PL

HYDRAULIC PUMPS

T E C H N I C A L C A T A L O G
 PL Hydraulic Pumps POCLAIN HYDRAULICS

CHARACTERISTICS
B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L H F O 4 7 0 0 0 0 0

Displacement Max.speed Flow(*) Max. pressure Max.power (*)

cm³/tr tr/min l/min bar kW
[cu.in/rev.] [RPM] [GPM] [PSI] [HP]

Cont. int. Cont. int. Cont. int. Cont. int.

2 x 17.5 [2 x 1.07] 2 700 3 100 2 x 47 [2 x 12.42] 2 x 54 [2 x 14.27] 55 [74] 81 [109]
2 x 20 [2 x 1.22] 2 600 3 000 2 x 52 [2 x 13.74] 2 x 60 [2 x 15.85] 61 [82] 90 [121]
2 x 22 [2 x 1.34] 2 500 2 900 2 x 55 [2 x 14.53] 2 x 64 [2 x 16.91] 64 [86] 96 [129]
2H14 350 [5 076] 450 [6 527]
2 x 25 [2 x 1.52] 2 400 2 800 2 x 60 [2 x 15.85] 2 x 70 [2 x 18.49] 70 [94] 105 [141]
2 x 28.5 [2 x 1.74] 2 300 2 600 2 x 65 [2 x 17.17] 2 x 74 [2 x 19.55] 76 [102] 111 [149]
2 x 32 [2 x 1.95] 2 100 2 400 2 x 67 [2 x 17.70] 2 x 77 [2 x 20.34] 78 [105] 115 [155]
3 x 17.5 [3 x 1.07] 2 900 3 400 3 x 51 [3 x 13.47] 3 x 60 [3 x 15.85] 89 [120] 134 [180]
3 x 20 [3 x 1.22] 2 800 3 200 3 x 56 [3 x 14.79] 3 x 64 [3 x 16.91] 98 [132] 144 [194]
3 x 22 [3 x 1.34] 2 700 3 100 3 x 59 [3 x 15.59] 3 x 68 [3 x 17.96] 104 [140] 153 [206]
3H14 3 x 25 [3 x 1.52] 2 550 3 000 3 x 64 [3 x 16.91] 3 x 75 [3 x 19.81] 350 [5 076] 450 [6 527] 112 [151] 169 [227]
3 x 28.5 [3 x 1.74] 2 400 2 800 3 x 68 [3 x 17.96] 3 x 80 [3 x 21.13] 119 [160] 180 [242]
3 x 32 [3 x 1.95] 2 200 2 500 3 x 70 [3 x 18.49] 3 x 80 [3 x 21.13] 123 [165] 180 [242]
3 x 37 [3 x 2.26] 2 100 2 400 3 x 78 [3 x 20.61] 3 x 89 [3 x 23.51] 137 [184] 200 [269]
4 x 10.3 [4 x 0.63] 2 500 2 700 4 x 26 [4 x 6.87] 4 x 28 [4 x 7.40] 59 [79] 84 [113]
4H10 350 [5 076] 450 [6 527]
4 x 12.5 [4 x 0.76] 2 400 2 700 4 x 30 [4 x 7.93] 4 x 34 [4 x 8.98] 70 [94] 102 [137]
4 x 17.5 [4 x 1.07] 2 700 3 100 4 x 47 [4 x 12.42] 4 x 54 [4 x 14.27] 110 [148] 163 [219]
4 x 20 [4 x 1.22] 2 500 2 900 4 x 50 [4 x 13.74] 4 x 58 [4 x 15.32] 117 [157] 174 [234]
4 x 22 [4 x 1.34] 2 400 2 800 4 x 53 [4 x 14.53] 4 x 62 [4 x 16.38] 123 [165] 185 [249]
4H14 4 x 25 [4 x 1.52] 2 300 2 600 4 x 57 [4 x 15.06] 4 x 65 [4 x 17.17] 350 [5 076] 450 [6 527] 134 [180] 195 [262]
4 x 28.5 [4 x 1.74] 2 100 2 400 4 x 60 [4 x 15.85] 4 x 68 [4 x 17.96] 140 [188] 205 [276]
4 x 32 [4 x 1.95] 1 900 2 200 4 x 61 [4 x 16.11] 4 x 70 [4 x 18.49] 142 [191] 211 [284]
4 x 37 [4 x 2.26] 1 800 2 000 4 x 66 [4 x 17.44] 4 x 74 [4 x 19.55] 154 [207] 222 [298]
4 x 33 [4 x 2.01] 2 300 2 500 4 x 74 [4 x 19.55] 4 x 82 [4 x 21.66] 152 [204] 246 [331]
4H18 4 x 44 [4 x 2.68] 2 300 2 500 4 x 101 [4 x 26.68] 4 x 110 [4 x 29.06] 300 [4 351] 450 [6 527] 210 [282] 330 [444]
4 x 52 [4 x 3.17] 2 200 2 400 4 x 114 [4 x 30.12] 4 x 125 [4 x 33.02] 237 [319] 376 [506]
4 x 58 [4 x 3.54] 2 200 2 400 4 x 128 [4 x 33.81] 4 x 139 [4 x 36.72] 299 [402] 417 [561]
4H20 350 [5 076] 450 [6 527]
4 x 74 [4 x 4.51] 2 100 2 300 4 x 155 [4 x 40.95] 4 x 170 [4 x 44.91] 362 [487] 510 [686]
6 x 17.5 [6 x 1.07] 2 800 3 200 6 x 49 [6 x 12.94] 6 x 56 [6 x 14.79] 171 [230] 252 [339]
6 x 20 [6 x 1.22] 2 600 3 000 6 x 52 [6 x 13.74] 6 x 60 [6 x 15.85] 182 [245] 270 [363]
6 x 22 [6 x 1.34] 2 400 2 800 6 x 53 [6 x 14.00] 6 x 62 [6 x 16.38] 185 [249] 277 [372]
6H14 350 [5 076] 450 [6 527]
6 x 25 [6 x 1.52] 2 300 2 700 6 x 57 [6 x 15.06] 6 x 67 [6 x 17.70] 201 [270] 304 [409]
6 x 28.5 [6 x 1.74] 2 200 2 500 6 x 63 [6 x 16.64] 6 x 71 [6 x 18.76] 219 [294] 320 [430]
6 x 32 [6 x 1.95] 2 000 2 300 6 x 64 [6 x 16.91] 6 x 74 [6 x 19.55] 224 [301] 331 [445]
6 x 58 [6 x 3.54] 2 200 2 400 6 x 128 [6 x 33.81] 6 x 139 [6 x 36.72] 449 [604] 626 [842]
6H20 6 x 65 [6 x 3.96] 2 000 2 200 6 x 130 [6 x 34.34] 6 x 143 [6 x 37.78] 350 [5 076] 450 [6 527] 455 [612] 643 [864]
6 x 74 [6 x 4.51] 1 800 2 000 6 x 133 [6 x 35.13] 6 x 148 [6 x 39.10] 465 [625] 666 [895]

Cont.: Continuous operation.

Int.: Intermittent operation.
(*): Theoretical data.
Efficiency values must be taken into account when
calculating the power absorbed by the pump.

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POCLAIN HYDRAULICS PL Hydraulic Pumps

Model Code
PL 2
PL 3
PL 4
PL 6
Installation

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

Methodology :
This document is intended for manufacturers of machines that incorporate Poclain Hydraulics products. It describes the technical characteristics
of Poclain Hydraulics products and specifies installation conditions that will ensure optimum operation.
This document includes important comments concerning safety. They are indicated in the following way:

Safety comment.

This document also includes essential operating instructions for the product and general information. These are indicated in the following way:

Essential instructions.

General information .

Information on the model number.

Weight of component without oil.

Volume of oil.

Units.

Tightening torque.

Screws.

Information intended for Poclain-Hydraulics personnel.

The views in this document are created using metric standards.

The dimensional data is given in mm and in inches (inches are between brackets and italic)

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POCLAIN HYDRAULICS PL Hydraulic Pumps

CONTENT

Model code
MODEL CODE 7

PL 2
PUMP WITH 2 INDEPENDENT FLOWS 8

PL 3
PUMP WITH 3 INDEPENDENT FLOWS 10

PL 4
PUMP WITH 4 INDEPENDENT FLOWS 12

PUMP WITH 6 INDEPENDENT FLOWS 20 PL 6

Installation

INSTALLATION 25

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6 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

MODEL CODE

Model caode
B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L H F O 4 7 0 0 0 0 0

Number of flows Hydraulic connections

PL 2
2 independent flows 2 ISO 6162 (SAE flanges) 1
3 independent flows 3 ISO 1179-1 (Cyl. gas fittings) 3
4 independent flows 4
6 independent flows 6

PL 3
Number of flows displacement
(Number of cylinder heads) Size cm³/tr [cu.in/rev.]

2 3 4 6 10.3 [0.63] 103

H10
--- --- --- 10 12.5 [0.76] 125
14 17.5 [1.07] 175
--- --- --- 18 20.0 [1.22] 200
--- --- 20 22.0 [1.34] 220
·Available sizes H14 25.0 [1.52] 250
28.5 [1.74] 285

PL 4
32.0 [1.95] 320
37.0 [2.26] 370
33.0 [2.01] 330
H18 44.0 [2.68] 440
52.0 [3.17] 520
58.0 [3.54] 580
Preferential direction of rotation H20 65.0 [3.96] 650
Clockwise R
74.0 [4.51] 740
Counterclockwise (SAH) L
PL 6

The direction of rotation is

defined for the pump "seen side
shaft".
Installation

Without Options or Adaptations 0

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUMP WITH 2 INDEPENDENT FLOWS

B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L 2 H 1 4 F O 4 7 3 0 0 0 0 0
2H14 S
38 kg [83.8 lb]

inertia 0.0026 kg.m²

P1 P2
Bleed

P2

P1

If possible, use the standard direction of

rotation: clockwise (counterclockwise
available as an option).
The direction of rotation is indicated by an
arrow on the cylinder head.
The position of the discharge ports differs
according to the direction of rotation.

Hydraulic connections

Displacement Old Standards Hydraulic

standards connections
cm³/tr [cu.in/rev.]
2 x 17.5 [2 x 1.07]
2 x 20 [2 x 1.22] BSPP ISO 1179-1 Ø 21 [1/2" dia.]
2 x 22 [2 x 1.34]
2H14
2 x 25 [2 x 1.52]
2 x 28.5 [2 x 1.74] BSPP ISO 1179-1 Ø 27 [3/4" dia.]
2 x 32 [2 x 1.95]

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POCLAIN HYDRAULICS PL Hydraulic Pumps

Characteristics
Max.speed Flow Max. pressure Max.power
tr/min [RPM] l/min [GPM] bar [PSI] kW [HP]
Cont. int. Cont. int. Cont. int. Cont. int.

Model code
2 x 47 2 x 54 55 81
2 700 3 100
[2 x 12.42] [2 x 14.27] [74] [109]
2 x 52 2 x 60 61 90
2 600 3 000
[2 x 13.74] [2 x 15.85] [82] [121]
2 x 55 2 x 64 64 96
2 500 2 900
[2 x 14.53] [2 x 16.91] 350 450 [86] [129]
2H14
2 x 60 2 x 70 [5 076] [6 527] 70 105
2 400 2 800
[2 x 15.85] [2 x 18.49] [94] [141]
2 x 65 2 x 74 76 111
2 300 2 600
[2 x 17.17] [2 x 19.55] [102] [149]
2 x 67 2 x 77 78 115

PL 2
2 100 2 400
[2 x 17.70] [2 x 20.34] [105] [155]

K Calculation of flow discharged per Ce Drive torque per cylinder head as a

cm3/rev cylinder head Nm function of pressure
[cu.in/rev] [lb.ft]
PSI PSI

PL 3
PL 4
bar bar

Absorbed power PL 6
Cv Off-load torque
Nm P = Absorbed power (kW)
Cv = Off-load torque (Nm)
[lb.ft] Ce = Drive torque per body (Nm)
n = number of bodies
N = Speed of rotation (RPM)
[Cv + (Ce x n)] x N
P =
954
Flow
Installation

K = Effective displacement taking into account the

compressibility of oil and the volumetric efficiency (cm3/rev)
N = Speed of rotation (RPM)
Q = Flow per body (l/min)
K x N
Q =
1000

Convert the final result to obtain

the power in HP.
N
tr/min
[RPM]

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUMP WITH 3 INDEPENDENT FLOWS

B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L 3 H 1 4 F O 4 7 3 0 0 0 0 0
3H14 S

47 kg [103.6 lb ]

inertia 0.0026 kg.m²

P1 P2 P3

Bleed S

P3
P2

P1

If possible, use the standard direction of

rotation: clockwise (counterclockwise
available as an option).
The direction of rotation is indicated by an
arrow on the cylinder head.
The position of the discharge ports differs
according to the direction of rotation.

Hydraulic connections

Displacement Old Standards Hydraulic

standards connections
cm³/tr [cu.in/rev.]
3 x 17.5 [3 x 1.07]
3 x 20 [3 x 1.22] BSPP ISO 1179-1 Ø 21 [1/2" dia.]
3 x 22 [3 x 1.34]
3H14 3 x 25 [3 x 1.52]
3 x 28.5 [3 x 1.74]
BSPP ISO 1179-1 Ø 27 [3/4" dia.]
3 x 32 [3 x 1.95]
3 x 37 [3 x 2.26]

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POCLAIN HYDRAULICS PL Hydraulic Pumps

Characteristics
Max.speed Flow Max. pressure Max.power
tr/min [RPM] l/min [GPM] bar [PSI] kW [HP]
Cont. int. Cont. int. Cont. int. Cont. int.

3 x 51 3 x 60 89 134

Model code
2 900 3 400
[3 x 13.47] [3 x 15.85] [120] [180]
2 800 3 200 3 x 56 3 x 64 98 144
[3 x 14.79] [3 x 16.91] [132] [194]
3 x 59 3 x 68 104 153
2 700 3 100
[3 x 15.59] [3 x 17.96] [140] [206]
3 x 64 3 x 75 350 450 112 169
3H14 2 550 3 000
[3 x 16.91] [3 x 19.81] [5 076] [6 527] [151] [227]
2 400 2 800 3 x 68 3 x 80 119 180
[3 x 17.96] [3 x 21.13] [160] [242]
3 x 70 3 x 80 123 180

PL 2
2 200 2 500
[3 x 18.49] [3 x 21.13] [165] [242]
2 100 3 x 78 3 x 89 137 200
2 400
[3 x 20.61] [3 x 23.51] [184] [269]

K Calculation of flow discharged per Ce Drive torque per cylinder head as a

cm³/tr cylinder head Nm function of pressure
[cu.in/rev] [lb.ft]
PSI

PL 3
PSI

PL 4
bar bar

PL 6
Cv Off-load torque Absorbed power
Nm
[lb.ft] P = Absorbed power (kW)
Cv = Off-load torque (Nm)
Ce = Drive torque per body (Nm)
n = number of bodies
N = Speed of rotation (RPM)
[Cv + (Ce x n)] x N
P =
Installation

954
Flow
K = Effective displacement taking into account the
compressibility of oil and the volumetric efficiency (cm3/rev)
N = Speed of rotation (RPM)
Q = Flow per body (l/min)
K x N
Q =
1000

Convert the final result to obtain

the power in HP.
N
tr/min
[RPM]

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUMP WITH 4 INDEPENDENT FLOWS

B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L 4 H 1 0 F O 4 7 3 0 0 0 0 0
4H10 S
42 kg [93 lb ]

inertia 0.0026 kg.m²

P 1 P 2 P3 P4

Bleed

P2

P3
P1

P4

If possible, use the standard direction of

rotation: clockwise (counterclockwise
available as an option).
The direction of rotation is indicated by an
arrow on the cylinder head.
The position of the discharge ports differs
according to the direction of rotation.

Hydraulic connections

Displacement Old Standards Hydraulic

standards connections
cm³/tr [cu.in/rev.]
4 x 10.3 [4 x 0.63]
4H10 BSPP ISO 1179-1 Ø17 [3/8" dia.]
4 x 12.5 [4 x 0.76]

12 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

Characteristics
Max.speed Flow Max. pressure Max.power
tr/min [RPM] l/min [GPM] bar [PSI] kW [HP]
Cont. int. Cont. int. Cont. int. Cont. int.

4 x 26 4 x 28 59 84

Model code
2 500 2 700
[4 x 6.87] [4 x 7.40] 350 450 [79] [113]
4H10
4 x 30 4 x 34 [5 076] [6 527] 70 102
2 400 2 700
[4 x 7.93] [4 x 8.98] [94] [137]

K Calculation of flow discharged per Ce Drive torque per cylinder head as a

cm³/rev cylinder head Nm function of pressure
[cu.in/rev] [lb.ft]
PSI PSI

PL 2
PL 3
bar bar

PL 4
Cv Off-load torque Absorbed power
Nm
[lb.ft] P = Absorbed power (kW)
Cv = Off-load torque (Nm)
Ce = Drive torque per body (Nm)
n = number of bodies
N = Speed of rotation (RPM)
[Cv + (Ce x n)] x N
P =
954
Flow
K = Effective displacement taking into account the PL 6
compressibility of oil and the volumetric efficiency (cm3/rev)
N = Speed of rotation (RPM)
Q = Flow per body (l/min)
K x N
Q =
1000
N
Convert the final result to obtain
tr/min
[RPM] the power in HP.
Installation

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUMP WITH 4 INDEPENDENT FLOWS

B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L 4 H 1 4 F O 4 7 3 0 0 0 0 0
4H14 S

68 kg [150 lb ]

inertia 0.0055 kg.m²

P1 P2 P3 P4

Bleed

P2

P3
P1

P4

If possible, use the standard direction of

rotation: clockwise (counterclockwise
available as an option).
The direction of rotation is indicated by an
arrow on the cylinder head.
The position of the discharge ports differs
according to the direction of rotation.

Hydraulic connections

Displacement Old Standards Hydraulic

standards connections
cm³/tr [cu.in/rev.]
4 x 17.5 [4 x 1.07]
4 x 20 [4 x 1.22] BSPP ISO 1179-1 Ø21 [1/2" dia.]
4 x 22 [4 x 1.34]
4H14 4 x 25 [4 x 1.52]
4 x 28.5 [4 x 1.74]
BSPP ISO 1179-1 Ø27 [3/4" dia.]
4 x 32 [4 x 1.95]
4 x 37 [4 x 2.26]

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POCLAIN HYDRAULICS PL Hydraulic Pumps

Characteristics
Max.speed Flow Max. pressure Max.power
tr/min [RPM] l/min [GPM] bar [PSI] kW [HP]
Cont. int. Cont. int. Cont. int. Cont. int.

4 x 47 4 x 54 110 163

Model code
2 700 3 100
[4 x 12.42] [4 x 14.27] [148] [219]
4 x 50 4 x 58 117 174
2 500 2 900
[4 x 13.74] [4 x 15.32] [157] [234]
4 x 53 4 x 62 123 185
2 400 2 800
[4 x 14.53] [4 x 16.38] [165] [249]
4 x 57 4 x 65 350 450 134 195
4H14 2 300 2 600
[4 x 15.06] [4 x 17.17] [5 076] [6 527] [180] [262]
4 x 60 4 x 68 140 205
2 100 2 400
[4 x 15.85] [4 x 17.96] [188] [276]
4 x 61 4 x 70 142 211

PL 2
1 900 2 200
[4 x 16.11] [4 x 18.49] [191] [284]
4 x 66 4 x 74 154 222
1 800 2 000
[4 x 17.44] [4 x 18.49] [207] [298]

K Calculation of flow discharged per Ce Drive torque per cylinder head as a

cm³/tr cylinder head Nm function of pressure
[cu.in/rev] [lb.ft]
PSI PSI

PL 3
PL 4
bar bar

Cv Off-load torque PL 6
Nm Absorbed power
[lb.ft] P = Absorbed power (kW)
Cv = Off-load torque (Nm)
Ce = Drive torque per body (Nm)
n = number of bodies
N = Speed of rotation (RPM)
[Cv + (Ce x n)] x N
P =
954
Installation

Flow
K = Effective displacement taking into account the
compressibility of oil and the volumetric efficiency (cm3/rev)
N = Speed of rotation (RPM)
Q = Flow per body (l/min)
K x N
Q =
1000

N Convert the final result to obtain

tr/min the power in HP.
[RPM]

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUMP WITH 4 INDEPENDENT FLOWS

B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L 4 H 1 8 F O 4 7 0 0 0 0 0
4H18
S

140 kg [309 lb]

inertia 0.035 kg.m²

P 1 P2 P3 P4

Bleed

P2

P3
P1

P4

If possible, use the standard direction of

rotation: clockwise (counterclockwise
available as an option).
The direction of rotation is indicated by an
arrow on the cylinder head.
The position of the discharge ports differs
according to the direction of rotation.

B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5
Hydraulic connections
P L 4 H 1 8 F O 4 7 0 0 0 0 0

Displacement Old Standards Hydraulic

standards connections
cm³/tr [cu.in/rev.]
4 x 33 [4 x 2.01]
1 4 x 44 [4 x 2.68] ISO 6162 ISO 6162 SAE ISO 6000 PSI 3/4"
4 x 52 [4 x 3.17]
4 x 33 [4 x 2.01]
3 4 x 44 [4 x 2.68] BSPP ISO 1179-1 Ø27 [3/4" dia.]
4 x 52 [4 x 3.17]

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POCLAIN HYDRAULICS PL Hydraulic Pumps

Characteristics
Max.speed Flow Max. pressure Max.power
tr/min [RPM] l/min [GPM] bar [PSI] kW [HP]
Cont. int. Cont. int. Cont. int. Cont. int.

4 x 74 4 x 82 152 246

Model code
2 300 2 500
[4 x 19.55] [4 x 21.66] [204] [331]
4 x 101 4 x 110 300 450 210 330
4H18 2 300 2 500
[4 x 26.68] [4 x 29.06] [4 351] [6 527] [282] [444]
4 x 114 4 x 125 237 376
2 200 2 400
[4 x 30.12] [4 x 33.02] [319] [506]

K Calculation of flow discharged per Ce Drive torque per cylinder head as a

cm³/tr cylinder head Nm function of pressure

PL 2
[cu.in/rev] [lb.ft]
PSI PSI

PL 3
bar bar

PL 4
Cv Off-load torque Absorbed power
Nm
[lb.ft] P = Absorbed power (kW)
Cv = Off-load torque (Nm)
Ce = Drive torque per body (Nm)
n = number of bodies
N = Speed of rotation (RPM)
[Cv + (Ce x n)] x N
P =
954
Flow PL 6
K = Effective displacement taking into account the
compressibility of oil and the volumetric efficiency (cm3/rev)
N = Speed of rotation (RPM)
Q = Flow per body (l/min)
K x N
Q =
1000

Convert the final result to obtain

InstallationI

N the power in HP.

tr/min
[RPM]

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUMP WITH 4 INDEPENDENT FLOWS

B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L 4 H 2 0 F O 4 7 0 0 0 0 0
4H20
S

250 kg [551 lb ]

inertia 0.105 kg.m²

P1 P2 P3 P4

Bleed

P2

P3
P1

P4

If possible, use the standard direction of

rotation: clockwise (counterclockwise
available as an option).
The direction of rotation is indicated by an
arrow on the cylinder head.
The position of the discharge ports differs
according to the direction of rotation.

B T C F S
Hydraulic connections 1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L 4 H 2 0 F O 4 7 0 0 0 0 0

Displacement Old Standards Hydraulic

standards connections
cm³/tr [cu.in/rev.]
4 x 58 [4 x 3.54]
1 ISO 6162 ISO 6162 SAE ISO 6000 PSI 1"
4 x 74 [4 x 4.51]
4 x 58 [4 x 3.54]
3 BSPP ISO 1179-1 Ø34 [1" dia.]
4 x 74 [4 x 4.51]

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POCLAIN HYDRAULICS PL Hydraulic Pumps

Characteristics
Max.speed Flow Max. pressure Max.power
tr/min [RPM] l/min [GPM] bar [PSI] kW [HP]
Cont. int. Cont. int. Cont. int. Cont. int.

4 x 128 4 x 139 299 417

Model code
2 200 2 400
[4 x 33.81] [4 x 36.72] 350 450 [402] [561]
4H20
4 x 155 4 x 170 [5 076] [6 527] 362 510
2 100 2 300
[4 x 40.95] [4 x 44.91] [487] [686]

K Calculation of flow discharged per Ce Drive torque per cylinder head as a

cm³/tr cylinder head Nm function of pressure
[cu.in/rev] [lb.ft]
PSI PSI

PL 2
PL 3
bar bar

PL 4
Cv Off-load torque Absorbed power
Nm
[lb.ft] P = Absorbed power (kW)
Cv = Off-load torque (Nm)
Ce = Drive torque per body (Nm)
n = number of bodies
N = Speed of rotation (RPM)
[Cv + (Ce x n)] x N
P =
954
Flow PL 6
K = Effective displacement taking into account the
compressibility of oil and the volumetric efficiency (cm3/rev)
N = Speed of rotation (RPM)
Q = Flow per body (l/min)
K x N
Q =
N 1000
tr/min
Convert the final result to obtain
Installation

[RPM]
the power in HP.

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUMP WITH 6 INDEPENDENT FLOWS

B T C F S

1 2 3 4 5 6 1 2 3 1 3 1 2 23 1 2 3 4 5

P L 6 H 1 4 F O 4 7 3 0 0 0 0 0
S
6H14

84 kg [185 lb]

inertia 0.012 kg.m²

P 1 P2 P3 P4 P5 P6

Bleed
S

P3
P4 P2

P1
P5
P6

If possible, use the standard direction of

rotation: clockwise (counterclockwise
available as an option).
The direction of rotation is indicated by an
arrow on the cylinder head.
The position of the discharge ports differs
according to the direction of rotation.

Hydraulic connections

Displacement Old Standards Hydraulic

standards connections
cm³/tr [cu.in/rev.]
6 x 17.5 [6 x 1.07]
6 x 20 [6 x 1.22] BSPP ISO 1179-1 Ø21 [1/2" dia.]
6 x 22 [6 x 1.34]
6H14
6 x 25 [6 x 1.52]
6 x 28.5 [6 x 1.74] BSPP ISO 1179-1 Ø27 [3/4" dia.]
6 x 32 [6 x 1.95]

20 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

Characteristics
Max.speed Flow Max. pressure Max.power
tr/min [RPM] l/min [GPM] bar [PSI] kW [HP]
Cont. int. Cont. int. Cont. int. Cont. int.

Model code
6 x 49 6 x 56 171 252
2 800 3 200
[6 x 12.94] [6 x 14.79] [230] [339]
6 x 52 6 x 60 182 270
2 600 3 000
[6 x 13.74] [6 x 15.85] [245] [363]
6 x 53 6 x 62 185 277
2 400 2 800
[6 x 14.00] [6 x 16.38] 350 450 [249] [372]
6H14
6 x 57 6 x 67 [5 076] [6 527] 201 304
2 300 2 700
[6 x 15.06] [6 x 17.70] [270] [409]
6 x 63 6 x 71 219 320
2 200 2 500
[6 x 16.64] [6 x 18.76] [294] [430]
6 x 64 6 x 74 224 331

PL 2
2 000 2 300
[6 x 16.91] [6 x 19.55] [301] [445]

K Calculation of flow discharged per Ce Drive torque per cylinder head as a

cm³/tr cylinder head Nm function of pressure
[cu.in/rev] [lb.ft]
PSI PSI

PL 3
PL 4
bar bar

Cv Off-load torque Absorbed power

Nm
[lb.ft] P = Absorbed power (kW)
Cv
Ce
= Off-load torque (Nm)
= Drive torque per body (Nm)
PL 6
n = number of bodies
N = Speed of rotation (RPM)
[Cv + (Ce x n)] x N
P =
954
Flow
K = Effective displacement taking into account the
Installation

compressibility of oil and the volumetric efficiency (cm3/rev)

N = Speed of rotation (RPM)
Q = Flow per body (l/min)
K x N
Q =
1000
N
tr/min Convert the final result to obtain
[RPM] the power in HP.

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUMP WITH 6 INDEPENDENT FLOWS

B T C F S

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5

P L 6 H 2 0 F O 4 7 0 0 0 0 0
S
6H20

360 kg [794 lb ]

inertia 0.105 kg.m²

P1 P 2 P 3 P 4 P 5 P 6

Bleed
S

P3
P4 P2

P1
P5
P6

If possible, use the standard direction of

rotation: clockwise (counterclockwise
available as an option).
The direction of rotation is indicated by an
arrow on the cylinder head.
The position of the discharge ports differs
according to the direction of rotation.

B T C F S
1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4 5
Hydraulic connections P L 6 H 2 0 F O 4 7 0 0 0 0 0

Displacement Old Standards Hydraulic

standards connections

6x 58 [6 x 3.54]
1 6x 65 [6 x 3.96] ISO 6162 ISO 6162 SAE ISO 6000 PSI 1"
6x 74 [6 x 4.51]
6x 58 [6 x 3.54]
3 6x 65 [6 x 3.96] BSPP ISO 1179-1 Ø34 [1" dia.]
6x 74 [6 x 4.51]
22 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

Characteristics
Max.speed Flow Max. pressure Max.power
tr/min [RPM] l/min [GPM] bar [PSI] kW [HP]
Cont. int. Cont. int. Cont. int. Cont. int.

Model code
6 x 128 6 x 139 449 626
2 200 2 400
[6 x 33.81] [6 x 36.72] [604] [842]
6 x 130 6 x 143 455 643
6H20 2 000 2 200 350 [5 076] 450 [6 527]
[6 x 34.34] [6 x 37.78] [612] [864]
6 x 133 6 x 148 465 666
1 800 2 000
[6 x 35.13] [6 x 39.10] [625] [895]

K Calculation of flow discharged per Ce Drive torque per cylinder head as a

cm³/tr cylinder head Nm function of pressure

PL 2
[cu.in/rev] [lb.ft]
PSI
PSI

PL 3
bar bar

PL 4
Cv Off-load torque Absorbed power
Nm
[lb.ft] P = Absorbed power (kW)
Cv = Off-load torque (Nm)
Ce = Drive torque per body (Nm)
n = number of bodies
N = Speed of rotation (RPM)
[Cv + (Ce x n)] x N
P =
954 PL 6
Flow
K = Effective displacement taking into account the
compressibility of oil and the volumetric efficiency (cm3/rev)
N = Speed of rotation (RPM)
Q = Flow per body (l/min)
K x N
Q =
1000
Installation

Convert the final result to obtain

the power in HP.
N
tr/min
[RPM]

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

24 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

INSTALLATION
Warnings
Before Installation

Model code
Take all necessary safety precautions (people and machines) and comply with safety regulations in effect.

Confirm that mobile equipment is immobilized.

Confirm that the hydraulic systems’ energy generator (motor) is stopped and electric power is disconnected.

PL 2
Lay out a safety perimeter.

Do not perform work on a hydraulic system that is hot or under pressure (discharge the accumulators).

PL 3
Oil that is hot or under pressure can cause serious burns and
infection. Consult a physician in case of accident.

During Installation
Install the hydraulic system according to the specifications and processes appearing in this document.

PL 4
Support the components using a lifting device whose capacity is adequate for attaching the components to the chassis.

During handling protect all sensitive surfaces from shocks (centerings, bolts, connectors, plugs, etc.).

Confirm that the components’ centering and support surfaces on the chassis are clean (free of paint).
PL 6

Never heat hydraulic fluid which can ignite at high temperature. Some solvents are also inflammable.

Do not smoke while working on the system.

Installation

After Installation

The immediate vicinity of the machine should be declared a

security zone. Observe all regulations regarding personnel
safety.

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

OVERVIEW
Component Identification

E
B PL3H15-FOR-250-472-00000

L15435-63 A

C D

A : Sales code:
Ex. PL3H15-FOR-250-472-00000
B : Code (Item Code):
Ex. L15435-63
C:
Series (Manufacturing number):D : Num (Chronological sequence number)
E : Country of Manufacture.
F : Manufacturing location.

The item code and sequence number must appear on each

spare parts order.

Delivery

In boxes.

Without oil.

Painted with primer.

With protected openings (Plastic/metallic plugs or plates with joints for the flanges, sealing them).

With protected attachment surfaces (these surfaces are never painted), they are covered with a thin film of varnish to
limit any oxidation.

26 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

Storage
If this is not possible, follow the recommendations below in order to avoid damage to sensitive parts.

Model code
No contact with the shaft.

PL 2
Storage Interval
Depending on the interval and storage conditions, it is necessary to protect the internal components of the hydraulic parts. These operations
must be performed before storing components or before stopping use of the machine.

Storage interval (months) Legend

A - No specific precaution; only check the proper mounting
Climate 3 6 12 24
of the plugs and covers.
Temperate A B C C B - Fill up with hydraulic fluid
Tropical B C D D C - Rinse with storage fluid

PL 3
C D D D D - Fill up with storage fluid.

Open air storage areas must not be used. The pumps must not
be placed directly on the ground.

PL 4
Paint
• Leave the bearing surfaces unpainted.
• Use paints compatible with the existing base coat.
• The Poclain Hydraulics components (like any mechanical component) can rust. They must be effectively and regularly protected according
to the environment where they are used. During installation of the motors, any trace of rust must be eliminated before painting the
machine.

Primer Specifications

Number Color Brilliance Saline mist Adhesion Hardness

ISO 2813 ISO 9227 ISO 2409 ASTM D3363 PL 6
RAL 7016 Grey 5 - 10% > 400 h 0 HB
Installation

21/02/2006 27
 PL Hydraulic Pumps POCLAIN HYDRAULICS

Attachment to the Chassis

The motor support surfaces must be clean (free of paint,

grease, oxidation, etc.) in order for it to be properly mounted
on the vehicle.

Unless absolutely flat, the pump chassis fixations may break.

A M J J S Ra V
mm [in] mm [in] min. max. Cl 8.8 Cl 10.9 Cl 12.9
2H14 Ø 140 [5.51 dia] Ø 180 [7.09 dia] 2 x M16 210 [155] 295 [218] 355 [262]
3H14 Ø 140 [5.51 dia] Ø 180 [7.09 dia] 3 x M12 86 [63] 120 [89] 145 [107]
4H10 Ø 140 [5.51 dia] Ø 180 [7.09 dia] 0.2 0.3 0.2 12.5 µm 4 x M12 86 [63] 120 [89] 145 [107]
4H14 Ø 160 [6.30 dia] Ø 224 [8.82 dia] [0.008] [0.012] [0.008] [0.492µin] 4 x M16 210 [155] 295 [218] 355 [262]
4H18 Ø 224 [8.82 dia] Ø 280 [11.02 dia] 4 x M20 410 [302] 580 [428] 690 [509]
4H20 Ø 280 [11.02 dia] Ø 355 [13.98 dia] 4 x M24 710 [524] 1 000 [738] 1 200 [885]
6H14 Ø 160 [6.30 dia] Ø 312 [12.28 dia] 3 x M16 210 [155] 295 [218] 355 [262]
6H20 Ø 280 [11.02 dia] Ø 475 [18.70 dia] 3 x M24 710 [524] 1 000 [738] 1 200 [885]

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POCLAIN HYDRAULICS PL Hydraulic Pumps

CIRCUITS
Checking Connections

Model code
Piping and Connections
The different components of the hydraulic circuit (tank, pumps, distributors, filters, sinks, etc.) are connected
together by rigid piping or flexible hoses.

Two types of connections:

Screwed Connections Clamped

PL 2
Comply with the connection directions given by the manufacturers for each part: function and marking of the
ports, types of connections, diameters, types of lines (flexible or rigid), etc.
Rigid Tubes
For high-pressure pipes, only use unwelded cold-drawn steel pipes.

PL 3
Take the following precautions for making up the tubes:
• After arranging the length by cutting, cold bending and crimping, the tubes must be carefully deburred, rinsed
with oil and blown before connection.
• The tubes having been welded or bent also have to be scraped (solution based on sulfuric acid) then rinsed
with oil and neutralized (solution based on sodium hydroxide).
• The connections, clamps, threaded plugs, etc. must be deburred and cleaned before assembly.
• If assembly is not done immediately, seal the ports with plugs.

PL 4
The tubes must not be subject to bending forces while the
clamps that attach them are being tightened.

Flexible Tubes
Only use flexible tubes with crimped ends.

Avoid contacts likely to break down the flexible tubes. As needed protect them with armor.
PL 6

Avoid kinks.. Observe the minimum radius of curvature..

Installation

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

Connections

Sizing
The drainage of the hydraulic motors’ casings must be sized adequately to limit the casing pressure in conformance with the specification’s of the
manufacturers of these components.

The tube's interior diameter must be greater than or equal to

the diameter of the connection openings of the components.

Connection

Check the compatibility of the

types of connections between
the tubes and the motor’s ports. Confirm that the connection
If they are not compatible, use class and operating pressure are
intermediate connections that fully adequate.
allow bridging this
incompatibility.

Rinsing the Circuit

Before putting the installation to use, perform a complete rinsing of the hydraulic circuit to remove all the impurities that could accumulate while
connecting components.
The filters must be equipped with a system that allows checking the filters state (clogging indicator).

Temporary The circuit’s return filter can be used to collect these

rerouting impurities (change the cartridge SEVERAL times if
necessary) or temporarily interpose before the tank a filter
without 10µm absolute bypass appropriate for the return
circuit’s flow-rate.
Pump Motor

Filter

• In any case, also place a temporary bypass circuit near the ports of each hydraulic motor to isolate the circuit.
• Change the filter cartridge (open circuit) or temporarily remove the filter before putting into use.

Checking after Rinsing

Check the hydraulic fluid level in the tank and potentially top
it off with a filling group.

30 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

OILS
Fluid Selection

Model code
General Recommendations
Poclain hydraulics recommends the use of hydraulic fluids defined by the ISO 12922 and ISO 6743-4 standards.
For temperate climates, the following types are recommended.
• HM 46 or HM 48 for fixed installations.
• HV 46 or HV 68 for mobile installations.
• HEES 46 for mobile installations.

These specifications correspond to category 91H of the CETOP standard, parts 1, 2 and 3 of the DIN 51524
standard, and grades VG32, VG 46 and VG68 of the ISO 6743-4 standards.

T It is also possible to use ATF, HD, HFB, HFC or HFD type hydraulic fluid upon Poclain Hydraulics specific

PL 2
approval of the components’ operating conditions.

Standardized designations for the fluids

• HM : Mineral fluids having specific antioxidant, anticorrosion and antiwear properties (HLP equivalent to DIN
51524 parts 1 and 2).
• HV : HM mineral fluids providing improved temperature and viscosity properties (DIN 51524 part 3).
• HEES :Biodegradable fluids based on organic esters.

Class 32 (ISO VG 32) : Viscosity of 32 cSt at 40°C.

PL 3
Class 46 (ISO VG 46) : Viscosity of 46 cSt at 40°C.
Class68 (ISO VG 68) : Viscosity of 68 cSt at 40°C.

During operation, the oil temperature must remain between 50° and 60°C and under no circumstances should it
happen to go over 80°C. The viscosity must always by over 9 cSt, otherwise check the cooling circuit.

PL 4
PL 6
Installation

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

Extract of the NF ISO 11 158 Standard

HM Category
Test Methods or
Tests Viscosity Grade Units
Standards
22 32 46 68 100
Kinematic viscosity at 40° ISO 3104 19.8 24.2 28.8 35.2 41.4 50.6 61.2 74.8 90 110 mm² / s
Minimum viscosity index (a) ISO 2909 - - - - - 1
Acidity index, maximum (b) ISO 6618 (c) (c) (c) (c) (c) mg KOH / g
ASTM D 1744
Water context, maximum DIN 51777-1 500 500 500 500 500 mg / kg
DIN 51777-2 (d)
Flash point
ISO 2592 140 160 180 180 180 °C
Cleveland in open-cup, min.
Foaming at 24°C, max. 150/0 150/0 150/0 150/0 150/0
ISO 6247 ml
93°C, max. 75/0 75/0 75/0 75/0 75/0
Deaeration at 50°C, maximum ISO 9120 5 5 10 13 21 min
Copper blade corrosion at
ISO 2160 2 2 2 2 2 Grading
100°C, 3 h maximum
Anti-rust power, method A ISO 7120 Pass Pass Pass Pass Pass
Anti-wear property, Deterioration
DIN 51354-2 (e) 10 10 10 10
FZG A/8, 3/90, minimum Level
Flow point, maximum ISO 3016 -18 -15 -12 -12 -12 °C
Aptitude to separate from water:
Time needed to obtain 3 ml of ISO 6614 30 30 30 30 min
emulsion at 54°C, max.

HV Category
Test Methods or
Tests Viscosity Grade Units
Standards
22 32 46 68 100
Kinematic viscosity at 40° ISO 3104 19.8 24.2 28.8 35.2 41.4 50.6 61.2 74.8 90 110 mm² / s
Minimum viscosity index (a) ISO 2909 130 130 130 130 130 1
Acidity index, maximum (b) ISO 6618 (c) (c) (c) (c) (c) mg KOH / g
ASTM D 1744
Water context, maximum DIN 51777-1 500 500 500 500 500 mg / kg
DIN 51777-2 (d)
Flash point
ISO 2592 140 160 180 180 180 °C
Cleveland in open-cup, min.
Foaming at 24°C, max. 150/0 150/0 150/0 150/0 150/0
ISO 6247 ml
93°C, max. 75/0 75/0 75/0 75/0 75/0
Deaeration at 50°C, maximum ISO 9120 7 7 12 12 20
Copper blade corrosion at
ISO 2160 2 2 2 2 2 Grading
100°C, 3 h maximum
Anti-rust power, method A ISO 7120 Pass Pass Pass Pass Pass
Anti-wear property, Deterioration
DIN 51354-2 (e) 10 10 10 10
FZG A/8, 3/90, minimum Level
Flow point, maximum ISO 3016 -42 -36 -36 -30 -21 °C
Aptitude to separate from water:
Time needed to obtain 3 ml of ISO 6614 (c) (c) (c) (c) (c)
emulsion at 54°C, max.

(a) These limits should only be taken into consideration for fluids made from hydrocracked or hydro-isomerized mineral oils.
(b) Both base fluids and additives contrubute to the initial acidity index.
(c) The behavior criteria or the values of properties must be the subject of negotiation between the supplier and the end user.
(d) The DIN 51777-2 standard applies in cases where interference caused by certain chemical compounds must be avoided. Free bases, oxidizing or reducing agents, mercaptans, some
nitrogenous products or other products that react with iodine interfere.
(e) Not applicable to ISO 22 viscosity grade.

32 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

Extract of the ISO 15 380 Standard

HM Category
Test Methods or
Tests Viscosity Grade Units
Standards
22 32 46 68

Model code
Kinematic viscosity at 40° ISO 3104 19.8 24.2 28.8 35.2 41.4 50.6 61.2 74.8 mm² / s
Minimum viscosity index (a) ISO 2909 - - - -
Acidity index, maximum (b) ISO 6618 (c) (c) (c) (c) mg KOH / g
ASTM D 1744
Water context, maximum DIN 51777-1 1000 1000 1000 1000 mg / kg
DIN 51777-2 (d)
Flash point
ISO 2592 165 175 185 195 °C
Cleveland in open-cup, min.
Foaming at 24°C, max. 150/0 150/0 150/0 150/0
ISO 6247 ml
93°C, max. 75/0 75/0 75/0 75/0

PL 2
Deaeration at 50°C, maximum ISO 9120 7 7 10 10 min
Copper blade corrosion at
ISO 2160 2 2 2 2 Grading
100°C, 3 h maximum
Anti-rust power, method A ISO 7120 Pass Pass Pass Pass
Anti-wear property, Deterioration
DIN 51354-2 (e) 10 10 10
FZG A/8, 3/90, minimum Level
Flow point, maximum ISO 3016 -21 -18 -15 -12 °C
Aptitude to separate from water:
Time needed to obtain 3 ml of ISO 6614 (c) (c) (c) (c) min

PL 3
emulsion at 54°C, max.

HV Category
Test Methods or
Tests Viscosity Grade Units
Standards
22 32 46 68
Kinematic viscosity at 40° ISO 3104 19.8 24.2 28.8 35.2 41.4 50.6 61.2 74.8 mm² / s

PL 4
Minimum viscosity index (a) ISO 2909 - - - - 1
Acidity index, maximum (b) ISO 6618 (c) (c) (c) (c) mg KOH / g
ASTM D 1744
Water context, maximum DIN 51777-1 1000 1000 1000 1000 mg / kg
DIN 51777-2 (d)
Flash point
ISO 2592 165 175 185 195 °C
Cleveland in open-cup, min.
Foaming at 24°C, max. 150/0 150/0 150/0 150/0
ISO 6247 ml
93°C, max. 75/0 75/0 75/0 75/0
Deaeration at 50°C, maximum ISO 9120 7 7 10 10 min PL 6
Copper blade corrosion at
ISO 2160 2 2 2 2 Grading
100°C, 3 h maximum
Anti-rust power, method A ISO 7120 Pass Pass Pass Pass
Anti-wear property, Deterioration
DIN 51354-2 (e) 10 10 10
FZG A/8, 3/90, minimum Level
Flow point, maximum ISO 3016 (c) (c) (c) (c) °C
Aptitude to separate from water:
Installation

Time needed to obtain 3 ml of ISO 6614 (c) (c) (c) (c) min
emulsion at 54°C, max.

(a) These limits should only be taken into consideration for fluids made from hydrocracked or hydro-isomerized mineral oils.
(b) Both base fluids and additives contrubute to the initial acidity index.
(c) The behavior criteria or the values of properties must be the subject of negotiation between the supplier and the end user.
(d) The DIN 51777-2 standard applies in cases where interference caused by certain chemical compounds must be avoided. Free bases, oxidizing or reducing agents, mercaptans,
some nitrogenous products or other products that react with iodine interfere.
(e) Not applicable to ISO 22 viscosity grade.

21/02/2006 33
 PL Hydraulic Pumps POCLAIN HYDRAULICS

Temperature and Viscosity

The best performance is obtained by havng the system operate in the regimes shaded gray.

ZONE D

ZONE B
ZONE E

ZONE A

ZONE C

Temperature

Zone A Zone of maximum efficiency.

In this zone, temperature variations have a weak effect on the response time, efficiency and life expectancy of
the components.
Poclain Hydraulics components can operate at all speeds, pressures and powers specified in their technical
documentation.
Zone B High speeds can lead to vibrations and drops in mechanical efficiency. The booster pump can cavitate if the
intake conditions are too tight but without risk for the system as long as the pump remains boosted.
The Poclain Hydraulics components can operate at the pressures specified in their documentation but it is not
advisable to use the pumps at full displacement.
In a translation circuit, a rapid rise in the pump speed from zone B is allowed, but ordering the translation when
the temperature has reached zone A is recommended.
Zone C The efficiency is less and the use of effective antiwear additives is required.
The Poclain hydraulics components can temporarily operate at a power under 20 to 50% of that stated in the
technical documentation, or during 20% of the operating time at the stated power.
Zone D The stated restrictions for zone B likewise apply to zone D.
Further, the pumps must startup at low speed and no displacement. They must not be used in their normal
operating conditions as long as the booster pressure has not stabilized and the hydraulic fluid temperature in
the reservoir has not come up to zone B.
Zone E The efficiency is reduced and the risk of wear on the pump and hydraulic fluid is increased.
The system can operate in zone E at low-pressure and during short periods.
The temperature of the hydraulic fluid in the power circuit must not be more than 10°C above the temperature of
the hydraulic fluid in the reservoir, and must not be more than 20°C warmer than the hydraulic fluid in the
components’ cases.

34 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

Decontamination and Filtration

The life of hydraulic components is lengthened when the

contamination level is low.

Model code
Open Circuit
The hydraulic fluid must be maintained at ISO standard 4406 decontamination level 17/15/13 (class 7 from NAS 1638) using a filter.

1 - A 120 µm strainer on the intake line.

2 - A ß20 > 100 filter with a clogging indicator on the return line.

PL 2
3-

Consult manufacturer's instructions for components (filters,

PL 3
pumps, valves, etc.).

The recommended intake filter size is four-time state of the

booster pump.

PL 4
PL 6
Installation

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

Water Content
The ISO 12922 standard calls for a water content d 0.05%.
Poclain Hydraulics components tolerate up to 0.1%.

Checking Water Content

Visual Inspection
• The oil appears cloudy once it has a water concentration greater than or equal to 1%.

We suggest two possible verification methods:

1- Quick Elementary Check

• The “crackle test.”

Step 1 2 3
Make a small cup using household aluminum foil. Put a drop of oil to test in Heat it by placing it
the bottom of the cup. over a flame using
Action tongs.

Step 4

If bubbles appear, the

water content of the fluid
Action exceeds 0.05%.

If bubbles do not appear,

the water content in the
fluid is less than 0.05%.

2- Laboratory analysis
To determine the exact water content of the fluid, we recommend a laboratory analysis.

Poclain Hydraulics performs laboratory analyses of water con-

tent in fluids. Contact us for further information.

36 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

INSTALLATION
Installing the horizontal shaft
The pump should be secured to a rigid support, with the pump shaft in a horizontal position.

Model code
The casing has a bleed screw; this should be located in the upper part.
The cylinder heads must be accessible because they enclose the valve assembly (discharge valves).

Bleed

PL 2
Possible 2H Recommended

Obligatory installation positions

PL 3
Bleed
Bleed

PL 4
3H 4H 6H

For other mounting possibilities, please consult your

Poclain Hydraulics engineer. PL 6
Installation

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

Installing the vertical shaft:

Pump with 1 or 2 bodies

The bleed screw is positioned to allow vertical installation with the shaft pointing upward.

In any other conditions, please consult your Poclain Hydrau-

lics application engineer.

Bleed

S S

2H
2H 3H

Pumps with 3, 4 or 6 bodies

Vertical installation is possible with the shaft pointing upward or downward, but is not always provided for.

In any other conditions, please consult your Poclain Hydrau-

lics application engineer.

Bleed Bleed

S S

4H 6H

Immersed installation
For immersed installation, the plug that normally blocks the bleed port should be removed, and the port should always be immersed.

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POCLAIN HYDRAULICS PL Hydraulic Pumps

Supply pipe orientations

Model code
PL 2
2H

PL 3
PL 4
3H 4H

PL 6
Installation

6H

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

Pipes
Use a reinforced durite pipe at the intake. The intake pipe must be as short and straight as possible and without a high point, to prevent air
pockets from becoming trapped in the pipe.
At the discharge, we recommend the installation of a flexible hose at the pump outlet.

Correct
installation

Air

Incorrect
installation

Coupling
The pump shaft coupling can be either of the following types:
• Direct coupling,
.Universal joint coupling in compliance with standard ANSI B92-A (sleeve fitted to the pump shaft).

In any other conditions, please consult your Poclain Hydrau-

lics application engineer.

Drive
.By electric motor or diesel or gas combustion engine.

In any other conditions, please consult your Poclain Hydrau-

lics application engineer.

Hydraulic supply
By observing certain rules about the hydraulic supply, you can favor correct pump operation and pump durability.

40 21/02/2006
POCLAIN HYDRAULICS PL Hydraulic Pumps

Tank, head height

The tank position must ensure the following:

In operation, a pressure of 0.02 to 0.03 bar (0.29 to 0.44 PSI) at the pump intake at normal circuit temperature. This temperature depends
on operating conditions.

Model code
.On start-up, when the oil is cold, the pressure drop must not exceed 0.05 bar (0.73 PSI).

PL 2
Test socket

• Normal tank capacity is 1 to 2 times the pump flow per minute. PL 3

PL 4
PL 6
• The oil returns must be located as far as possible from the intake and must be immersed in oil.
• When filling, ensure that the tank is perfectly clean.
Installation

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 PL Hydraulic Pumps POCLAIN HYDRAULICS

PUTTING IN SERVICE
It is extremely important to follow this procedure along with the specific instructions provided by the
manufacturer of each component during the startup of a new or reconditioned system.

Before putting into service:

• Check connections (cable/hose clamps, flange connections, etc.).
• Fill the tank.
• Open the suction valve.
• Bleed the pump casing (re-tighten the screw when the jet of oil comes out regularly, without air bubbles).
• Check that the pressure at the pump intake is above the required operating value. This pressure should be measured at the intake elbow joint.
• Check that the directional valves, valves, etc. are positioned so that the pump flows off-load or at minimum pressure (put the valves out of
adjustment).

Putting the pump in service

Driven by an electric motor

• Using electrical pulses, ensure that the motor drives the pump's rotation in the direction shown by the arrow on the cylinder heads.
• Continue applying electrical pulses to prime the pump (automatic priming).
• If no abnormal noise is heard after about ten pulses, start the electric motor.
• Run the pump off-load for a few minutes. If the pump is properly primed, no vibration should be detected in the discharge hoses.
• Check the oil level in the tank, and top up if necessary.
• Check the suction pressure.
• Next, begin loading the pump: supply the actuators, adjust the valves, etc. (refer to installation manual for component(s)).

Driven by a combustion engine

• Use the starter to run the motor, and ensure that it rotates in the correct direction.
• Start the combustion engine and allow it to idle to prime the pump.
• If the pump is properly primed, no vibration should be detected in the discharge hoses.
• Check the hydraulic fluid level in the tank, and top up if necessary.
• Gradually increase the engine speed to top speed.
• Check the suction pressure, return the combustion engine to its normal operating speed, and load the pump.

Poor priming can cause poor pump operation and can quickly
destroy the pump.

For the sake of safety, the casing should be purged again after
a few minutes of operation.

• Check the pump operating conditions: maximum speed, pressure, and temperature.

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Eleven subsidiaries and a worldwide network of
more than 100 distributors and partners …

21/02/2006
A08973D
A08974E

Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document
without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is
submitted.
Illustrations are not binding.
The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.