#
A, B, D 1 1/2" FLG 4 3 1/2 7 6 1/2 5 4 5/8 3 7/8 1 A=16.5#, B=21# 1
(101.60) (88.90) (177.80) (165.10) (127.00) (15.88) (98.43) D=16.5#
*F1530
S, SS 1 1/2" FLG 4 3 1/2 7 6 1/2 5 4 5/8 3 7/8 1 S & SS=18# 2
(101.60) (88.90) (177.80) (165.10) (127.00) (15.88) (98.43)
A 1 1/2" FLG 4 3 1/2 7 N/A 5 4 5/8 3 7/8 1 A=16.5# Manual Override
(101.60) (88.90) (177.80) (127.00) (15.88) (98.43) 1
*F1530M
S, SS 1 1/2" FLG 4 3 1/2 7 6 1/2 5 4 5/8 3 7/8 1 S & SS=18# 2
(101.60) (88.90) (177.80) (165.10) (127.00) (15.88) (98.43)
*F1530X S, SS 1 1/2" RF FLG 4 3/4 4 8 7 13/16 6 1/8 4 7/8 4 1/2 1 S & SS=28# 3
(120.65) (101.60) (203.20) (198.44) (155.58) (22.23) (114.30)
*F1530XM S, SS 1 1/2" RF FLG 4 3/4 4 8 7 13/16 6 1/8 4 7/8 4 1/2 1 S & SS=28# Manual Override
(120.65) (101.60) (203.20) (198.44) (155.58) (22.23) (114.30) 3
PRESSURE RATINGS
A, B 150 PSI
D 250 PSI
S, SS 750 PSI
SF, SSF 275 PSI
SFX, SSFX 720 PSI
*1530, *1530J *F1530, *F1530X *1530M *F1530M, *F1530XM
*2010-1 A, B 1 1/2" NPT 3 13/16 3 9/16 6 5/16 9 3/4 5 1/2 N/A N/A N/A 1 A=21#, B=24#
S, SS (96.84) (90.49) (160.34) (247.65) (139.70) S & SS=23#
*2010 A, B, D 2" NPT 3 13/16 3 9/16 6 5/16 9 3/4 5 1/2 N/A N/A N/A 1 A & D=21#, B=24#
S, SS (96.84) (90.49) (160.34) (247.65) (139.70) S & SS=23#
*2010J A SAE 3 13/16 3 9/16 6 5/16 9 3/4 5 1/2 N/A N/A N/A 1 A=21#
(96.84) (90.49) (160.34) (247.65) (139.70)
A, B, D 2" FLG 4 7/8 4 9/16 7 9/16 10 5/8 5 1/2 4 3/4 4 3/4 1 A=32#, B=40# 1
(123.83) (115.89) (192.09) (269.88) (139.70) (19.05) (120.65) D=32#
*F2010
S, SS 2" FLG 4 7/8 4 9/16 7 9/16 10 7/8 5 1/2 4 3/4 4 3/4 1 S & SS=34# 2
(123.83) (115.89) (192.09) (276.23) (139.70) (19.05) (120.65)
*F2010X S, SS 2" RF FLG 5 4 11/16 7 15/16 11 1/8 6 1/2 8 3/4 5 1 S & SS=36# 3
(127.00) (119.06) (201.61) (282.58) (165.10) (19.05) (127.00)
PRESSURE RATINGS
A, B 150 PSI
D 250 PSI
S, SS 750 PSI
SF, SSF 275 PSI
SFX, SSFX 720 PSI
*2010-1, *2010, *2010J *F2010, *F2010X
*2012-1 A, B 1 1/2" NPT 6 3 1/2 7 8 1/4 5 3/4 N/A N/A N/A 1 A=22#, B=28#
S, SS (152.40) (88.90) (177.80) (209.55) (146.05) S & SS=25#
*2012 A, B 2" NPT 6 3 1/2 7 8 1/4 5 3/4 N/A N/A N/A 1 A=22#, B=28#
S, SS (152.40) (88.90) (177.80) (209.55) (146.05) S & SS=25#
*2012J A, B SAE 6 3 1/2 7 8 1/4 5 3/4 N/A N/A N/A 1 A=22#, B=28#
S, SS (152.40) (88.90) (177.80) (209.55) (146.05) S & SS=25#
*2012M A, B 2" NPT 6 3 1/2 7 10 1/8 7 N/A N/A N/A 1 A=22#, B=28# Manual Override
S, SS (152.40) (88.90) (177.80) (257.18) (177.80) S & SS=25#
A, B, D 2" FLG 5 7/8 4 5/16 8 5/8 9 6 1/4 4 5/8 4 3/4 1 A=24#, B=26# 1
(149.23) (109.54) (219.08) (228.60) (158.75) (15.88) (120.65) D=20#
*F2012
S, SS 2" RF FLG 6 4 7/16 8 7/8 9 1/8 6 1/4 4 5/8 4 3/4 1 S & SS=24# 2
(152.40) (112.71) (225.43) (231.78) (158.75) (15.88) (120.65)
A, B, D 2" FLG 5 7/8 4 5/16 8 5/8 10 7/8 6 1/4 4 5/8 4 3/4 1 A=24#, B=26# Manual Override
(149.23) (109.54) (219.08) (276.23) (158.75) (15.88) (120.65) D=20# 1
*F2012M
S, SS 2" RF FLG 6 4 7/16 8 7/8 11 6 1/4 4 5/8 4 3/4 1 S & SS=24# Manual Override
(152.40) (112.71) (225.43) (279.40) (158.75) (15.88) (120.65) 2
PRESSURE RATINGS
A, B 150
D 250
S, SS 300
*2012, *2012J *2012M *F2012 *F2012M
*2013-1 A, B 1 1/2" NPT 6 3 1/2 7 8 3/4 6 1/2 N/A N/A N/A 1 A=25#, B=30#
S, SS (152.40) (88.90) (177.80) (222.25) (165.10) S & SS=27#
*2013 A, B 2" NPT 6 3 1/2 7 8 3/4 6 1/2 N/A N/A N/A 1 A=25#, B=30#
S, SS (152.40) (88.90) (177.80) (222.25) (165.10) S & SS=27#
*2013J A, B SAE 6 3 1/2 7 8 3/4 6 1/2 N/A N/A N/A 1 A=25#, B=30#
S, SS (152.40) (88.90) (177.80) (222.25) (165.10) S & SS=27#
PRESSURE RATINGS
A, B 150
D 250
S, SS 300
*2013, *2013J
*2014-1 A, B 1 1/2" NPT 4 15/16 3 13/16 6 7/16 5 13/16 5 15/16 N/A N/A N/A 1 A=18#, B=24#
*2015-1 S, SS (125.41) (96.84) (163.51) (147.64) (150.81) S & SS=20#
*2014 A, B 2" NPT 4 15/16 3 13/16 6 7/16 5 13/16 5 15/16 N/A N/A N/A 1 A=18#, B=24#
*2015 S, SS (125.41) (96.84) (163.51) (147.64) (150.81) S & SS=20#
PRESSURE RATINGS
"A" port is on the MATERIAL PRESSURE RATING
front side of the A, B 150
valve in the views D 250
shown at the left. S, SS 300
*2014-1, *2014 *2015-1, *2015
A, B, D 2 1/2" FLG N/A 5 10 6 1/2 8 4 3/4 5 1/2 2 A=47#, B=54# 1

(127.00) (254.00) (165.10) (203.20) (19.05) (139.70) D=47#
*2510
S, SS 2 1/2" FLG N/A 5 3/16 10 3/8 6 5/8 8 4 3/4 5 1/2 2 S & SS=51# 2
(131.76) (263.53) (168.28) (203.20) (19.05) (139.70)
A 2 1/2" FLG N/A 5 10 6 1/2 8 4 3/4 5 1/2 2 A=47# Manual Override
(127.00) (254.00) (165.10) (203.20) (19.05) (139.70) 1
*2510M
S 2 1/2" FLG N/A 5 3/16 10 3/8 6 5/8 8 4 3/4 5 1/2 2 S=51# 2
(131.76) (263.53) (168.28) (203.20) (19.05) (139.70)
*2510X S 2 1/2" RF FLG N/A 5 10 3/8 6 5/8 8 8 7/8 5 7/8 2 S=59# 3
(127.00) (263.53) (168.28) (203.20) (22.23) (149.23)
*2510XM S 2 1/2" RF FLG N/A 5 10 3/8 6 5/8 8 8 7/8 5 7/8 2 S=59# Manual Override
(127.00) (263.53) (168.28) (203.20) (22.23) (149.23) 3
PRESSURE RATINGS
A, B, D 125 PSI
S, SS 275 PSI
SX, SSX 720 PSI
*2510, *2510X *2510M, *2510XM
A, B, D 3" FLG N/A 5 1/4 10 1/2 6 3/4 8 4 3/4 6 2 A=57#, B=69# 1

(133.35) (266.70) (171.45) (203.20) (19.05) (152.40) D=50#
*3010
S, SS 3" FLG N/A 5 7/16 10 7/8 7 8 4 3/4 6 2 S & SS=63# 2
(138.11) (276.23) (177.80) (203.20) (19.05) (152.40)
A, B 3" FLG N/A 5 1/4 10 1/2 6 3/4 8 4 3/4 6 2 A=57#, B=69# Manual Override
(133.35) (266.70) (171.45) (203.20) (19.05) (152.40) 1
*3010M
S, SS 3" FLG N/A 5 7/16 10 7/8 7 8 4 3/4 6 2 S & SS=63# 2
(138.11) (276.23) (177.80) (203.20) (19.05) (152.40)
*3010X S, SS 3" RF FLG N/A 5 5/8 11 1/4 7 1/8 8 1/4 8 7/8 6 5/8 2 S & SS=70# 3
(142.88) (285.75) (180.98) (209.55) (22.23) (168.28)
*3010XM S, SS 3" RF FLG N/A 5 5/8 11 1/4 7 1/8 8 1/4 8 7/8 6 5/8 2 S & SS=70# Manual Override
(142.88) (285.75) (180.98) (209.55) (22.23) (168.28) 3
PRESSURE RATINGS
A, B, D 125 PSI
S, SS 275 PSI
SX, SSX 720 PSI
*3010, *3010X *3010M, *3010XM
A, B, D 4" FLG N/A 7 15/16 15 7/8 8 9/16 11 8 3/4 7 1/2 4 A=95#, B=116# 1
(201.61) (403.23) (217.49) (279.40) (19.05) (190.50) D=90#
*4010
S, SS 4" FLG N/A 7 15/16 15 7/8 8 9/16 11 8 3/4 7 1/2 4 S & SS=104# 2
(201.61) (403.23) (217.49) (279.40) (19.05) (190.50)
A, B, D 4" FLG N/A 7 15/16 15 7/8 8 9/16 11 8 3/4 7 1/2 4 A=95#, B=116# Manual Override
(201.61) (403.23) (217.49) (279.40) (19.05) (190.50) D=90# 1
*4010M
S, SS 4" FLG N/A 7 15/16 15 7/8 8 9/16 11 8 3/4 7 1/2 4 S & SS=104# 2
(201.61) (403.23) (217.49) (279.40) (19.05) (190.50)
*4010X S, SS 4" RF FLG N/A 7 15/16 15 7/8 9 11/32 11 8 7/8 7 7/8 4 S & SS=126# 3
(201.61) (403.23) (237.33) (279.40) (22.23) (200.03)
*4010XM S, SS 4" RF FLG N/A 7 15/16 15 7/8 9 11/32 11 8 7/8 7 7/8 4 S & SS=126# Manual Override
(201.61) (403.23) (237.33) (279.40) (22.23) (200.03) 3
PRESSURE RATINGS
A, B, D 125 PSI
S, SS 275 PSI
SX, SSX 720 PSI
*4010, *4010X *4010M , *4010XM
A, B, D 5" FLG N/A 9 5/8 19 1/4 9 1/2 14 8 7/8 8 1/2 6 A=120#, B=146# 1
(244.48) (488.95) (241.30) (355.60) (22.23) (215.90) D=120#
*5010
S, SS 5" FLG N/A 9 5/8 19 1/4 9 1/2 14 8 7/8 8 1/2 6 S & SS=132# 2
(244.48) (488.95) (241.30) (355.60) (22.23) (215.90)
A, D 5" FLG N/A 9 5/8 19 1/4 9 1/2 14 8 7/8 8 1/2 6 A=120#, D=120# Manual Override
(244.48) (488.95) (241.30) (355.60) (22.23) (215.90) 1
*5010M
S, SS 5" FLG N/A 9 5/8 19 1/4 9 1/2 14 8 7/8 8 1/2 6 S & SS=132# 2
(244.48) (488.95) (241.30) (355.60) (22.23) (215.90)
PRESSURE RATINGS
A, B, D 125 PSI
S, SS 275 PSI
*5010 *5010M
A, B, D 6" FLG N/A 9 5/8 19 1/4 10 18 8 7/8 9 1/2 9 A=160#, B=195# 1

(244.48) (488.95) (254.00) (457.20) (22.23) (241.30) D=160#
*6010
S, SS 6" FLG N/A 9 5/8 19 1/4 10 18 8 7/8 9 1/2 9 S & SS=177# 2
(244.48) (488.95) (254.00) (457.20) (22.23) (241.30)
A, D 6" FLG N/A 9 5/8 19 1/4 10 18 8 7/8 9 1/2 9 A=160#, D=160# Manual Override
(244.48) (488.95) (254.00) (457.20) (22.23) (241.30) 1
*6010M
S, SS 6" FLG N/A 9 5/8 19 1/4 10 18 8 7/8 9 1/2 9 S & SS=177# 2
(244.48) (488.95) (254.00) (457.20) (22.23) (241.30)
PRESSURE RATINGS
A, B, D 125 PSI
S, SS 275 PSI
*6010 *6010M
ENDNOTES
1 - All Cast Iron, Bronze & Ductile Flanges are 125# Flat Face Flanges (See Table of Flanges)
- Steel & Stainless Steel Flanges are 150# Raised Face Flanges (See Table of Flanges)
2
- All Dimensions include this 1/16" Raised Face
- Any Valve with an "X" in its Part Number uses 300# Raised Face Flanges (See Table of Flanges)
3
- All Dimensions include this 1/16" Raised Face
TABLE OF FLANGES
FIGURE 1
150 # FLANGE (FIGURE 2) 125 # FLANGE (FIGURE 1)
THICK- DIAM. THICK-
NOMINAL DIAM. NESS OF NOMINAL DIAM. NESS
PIPE OF OF RAISED PIPE OF OF
SIZE FLANGE FLANGE FACE SIZE FLANGE FLANGE
D T R D T
1 1/2 5 11/16 2 7/8 1 1/2 5 5/8
2 6 3/4 3 5/8 2 5 3/4 5/8
2 1/2 7 7/8 4 1/8 2 1/2 7 11/16
3 7 1/2 15/16 5 3 7 1/2 3/4
4 9 15/16 6 3/16 4 9 15/16
5 10 15/16 7 5/16 5 10 15/16
6 11 1 8 1/2 6 11 1
300 # FLANGE (FIGURE 2) FIGURE 2

THICK- DIAM.
NOMINAL DIAM. NESS OF
PIPE OF OF RAISED
SIZE FLANGE FLANGE FACE
D T R
1 1/2 6 1/8 13/16 2 7/8
2 6 1/2 7/8 3 5/8
2 1/2 7 1/2 1 4 1/8
3 8 1/4 1 1/8 5
4 10 1 1/4 6 3/16
5 11 1 3/8 7 5/16
6 12 1/2 1 7/16 8 1/2
BOLT HOLE PATTERNS
4 HOLE FLANGES 8 HOLE FLANGES
IV
Technical
a. FPE Model Code Matrix
b. FPE Flow Rates
c. Temperature Conversion Factors
d. Measurement Conversion Factors
e. Seal Material Compatibility
f. Seal Material Compatibility With Fluids
g. Application Diverting & Mixing
h. Application Water Saver
i. Application Multiple Compressors

AL 1010 N 160
Body Material Valve Size Special Requirements Temperature Settings

0750 3/4" NPT C NO COVER
THERMOSTATIC ELEMENT PART NUMBER
0752 1/2" NPT D LOW FLOW OPTION
A Cast Iron 1210 1/2" NPT E NEOPRENE O-RING FPE P/N 0760 1060 1560 2040 2050 2055 2096 2125X 2433
AL Aluminum 1110 3/4" NPT F SOCKET WELD FOLLOWED BY VALVE 0750 1010 1011 2014 2010 2010 AMOT AMOT AMOT
B Bronze 1010 1" NPT ND
ORIFICE SIZE IN 32 OF AN INCH MODEL 1110 1511 2014-1 2010-1 2010-1 1096 1125X 2433
EQUIV. EQUIV.
D Ductile 1010J8 1/2" SAE #8 THREADS (F16= 1/2" ORIFICE) NUMBER 1210 1530 2015 2510 2510 EQUIV.
S Steel (WCB) 1010J12 3/4" SAE #12 THREADS G PRIVATE LABEL USED IN 2015-1 3010 3010
SS Stainless Steel (CF8M) 1010J16 1" SAE #16 THREADS J SAE O-RING THREADS 4010 4010
1011 1" NPT K BLACK PAINT FINISH 5010 5010
1111 3/4" NPT L SS CHANNEL 6010 6010
1211 1/2" NPT M MANUAL OVERRIDE
1411 1 1/4" NPT N NO NAME PLATE THERMOSTATIC ELEMENT TEMPERATURE RANGES
NOMINAL LF
1511 1 1/2" NPT P NICKEL PLATED ELEMENT 0760 1060 1560 2040 2050 2055 2096 2125 2433
1530 1 1/2" NPT S STUDS 040 35-52**
Thermostatic Valve F1530 1 1/2" FLANGE T PRESSURE TEST 045 32-50 32-50 32-50
Matrix Sample: 1530J16 1" SAE #16 THREADS T20 = 200 PSI WORKING PRESSURE 055 47-68 47-68** 47-68 47-68
1530J20 1 1/4" SAE #20 THREADS T22 = 220 PSI WORKING PRESSURE 065 55-75 55-75 55-75
AL1010N-160 1530J24 1 1/2"SAE #24 THREADS T24 = 240 PSI WORKING PRESSURE 075 68-86 68-86 68-86 65-85 68-86
2010-1 1 1/2" NPT ETC…… 080 70-90** 70-90 70-90 70-90
2010 2" NPT U METRIC 090 80-100 80-100 81-95 85-100** 81-95 81-95
F2010 2" FLANGE V VITON O-RING 095 86-104 86-104 85-105 86-104
2010J24 1 1/2" SAE #24 THREADS W WEEP HOLE FOLLOWED BY SIZE IN 100 90-110 90-110 90-110 93-108 93-108 90-110 93-108
2010J32 2" SAE #32 THREADS 32ND OF AN INCH 105 95-113 100-115** 95-113 95-113
2012 2" T-STYLE W1 = 1/32" WEEP HOLE 110 100-120 100-120 100-120 100-117 100-117 100-120 100-117
F2012 2" FLANGE W2 = 1/16" WEEP HOLE 115 104-122 104-122 104-122
2012J24 1 1/2" SAE #24 THREADS W3 = 3/32" WEEP HOLE 120 110-130 110-130 110-130 110-130 110-130 110-130 110-130 110-130
2012J32 2" SAE #32 THREADS ETC…… 130 120-140 120-140 120-140 120-140 124-140 125-140** 124-140 120-140 124-140
2013 2" T W/ MOUNTING RIBS X 300# FLANGE, STEEL & STAINLESS 135 125-145 125-145 129-145 129-145 129-145
S2014 2" SOCKET WELD STEEL VALVES ONLY 140 125-145 130-150 130-150 126-152 135-151 135-151 135-151 130-150 135-151
S2014-1 1 1/2" SOCKET WELD -X SPECIAL DESIGNATION 145 140-155**
S2015 2" SOCKET WELD 150 140-160 140-160 146-152 145-160** 146-152 146-152
S2015-1 1 1/2" SOCKET WELD 155 150-165 150-165 150-165
2510 2 1/2" FLANGE 160 150-170 150-170 150-170 155-172 155-172 150-170 155-172
3010 3" FLANGE 165 160-175 160-175 160-175
4010 4" FLANGE 170 156-174 160-170 160-180 165-180 165-180 160-180 165-180
5010 5" FLANGE 175 170-185 170-185 170-185 170-185
6010 6" FLANGE 180 170-185 170-190 175-190 175-190** 175-190 175-190 170-190 175-190
185 175-195** 180-196 180-196 180-196
Weep Hole Sizing Criteria and Flow Rates in USGPM of Water 190 180-195 185-200 188-202 185-200 185-200 185-200
195 185-200 188-208 188-208 188-208
System F.P.E. Designation W-1 W-2 W-3 W-4 W-6 W-8 W-12 W-16 200 187-206 190-210 190-210 190-210 190-210
Water AMOT Designation E F D G B C A 205 198-218 195-215 195-215 195-215
Press. Hole Size 1/32" 1/16" 3/32" 1/8" 3/16" 1/4" 3/8" 1/2" 210 198-218 200-215** 200-215 200-220** 200-215 200-215
10 PSIG @ USGPM 0.292 0.372 0.835 1.480 3.340 5.940 13.400 23.800 220 212-225** 209-225 209-225 209-225
20 PSIG @ USGPM 0.413 0.525 1.180 2.090 4.710 8.380 18.900 33.500 230 220-235 220-240 220-240 219-239 219-239 219-239
30 PSIG @ USGPM 0.506 0.643 1.440 2.560 5.770 10.250 23.100 41.000 240 230-250 230-250** 226-252 226-252 230-250 226-252
40 PSIG @ USGPM 0.584 0.745 1.670 2.960 6.680 11.900 26.800 47.500 250 240-265 240-260 240-260 240-260 240-260
50 PSIG @ USGPM 0.653 0.831 1.870 3.300 7.460 13.200 30.000 53.000 260 250-270 250-270** 250-270
60 PSIG @ USGPM 0.716 0.910 2.040 3.620 8.160 14.500 32.700 58.000 **NON-STANDARD, CONTACT FACTORY FOR DELIVERY
80 PSIG @ USGPM 0.827 1.050 2.360 4.190 9.450 16.800 37.900 67.300
100 PSIG @ USGPM 0.924 1.180 2.640 4.680 10.600 18.800 42.400 75.300 Valve Cv's and Element Quantities
120 PSIG @ USGPM 1.010 1.290 2.890 5.130 11.600 20.600 46.400 82.400
Valve Elements Valve Elements
Cv Cv
2125X AMOT Designation B C D F H G Model Required Model Required
0750 1 2012 1
Hole Cv 0.118 0.264 0.468 1.060 1.880 4.240 7.530 1010 1 2013 1
1110 1 2014 1
Weep Hole size should be calculated per table to provide optimum response time with minimum water usage. 1210 1 2014-1 1
1011 1 2015 1
Weep Hole or Leak Hole should be sized so that the largest expected particle of foreign matter or debris in the water or fluid will pass through without blocking 1111 1 2015-1 1
the weep hole. Care should be taken in selecting weep hole size to minimize water waste during periods of low water demand. 1211 1 2510 2
1411 1 3010 2
All flows listed are per weep hole. Thermostats generally require only one weep hole and each valve may contain more than one thermostat. 1511 1 4010 4
This requires flows to be multiplied by the number of elements installed within the valve. 1530 1 5010 6
2010 1 6010 9
Caution: Care should be taken to not exceed differential pressure of more than 20 PSI across the weep hole as it may create friction and malfunction of the thermostat. 2010-1 1
Page 1 of 1
THERMOSTATIC VALVE
FLOW RATES & APPLICATIONS
FPE MODEL NO. WATER OR LUBRICATING OIL

& SIZE WATER / GLYCOL SAE 30-40 SAE 30-40
SSU 80-110 @ 180 F SSU 160-230 @ 140 F
FLOW RATE (US gpm) FLOW RATE (US gpm) FLOW RATE (US gpm)
MODEL NO. SIZE MIN. MAX. MIN. MAX. MIN. MAX.
0750, 3 WAY 3/4" NPT TBD TBD 8 21 7 19
1210, 3 WAY 1/2" NPT
12 32 TBD TBD TBD TBD
1010J8, 3 WAY SAE#8
1110, 3 WAY 3/4" NPT
1010J12, 3 WAY SAE#12
1010, 3 WAY 1" NPT
1010J16, 3 WAY SAE#16
1011, 2 WAY 1" NPT 40 71 36 70 30 64
1511, 2 WAY 1 1/2" NPT 40 71 36 70 30 64
1530, 3 WAY 1 1/2" NPT
40 75 37 69 32 64
1530J24, 3 WAY SAE#24
1530J18, 3 WAY SAE#18 TBD TBD TBD TBD TBD TBD
1530J20, 3 WAY SAE#20 TBD TBD TBD TBD TBD TBD
2010-1, 3 WAY 1 1/2" NPT
TBD TBD TBD TBD TBD TBD
2010J24, 3 WAY SAE#24
2010, 3 WAY 2" NPT
76 131 65 125 55 113
2010J32, 3 WAY SAE#32
2510, 3 WAY 2 1/2" FLG 139 238 110 222 92 204
3010, 3 WAY 3" FLG 146 263 124 245 110 227
4010, 3 WAY 4" FLG 286 522 235 488 218 448
5010, 3 WAY 5" FLG 504 935 405 876 353 804
6010, 3 WAY 6" FLG 650 1200 TBD TBD TBD TBD
REVISION: A
FPE Thermostatic Valve Flow Rates & Applications.xls Printed copy of this document is uncontrolled. DATE: 08 May 2001
Fluid Power Energy, Inc.
W229 N591 Foster Court
Waukesha, WI 53186
Phone 262-548-6220 Fax 262-548-6239
Website: www.fpevalves.com
F.P.E. Equivalency and Conversion Factors Chart
TEMPERATURE DEGREE'S FAHRENHEIT AND DEGREE'S CELSIUS
(Degree C) (Convert Value) (Degree F) (Degree C) (Convert Value) (Degree F) (Degree C) (Convert Value) (Degree F)
-17.2 1.0 33.8 10.6 51 123.8 43 110 230
-16.7 2 35.6 11.1 52 125.6 49 120 248
-16.1 3 37.4 11.7 53 127.4 54 130 266
-15.6 4 39.2 12.2 54 129.2 60 140 284
-15.0 5 41.0 12.8 55 131.0 66 150 302
-14.4 6 42.8 13.3 56 132.8 71 160 320
-13.9 7 44.6 13.9 57 134.6 77 170 338
-13.3 8 46.4 14.4 58 136.4 82 180 356
-12.8 9 48.2 15.0 59 138.2 88 190 374
-12.2 10 50.0 15.6 60 140.0 93 200 392
-11.7 11 51.8 16.1 61 141.8 99 210 410
-11.1 12 53.6 16.7 62 143.6 100 212 413
-10.6 13 55.4 17.2 63 145.4 104 220 428
-10.0 14 57.2 17.8 64 147.2 110 230 446
-9.4 15 59.0 18.3 65 149.0 115 240 464
-8.9 16 60.8 18.9 66 150.8 121 250 482
-8.3 17 62.6 19.4 67 152.6 127 260 500
-7.8 18 64.4 20.0 68 154.4 132 270 518
-7.2 19 66.2 20.6 69 156.2 138 280 536
-6.7 20 68.0 21.1 70 158.0 143 290 554
-6.1 21 69.8 21.7 71 159.8 149 300 572
-5.6 22 71.6 22.2 72 161.6 154 310 590
-5.0 23 73.4 22.8 73 163.4 160 320 608
-4.4 24 75.2 23.3 74 165.2 165 330 626
-3.9 25 77.0 23.9 75 167.0 171 340 644
-3.3 26 78.8 24.4 76 168.8 177 350 662
-2.8 27 80.6 25.0 77 170.6 182 360 680
-2.2 28 82.4 25.6 78 172.4 188 370 698
-1.7 29 84.2 26.1 79 174.2 193 380 716
-1.1 30 86.0 26.7 80 176.0 199 390 734
-0.6 31 87.8 27.2 81 177.8 204 400 752
0.0 32 89.6 27.8 82 179.6 210 410 770
0.6 33 91.4 28.3 83 181.4 215 420 788
1.1 34 93.2 28.9 84 183.2 221 430 806
1.7 35 95.0 29.4 85 185.0 226 440 824
2.2 36 96.8 30.0 86 186.8 232 450 842
2.8 37 98.6 30.6 87 188.6 238 460 860
3.3 38 100.4 31.1 88 190.4 243 470 878
3.9 39 102.2 31.7 89 192.2 249 480 896
4.4 40 104.0 32.2 90 194.0 254 490 914
5.0 41 105.8 32.8 91 195.8 260 500 932
5.6 42 107.6 33.3 92 197.6 265 510 950
6.1 43 109.4 33.9 93 199.4 271 520 968
6.7 44 111.2 34.4 94 201.2 276 530 986
7.2 45 113.0 35.0 95 203.0 282 540 1004
7.8 46 114.8 35.6 96 204.8 288 550 1022
8.3 47 116.6 36.1 97 206.6 293 560 1040
8.9 48 118.4 36.7 98 208.4 299 570 1058
9.4 49 120.2 37.2 99 210.2 304 580 1076
10.0 50 122.0 37.8 100 212.0 310 590 1094
Note: In the Convert Value column, find the numerical temperature value to be converted. The equivalent
Celsius temperature is in the left column and the Fahrenheit temperature is in the right column.
INTERPOLATION VALUES
(Degree C) (Convert Value) (Degree F) (Degree C) (Convert Value) (Degree F)
0.56 1 1.8 3.33 6 10.8
1.11 2 3.6 3.89 7 12.6
1.67 3 5.4 4.44 8 14.4
2.22 4 7.2 5.00 9 16.2
2.78 5 9.0 5.56 10 18.0
Waukesha, WI 53186
Phone 262-548-6220 Fax 262-548-6239
F.P.E. Equivalency and Conversion Factors Chart - Page Two
EQUIVALENTS OF COMMON FRACTIONS OF AN INCH TABLE OF EQUIVALENTS
TO CONVERT INTO MULTIPLY BY

64THS 32NDS 16THS 8THS DECIMAL MM INTO TO CONVERT DIVIDE BY
1/64 0.01562 0.397 Atmospheres Feet of Water 33.9
1/32 0.03125 0.794 Atmospheres Inches of Mercury (Hg.) 29.92
3/64 0.04688 1.191 Atmospheres PSI (Lbs./Sq.In.) 14.7
1/16 0.06250 1.588 BTU Foot Lbs. 778.3
5/64 0.07812 1.984 BTU / Hr. Watts 0.2931
3/32 0.09375 2.381 BTU / Min. Horsepower 0.02356
7/64 0.10938 2.778 Centigrade Fahrenheit Deg. C x1.8 + 32
1/8 0.12500 3.175 Centimeters Inches 0.3937
9/64 0.14062 3.572 Cubic Centimeters Gallons (U.S. Liq.) 0.0002642
5/32 0.15625 3.969 Cubic Centimeters Liters 0.001
11/64 0.17188 4.366 Cubic Feet Cubic Inches 1,728
3/16 0.18750 4.763 Cubic Feet Gallons (U.S. Liq.) 7.48052
13/64 0.20312 5.159 Cubic Inches Cubic Feet 0.0005787
7/32 0.21875 5.556 Cubic Inches Gallons (U.S. Liq.) 0.004329
15/64 0.23438 5.953 Days Seconds 86,400
1/4 0.25000 6.350 Degrees (Angle) Radians 0.01745
17/64 0.26562 6.747 Feet Meters 0.3048
9/32 0.28125 7.144 Feet Miles 0.0001894
19/64 0.29688 7.541 Feet of Water Atmospheres 0.0295
5/16 0.31250 7.938 Feet of Water Inches of Mercury (Hg.) 0.8826
21/64 0.32812 8.334 Feet of Water PSI (Lbs./Sq.In.) 0.4335
11/32 0.34375 8.731 Feet / Min. Miles / Hr. 0.01136
23/64 0.35938 9.128 Feet / Sec. Miles / Hr. 0.6818
3/8 0.37500 9.525 Foot Lbs. BTU 0.001286
25/64 0.39062 9.922 Foot Lbs. / Min. Horsepower 0.0000303
13/32 0.40625 10.319 Foot Lbs. / Sec. Horsepower 0.001818
27/64 0.42188 10.716 Gallons (U.S. Liq.) Cubic Feet 0.1337
7/16 0.43750 11.113 Gallons (U.S. Liq.) Cubic Inches 231
29/64 0.45312 11.509 Gallons of Water Pounds of Water 8.3453
15/32 0.46875 11.906 Horsepower BTU /Min 42.44
31/64 0.48438 12.303 Horsepower Foot Lbs. / Min. 33,000
1/2 0.50000 12.700 Horsepower Foot Lbs. / Sec. 550
33/64 0.51562 13.097 Horsepower Watts 745.7
17/32 0.53125 13.494 Hours Days 0.04167
35/64 0.54688 13.891 Hours Weeks 0.005952
9/16 0.56250 14.288 Inches Centimeters 2.54
37/64 0.57812 14.684 Inches of Mercury (Hg.) Atmospheres 0.03342
19/32 0.53975 15.081 Inches of Mercury (Hg.) Feet of Water 1.133
39/64 0.60938 15.478 Inches of Mercury (Hg.) PSI (Lbs./Sq.In.) 0.4912
5/8 0.62500 15.875 Inches of Water PSI (Lbs./Sq.In.) 0.03613
41/64 0.64062 16.272 Liters Cubic Centimeters 1,000
21/32 0.65625 16.669 Liters Gallons (U.S. Liq.) 0.2642
43/64 0.67188 17.066 Micron Inches 0.00004
11/16 0.68750 17.463 Miles (Statute) Feet 5,280
45/64 0.70312 17.859 Miles / Hr. (MPH) Feet / Min. 88
23/32 0.71875 18.256 Miles / Hr. (MPH) Feet / Sec. 1.467
47/64 0.73438 18.653 Ounces (Weight) Pounds 0.0625
3/4 0.75000 19.050 Ounces (Fluid) Cubic Inches 1.805
49/64 0.76562 19.447 Pints (Fluid) Quarts (Fluid) 0.5
25/32 0.78125 19.844 Pounds Grains 7,000
51/64 0.79688 20.241 Pounds Grams 453.5924
13/16 0.81250 20.638 Pounds Ounces 16
53/64 0.82812 21.034 PSI (Lbs. / Sq. In.) Atmospheres 0.06804
27/32 0.84375 21.431 PSI (Lbs. / Sq. In.) Feet of Water 2.307
55/64 0.85938 21.828 PSI (Lbs. / Sq. In.) Inches of Mercury (Hg.) 2.036
7/8 0.87500 22.225 Quarts Gallons 0.25
57/64 0.89062 22.622 Square Feet Square Inches 144
29/32 0.90625 23.019 Temperature (Deg.F) -32 Temperature (Deg.C) 0.5555
59/64 0.92188 23.416 Tons (Short) Pounds 2,000
15/16 0.93750 23.813 Watts Horsepower 0.001341
61/64 0.95312 24.209
31/32 0.96875 24.606
63/64 0.98438 25.003
1 1.00000 25.400
Waukesha, WI 53186
Phone 262-548-6220 Fax 262-548-6239
F.P.E. BASIC SEAL MATERIALS (ELASTOMERS) FLUOROCARBON (FPM) (VITON)

Trade Names:
The following is a brief list of the various elastomers used in seals. Fluorel and Kel-F Minnesota Mining & Mfg. Co.
The trade names shown are representative and typical, but not a Viton E.I. DuPont
complete listing. A linear copolymer of vinyllidene fluoride and hexafluoro propylene (approximately
BUNA N (NITRILE ) (NBR) 65% fluorine). Excellent for high vacuum. Compatible and recommended with most fluids
Trade Names: and gases. -20 to +350 Deg.F (to 600 Deg.F. for short periods).
Chemigum Goodyear Tire & Rubber Co. Generally recommended for: Not recommended for:
Butaprene Firestone Tire & Rubber Co. Petroleum Ketones
Paracril Naugatuck Chemical Silicate ester Skydrol 500, 7000
Hycar Goodrich Chemical Co. Diester
Copolymer of butadiene & acrylonitrile. Excellent w/ petroleum Halogenated hydrocarbons
products. -65 to +250 Deg.F. For low temperature it is necessary to Most phosphate esters
sacrifice some high temperature resistance. Superior in compression SILCONE RUBBER (SI)
set, cold flow, tear and abrasion resistance. Inferior in resistance to Trade Names:
ozone, sunlight or weather. Silastic Dow Corning Corporation
Generally recommended for: Not recommended for: (No trade name) General Electric
General purpose Halogenated hydrocarbons (No trade name) Union Carbide & Carbon
Petroleum Phosphate ester Made from silicone, oxygen, hydrogen and carbon. Resistance to temperature extremes.-135 to +500 Deg.F.
Water Ketones for short periods. Recommended temperature, 400 Deg.F. Retention of properties at high temperatures is
Diester Acids superior to other elastic materials. Fluorosilicone combines the good temperature properties of silicone
Water-Glycol Brake Fluid with basic fuel and oil resistance. Not recommended for dynamic sealing because of poor tear and tensile
strength. Higher than normal mold shrinkage.
BUNA S (SBR) (GRS) Generally recommended for: Not recommended for:
Trade Names: High-aniline point oils Most petroleum
Plioflex Goodyear Tire & Rubber Co. Chlorinated di-phenyis Ketones
Ameripol B.F. Goodrich Chemical Co. Some water glycols Some phosphate esters
ASRC American Synthetic CHLOROPRENE RUBBER (CR) (NEOPRENE)
Copo Copolymer Rubber & Chemical Corp Trade Names:
FR-S Firestone Tire & Rubber Co. Neoprene E.I. DuPont Company
Gentro General Tire Homopolymers of chloroprene (chlorobutadiene). -65 to +250 Deg.F. Should be spring loaded for low temperatures.
Originally a substitute for natural rubber. Composition, styrene and butadiene Generally recommended for: Not recommended for:
rubber. Little used for hydraulic seals (except brake systems). -65 to +200 Deg.F. Refrigerants (Freons) Phosphate ester fluids
Generally recommended for: Not recommended for: High aniline point petroleum Ketones
Automotive brake fluid Ozone Silicate ester
Some alcohols Petroleum NATURAL RUBBER
Water NATURAL POLYSOPRENE (NR)
Ketones Principal source: The tree Hevea Brasiliensis. Petroleum oils are the greatest enemy of natural rubber compounds.
BUTYL RUBBER (11R) Generally recommended for: Not recommended for:
Trade Names: Brake fluid Petroleum
Enjay Butyl Enjay Chemical Company Water Water/oil
Hycar (2202) B.F. Goodrich Chemical Co. Phosphate esters
Copolymer is isobutylene and isoprene. -65 to +225 Deg.F. Silicate esters
Used for inner tubes. Excellent resistance to gas permeation. POLYURETHANE
Particularly useful for high vacuum. Trade Names:
Generally recommended for: Not recommended for: Disogrin Pellon Corp.
Phosphate ester Petroleum Adiprene E.I. DuPont Co.
Ketones Diester Diisocyanate with polyesters or polyethers. Superior mechanical and physical properties. Good resistance
CORFAM to petroleum products. Difficult to mold or cast. Some have poor compression and permanent set properties.
Trade Names: Trend to soften excessively at temperatures above 250 Deg.F. and in hot water.
Corfam E.I. DuPont Co. Generally recommended for: Not recommended for:
Totally new material made of corfam paromeric substrate imoregnated with Petroleum Hot water
adiprene polyuretrane rubber. High abrasion, oil, fuel resistance. Also Water/oil (moderate temp.) Acids
available with silicone or teflon coating. Finished seals are waterproof.-65 to +212 Deg.F. Phosphate ester Ketones
Generally recommended for: Not recommended for: Chlorinated hydrocarbons
General purpose High test gasoline ISOPRENE RUBBER-SYNTHETIC
Petroleum Hot detergent water (IR) (POLYISOPRENE)
Hot water Phosphate Trade Names:
Water / glycols Ameripol SN Goodrich -Gulf Chemicals, Inc.
Water/ oil emulsion Coral Firestone Tire & Rubber Co.
Water/soluble oil Natsyn Goodyear Tire and Rubber Co.
ETHYLENE PROPYLENE RUBBER Shell IR Shell Chemical Co.
(EPM) (EP) (EPR) The same chemical composition as natural rubber. (For properties, refer to Natural Rubber).
Trade Names: TETRAFLUOROETHYLENE (TEF)
Nordel E.I. DuPont Co. (not an elastomer)
Enjay EPR Enjay Chemical Co. Trade Names:
Olethene Avisum Corp. Teflon E.I. DuPont Co.
An elastomer of ethylene and propylene monomers (Ethylene Propylene Rigid tetraflpuoroethylene resin. Extrememly low friction. Compatible and recommended with most fluids and
Copolymers). Excellent w Skydrol 500 and Phosphate esters. -65 to +300 Deg.F. gases. Will cold flow under high loads. -320 to +500 Deg.F.
Generally recommended for: Not recommended for:
Phosphate ester Petroleum
Steam (to 400 Deg.F.) Diester
Water
Ketones
Waukesha, WI 53186
Phone 262-548-6220 Fax 262-548-6239
R = RECOMMENDED S = SATISFACTORY M = MARGINAL U = UNSATISFACTORY I = INSUFFICIENT DATA
Military TYPE OF SEAL COMPOUND - COMMON NAME

Fluid Name Code Specification Trade Name / Number Color Buna-N Butyl Cortam EP Viton Silicone Neoprene Nat.Rubber Polyurene
Water-Glycol 1 Houghto-Safe 600 Series Red R R R R R S S R U
1 Houghto-Safe 500 Series Red R R R R R S S R U
1 MIL-H22072 Houghto-Safe 271 Red R R R R R S S - U
4 Ucan Hydrolube Yel. or Red R R R R R R/S S R U
4 Ucon MI Yellow R R R R R S S S -
5 Celluguard Red R R R R R S S - U
10 Safety Fluid 200 Bright Pink R R R R R S S - U
Water/Oil Emulsion 1 Houghti-Safe 5000 Series White R U R U R - S U U
3 FR Creamy R U R U R - S U U
7 Irus 902 Yellow R U R U R U S U M
8 Pyrogard C&D Pale Yellow R U R U R - S U U
Water-Soluble Oil - - Milky R M R - R - S S M/U
Water-Fresh - - - R R R R R R M R M/U
Water-Salt - - - R R R R R R M R M/U
Phosphate Ester 1 Houghto-Safe 1000 Series Green U R M/U R R M U U M
1 MIL-H-19547B Houghti-Safe 1120 Green U R M/U R R M U U M
2 Pydraul F-9, 150, 625 Cloudy Blue U R/S M/U S R R U U S
5 Pydroul Lt. Green U R M/U R R M U U M
7 Shell SFR B.C.D. Aqua Green U R M/U R R M U U M
8 Pyrogard 42,43,53,55,190,600 Pale Yellow U R M/U R R/S M U U M
2 Skydrol 500A Purple U S U R U M U U U
2 Skydrol 7000 Green U S U R U M U U U
2 Pydroul 312,135 (2) Blue Green U M M M R R U U -
2 Pydroul AC Cloudy Blue U S M/U S R R U U M/U
2 Pydroul 60 Cloudy Blue U R M/U R U S U U M/U
8 Pyrogard 210 (3) Yellow U M - M R R U U M/U
Diester - MIL-H-7808 Lube Oil-Aircraft Amber S U R U R U U U U
Chlorinat. Hydrocarb. 2 Aroclor 1200 Series (1) Clear M S - S R S U U U
2 Pydroul A-200 Cloudy Blue U M M M R R U U M/U
Silicate Ester 2 OS-45 Type 4 Clear S U - S R U R U R
6 MLO-8200 Oronite 8200 Clear S U - U R U R U R
6 MIL-8515 Oronite 8515 Clear S U - U R U R U R
9 MIL-H-8446B Brayco B46 Red Brown S U - U R U R U R
Kerosene - Clear R U R U R U M/U U R
Jet Fuel - MIL-J-5624 JP-3, 4, 5 (RP-1) Lt. Straw R U R U R U U U S
Diesel Fuel - Clear R U R U R U M/U U R
Gasoline - Gasoline Various R U R/S U R U U U R
Petroleum Base - MIL-H-6083 Preservative Oil Red R U R U R U S S R
Petroleum Base - MIL-H-5606 Aircraft Hyd. Fluid Red R U R U R U R U R
MANUFACTURES CODE NUMBERS

NOTES: NO. MANUFACTURER NO. MANUFACTURER NO. MANUFACTURER
1) Halogenated 1. E.F. HOUGHTON
2) Petroleum and halogenated 2. MONSANTO 5. STAUFFER CHEMICAL 8. MOBIL OIL
hydrocarbon and phosphate 3. GULF 6. STANDARD OIL(ORTHO CHEMICAL) 9. BRAY OIL - ROYAL LUBRICANT
ester mixture 4. UNION CARBIDE & CHEMICAL 7. SHELL CHEMICAL 10. TEXACO
3) Chlorinated phosphate ester
Date:02-10-03 Fluid Power Energy, Inc.
By: KCG W229 N591 Foster Court
Waukesha, WI 53186
Ph: 262-548-6220 Fx: 262-548-6239
Thermostatic Valves
Diverting Application
Controls temperature out of the heat source:
Engine Jacket Water
Cylinder Jacket Water
A C
Heat B Heat
Source Exchanger
Mixing Application
Controls temperature in to the heat source:
Lube Oil
Screw Compressor Oil/Lube
Heat
Heat Exchanger
Source
B
A C
A is the control connection. Flow through A goes

across the "pill". A sees 100% of the flow. B is the
bypass. C connects to cooler. When cold, all flow is
thru B, none thru C. As temp approaches set point
valve closes B and opens C. Above the set point, B
is closed and C passes 100%.
By: Kelly C. Grenard Fluid Power Energy, Inc.
Date: 08/28/2003 W229 N591 Foster Court
Waukesha, WI 53186
Ph: 262-548-6220 Fx: 262-548-6239
Thermostatic Valves
Water-Saver Application
Uses City or Treated Water for Cooling of Standby or Emergency Equipment
Start Up/Shut Down
OSCV
TCV E
Cold Water Supply
Equipment or Heat Source A C
B Requires delay close

Port Plugged
To Drain
With B Port plugged valve acts as a Two-Way control valve. It must have a Weep Hole to flow cold water.
Optional Solenoid Control Valve (OSCV) is used to stop flow of water when equipment is not in service
Sequence of Operation: Equipment receives start up signal which may also be sent to the Optional Solenoid Control Valve (OSCV) which opens allowing cold water supply to flow through Port
A and passing through the weep/leak hole located in the Temperature Control Valve (TCV) exiting Port C, this establishes a minimum flow through the system. As temperature increases due to
friction and load on the equipment , this heat is transferred to the flow of supply water and sensed by the (TCV). As this temperature increases and reaches the operating range of the (TCV) the
mechanical expansion of the temperature element inside the valve starts to stroke and open the valve (allowing additional flow) to port C. This continued increase in temperature may occur until
the valve is fully open and flow through the (TCV) to modulate and maintain the nominal temperature set point of the valve. Stopping or shutting down the equipment will generally introduce a
spike or temperature rise within the equipment and for this reason a minimum delay of 30-60 minutes should be provided in closing of the (OSCV) in order to dissipate residual heat and properly
lower the equipment temperature.
By: Kelly C. Grenard Fluid Power Energy, Inc.
Date: 08-28-2003
W229N591 oster Court
Waukesha, WI 53186
Ph; 262-548-6220 Fx: 262-548-6239
Oil Flow XXX USGPM Max.
Oil & Gas Mixture @ XXXº F Oil Gas/Oil

Pump Separator Oil
Screw Compressor Screw Compressor Screw Compressor
Oil Cooler
A A A
C B C B C B
FPE (TCV) FPE (TCV) FPE (TCV)
Bypass
Multiple Screw Compressor (Mixing) Application of Thermostatic Control Valves

V
Policies
a. FPE, Product Instructions, Installation, Maintenance &
Operation
b. Troubleshooting
c. Repair Instructions
d. Returned Goods Policy
e. Warranty, Term of Sale, Conditions of Sale
f. Customer Service Request Questionnaire

FPE W229 N591 Foster Court
(262) 548-6220
Waukesha, WI 53186
(262) 548-6239 (fax) www.fpevalves.com
THERMOSTATIC VALVES
Instruction and Application Guidelines
Your FPE Thermostatic Valve has been manufactured with extreme care and tested
to insure that it had no detectable defects at the time it left the factory. If the valve
is correctly applied and installed it will give years of service under reasonable
operating conditions. This instruction manual will give you service information for
nearly all normal operating conditions, but for the unusual situations it may be
necessary to contact your FPE representative or the FPE factory. All FPE valves
use the “Expanding Wax” type of temperature sensing element set to their normal
rating under closely controlled conditions, and cannot be altered once they are set.
If it is ever necessary to change the nominal rating of the valve, a different set of
elements must be used.
Inspecting the Valve Upon Receipt
Immediately upon receipt of your valve, check it over carefully for damage received
in shipping, and be sure you have received the proper unit. In checking the model
number of the valve against your order you may find that the nominal temperature
rating is stamped below the part number, which is not how it was ordered. This
numbering system merely allows us to identify the construction and thermostat
setting on a more exact basis. If you have any questions do not hesitate to call the
factory or your representative.
Materials
FPE valves are available in cast iron, steel, stainless steel, ductile iron, aluminum
and bronze. For information concerning these different materials, please contact
your factory representative. Sometimes electrolysis may be encountered in a
system. If this is the case, a zinc or magnesium waste plug can be installed in the
valve at port A. If the valve is installed in seawater, cast iron housings are not
generally satisfactory. In this type of installation, bronze valves must be used. In
mounting the valve in a system, the valve must be properly vented so that the
possibility of trapping air in the valve or around the elements is eliminated. A good
rule to follow on systems is to place air vents so that air can be bled from the
systems to a single collection point. Please note the vent lines in the different piping
diagrams.
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Installation
FPE valve dimensions are given on an attached sheet. If special engineered

drawings have been prepared, these drawings and FPE standard instructions should
be resolved before the valve is put into service. At the end of this bulletin, there are
recommended methods of applying FPE valves. Figure 1 illustrates a cooling water
diverting system using a radiator. Figure 2 is a cooling water mixing system using a
heat exchanger. Please note the difference between a diverting system and a mixing
system. In the diverting system the three-way thermostatic control valve diverts
part of the fluid out of the C port into the cooler, and part of the fluid out of the B
port to bypass the cooler. In a mixing situation part of the flow comes from the
cooler or heat exchanger into the C port, the other part of the fluid comes from the
B port or by-pass, mixes in the valve and comes out the A port at the desired
temperature. In comparing these two systems, diverting and mixing, it has been
found that the diverting system will provide a better and more even temperature
control than the mixing system. This is because the diverting system has introduced
a more temperature-even homogeneous fluid to the sensing element. On the other
hand a mixing system requires two different fluid temperatures to mix in a small
volume of the valve in order to exit through the temperature-sensing unit. You will
note that in all of the piping diagrams, a mixing system controls the temperature of
the fluid going into the engine or the compressor. The diverting system controls the
temperature coming out of the engine or compressor.
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Maintenance
FPE thermostatic valves probably require less maintenance than any other type of
similar use. Elements in normal service should be good for 6 to 10 years. Excessive
temperatures, chemical, electrolytic or cavitation attack will of course shorten the
life of the elements and seats which are replaceable. Carbonates, scale and other
solids must not be permitted to build up on sliding valve or sensing cup surfaces.
FPE does not recommend that a large stock of spare parts be maintained at the
valve installation. Most commonly used elements and seals are immediately
available from FPE’s stocking area representatives or from the factory direct. Seals
and composition gaskets are rated for a shelf life of one year from date of shipment.
If adequately sealed from air, they may be good for longer periods. The shelf life of
an FPE element is from one to two years, depending on storage conditions.
Operation
After installation of the valve has been completed into the system, and operating of
the valve has been started, system temperatures should be monitored so that the
circuit is performing satisfactorily. Water cooling systems generally operate at a
temperature at or slightly below the nominal temperature of the valve. Oil systems
or more viscous fluids operate at temperatures at or slightly above the nominal
temperature. To check an elements temperature, place the element in a water bath
at a temperature of 5 degrees below the opening temperature of the element. Make
sure you stir the water vigorously with the element for at least five minutes. Check
the sliding valve to make sure it is not off its seat. Next, place the element in the
same water bath at 25 degrees above the full open temperature reading and again
stir vigorously for five minutes. Check the element and it should now by fully
stroked. This can be determined by placing the element back into the FPE valve
housing and pushing the element’s spider fully into the counter bore. FPE valves
have an over travel spring which can be felt by pushing the element down into the
counter bore. If this resistance is felt, the element is now fully stroked. Since the
element has a tendency to cool quickly, you must do this last step before the element
has cooled.
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Troubleshooting
1) SYSTEM TEMPERATURE RUNNING TOO HOT
a) Presence of foreign objects, dirt and solid buildup inside the valve
(e.g. sliding piston, piston’s seat, and lip seal area) may prevent
proper operation of the valve. Example: By-pass port will not
close.
b) Valve’s by-pass and cooler ports (port B & C) installed backward.
As port B closes due to temperature increase, flow is greatly
restricted to cooler.
c) Valve is undersized, causing increase in pressure drop and
possibly cavitation.
d) Thermostatic wax element may have been exposed to temperature
higher than the recommended maximum temperature.
e) Excessive pressure drop (in excess of 25 psi) may cause one or
more of the following conditions:
i) Thermostatic wax element failure
ii) Lip seal dislocation
iii) O-ring damage
iv) Improper piston movement.
f) Improper system cooling capacity.
g) Improper sizing of the valve in a mixing application. If the valve
is sized too large for the application it could result in poor mixing,
which could cause the temperature to run either too hot or too
cold.
2) SYSTEM TEMPERATURE RUNNNG TOO COLD

a) Incorrect selection of valve’s nominal temperature.
b) Valve’s by-pass and cooler ports (port B & C) installed backward.
This condition forces fluid to cooler at lower temperature.
c) Worn Teflon lip seal.
d) Presence of foreign object, dirt and solid buildup inside of valve
(e.g. sliding piston, piston’s seat, and lip seal area) may prevent
proper operation of the valve.
e) Excessive pressure drop. Refer to part 1, item E above.
f) Thermostatic control valve is oversized.
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g) Outlet temperature is not maintained due to insufficient heat

rejected to coolant.
3) ADDITIONAL ITEMS THAT MAY BE CHECKED:

a) System thermometers should be regularly checked to make sure
that they are operational
b) Thermometers should be located on the side of horizontal pipe
runs whenever possible and particularly on oil systems.
c) Thermometers should be as far as possible downstream from the
valve in a mixing application.
d) The system should not have any bypasses or “sneak circuits”
which prevent proper operation of thermostatic control valve.
e) Cracked or broken valves may be caused by:
i) Piping too short, and therefore, over-tightening bolts
ii) Lack of expansion isolation between piping and valve.
iii) Misalignment of piping.
iv) Excessive weight
v) Allowing untreated water to freeze in the system.
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REPAIR INSTRUCTIONS
THERMOSTATIC VALVE MAINTENANCE KITS
ELEMENT TESTING
Place element in water at a temperature 15 deg. F. to 20 deg. F. above its nominal

setting and stir water vigorously with the element for five minutes. The
temperature stamped on the sleeve of the element is the nominal temperature. The
cracking temperature and the fully open temperature are stamped on the pill of the
thermostat. After stirring vigorously immediately place the element in the housing.
If the element is fully stroked, the seating and over-travel spring can be felt as it is
pushed down. To determine if the element will close at a specific temperature, place
the element in a bath of water approximately 5 deg. F below the start to open
temperature. This is the number stamped on the element. Due to the effect of
hysteresys the element will close 5 deg. F. below the start to open temperature.
ELEMENT REPLACING
Remove four capscrews (8), lockwashers (9) and separate housings (2) and (7).
Remove element assembly (5) and seal (4). Remove housing gasket or O-ring (6).
Clean housing sections; remove any scale or foreign material from seal faces.
Lubricate new element seal (4), lip seal is pressed into upper housing (2), O-ring is
inserted into sleeve (3). Place the new housing gasket (6) in recess of upper housing
(2). Insert element (5) into upper housing (2) to position shown in section view.
Place lower housing (7) over exposed section of element (5) against face of upper
housing (2). Secure housings with capscrews (8) and lockwashers (9).
Ref. No. Description

2 Upper Housing
3 Sleeve
4 “O” Ring or Lip Seal
5 Element Assembly
6 Gasket or O-ring
7 Lower Housing
8 Cap-screw
9 Lock-washer
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RETURNED GOODS POLICY
NEW, COMPLETE PRODUCTS

Most standard new and unused thermostatic valves which are suitable for resale
may be returned for exchange at a 20% or $25.00 restock charge – whichever is
greater.
Thermostatic valves being returned for credit because of overstock or because of

cancellations will be subject to a 25% or $25.00 restock charge – whichever is
greater.
Certain non-standard items such as plated element, specially set high temperature
valves, etc., will require a 40% or $50.00 charge, whichever is greater.
USED PRODUCTS
FPE does not generally accept used material for exchange or credit (except elements
as noted below). If a customer desires to ship any unit to us prepaid, we will inspect
it and advise if any salvage credit if possible. This should be discouraged however,
as it often costs more to clean and inspect a valve than can be gained in salvage.
EXCHANGING UNUSED ELEMENT ASSEMBLIES

When a customer decides the wrong temperature was selected and wished to
exchange the elements before they were placed is use, he may order units of the new
setting, and advise on his purchase order that he is returning the original elements.
The valve model and serial number should be provided within 45 days after the
replacement shipment is made, credit less a 25% restock charge (and less any
postage or freight) will be allowed. If the 25% charge is less than $25.00, the
minimum $25.00 amount will be deducted from the credit.
New elements exchanges will not be made after on year from the date of original
shipment.
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EXCHANGING USED ELEMENT ASSEMBLIES

Sometimes a customer will install a FPE thermostatic valve and decide after several
days of operation that he has the wrong temperature. If the installation has not
been in operation for over 90 days, these used elements may be exchanged at a 40%
(or $25.00) cleaning and restock charge. Again the limitation of one year from
original shipment applies and used elements must be received within 45 days of the
replacement shipment. The purchase order for replacement elements must give the
serial number of the original valve and state the original elements are being
returned.
IMPORTANT
On returns of either new or used elements, the customer may be cautioned to use
care in removing elements from the valves. They may be bent or damaged by
careless handling of the heavy housings. Customers should also use care in
packaging these elements for return. If the elements are damaged in any way, no
credit can be issued and the elements will be returned to the customer as his
property.
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WARRANTY
The merchandise of the seller is warranted for a period of one year from date of
shipment, and such warranty shall not cover any cost of work done on them by the
customer. The seller’s responsibility is limited to the replacement or repair of the
defective parts. Should the parts be damaged in any way by the customer or if the
parts have been tampered with in any way, such as disassembling, etc., then the
warranty as herein stated shall not apply and the seller shall not be responsible for
the replacement or repair of such parts.
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TERMS OF SALE
1. Invoices will be issued as of the date of shipment and shall become due and payable in lawful
money of the United States, within thirty days of issuance thereof, unless otherwise
specifically agreed in writing.
2. All unpaid items shall bear interest at the rate of 12% per annum beginning with the first
day of the second month following date of shipment.
CONDITIONS OF SALE
1. The seller is not responsible for delays or failures of shipments caused by fires, strikes, trade
disputes, floods, accidents, embargoes delays in transportation, shortage of materials and/or
labor, action by Federal or Local government or its agencies, and any other cause beyond
control of the seller.
2. Where terms and conditions as shown on the customers order are at variance with the terms
and conditions of the seller, then their terms and conditions of the seller as herein or
otherwise expressed shall apply.
3. The merchandise of the seller is warranted for a period of one year from date of shipment
and such warranty shall cover only the replacement or repair of defective parts or
workmanship, and shall not cover any cost of work done on them by the customer. The
seller’s responsibility is limited to the replacement or repair of the defective parts. Should
the customer damage the parts in any way, or if the parts have been tampered with in any
way, such as disassembling, etc. then the warranty as herein stated shall not apply and the
seller shall not be responsible for the replacement or repair of such parts.
4. The seller may only return merchandise upon specific approval, in writing. Merchandise
returned without this approval is subject to return to the customer, freight charges collect.
Returned merchandise must be returned freight prepaid by the customer and not allowance
shall be made for any freight charges applicable to the returned merchandise. Merchandise
returned and for which credit will be given, shall be subject to a minimum restocking charge
of twenty-five percent of the value of the merchandise, or twenty-five dollars whichever is
greater.
5. Cancellation of any order, either in part of its entirety, shall be subject to cancellation
charges in such amounts as may be determined by the seller at the time of cancellation. The
seller either in part or in its entirety cannot accept cancellation of any order without prior
written consent of the seller.
6. Customers are advised that caution must be used in the storage of parts containing rubber
or other materials subject to aging without use. Parts should be stored so that oldest items
are used first.
7. All sales are made pursuant to these conditions and all orders are received with the
understanding that they are placed under these conditions.
10 of 10
Operation.doc
3/14/01
Customer Service Request, Response and Concern Form
01

(262) 548-6220
Waukesha, WI 53186
Dear Customer,
We are surveying our customers to see how we can do a better job for you. Fluid Power Energy, Inc. (F.P.E.) has designed and
manufactured Industrial Thermostatic Control Valves for use and application by the Engine/Compressor OEM's and
Packager/Fabricators since 1975. During this time F.P.E. has strived to provide a high level of Customer Service that is responsive to
industry requirements and customer expectations. We are located centrally in the United States, close to our domestic foundries and
suppliers. With all castings and component parts being provided by US Manufactureres, F.P.E. has minimized the unpredictable quality
problems and often unusually long delays associated with imported castings and overseas scheduling and delays.
We request that you please take a moment to fill out this short questionnaire, in order that we might hear your thoughts and learn of
better ways to serve you or provide improvements to our products and service. This form may be faxed to us at Fax: (262)-548-6239
Phone Response: (262)-548-6220 or E-mail your comments to: info@fpevalves.com
Responses are confidential and used to improve F.P.E. Quality and Customer Service. Thank You.
Name: Position:
Type of Industry Serving:
Responding Company: Phone: ( ) -
Postal Mailing Address: Fax: ( ) -
City: State: Zip Code: - E-mail:
Section (A) Response: Please provide Evaluation and Comments on Recent Order and Shipment: Existing Customers.
Ref. Purchase Order #: Todays Date:
How would you rate ourProducts Performance and Quality?
Poor 1 2 3 4 Excellent
Comments or Suggestions:
How would you rate our customer service and sales support?
How would you rate our lead-times compared to our competitors?
How would you rate our on -time delivery?
How did the packaging of our product hold up in shipping?
Send Catalog Request for Quote
Yes No Type:
Degree F Max Temp: Degree F and Min Temp: Degree F

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What products does FPE specialize in manufacturing?

What products does FPE specialize in manufacturing?

What materials and sizes are thermostatic control valves available in?

What materials and sizes are thermostatic control valves available in?

Thermostatic Control Valves

From Fluid Power Energy:

Superior Quality And Delivery

Model Description Available Sizes Materials

FPE SPARE PARTS:

The Competitive Alternative

FPE Is Also Your Best Source For

I. Personnel - FPE History & Personnel

II. Product - Model Number & Description

a. 0750 = ¾” NPT, 0752 = ½” NPT, Three-Way or Two-Way

b. 1010 = 1” NPT, 1110 = ¾” NPT, 1210 = ½” NPT,

c. 1011 = 1” NPT, 1111 = ¾” NPT, 1211 = ½” NPT,

d. 1530 = 1 ½” NPT, 1530M = 1 ½” NPT w/Manual Override,

e. 2010 = 2” NPT, 2010-1 = 1 ½” NPT,

f. 2012-1 = 1 ½” NPT, 2010 = 2” NPT,

g. S2014-1 = 1 ½” Socket Weld, S2014 = 2” Socket Weld,

h. 2510 = 2 ½” 125# FF Flange, S2510 = 150# RF Flange,

i. 3010 = 2 ½” 125# FF Flange, S3010 = 150# RF Flange,

j. 4010 = 2 ½” 125# FF Flange, S4010 = 150# RF Flange,

k. 5010 = 2 ½” 125# FF Flange, S5010 = 150# RF Flange,

l. 6010 = 2 ½” 125# FF Flange, S6010 = 150# RF Flange,

n. Model 75 Spin Clean – Oil Cleaning Centrifuge, 1GPM

o. Model 150 Spin Clean – Oil Cleaning Centrifuge, 2GPM

p. Model 300 Spin Clean – Oil Cleaning Centrifuge, 4GPM,

q. Model M300 Spin Clean – Oil Cleaning Centrifuge, 4GPM,

r. Model HPU300 Spin Clean – Oil Cleaning Centrifuge,

s. Model 1000 Spin Clean – Oil Cleaning Centrifuge, 8, 12, or

t. Model HPU1000 Spin Clean – Oil Cleaning Centrifuge, 8,

III. Specifications - FPE Thermostatic Valve Dimensional Data

a. FPE Model Code Matrix

b. FPE Flow Rates

c. Temperature Conversion Factors

d. Measurement Conversion Factors

e. Seal Material Compatibility

f. Seal Compatibility with Fluids

h. Application Water Saver

i. Application Multiple Compressors

V. Policies - Sales, Operation and Return Policies

a. FPE, Product Instruction, Installation, Maintenance &

d. Return Goods Policy

e. Warranty, Terms of Sale, Conditions of Sale

f. Customer Service Request Questionnaire

Fluid Power Energy, Inc., established in 1975 is an ISO 9001-2000 Certified

President: Douglas G. Bayerlein, BSME.

Engineering Support and Design:

Quality Manager: Dennis Green

a. 0750 & 0752 Three-way & Two-way

b. 1010, 1110, 1210, 1010J8, 1010J12, 1010J16 Three-

c. 1011, 1111, 1211, 1411, 1511 Two-way (Water Saver)

d. 1530, 1530M, 1530J16, 1530J20, 1530J24, F1530, SF1530,

e. 2010, 2010-1, 2010J24, 2010J32, F2010, SF2010, SF2010X

f. 2012-1, 2012, 2012J24, 2012J32, 2012M, F2012M Three-

g. S2014-1, S2014, S2015-1, S2015, S2014-X16, S2015-X16

i. 3010, 3010M Three-way (T-Style), Available with Manual

j. 4010, 4010M Three-way (T-Style), Available with Manual

k. 5010, 5010M Three-way (T-Style), Available with Manual

#2010-1, #2010, #2010J F2010, F2010X

2510, 2510X 2510M, 2510XM

3010, 3010X 3010M, 3010XM PART # DESCRIPTION

4010, 4010X 4010M, 4010XM PART # DESCRIPTION

5010, 5010X 5010M, 5010XM

6010 6010M PART # DESCRIPTION