Good Manufacturing Practices For Ready-To-Eat Fresh Pre-Cut Fruits and Vegetables
Good Manufacturing Practices For Ready-To-Eat Fresh Pre-Cut Fruits and Vegetables
TAS 9039-2013
TAS 9039-2013
Published in the Royal Gazette, Announcement and General Publication Volume 131,
Special Section 32ง (Ngo),
Dated 13 February B.E. 2557 (2013)
(2)
Ready-to-eat fresh pre-cut fruits and vegetables have increased in trend and their popularity in
consumption. The development of good manufacturing practices is vital for quality and safety of
the products. Therefore, the Agricultural Standards Committee deems it necessary to establish the
Thai Agricultural Standard on Good Manufacturing Practices for Ready-to-eat Fresh Pre-cut Fruits
and Vegetables to promote production and consumer confidence on product quality and safety.
CAC/RCP 53-2003. Code of Hygienic Practice for Fresh Fruits and Vegetables. Joint FAO/WHO
Food Standards Programme, FAO, Rome.
TAS 9023-2007. Thai Agricultural Standard. Code of Practice: General Principles of Food
Hygiene. National Bureau of Agricultural Commodity and Food Standards, Bangkok.
NOTIFICATION OF MINISTRY OF AGRICULTURE AND COOPERATIVES
SUBJECT: THAI AGRICULTURAL STANDARD:
MANUFACTURING PRACTICES FOR
READY-TO-EAT FRESH PRE-CUT FRUITS AND VEGETABLES
UNDER THE AGRICULTURAL STANDARDS ACT B.E. 2551 (2008)
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Whereas the Agricultural Standards Committee, by the decision of the fourth session
dated 28 August B.E. 2556 (2013), deems it necessary to establish
an agricultural standard on Good Manufacturing Practices for Ready-to-eat Fresh Pre-cut
Fruits and Vegetables as a voluntary standard in accordance with the Agricultural Standards Act
B.E. 2551 (2008) to promote such agricultural commodity to meet its standards on quality and
safety.
By virtue of Sections 5, 15 and 16 of the Agricultural Standards Act B.E. 2551 (2008),
the Minister of Agriculture and Cooperatives hereby issues this Notification on the
Establishment of Thai Agricultural Standard: Good Manufacturing Practices for Ready-to-
eat Fresh Pre-cut Fruits and Vegetables (TAS 9039-2013), as a voluntary standard, details
of which are attached herewith.
1. SCOPE
1.1 This Thai Agricultural Standard covers good manufacturing practices for ready-to-eat
fresh pre-cut fruits and vegetables at all steps from raw material receiving, washing and
soaking, peeling, cutting, slicing, shredding, packing, storing and transportation to obtain the
quality and safety of ready-to-eat fresh pre-cut fruits and vegetables.
1.2 This standard does not apply for fresh produce packing, fresh pre-cut fruits and
vegetables for further processing, e.g. fruit juice, fermentation, freezing, and production of
mixed ready-to-eat fresh pre-cut fruits and vegetables and meat products.
2. DEFINITIONS
2.1 Fresh pre-cut fruit and vegetable mean fresh fruits and vegetables that have been
physically altered from its original form, while still maintaining the cell viability.
2.2 Hazard means a biological, chemical or physical agent in, or condition of, food with the
potential to cause an adverse health effect.
2.4 Cross-contamination means the transfer of hazards particularly hazard from pathogenic
organisms from one food to another food, contact surfaces or the air, either by direct and/or
indirect contact.
2.5 Contaminant means any chemical or biological agent, foreign matter, or other substances
not intentionally added to food which may compromise food safety or suitability.
2.6 Clean water means water that does not contaminate any hazard as indicated in 2.2 at
a level that compromise food safety in the circumstances of its use.
2.7 Potable water means water which meets the quality standard of drinking water or potable
water notified by relevant Competent Authorities.
TAS 9039-2013 2
3. REQUIRMENTS
Requirements for Good Manufacturing Practices for Ready-to-eat Fresh Pre-cut Fruits and
Vegetables shall be as in Table 1.
Table 1 Requirements
(Section 3)
Items Requirements
1. Establishment
(1) Location 1.1 Locate in an area that has no risk of contamination causing adverse
impact on the consumer safety. Such location shall be away from
potential sources of contamination such as industrial pollution, flood
plain, pest harbouring and landfill.
1.3 If there has been any crisis affecting the site of establishment
occurred such as flood, the evidence of system verification shall be
provided to ensure that corrective actions have been taken to continue to
its normal production operation.
(2) Building 1.4 Separate production area out of the residential area.
1.5 Internal building structure and its components shall be strong and
durable and easy to maintain and clean or disinfect.
1.8 Walls, doors and windows are made of materials that are easy to
clean, light coloured, have a smooth surface, non-absorbency of water
and good conditions.
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Items Requirements
1.10 Separate potable water system from non-potable water supply and
clearly identify with tags or signs.
1.13 Design and plan the production line layout in order to facilitate
hygienic practices, maintenance and cleaning, and to prevent pets, pest
and cross-contamination.
1.14 Separate the areas of washed fresh pre-cut fruits and vegetables
against the receiving unwashed raw materials.
(3) Machines, tools 1.15 Numbers of machines, tools and equipment are sufficient for the
and equipment operations and ready to use. They shall be made of non-reactive
materials to fresh fruits and vegetables and do not cause contamination.
1.18 Surface of table that comes into contact with pre-cut fresh fruits
and vegetables is made of non-reactive materials to fresh fruits and
vegetables including cleaning agents and disinfectants. Such table
surface shall also be smooth, non-absorbent to water and corrosion
resistant.
(4) Facilities 1.19 Availability of sufficient supply of clean water and/or potable
water for the operations
TAS 9039-2013 4
Items Requirements
1.24 Toilet shall be separately located from the production area and not
able to have direct access to such area.
1.30 Availability of proper and separate areas and facilities for the
orderly storage of tools, equipment, raw materials, food additives,
materials and other chemicals in order to prevent contamination.
2. Control of
operations
(1) Raw material 2.1 Incoming raw materials shall be from the certified Good Agricultural
receiving Practices (GAP) for Food Crop farms or its equivalence, or in
compliance with the trading partner requirements or relevant laws and
regulations.
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Items Requirements
2.3 Inspect raw materials by sorting only raw materials that meet quality
and safety requirements appropriate for the production. Record
inspection results and raw material procurement.
(2) Packages 2.5 Materials used to make packages are non-toxic or non-harmful to consumer.
2.7 Keep packages in dry and clean containers to prevent dust and pest.
(3) Water 2.10 Control and check quality of water used for washing raw material
and pre-cut fresh fruits and vegetables. These shall be checked
according to frequency and requirements, and kept as the records.
2.11 Control and check the quality and temperature of water used in
cooling system according to established frequency and requirements.
Keep the records.
2.12 Water used in direct contact with fresh fruits and vegetables in the
production line shall be potable water.
(4) Control of
operations for essential
processing steps
- Raw material 2.13 Availability of measures for sorting undesirable and/or foreign
preparation materials and trimming any damaged and rotten parts prior to use
- Pre-washing and 2.14 Availability of control measures for pre-washing raw materials
microbiological with clean water to reduce dirt such as soil and sand
decontamination
TAS 9039-2013 6
Items Requirements
2.17 Where ice is in direct contact with fresh fruits and vegetables in the
production process, ice shall meet the quality standard of relevant laws
and regulations. Ice shall be produced and stored under hygienic
conditions to prevent contamination.
- Pre-cooling 2.18 In case vacuum cooling or room cooling is used to lower the
temperature of fresh fruits and vegetables, the temperature and relevant
conditions shall be of concern in order to prevent condensate dripping
onto fresh fruits and vegetables. The inside of pre-cooling room shall be
regularly cleaned and recorded.
- Cold storage 2.21 If there is a need to store fresh fruits and vegetables after cooling,
prior to pre-cut the fresh fruits and vegetables shall be maintained in cold room that is
process clean and hygienic. Storage conditions shall be controlled appropriately
corresponding to the types of fruits and vegetables. The temperature of
the cold storage shall be regularly checked.
- Pre-cut process 2.23 Availability of control measures for pre-cut process in a hygienic
manner.
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Items Requirements
- Washing after 2.25 Availability of quality control and check the water temperature and
pre-cut process replacement frequency according to the procedure to minimize the
build-up of organic materials and prevent cross-contamination.
2.28 Remove excessive water from fresh pre-cut fruits and vegetables to
minimize microbiological growth.
- Packing 2.29 Availability of control measures for packing ready-to-eat fresh pre-
cut fruits and vegetables hygienically.
- Cold storage 2.31 Maintain ready-to-eat fresh pre-cut fruits and vegetables at low
temperature to minimize microbial growth prior to transportation.
(5) Management 2.35 Supervisors shall be of competency to perform their duties properly.
and supervision
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Items Requirements
(6) Recall of 2.37 Identification or lot number shall be indicated to enable recall and
Products traceability in case of safety problems.
3. Maintenance
and sanitation
(1) Plans 3.1 Availability of plans for maintenance, sanitation and verification of
the efficacy covering methods, frequency and responsible persons for
specified areas and lists of machines, tools and equipment, as follows:
(1) maintenance and repair programmes for the building, machines,
tools and equipment;
(2) cleaning programme for the building, machines, tools and equipment
and disinfection;
(3) pest control programme; and
(4) waste management programme.
(2) Maintenance 3.2 Availability of inspection and maintenance for the establishment,
programme machines, cooling equipment, tools and equipment to be in good
working conditions and record.
(3) Cleaning 3.4 Clean the building and the production areas according to the plan
programme schedule and record.
3.5 Clean tools and equipment that are in contact with raw materials and
fresh pre-cut fruits and vegetables according to plan schedule before and
after operations to prevent contamination. Inspect the effectiveness of
cleaning activities and record.
(4) Pest control 3.9 Availability of prevention and control measure for pest and pets in
programme the establishment and the production area
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Items Requirements
(5) Waste 3.14 Availability of methods for distinguishing between containers for
Management production waste against the containers for ready-to-eat fresh pre-cut
programme fruits and vegetables
4.3 Personnel who come into contact with ready-to-eat fresh pre-cut
fruits and vegetables shall be in good health without signs of respiratory
or gastrointestinal tract diseases or being carrier of a communicable or
skin disease, and no wounds that may cause contamination.
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Items Requirements
4.4 Personnel shall wear clothing, gloves, masks or hair coverings that
are clean and appropriate for their operations, where necessary.
4.5 Personnel who work in the production areas shall not wear personal
effects such as jewelry, during the operations.
5.2 Transport vehicles shall be used for food transportation only. In case
ready-to-eat fresh pre-cut fruits and vegetables are needed to be
transported together with other kinds of foodstuff or non-food
commodities, effective methods shall be apparently applied to separate
those commodities and record.
6. Product labelling 6.1 Information on the label shall be complied with relevant laws and
regulations as well as trading partner requirements.
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Items Requirements
7. Training
(1) Workers 7.1 Training programmes shall be provided to the workers at least as
follows:
(1) the good hygienic practices for processing of ready-to-eat fresh pre-
cut fruits and vegetables;
(2) the food hygiene necessary for the operations; and
(3) the specific items concerning packing systems used for fresh pre-cut
fruits and vegetables, the importance of temperature control during
production and storage, including the risks of contamination or
microbial growth during the packing.
8. Records and
record keeping
8.2 Keep the records for at least two years or as required by partner
countries or Certification Bodies.