Sick Station B 22112017

Flexi Soft Designer
SICK
Application name: CC01
Device CRC Tool: 0x6A04CF3C - Device CRC Device: 0x6A04CF3C
Configuration date and time: 11/2/2017 4:13:00 PM

Flexi Soft Designer 11/22/2017 9:11:54 PM
Content
1. Bill of material.......................................................................................................................5
2. Diagnostics...........................................................................................................................9
3. Summary............................................................................................................................12
3.1. Module 0......................................................................................................................................12
3.2. Module 13....................................................................................................................................12
3.3. Module 1......................................................................................................................................12
3.4. Module 2......................................................................................................................................13
3.5. Module 3......................................................................................................................................13
3.6. Module 4......................................................................................................................................13
3.7. Module 5......................................................................................................................................13
3.8. Module 6......................................................................................................................................13
3.9. Module 7......................................................................................................................................14
3.10. Module 8......................................................................................................................................14
3.11. Module 9......................................................................................................................................14
3.12. Module 10....................................................................................................................................14
3.13. Module 11....................................................................................................................................14
3.14. Module 12....................................................................................................................................15
4. Configuration......................................................................................................................15
4.1. Installed software components....................................................................................................15
4.2. General information.....................................................................................................................15
4.3. CPU.............................................................................................................................................16
4.3.1. CPU1 - General information..............................................................................................16
4.3.1.1. CRC values.......................................................................................................................16
4.3.1.2. CPU output capacity..........................................................................................................16
4.3.2. CPU logic..........................................................................................................................17
4.3.2.1. Interlock / CH.....................................................................................................................17
4.3.2.2. MCC01/MCC02.................................................................................................................19
4.3.2.3. Advance / Erector..............................................................................................................19
4.3.2.4. Release valves..................................................................................................................21
4.3.2.5. Screw conveyor.................................................................................................................23
4.3.2.6. Grout.................................................................................................................................24
4.3.2.7. Vacuum.............................................................................................................................25
4.3.2.8. Back-up belt......................................................................................................................25
4.3.2.9. Divers................................................................................................................................26
4.3.2.10. Waste water pump............................................................................................................28
4.3.3. CPU1 - IO..........................................................................................................................28
Page 2
4.3.3.1. Wiring diagram..................................................................................................................29
4.4. I/O module...................................................................................................................................29

4.4.1. CC01.................................................................................................................................29
4.4.1.1. General information...........................................................................................................29
4.4.1.2. Inputs.................................................................................................................................29
4.4.1.3. Wiring diagram..................................................................................................................29
4.4.2. CC01.................................................................................................................................30
4.4.2.2. Inputs.................................................................................................................................30
4.4.2.3. Wiring diagram..................................................................................................................31
4.4.3. CC01.................................................................................................................................31
4.4.3.2. Inputs.................................................................................................................................31
4.4.3.3. Wiring diagram..................................................................................................................32
4.4.4. CC01.................................................................................................................................32
4.4.4.2. Inputs.................................................................................................................................32
4.4.4.3. Wiring diagram..................................................................................................................33
4.4.5. CC01.................................................................................................................................33
4.4.5.2. Inputs.................................................................................................................................34
4.4.5.3. Wiring diagram..................................................................................................................34
4.4.6. CC01.................................................................................................................................34
4.4.6.2. Inputs.................................................................................................................................35
4.4.6.3. Wiring diagram..................................................................................................................35
4.4.7. CC01.................................................................................................................................36
4.4.7.2. Inputs.................................................................................................................................36
4.4.7.3. Wiring diagram..................................................................................................................37
4.4.8. CC01.................................................................................................................................37
4.4.8.2. Inputs.................................................................................................................................37
4.4.8.3. Wiring diagram..................................................................................................................38
4.4.9. CC01.................................................................................................................................38
4.4.9.2. Inputs.................................................................................................................................38
4.4.9.3. Wiring diagram..................................................................................................................39
4.4.10. CC01.................................................................................................................................39
4.4.10.2. Inputs.................................................................................................................................40
4.4.10.3. Outputs..............................................................................................................................40
4.4.10.4. Power supply.....................................................................................................................40
4.4.10.5. Wiring diagram..................................................................................................................40
4.4.11. CC01.................................................................................................................................41
4.4.11.2. Inputs.................................................................................................................................41
4.4.11.3. Outputs..............................................................................................................................42
4.4.11.4. Power supply.....................................................................................................................42
4.4.11.5. Wiring diagram..................................................................................................................42
4.4.12. CC01.................................................................................................................................43
Page 3

4.4.12.2. Inputs.................................................................................................................................43
4.4.12.3. Wiring diagram..................................................................................................................44
4.5. Flexi Link.....................................................................................................................................44

4.5.1. Flexi Link station A............................................................................................................44
4.6. Gateway......................................................................................................................................45
4.6.1. GPNT - General information..............................................................................................45
4.6.2. GPNT - Routing.................................................................................................................45
4.6.2.1. CPU to network.................................................................................................................45
4.6.2.2. Network to CPU.................................................................................................................48
4.6.3. GPNT - device configuration.............................................................................................49
5. I/O overview.......................................................................................................................49
5.1. I/O module...................................................................................................................................49
Page 4
1. Bill of material
QTY Title Tag name Part Internal Description

number item
number
1 CPU1 CPU1[B] 1043784 SICK Flexi Soft main module FX3-
CPU1
1 MPL0 System plug 1043700 Flexi Soft system plug
1 GPNT GPNT[13] 1044074 SICK GPNT module
1 XTDI CC01 1044124 SICK Flexi Soft expansion module
FX3-XTDI
1 E-Stop, ES21 / Dual channel Emergency switch off
CC01 .22
+SDB44-1S1:1.1.CC
01.I1I2
1 Safety switch / Dual channel Operation CC01
cutting wheel .22
+SDB44-1S2:3.CC01
.I3I4
1 Safety switch / Dual channel Operation RC131
cutting wheel .22
+SDB44-5S1:3.CC01
.I5I6
FX3-XTDI
1 Safety switch / Dual channel maintenance
hydraulic power
units .22
+SDB44-2Q1:1.CC0
1.I1I2
1 E-Stop, ES21 / Dual channel Emergency stop
RC131/RC132
cutting wheel .22
+SDB44-6S1:1.1.CC
01.I5I6
1 Safety switch / Dual channel Maintenance RC131
cutting wheel .22
+SDB44-6Q1:1 .CC0
1.I7I8
FX3-XTDI
RC161 erector B/
I1/03.CC01.I1I2
Page 5

number item
number
1 Safety switch / Dual channel External erector
maintenance .22
+SDB44-7Q1:1.CC0
1.I3I4
RC112 dewatering
waste water .22
+SDB44-7S1:1.1.CC
01.I5I6
dewatering waste
water .22
+SDB44-7Q1:1.CC0
1.I7I8
FX3-XTDI
RC191 segment
feeder .22
+SDB44-8S1:1.1.CC
01.I1I2
segment feeder .22
+SDB44-8Q1:1.CC0
1.I3I4
RC233 grout pump
cleaning .22
+SDB44-8S1:1.1.CC
01.I5I6
grout pump cleaning .
22
+SDB44-8Q1:1.CC0
1.I7I8
FX3-XTDI
1 External device monitoring / Single Release shield
channel functions Feedback
loop .22
+SDB44-15K2:Y4.C
C01.I8
RC253 back-up belt
conveyor .22
+SDB44-9S1:1.1.CC
01.I1I2
back-up belt
conveyor .22
+SDB44-9Q1:1.CC0
1.I3I4
FX3-XTDI
RC232 grout
injection .22
+SDB44-10S1:1.1.C
C01.I1I2
grout injection .22
+SDB44-10Q1:1.CC
01.I3I4
RC234 grout transfer
pump .22
+SDB44-10S1:1.1.C
C01.I5I6
Page 6

number item
number
grout transfer
pump .22
+SDB44-10Q1:1.CC
01.I7I8
FX3-XTDI
1 Dual channel NO/NC / Dual channel RC193.2 segment
complementary feeder release .19
+SDB44-8S1:2.4.CC
01.I1I2
+SDB44-8S1:2.4.CC
01.I3I4
RC201 screw
conveyor .22
+SDB44-11S1:1.1.C
C01.I5I6
screw conveyor .22
+SDB44-11Q1:1.CC
01.I7I8
FX3-XTDI
1 Reset / Single channel RC131 activate
safety circuit .13
+SDB44-32SH1:1.3.
CC01.I3
1 TR4 Direct / Transponder safety mobile separating
switch, category 4 (PL e) guard 1 B/
I1/08.CC01.I1I2
1 IN4000 OSSD / Non contact L014 proximity switch
interlock inductive, category 4 TR-shield hitch
extended .19
+SDB44-51B1:out1.
CC01.I5I6
FX3-XTDI
1 TR4 Direct / Transponder safety mobile separating
switch, category 4 (PL e) guard 2 B/
I1/09.CC01.I1I2
1 IN4000 OSSD / Non contact L982 proximity switch
interlock inductive, category 4 2 link gantry-shield
extended .19
+SDB44-51B2:out1.
CC01.I3I4
RC1911 quick
segment
unloading .22
+SDB44-13S1:1.1.C
C01.I5I6
1 Safety switch / Dual channel Maintenance
RC1911 quick
segment
unloading .22
+SDB44-13Q1:1.CC
01.I7I8
1 XTIO CC01 1044125 SICK Flexi Soft expansion module
FX3-XTIO
1 External device monitoring / Single D904 switching
channel position monitoring
segment feeder
release .22
+SDB44-15K1:Y2.C
C01.I5
Page 7

number item
number
1 External device monitoring / Single D1041 switch position
channel monitoring - segment
feeder enable B/
I6/10.CC01.I6
1 External device monitoring / Single feedback loop
channel release screw
conveyor .22
+SDB44-15K1:Y4 .C
C01.I7
channel emergency stop
tunnel belt
conveyor .22
+SDB44-15K2:Y2.C
C01.I8
1 Valve / Single channel Segment feeder
release .22
+SDB44-15K1:B1.C
C01.Q1
1 Valve / Single channel Release screw
conveyor .22
+SDB44-15K1:B2.C
C01.Q2
1 Motor contactor / Single channel emergency stop
tunnel belt
conveyor .22
+SDB44-15K2:B1.C
C01.Q3
1 Valve / Single channel shield functions
release .22
+SDB44-15K2:B2.C
C01.Q4
1 Dual channel NO/NC / Dual channel RC191 segment
+SDB44-6S1:2.4.CC
01.I1I2
+SDB44-7S1:2.4.CC
01.I3I4
1 XTIO CC01 1044125 SICK Flexi Soft expansion module
FX3-XTIO
1 Two hand control / IIIC erector.CC01.I1/I2/I3/
I4
channel vacuum release .16
+SDB44-15K1:22.CC
01.I7
1 External device monitoring / Single Erector release
channel feedback circuit .22
+SDB44-17K1:Y4.C
C01.I8
1 Valve / Single channel vacuum release .22
+SDB44-17K1:B1.C
C01.Q1
1 Valve / Single channel release erector .22
+SDB44-17K1:B2.C
C01.Q2
FX3-XTDI
1 IN4000 OSSD / Non contact Auxiliary rail
interlock inductive, category 4 monitoring left .19
+SDB44-57B1:out1.
CC01.I1I2
1 IN4000 OSSD / Non contact Auxiliary rail
interlock inductive, category 4 monitoring right .19
+SDB44-56B2:out1.
CC01.I3I4
Page 8

number item
number
1 IN4000 OSSD / Non contact Folding platfrom
interlock inductive, category 4 erector .19
+SDB44-57B1.CC01.
I5I6
1 IN4000 OSSD / Non contact Proximity switch
interlock inductive, category 4 sliding platform 1 .19
+SDB44-56B1:out1.
CC01.I7I8
2. Diagnostics
Current operation time: 78.13:35:34, power cycle: 66 - Current: 3, Historical: 93

Time stamp Local time Power-up cycles Source Code
Description
77.16:50:12 11/22/2017 12:26:27 AM 66 Main module 0x00100011
Function block 25: EDM / Valve monitoring: Feedback signal did not follow the control [19 00 00 00]
signal within the max. feedback delay time.
77.10:30:16 11/21/2017 6:06:31 PM 66 Main module 0x00100011
Function block 25: EDM / Valve monitoring: Feedback signal did not follow the control [19 00 00 00]
signal within the max. feedback delay time.
76.19:35:22 11/21/2017 3:11:33 AM 66 Extension module 6 0x442A
Extension module 6: Sequence error at dual channel input I5, 6 [06 00 30 00]
76.12:19:00 65 Extension module 4 0x4429
Extension module 4: Discrepancy time error at dual channel input I5, 6 [04 00 30 00]
76.12:16:01 65 Extension module 6 0x442A
Extension module 6: Sequence error at dual channel input I7, 8 [06 00 C0 00]
Extension module 12: Discrepancy time error at dual channel input I5, 6 [0C 00 30 00]
Extension module 12: Sequence error at dual channel input I5, 6 [0C 00 30 00]
Extension module 4: Discrepancy time error at dual channel input I5, 6, 7, 8 [04 00 F0 00]
Extension module 4: Discrepancy time error at dual channel input I7, 8 [04 00 C0 00]
55.02:54:59 63 Main module 0x000A400A
Communication at EFI 2 interrupted. Communication driver has switched off. After [01 422 00 00]
solving the fault a restart of the Flexi Soft system is necessary.
54.23:12:30 63 Main module 0x0009400A
Communication at EFI1 interrupted. Communication driver has switched off. After [01 422 00 00]
Extension module 12: Sequence error at dual channel input I5, 6 [0C 00 30 00]
Extension module 5: Discrepancy time error at dual channel input I3, 4 [05 00 0C 00]
31.13:30:12 58 Main module 0x00404006
Force mode terminated. [00 00 00 00]
31.13:29:05 58 Main module 0x003F4006
Force mode started. [00 00 00 00]
Page 9

Description
31.13:29:03 58 Main module 0x003F4006
Force mode started. [00 00 00 00]
Extension module 6: Cross circuit at input I6 [06 00 20 00]
Extension module 12: Discrepancy time error at dual channel input I7, 8 [0C 00 C0 00]
Extension module 12: Discrepancy time error at dual channel input I7, 8 [0C 00 C0 00]
Extension module 12: Sequence error at dual channel input I7, 8 [0C 00 C0 00]
Extension module 12: Sequence error at dual channel input I7, 8 [0C 00 C0 00]
Extension module 10: Sequence error at dual channel input I3, 4 [0A 00 0C 00]
Extension module 6: Sequence error at dual channel input I7, 8 [06 00 C0 00]
Extension module 7: Sequence error at dual channel input I1, 2, 3, 4, 5, 6, 7, 8 [07 00 FF 00]
Extension module 7: Sequence error at dual channel input I1, 2, 3, 4, 5, 6 [07 00 3F 00]
Extension module 7: Sequence error at dual channel input I1, 2, 3, 4, 5, 6, 7, 8 [07 00 FF 00]
Extension module 7: Sequence error at dual channel input I1, 2, 3, 4, 5, 6 [07 00 3F 00]
Extension module 7: Sequence error at dual channel input I1, 2, 3, 4 [07 00 0F 00]
Extension module 7: Sequence error at dual channel input I3, 4 [07 00 0C 00]
Extension module 5: Discrepancy time error at dual channel input I1, 2, 3, 4 [05 00 0F 00]
Page 10

Description
17.15:26:44 38 Main module 0x0009400A
17.15:26:44 38 Main module 0x000A400A
1.15:21:56 17 Main module 0x0009400A
1.15:21:50 17 Main module 0x000A400A
12:36:15 11 Main module 0x000F4013
Configuration in the system plug is incompatible for at least one extension module. [01 FFFF 00 00]
12:36:05 11 Main module 0x000F4008
Configuration in the system plug is incompatible for at least one extension module. [01 9C2 02 00]
12:36:04 11 Main module 0x1019400A
Unexpected Flexi Link station A found at EFI 2. Either remove this device or adapt [02 0E 00 00]
the configuration of the Flexi Soft system.
12:36:04 11 Main module 0x1019400A
12:36:03 11 Main module 0x000E4006
Configuration in the system plug is invalid. [00 00 00 01]
12:35:13 10 Main module 0x000F4013
12:35:03 10 Main module 0x000F4008
12:35:02 10 Main module 0x1019400A
12:35:02 10 Main module 0x1019400A
12:35:01 10 Main module 0x000E4006
10:48:42 9 Main module 0x000F4013
10:48:32 9 Main module 0x000F4008
10:48:31 9 Main module 0x1019400A
10:48:31 9 Main module 0x1019400A
10:48:30 9 Main module 0x000E4006
05:42:35 8 Main module 0x000F4013
05:42:25 8 Main module 0x000F4008
05:42:24 8 Main module 0x1019400A
05:42:23 8 Main module 0x000E4006
03:43:46 7 Main module 0x000F4013
03:43:36 7 Main module 0x000F4008
03:43:35 7 Main module 0x1019400A
03:43:34 7 Main module 0x000E4006
03:34:18 6 Main module 0x000F4013
Page 11

Description
03:34:08 6 Main module 0x000F4008
03:34:07 6 Main module 0x1019400A
03:34:06 6 Main module 0x000E4006
03:33:09 5 Main module 0x000F4013
03:33:02 5 Main module 0x1019400A
03:32:59 5 Main module 0x000F4008
03:32:57 5 Main module 0x000E4006
01:01:14 3 Main module 0x000F4013
01:01:04 3 Main module 0x000F4008
01:01:02 3 Main module 0x000E4006
00:00:28 2 Main module 0x000F4013
00:00:18 2 Main module 0x000F4008
00:00:16 2 Main module 0x000E4006
3. Summary
3.1. Module 0
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
CPU1 FX3- 1615 0027 V 4.00.0 4.00 1.7.1.89 V 4.xx Online
CPU130002
3.2. Module 13
GPNT FX0- 1616 0226 V 2.08.0 1.01 1.7.1.89 V 2.xx Online
GPNT00000
3.3. Module 1
Page 12

XTDI FX3-XTDI80002 1617 0350 V 3.10.0 1.10 1.7.1.89 V 3.xx Online
3.4. Module 2
3.5. Module 3
3.6. Module 4
3.7. Module 5
3.8. Module 6
Page 13

3.9. Module 7
3.10. Module 8
3.11. Module 9
3.12. Module 10
XTIO FX3-XTIO84002 1616 1179 V 3.10.0 1.11 1.7.1.89 V 3.xx Online
3.13. Module 11
Page 14

XTIO FX3-XTIO84002 1616 1125 V 3.10.0 1.11 1.7.1.89 V 3.xx Online
3.14. Module 12
4. Configuration
4.1. Installed software components

Basic components (station) 1.7.1.89
Software component for GCC1 Network Modules 1.3.0.115
Software component for GS3S gateway 1.7.0.101
Software component for UE410-2RO3 relay module 1.7.1.89
Software component for UE410-4RO3 relay module 1.7.1.89
Software component for GCAN gateway 1.7.1.89
Software component for GDEV gateway 1.7.1.89
Software component for GENT gateway 1.7.1.89
Software component for GETC gateway 1.7.1.89
Software component for GMOD gateway 1.7.1.89
Software component for GPNT gateway 1.7.1.89
Software component for GPRO gateway 1.7.1.89
Software component for Drive Monitor FX3-MOC0 module 1.7.1.89
Software component for Drive Monitor FX3-MOC1 module 1.7.1.89
Software components for MOC3SA Motion Control module 1.7.1.89
Software components for FX0-STIO expansion module 1.7.1.89
Software component for UE10 relay module 1.7.1.89
Software component for UE12 relay module 1.7.1.89
Software component for FX3-XTDI extension module 1.7.1.89
Software components for FX3-XTDS expansion module 1.7.1.89
Software component for FX3-XTIO extension module 1.7.1.89
Software component for FX3-CPU0 and FX3-CPU1 main modules 1.7.1.89
4.2. General information

User group Machine Operator
Application name CC01
Application description
Configuration CRC 0x6A04CF3C
Device CRC 0x6A04CF3C
Configuration state Verified
Device state Verified
Configuration date 11/2/2017 4:13 PM
Baud rate 100 m
Page 15
Module Type code Step Address

CPU1 FX3-CPU130002 V 4.xx 0
GPNT FX0-GPNT00000 V 2.xx 13
XTDI FX3-XTDI80002 V 3.xx 1
XTIO FX3-XTIO84002 V 3.xx 10
XTIO FX3-XTIO84002 V 3.xx 11
4.3. CPU
4.3.1. CPU1 - General information

Type code Serial Software Hardware Version/Step Memory Address
number version version usage (UI/
Logic)
FX3-CPU130002 1615 0027 V 4.00.0 4.00 1.7.1.89 V 4.xx 24.65% / 25.41% 0
FX3-MPL000001 1617 0124 - - 1.7.1.89 - -
4.3.1.1. CRC values

Project CRC Device CRC
value value
Configuration 0x6A04CF3C 0x6A04CF3C
CRC
4.3.1.2. CPU output capacity

Settings
CPU logic optimization activated (approx. 25% increase in performance compared to a V3 CPU)
EFI deactivated to improve logic performance by approx. 50%
Flexi Loop deactivated
Flexi Line deactivated
Page 16
4.3.2. CPU logic

Used
Function blocks 65
Execution time (ms) 20
4.3.2.1. Interlock / CH
No Name Input Output Settings
0 OR I.0 Reset CH delayed O.0 Reset 8 -> I.0 -> Reset Input 1: Not Inverted
I.1 DB46.DBX72.x.Reset Input 2: Not Inverted
Interlock
DB46.DBX72.0.GPNT
[13].Q0.0
8 Reset I.0 DB46.DBX72.x.Reset O.0 Routing 1:N 6 -> I.0 -> Min. reset pulse time: 100 ms
Interlock Input
DB46.DBX72.0.GPNT
[13].Q0.0
I.1 Operation RC131 O.1 Not connected
cutting wheel .22
+SDB44-5S1:3.CC01.I5I6
O.2 DB46.DBX68.x.Reset
Interlock RC131
erforderlich.GPNT
[13].I28.1
10 AND I.0 Routing 1:N 3 -> O.1 -> O.0 Reset 8 -> I.1 -> Input 1: Not Inverted
Output 2 Release 1
I.1 Emergency stop O.0 AND 15 -> I.0 -> Input Input 2: Not Inverted
RC131/RC132 cutting 1
wheel .22
+SDB44-6S1:1.1.CC01.I5
I6
I.2 Maintenance RC131 Input 3: Not Inverted
cutting wheel .22
+SDB44-6Q1:1 .CC01.I7I
8
I.3 konstant 1 Modul A Input 4: Not Inverted
19 Routing 1:N I.0 Reset 11 -> O.0 -> O.0 Routing N:N 0 -> I.1 ->
Enable Input 2
O.0 XOR 0 -> I.1 -> Input 2
O.1
DB46.DBX68.x.Bedienun
g SR von RC131.GPNT
[13].I28.6
31 AND I.0 mobile separating O.0 Reset 4 -> I.1 -> Input 1: Not Inverted
guard 1 B/I1/08.CC01.I1I2 Release 1
I.1 mobile separating Input 2: Not Inverted
guard 2 B/I1/09.CC01.I1I2
32 Reset I.0 RC131 activate safety O.0 Reset 10 -> I.2 -> Min. reset pulse time: 100 ms
circuit .13 Release 2
+SDB44-32SH1:1.3.CC01
.I3
I.1 AND 8 -> O.0 -> Output O.0
1 DB46.DBX69.x.moveabel
doors closed.GPNT
[13].I29.0
O.1 Not connected
O.2 Not connected
33 Reset I.0 DB46.DBX72.x.Reset O.0 Routing 1:N 5 -> I.0 -> Min. reset pulse time: 100 ms
Interlock Input
DB46.DBX72.0.GPNT
[13].Q0.0
I.1 Operation CC01 cutting O.1 Not connected
wheel .22
+SDB44-1S2:3.CC01.I3I4
I.2 Reset 4 -> O.0 -> O.2 DB46.DBX68.x.Reset
Enable Interlock CC01
erforderlich.GPNT
[13].I28.2
Page 17

34 Routing 1:N I.0 Reset 10 -> O.0 -> O.0 XOR 0 -> I.0 -> Input 1
Enable
O.0 Routing N:N 0 -> I.0 ->
Input 1
O.0 AND 21 -> I.2 -> Input
3
O.0 AND 15 -> I.1 -> Input
2
O.1
DB46.DBX68.x.Bedienun
g SR von CC01.GPNT
[13].I28.5
35 Routing N:N I.0 Routing 1:N 5 -> O.0 -> O.0 OR 1 -> I.0 -> Input 1 Input 1: Not Inverted
Output 1
I.1 Routing 1:N 6 -> O.0 -> O.1 OR 1 -> I.1 -> Input 2 Input 2: Not Inverted
Output 1
36 OR I.0 Routing N:N 0 -> O.0 -> O.0 On-delay timer 0 -> I.0 Input 1: Not Inverted
Output 1 -> Input
I.1 Routing N:N 0 -> O.1 -> Input 2: Not Inverted
Output 2
37 On-delay I.0 OR 1 -> O.0 -> Output 1 O.0 AND 14 -> I.1 -> Input Delay time: 500 ms
timer 2
38 XOR I.0 Routing 1:N 5 -> O.0 -> O.0 Reset 8 -> I.2 ->
Output 1 Release 2
I.1 Routing 1:N 6 -> O.0 ->
Output 1
39 Reset I.0 OR 0 -> O.0 -> Output 1 O.0 Routing 1:N 4 -> I.0 -> Min. reset pulse time: 100 ms
Input
I.1 AND 19 -> O.0 -> O.1 AND 14 -> I.0 -> Input
Output 1 1
I.2 XOR 0 -> O.0 -> Output O.2 OR 5 -> I.2 -> Input 3
1
40 Routing 1:N I.0 Reset 8 -> O.0 -> O.0 Release CH.CPU1
Enable [B].EFI 1
41 AND I.0 Reset 8 -> O.1 -> O.0 Reset CH delayed Input 1: Not Inverted
Release condition fulfilled
I.1 On-delay timer 0 -> O.0 Input 2: Inverted
-> Enable
42 AND I.0 AND 19 -> O.0 -> O.0 Reset 13 -> I.1 -> Input 1: Not Inverted
Output 1 Release 1
I.1 Routing 1:N 5 -> O.0 -> Input 2: Not Inverted
Output 1
44 Reset I.0 DB46.DBX72.x.Reset O.0 release function (copy Min. reset pulse time: 100 ms
CC01 cutter/screw conveyor/
DB46.DBX72.1.GPNT advance).CPU1[B].EFI 1
[13].Q0.1
I.1 AND 15 -> O.0 -> O.0 AND 21 -> I.1 -> Input
Output 1 2
O.0 AND 7 -> I.2 -> Input 3
O.0 AND 6 -> I.1 -> Input 2
O.1 Not connected
O.2 OR 3 -> I.1 -> Input 2
Page 18
4.3.2.2. MCC01/MCC02
1 Routing 1:N I.0 Emergency switch off O.0 Routing 1:N 3 -> I.0 ->
CC01 .22 Input
+SDB44-1S1:1.1.CC01.I1
I2
9 Routing 1:N I.0 Routing 1:N 0 -> O.0 -> O.0 E-stop CC01.CPU1
Output 1 [B].EFI 1
O.1 AND 19 -> I.0 -> Input
1
O.1 AND 21 -> I.0 -> Input
1
O.1 AND 6 -> I.0 -> Input 1
4.3.2.3. Advance / Erector

11 AND I.0 Emergency stop O.0 Reset 3 -> I.1 -> Input 1: Not Inverted
RC161 erector B/ Release 1
I1/03.CC01.I1I2
I.1 External erector Input 2: Not Inverted
maintenance .22
+SDB44-7Q1:1.CC01.I3I4
I.2 Emergency stop Input 3: Not Inverted
RC191 segment
feeder .22
+SDB44-8S1:1.1.CC01.I1
I2
I.3 Proximity switch sliding Input 4: Not Inverted
platform 1 .19
+SDB44-56B1:out1.CC01
.I7I8
Page 19

I.4 Folding platfrom Input 5: Not Inverted
erector .19
+SDB44-57B1.CC01.I5I6
12 Reset I.0 DB46.DBX72.x.Reset O.0 AND 4 -> I.1 -> Input 2 Min. reset pulse time: 100 ms
CC01
DB46.DBX72.1.GPNT
[13].Q0.1
I.1 AND 26 -> O.0 -> O.0 E-stop erector.CPU1
Output 1 [B].EFI 1
O.1 Not connected
O.2 OR 4 -> I.1 -> Input 2
43 AND I.0 L014 proximity switch O.0 AND 25 -> I.1 -> Input Input 1: Not Inverted
TR-shield hitch 2
extended .19
.I5I6
I.1 L982 proximity switch 2 Input 2: Not Inverted
link gantry-shield
extended .19
.I3I4
I.2 Auxiliary rail monitoring Input 3: Not Inverted
left .19
.I1I2
I.3 Auxiliary rail monitoring Input 4: Not Inverted
right .19
.I3I4
47 AND I.0 Routing 1:N 3 -> O.1 -> O.0 AND 25 -> I.0 -> Input Input 1: Not Inverted
Output 2 1
I.1 Reset 13 -> O.0 -> Input 2: Not Inverted
Enable
I.2 Routing 1:N 5 -> O.0 -> Input 3: Not Inverted
Output 1
RC161 erector B/
I1/03.CC01.I1I2
48 AND I.0 AND 21 -> O.0 -> O.0 Reset 9 -> I.1 -> Input 1: Not Inverted
Output 1 Release 1
I.1 AND 22 -> O.0 -> Input 2: Not Inverted
Output 1
49 Reset I.0 DB46.DBX72.x.Reset O.0 E-stop advance.CPU1 Min. reset pulse time: 100 ms
CC01 [B].EFI 1
DB46.DBX72.1.GPNT
[13].Q0.1
I.1 AND 25 -> O.0 -> O.0 External device
Output 1 monitoring 4 -> I.2 ->
Control
O.1 Not connected
O.2 OR 4 -> I.0 -> Input 1
50 OR I.0 Reset 9 -> O.2 -> Reset O.0 OR 5 -> I.1 -> Input 2 Input 1: Not Inverted
required
I.1 Reset 3 -> O.2 -> Reset Input 2: Not Inverted
required
51 AND I.0 External erector O.0 External device Input 1: Not Inverted
maintenance .22 monitoring 5 -> I.2 ->
+SDB44-7Q1:1.CC01.I3I4 Control
52 External I.0 Erector release O.0 EDM fault erector Max. feedback delay: 300 ms
device feedback circuit .22 function release
monitoring +SDB44-17K1:Y4.CC01.I
8
I.2 AND 18 -> O.0 -> O.1 release erector .22
Output 1 +SDB44-17K1:B2.CC01.
Q2
O.2 Not connected
Page 20

64 External I.0 Release shield O.0 EDM fault safety Max. feedback delay: 300 ms
device functions Feedback vakve G101
monitoring loop .22
+SDB44-15K2:Y4.CC01.I
8
I.2 Reset 9 -> O.0 -> O.1 shield functions
Enable release .22
+SDB44-15K2:B2.CC01.
Q4
O.2 Not connected
4.3.2.4. Release valves

16 AND I.0 Emergency stop O.0 AND 28 -> I.0 -> Input Input 1: Not Inverted
RC191 segment 1
feeder .22
+SDB44-8S1:1.1.CC01.I1
I2
segment feeder .22
+SDB44-8Q1:1.CC01.I3I4
RC161 erector B/
I1/03.CC01.I1I2
I.3 RC193.1 segment Input 4: Not Inverted
feeder release .19
+SDB44-7S1:2.4.CC01.I3
I4
I.4 RC193.2 segment Input 5: Not Inverted
feeder release .19
+SDB44-8S1:2.4.CC01.I1
I2
17 AND I.0 RC193.3 segment O.0 AND 28 -> I.1 -> Input Input 1: Not Inverted
feeder release .19 2
+SDB44-8S1:2.4.CC01.I3
I4
I.1 RC191 segment feeder Input 2: Not Inverted
release .19
+SDB44-6S1:2.4.CC01.I1
I2
Page 21

18 AND I.0 AND 17 -> O.0 -> O.0 External device Input 1: Not Inverted
Output 1 monitoring 2 -> I.2 ->
Control
I.1 AND 3 -> O.0 -> Output Input 2: Not Inverted
1
24 AND I.0 D1041 switch position O.0 External device Input 1: Not Inverted
monitoring - segment monitoring 2 -> I.0 -> EDM
feeder enable B/ feedback signal
I6/10.CC01.I6
I.1 D904 switching position Input 2: Not Inverted
monitoring segment
feeder release .22
+SDB44-15K1:Y2.CC01.I
5
25 External I.0 AND 39 -> O.0 -> O.0 EDM fault segment Max. feedback delay: 300 ms
device Output 1 feeder release
monitoring
I.2 AND 28 -> O.0 -> O.1 Segment feeder
Output 1 release .22
+SDB44-15K1:B1.CC01.
Q1
O.2 Not connected
45 AND I.0 Emergency stop O.0 External device Input 1: Not Inverted
RC201 screw monitoring 0 -> I.2 ->
conveyor .22 Control
+SDB44-11S1:1.1.CC01.I
5I6
screw conveyor .22
+SDB44-11Q1:1.CC01.I7I
8
Enable
RC253 back-up belt
conveyor .22
+SDB44-9S1:1.1.CC01.I1
I2
I.4 E-stop BBC.CPU1 Input 5: Not Inverted
[A].EFI 1
46 External I.0 feedback loop release O.0 EDM fault screw Max. feedback delay: 300 ms
device screw conveyor .22 conveyor release
monitoring +SDB44-15K1:Y4 .CC01.I
7
I.2 AND 7 -> O.0 -> Output O.1 Release screw
1 conveyor .22
+SDB44-15K1:B2.CC01.
Q2
O.2 Not connected
RC1911 quick segment Release 1
unloading .22
+SDB44-13S1:1.1.CC01.I
5I6
quick segment
unloading .22
+SDB44-13Q1:1.CC01.I7I
8
61 Reset I.0 DB46.DBX72.x.Reset O.0 E-stop segment Min. reset pulse time: 100 ms
CC01 unload system.CPU1
DB46.DBX72.1.GPNT [B].EFI 1
[13].Q0.1
I.1 AND 0 -> O.0 -> Output O.1 Not connected
1
O.2 OR 5 -> I.5 -> Input 6
Page 22
4.3.2.5. Screw conveyor

56 AND I.0 Emergency stop O.0 AND 16 -> I.0 -> Input Input 1: Not Inverted
RC201 screw 1
conveyor .22
+SDB44-11S1:1.1.CC01.I
5I6
screw conveyor .22
+SDB44-11Q1:1.CC01.I7I
8
back-up belt conveyor .22
+SDB44-9Q1:1.CC01.I3I4
RC253 back-up belt
conveyor .22
+SDB44-9S1:1.1.CC01.I1
I2
[A].EFI 1
57 AND I.0 Routing 1:N 3 -> O.1 -> O.0 AND 16 -> I.1 -> Input Input 1: Not Inverted
Output 2 2
Enable
58 AND I.0 AND 1 -> O.0 -> Output O.0 Reset 5 -> I.1 -> Input 1: Not Inverted
1 Release 1
I.1 AND 6 -> O.0 -> Output Input 2: Not Inverted
1
59 Reset I.0 DB46.DBX72.x.Reset O.0 E-stop SC.CPU1 Min. reset pulse time: 100 ms
CC01 [B].EFI 1
DB46.DBX72.1.GPNT
[13].Q0.1
I.1 AND 16 -> O.0 -> O.1 Not connected
Output 1
O.2 OR 5 -> I.3 -> Input 4
Page 23
4.3.2.6. Grout
RC232 grout injection .22 Release 1
+SDB44-10S1:1.1.CC01.I
1I2
grout injection .22
+SDB44-10Q1:1.CC01.I3I
4
15 Reset I.0 DB46.DBX72.x.Reset O.0 E-stop grout Min. reset pulse time: 100 ms
CC01 injection.CPU1[B].EFI 1
DB46.DBX72.1.GPNT
[13].Q0.1
I.1 AND 5 -> O.0 -> Output O.1 Not connected
1
O.2 OR 3 -> I.0 -> Input 1
RC234 grout transfer Release 1
pump .22
+SDB44-10S1:1.1.CC01.I
5I6
grout transfer pump .22
+SDB44-10Q1:1.CC01.I7I
8
RC233 grout pump
cleaning .22
+SDB44-8S1:1.1.CC01.I5
I6
grout pump cleaning .22
+SDB44-8Q1:1.CC01.I7I8
54 Reset I.0 DB46.DBX72.x.Reset O.0 E-stop grout transfer Min. reset pulse time: 100 ms
CC01 pump.CPU1[B].EFI 1
DB46.DBX72.1.GPNT
[13].Q0.1
Output 1
O.2 OR 3 -> I.3 -> Input 4
Page 24
4.3.2.7. Vacuum
7 Two hand I.0 RC161 Vakuum loesen O.0 External device Discrepancy time (pair 1): 100 ms
control type Taster 1 .16 monitoring 1 -> I.2 ->
IIIC +CC01-15K1:11.CC01.I1 Control
I.1 RC161 claw release Discrepancy time (pair 2): 100 ms
pushbutton 1 .16
+CC01-15K1:11.CC01.I2
I.2 RC161 Vakuum loesen
Taster 2 .16
+CC01-15K2:11.CC01.I3
I.3 RC161 Vakuum loesen
Taster 2 B/I4/09.CC01.I4
22 External I.0 feedback loop vacuum O.0 EDM fault vaccum Max. feedback delay: 300 ms
device release .16 release
monitoring +SDB44-15K1:22.CC01.I
7
I.2 Two hand control type O.1 AND 4 -> I.0 -> Input 1
IIIC 0 -> O.0 -> Enable
O.2 Not connected
26 AND I.0 External device O.0 vacuum release .22 Input 1: Not Inverted
monitoring 1 -> O.1 -> +SDB44-17K1:B1.CC01.
Output 1 Q1
Enable
4.3.2.8. Back-up belt

RC253 back-up belt Release 1
conveyor .22
+SDB44-9S1:1.1.CC01.I1
I2
+SDB44-9Q1:1.CC01.I3I4
[A].EFI 1
RC201 screw
conveyor .22
+SDB44-11S1:1.1.CC01.I
5I6
Page 25

27 Reset I.0 DB46.DBX72.x.Reset O.0 E-stop back-up Min. reset pulse time: 100 ms
CC01 conveyor belt.CPU1
[13].Q0.1
Output 1
O.2 OR 5 -> I.4 -> Input 5
RC253 back-up belt Release 1
conveyor .22
+SDB44-9S1:1.1.CC01.I1
I2
+SDB44-9Q1:1.CC01.I3I4
[A].EFI 1
29 Reset I.0 DB46.DBX72.x.Reset O.0 External device Min. reset pulse time: 100 ms
CC01 monitoring 3 -> I.2 ->
DB46.DBX72.1.GPNT Control
[13].Q0.1
Output 1
O.2 OR 3 -> I.4 -> Input 5
30 External I.0 feedback loop O.0 EDM fault conveyor Max. feedback delay: 300 ms
device emergency stop tunnel belt tunnel
monitoring belt conveyor .22
+SDB44-15K2:Y2.CC01.I
8
I.2 Reset 15 -> O.0 -> O.1 emergency stop
Enable tunnel belt conveyor .22
+SDB44-15K2:B1.CC01.
Q3
O.2 Not connected
4.3.2.9. Divers
2 Reset I.0 DB46.DBX72.x.Reset O.0 Filter Min. reset pulse time: 100 ms
CC01 maintenance.CPU1
[13].Q0.1
I.1 maintenance hydraulic O.1 Not connected
power units .22
+SDB44-2Q1:1.CC01.I1I2
O.2 OR 5 -> I.0 -> Input 1
Page 26

3 Routing 1:N I.0 DB46.DBX72.x.Reset O.0 Reset emergency
CC01 stop.CPU1[B].EFI 1
DB46.DBX72.1.GPNT
[13].Q0.1
O.1 Not connected
4 OR I.0 konstant 1 Modul A O.0 Routing 1:N 2 -> I.0 -> Input 1: Not Inverted
Input
I.1 konstant 1 Modul A Input 2: Inverted
5 AND I.0 konstant 0 Modul A O.0 Routing 1:N 7 -> I.0 -> Input 1: Not Inverted
Input
I.1 konstant 0 Modul A Input 2: Inverted
6 Routing 1:N I.0 OR 2 -> O.0 -> Output 1 O.0 konstant 1 Modul A
O.1
DB46.DBX68.x.watchdog
Modul B set to 1 reset in plc
machine to zero.GPNT
[13].I28.7
O.2 constant 1.CPU1
[B].EFI 1
23 Routing 1:N I.0 AND 2 -> O.0 -> Output O.0 konstant 0 Modul A
1
O.1 constant 0.CPU1
[B].EFI 1
required
Reset required
Reset required
required
Reset required
required
I.1 OR 4 -> O.0 -> Output 1 Input 2: Not Inverted
required
required
required
required
63 OR I.0 OR 5 -> O.0 -> Output 1 O.0 Input 1: Not Inverted
DB46.DBX68.x.allgemein
er Reset
erforderlich.GPNT
[13].I28.0
I.1 OR 3 -> O.0 -> Output 1 Input 2: Not Inverted
Page 27
4.3.2.10. Waste water pump

RC112 dewatering waste Release 1
water .22
+SDB44-7S1:1.1.CC01.I5
I6
dewatering waste
water .22
+SDB44-7Q1:1.CC01.I7I8
21 Reset I.0 DB46.DBX72.x.Reset O.0 E-stop wastewater Min. reset pulse time: 100 ms
CC01 pump.CPU1[B].EFI 1
DB46.DBX72.1.GPNT
[13].Q0.1
Output 1
O.2 OR 3 -> I.2 -> Input 3
4.3.3. CPU1 - IO
Tag name System integrity System integrity System integrity
test based on type test based on test based on
key serial number configuration
date
24V A1 CPU1[B] Power supply
0V A2
Page 28
4.3.3.1. Wiring diagram
4.4. I/O module
4.4.1. CC01
4.4.1.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTDI80002 1617 0350 V 3.10.0 1.10 1.7.1.89 V 3.xx 1
4.4.1.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
1 X1 I1 E-Stop, ES21 (Dual 0 3000 200 1 -
X2 I2 channel) / Emergency switch 200 1 -
off CC01 .22
+SDB44-1S1:1.1
2 X3 I3 Safety switch (Dual 0 3000 200 1 -
X4 I4 channel) / Operation CC01 200 1 -
cutting wheel .22
+SDB44-1S2:3
X6 I6 channel) / Operation RC131 200 1 -
cutting wheel .22
+SDB44-5S1:3
Page 29
4.4.2. CC01
FX3-XTDI80002 1617 0318 V 3.10.0 1.10 1.7.1.89 V 3.xx 2
4.4.2.2. Inputs
[ms] [ms] [ms] [ms]
X2 I2 channel) / maintenance 200 1 -
hydraulic power units .22
+SDB44-2Q1:1
2 X5 I5 E-Stop, ES21 (Dual 0 3000 200 1 -
X6 I6 channel) / Emergency stop 200 1 -
RC131/RC132 cutting
wheel .22+SDB44-6S1:1.1
X8 I8 channel) / Maintenance 200 1 -
RC131 cutting wheel .22
+SDB44-6Q1:1
Page 30
4.4.3. CC01
FX3-XTDI80002 1617 0308 V 3.10.0 1.10 1.7.1.89 V 3.xx 3
4.4.3.2. Inputs
[ms] [ms] [ms] [ms]
1 X1 I1 E-Stop, ES21 (Dual 0 3000 200 1 -
RC161 erector B/I1/03
X4 I4 channel) / External erector 200 1 -
maintenance .22
+SDB44-7Q1:1
3 X5 I5 E-Stop, ES21 (Dual 0 3000 200 1 -
RC112 dewatering waste
water .22+SDB44-7S1:1.1
Page 31
[ms] [ms] [ms] [ms]
RC112 dewatering waste
water .22+SDB44-7Q1:1
4.4.4. CC01
FX3-XTDI80002 1617 0310 V 3.10.0 1.10 1.7.1.89 V 3.xx 4
4.4.4.2. Inputs
[ms] [ms] [ms] [ms]
1 X1 I1 E-Stop, ES21 (Dual 0 3000 200 1 -
Page 32
[ms] [ms] [ms] [ms]
RC191 segment feeder .22
+SDB44-8S1:1.1
RC191 segment feeder .22
+SDB44-8Q1:1
3 X5 I5 E-Stop, ES21 (Dual 0 3000 200 1 -
RC233 grout pump cleaning .
22+SDB44-8S1:1.1
RC233 grout pump cleaning .
22+SDB44-8Q1:1
4.4.5. CC01
Page 33

FX3-XTDI80002 1617 0344 V 3.10.0 1.10 1.7.1.89 V 3.xx 5
4.4.5.2. Inputs
[ms] [ms] [ms] [ms]
1 24V I8 External device monitoring 0 - - - -
(Single channel) / Release
shield functions Feedback
loop .22+SDB44-15K2:Y4
2 X1 I1 E-Stop, ES21 (Dual 0 3000 200 1 -
RC253 back-up belt
conveyor .22
+SDB44-9S1:1.1
RC253 back-up belt
conveyor .22+SDB44-9Q1:1
4.4.6. CC01
Page 34

FX3-XTDI80002 1617 0348 V 3.10.0 1.10 1.7.1.89 V 3.xx 6
4.4.6.2. Inputs
[ms] [ms] [ms] [ms]
1 X1 I1 E-Stop, ES21 (Dual 0 3000 200 1 -
RC232 grout injection .22
+SDB44-10S1:1.1
RC232 grout injection .22
+SDB44-10Q1:1
3 X5 I5 E-Stop, ES21 (Dual 0 3000 200 1 -
pump .22+SDB44-10S1:1.1
pump .22+SDB44-10Q1:1
Page 35
4.4.7. CC01
FX3-XTDI80002 1617 0312 V 3.10.0 1.10 1.7.1.89 V 3.xx 7
4.4.7.2. Inputs
[ms] [ms] [ms] [ms]
1 24V I1 Dual channel NO/NC (Dual 0 3000 - - -
24V I2 channel complementary) /
RC193.2 segment feeder
release .19+SDB44-8S1:2.4
3 X5 I5 E-Stop, ES21 (Dual 0 3000 200 1 -
RC201 screw conveyor .22
+SDB44-11S1:1.1
Page 36
[ms] [ms] [ms] [ms]
RC201 screw conveyor .22
+SDB44-11Q1:1
4.4.8. CC01
FX3-XTDI80002 1617 0340 V 3.10.0 1.10 1.7.1.89 V 3.xx 8
4.4.8.2. Inputs
[ms] [ms] [ms] [ms]
1 24V I3 Reset (Single channel) / 0 - - - -
RC131 activate safety
Page 37
[ms] [ms] [ms] [ms]
circuit .13
+SDB44-32SH1:1.3
2 24V I1 TR4 Direct (Transponder - 3000 - - -
24V I2 safety switch, category 4 (PL
e)) / mobile separating guard
1 B/I1/08
3 24V I5 IN4000 OSSD (Non contact - 3000 - - -
24V I6 interlock inductive, category
4) / L014 proximity switch TR-
shield hitch extended .19
+SDB44-51B1:out1
4.4.9. CC01
FX3-XTDI80002 1617 0302 V 3.10.0 1.10 1.7.1.89 V 3.xx 9
4.4.9.2. Inputs
Page 38
[ms] [ms] [ms] [ms]
1 24V I1 TR4 Direct (Transponder - 3000 - - -
24V I2 safety switch, category 4 (PL
e)) / mobile separating guard
2 B/I1/09
4) / L982 proximity switch 2
link gantry-shield
extended .19
+SDB44-51B2:out1
3 X5 I5 E-Stop, ES21 (Dual 0 3000 200 1 -
RC1911 quick segment
unloading .22
+SDB44-13S1:1.1
RC1911 quick segment
unloading .22
+SDB44-13Q1:1
4.4.10. CC01
Page 39

FX3-XTIO84002 1616 1179 V 3.10.0 1.11 1.7.1.89 V 3.xx 10
4.4.10.2. Inputs
[ms] [ms] [ms] [ms]
(Single channel) / D904
switching position monitoring
segment feeder release .22
+SDB44-15K1:Y2
(Single channel) / D1041
switch position monitoring -
segment feeder enable B/
I6/10
(Single channel) / feedback
loop release screw
conveyor .22
+SDB44-15K1:Y4
loop emergency stop tunnel
belt conveyor .22
+SDB44-15K2:Y2
RC191 segment feeder
4.4.10.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
6 Q1 Valve (Single channel) / Segment feeder release .22 Disabled
+SDB44-15K1:B1
7 Q2 Valve (Single channel) / Release screw conveyor .22 Disabled
+SDB44-15K1:B2
8 Q3 Motor contactor (Single channel) / emergency stop tunnel Disabled
belt conveyor .22+SDB44-15K2:B1
9 Q4 Valve (Single channel) / shield functions release .22 Disabled
+SDB44-15K2:B2
4.4.10.4. Power supply

Title/tag name
1 24V A1 CC01 Power supply
0V A2
Page 40
4.4.11. CC01
FX3-XTIO84002 1616 1125 V 3.10.0 1.11 1.7.1.89 V 3.xx 11
4.4.11.2. Inputs
[ms] [ms] [ms] [ms]
2 24V I1 Two hand control (IIIC) / 0 - - - -
RC161 Vakuum loesen
Taster 1 .16+CC01-15K1:11
RC161 claw release
pushbutton 1 .16
+CC01-15K1:11
RC161 Vakuum loesen
Taster 2 .16+CC01-15K2:11
RC161 Vakuum loesen
Taster 2 B/I4/09
Page 41
[ms] [ms] [ms] [ms]
loop vacuum release .16
+SDB44-15K1:22
(Single channel) / Erector
release feedback circuit .22
+SDB44-17K1:Y4
4.4.11.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
8 Q1 Valve (Single channel) / vacuum release .22 Disabled
+SDB44-17K1:B1
9 Q2 Valve (Single channel) / release erector .22 Disabled
+SDB44-17K1:B2
4.4.11.4. Power supply

Title/tag name
1 24V A1 CC01 Power supply
0V A2
Page 42
4.4.12. CC01
FX3-XTDI80002 1610 0418 V 3.10.0 1.10 1.7.1.89 V 3.xx 12
4.4.12.2. Inputs
[ms] [ms] [ms] [ms]
4) / Auxiliary rail monitoring
left .19+SDB44-57B1:out1
4) / Auxiliary rail monitoring
right .19+SDB44-56B2:out1
4) / Folding platfrom erector .
19+SDB44-57B1
Page 43
[ms] [ms] [ms] [ms]
4) / Proximity switch sliding
platform 1 .19
+SDB44-56B1:out1
4.5. Flexi Link
4.5.1. Flexi Link station A
Page 44
Type: FX3-CPU130002 Device configuration is valid
System plug date code: 1618 0542 Application is running
Version: 1.4.0.0 Configuration in the device is equal with

the Designer configuration
Software version V 4.00.0 Designer configuration is verified
Online state: System online Device configuration is verified
Configuration checksum (CRC): 0xE045EDBF Flexi Link IDs EFI 1 matching (device
and project: 18274)
Device checksum (CRC): 0xE045EDBF Flexi Link IDs EFI 2 matching (device
and project: 18275)
4.6. Gateway
4.6.1. GPNT - General information

FX0-GPNT00000 1616 0226 V 2.08.0 1.01 1.7.1.89 V 2.xx 13
4.6.2. GPNT - Routing

4.6.2.1. CPU to network
Page 45
Update interval [ms]

8
Input Data Block 1
[Byte 0] Module 0 [CC01]

[0.7] [0.6] [0.5] - [0.4] Operation RC131
cutting wheel .22
+SDB44-5S1:3.CC01.I
5I6
[0.3] - [0.2] Operation CC01 cutting [0.1] - [0.0] Emergency switch off
wheel .22 CC01 .22
+SDB44-1S2:3.CC01.I +SDB44-1S1:1.1.CC0
3I4 1.I1I2

[1.7] - [1.6] Maintenance RC131 [1.5] - [1.4] Emergency stop
cutting wheel .22 RC131/RC132 cutting
+SDB44-6Q1:1 .CC01. wheel .22
I7I8 +SDB44-6S1:1.1.CC0
1.I5I6
[1.3] [1.2] [1.1] - [1.0] maintenance hydraulic
power units .22
+SDB44-2Q1:1.CC01.I
1I2

dewatering waste RC112 dewatering
water .22 waste water .22
+SDB44-7Q1:1.CC01.I +SDB44-7S1:1.1.CC0
7I8 1.I5I6
[2.3] - [2.2] External erector [2.1] - [2.0] Emergency stop
maintenance .22 RC161 erector B/
+SDB44-7Q1:1.CC01.I I1/03.CC01.I1I2
3I4

grout pump RC233 grout pump
cleaning .22 cleaning .22
+SDB44-8Q1:1.CC01.I +SDB44-8S1:1.1.CC0
7I8 1.I5I6
segment feeder .22 RC191 segment
+SDB44-8Q1:1.CC01.I feeder .22
3I4 +SDB44-8S1:1.1.CC0
1.I1I2

[4.7] Release shield [4.6] [4.5] [4.4]
functions Feedback
loop .22
+SDB44-15K2:Y4.CC0
1.I8
back-up belt conveyor . RC253 back-up belt
22 conveyor .22
+SDB44-9Q1:1.CC01.I +SDB44-9S1:1.1.CC0
3I4 1.I1I2

grout transfer pump .22 RC234 grout transfer
+SDB44-10Q1:1.CC01 pump .22
.I7I8 +SDB44-10S1:1.1.CC
01.I5I6
Page 46

grout injection .22 RC232 grout
+SDB44-10Q1:1.CC01 injection .22
.I3I4 +SDB44-10S1:1.1.CC
01.I1I2

screw conveyor .22 RC201 screw
+SDB44-11Q1:1.CC01 conveyor .22
.I7I8 +SDB44-11S1:1.1.CC
01.I5I6
[6.3] - [6.2] RC193.3 segment [6.1] - [6.0] RC193.2 segment
feeder release .19 feeder release .19
+SDB44-8S1:2.4.CC0 +SDB44-8S1:2.4.CC0
1.I3I4 1.I1I2

[7.7] [7.6] [7.5] - [7.4] L014 proximity switch
TR-shield hitch
extended .19
+SDB44-51B1:out1.C
C01.I5I6
[7.3] [7.2] RC131 activate safety [7.1] - [7.0] mobile separating
circuit .13 guard 1 B/
+SDB44-32SH1:1.3.C I1/08.CC01.I1I2
C01.I3

quick segment RC1911 quick segment
unloading .22 unloading .22
+SDB44-13Q1:1.CC01 +SDB44-13S1:1.1.CC
.I7I8 01.I5I6
[8.3] - [8.2] L982 proximity switch 2 [8.1] - [8.0] mobile separating
link gantry-shield guard 2 B/
extended .19 I1/09.CC01.I1I2
+SDB44-51B2:out1.C
C01.I3I4

[9.7] feedback loop [9.6] feedback loop release [9.5] D1041 switch position [9.4] D904 switching
emergency stop tunnel screw conveyor .22 monitoring - segment position monitoring
belt conveyor .22 +SDB44-15K1:Y4 .CC feeder enable B/ segment feeder
+SDB44-15K2:Y2.CC0 01.I7 I6/10.CC01.I6 release .22
1.I8 +SDB44-15K1:Y2.CC0
1.I5
[9.3] - [9.2] RC193.1 segment [9.1] - [9.0] RC191 segment feeder
feeder release .19 release .19
+SDB44-7S1:2.4.CC0 +SDB44-6S1:2.4.CC0
1.I3I4 1.I1I2

[10.7] Erector release [10.6] feedback loop vacuum [10.5] [10.4]
feedback circuit .22 release .16
+SDB44-17K1:Y4.CC0 +SDB44-15K1:22.CC0
1.I8 1.I7
[10.3] RC161 Vakuum loesen [10.2] RC161 Vakuum loesen [10.1] RC161 claw release [10.0] RC161 Vakuum loesen
Taster 2 B/ Taster 2 .16 pushbutton 1 .16 Taster 1 .16
I4/09.CC01.I4 +CC01-15K2:11.CC01 +CC01-15K1:11.CC01 +CC01-15K1:11.CC01
.I3 .I2 .I1

[11.7] - [11.6] Proximity switch sliding [11.5] - [11.4] Folding platfrom
platform 1 .19 erector .19
+SDB44-56B1:out1.C +SDB44-57B1.CC01.I
C01.I7I8 5I6
Page 47
[11.3] - [11.2] Auxiliary rail monitoring [11.1] - [11.0] Auxiliary rail monitoring
right .19 left .19
+SDB44-56B2:out1.C +SDB44-57B1:out1.C
C01.I3I4 C01.I1I2
Input Data Block 2

[21.7] [21.6] [21.5] [21.4]
[21.3] shield functions [21.2] emergency stop tunnel [21.1] Release screw [21.0] Segment feeder
release .22 belt conveyor .22 conveyor .22 release .22
+SDB44-15K2:B2.CC0 +SDB44-15K2:B1.CC0 +SDB44-15K1:B2.CC0 +SDB44-15K1:B1.CC0
1.Q4 1.Q3 1.Q2 1.Q1

[22.7] [22.6] [22.5] [22.4]
[22.3] [22.2] [22.1] release erector .22 [22.0] vacuum release .22
+SDB44-17K1:B2.CC0 +SDB44-17K1:B1.CC0
1.Q2 1.Q1
Input Data Block 3
[Byte 24] Byte 0

[24.7] [24.6] EDM fault safety vakve [24.5] EDM fault conveyor [24.4] EDM fault erector
G101 belt tunnel function release
[24.3] EDM fault vaccum [24.2] [24.1] EDM fault screw [24.0] EDM fault segment
release conveyor release feeder release
[Byte 28] IB28

[28.7] watchdog Modul B set [28.6] Bedienung SR von [28.5] Bedienung SR von [28.4] pulling force to high
to 1 reset in plc RC131 CC01 advance stop check
machine to zero sensors
[28.3] pulling force to high [28.2] Reset Interlock CC01 [28.1] Reset Interlock RC131 [28.0] allgemeiner Reset
advance stop sensors erforderlich erforderlich erforderlich
ok
[Byte 29] IB29

[29.7] Bit7 [29.6] Bit6 [29.5] Bit5 [29.4] Bit4
[29.3] Bit3 [29.2] Bit2 [29.1] Bit1 [29.0] moveabel doors closed
[Byte 30] IB30

[30.7] Bit7 [30.6] Bit6 [30.5] Bit5 [30.4] Bit4
[30.3] Bit3 [30.2] Bit2 [30.1] Bit1 [30.0] Bit0
[Byte 31] IB31

[31.7] Bit7 [31.6] Bit6 [31.5] Bit5 [31.4] Bit4
[31.3] Bit3 [31.2] Bit2 [31.1] Bit1 [31.0] Bit0
4.6.2.2. Network to CPU

Update interval [ms]
4
Output Data Block 1
[QB0] DB46.DBX72.x
[0.7] Bit7 [0.6] Bit6 [0.5] Reset Bohrgeraete [0.4] Vortrieb aktiviert
[0.3] Konstant Bit immer [0.2] Konstant Bit immer [0.1] Reset CC01 [0.0] Reset Interlock
logisch 1 logisch 0 DB46.DBX72.1 DB46.DBX72.0
[QB1] DB46.DBX73.x
Page 48
[1.7] Bit7 [1.6] Bit6 [1.5] Bit5 [1.4] Bit4

[1.3] Bit3 [1.2] Bit2 [1.1] Bit1 [1.0] Bit0
[QB2] QB2
[2.7] Bit7 [2.6] Bit6 [2.5] Bit5 [2.4] Bit4
[2.3] Bit3 [2.2] Bit2 [2.1] Bit1 [2.0] Bit0
[QB3] QB3
[3.7] Bit7 [3.6] Bit6 [3.5] Bit5 [3.4] Bit4
[3.3] Bit3 [3.2] Bit2 [3.1] Bit1 [3.0] Bit0
4.6.3. GPNT - device configuration
General configuration
IP address Subnet mask Default gateway DHCP Timeout (s) Device name
172.17.21.141 255.255.0.0 172.17.21.141 Off 0 safeb
TCP/IP configuration - Socket 1

Listen on Connect to Auto Update rate Data set 1 Data set 2 Data set 3 Data set 4
update
9100 - Off - On Off Off Off
5. I/O overview
5.1. I/O module
CPU1 Reset Divers FB3 Routing 1:N Output 1

emergency
stop.CPU1
[B].EFI 1
E-stop MCC01/ FB9 Routing 1:N Output 1
CC01.CPU1 MCC02
[B].EFI 1
Release Interlock / CH FB40 Routing 1:N Output 1
CH.CPU1
[B].EFI 1
Filter Divers FB2 Reset Enable
maintenance.C
PU1[B].EFI 1
E-stop Advance / FB49 Reset Enable
advance.CPU1 Erector
[B].EFI 1
E-stop Advance / FB12 Reset Enable
erector.CPU1 Erector
[B].EFI 1
release Interlock / CH FB44 Reset Enable
function (copy
cutter/screw
conveyor/
advance).CPU
1[B].EFI 1
E-stop Release valves FB61 Reset Enable
segment
unload
system.CPU1
[B].EFI 1
Page 49
E-stop grout Grout FB54 Reset Enable

transfer
pump.CPU1
[B].EFI 1
E-stop grout Grout FB15 Reset Enable
injection.CPU1
[B].EFI 1
E-stop back-up Back-up belt FB27 Reset Enable
conveyor
belt.CPU1
[B].EFI 1
E-stop Screw FB59 Reset Enable
SC.CPU1 conveyor
[B].EFI 1
constant Divers FB6 Routing 1:N Output 3
1.CPU1[B].EFI
1
constant Divers FB23 Routing 1:N Output 2
0.CPU1[B].EFI
1
E-stop Waste water FB21 Reset Enable
wastewater pump
pump.CPU1
[B].EFI 1
GPNT[13] DB46.DBX72.x Interlock / CH FB0 OR Input 2

.Reset
Interlock
DB46.DBX72.
0.GPNT
[13].Q0.0
Interlock / CH FB33 Reset Reset
DB46.DBX72.x Divers FB3 Routing 1:N Input

.Reset CC01
DB46.DBX72.
1.GPNT
[13].Q0.1
Divers FB2 Reset Reset
Advance / FB49 Reset Reset

Erector
Advance / FB12 Reset Reset
Erector
Screw FB59 Reset Reset
conveyor
Back-up belt FB29 Reset Reset
Back-up belt FB27 Reset Reset
Grout FB15 Reset Reset
Waste water FB21 Reset Reset

pump
Grout FB54 Reset Reset
Release valves FB61 Reset Reset
DB46.DBX68.x Divers FB63 OR Output 1

.allgemeiner
Reset
erforderlich.GP
NT[13].I28.0
Page 50
DB46.DBX68.x Interlock / CH FB8 Reset Reset required

.Reset
Interlock
RC131
erforderlich.GP
NT[13].I28.1
DB46.DBX68.x Interlock / CH FB33 Reset Reset required
.Reset
Interlock CC01
erforderlich.GP
NT[13].I28.2
DB46.DBX68.x Interlock / CH FB34 Routing 1:N Output 2
.Bedienung SR
von
CC01.GPNT
[13].I28.5
DB46.DBX68.x Interlock / CH FB19 Routing 1:N Output 2
.Bedienung SR
von
RC131.GPNT
[13].I28.6
DB46.DBX68.x Divers FB6 Routing 1:N Output 2
.watchdog
Modul B set to
1 reset in plc
machine to
zero.GPNT
[13].I28.7
DB46.DBX69.x Interlock / CH FB32 Reset Enable
.moveabel
doors
closed.GPNT
[13].I29.0
XTDI[1] Emergency MCC01/ FB1 Routing 1:N Input

switch off MCC02
CC01 .22
+SDB44-1S1:1
.1.CC01.I1I2
Operation Interlock / CH FB33 Reset Release 1
CC01 cutting
wheel .22
+SDB44-1S2:3
.CC01.I3I4
Operation Interlock / CH FB8 Reset Release 1
RC131 cutting
wheel .22
+SDB44-5S1:3
.CC01.I5I6
XTDI[2] maintenance Divers FB2 Reset Release 1

hydraulic
power units .22
+SDB44-2Q1:
1.CC01.I1I2
Emergency Interlock / CH FB10 AND Input 2
stop RC131/
RC132 cutting
wheel .22
+SDB44-6S1:1
.1.CC01.I5I6
Maintenance Interlock / CH FB10 AND Input 3
RC131 cutting
wheel .22
+SDB44-6Q1:
1 .CC01.I7I8
XTDI[3] Emergency Advance / FB47 AND Input 4

stop RC161 Erector
Page 51
erector B/
I1/03.CC01.I1I
2
Release valves FB16 AND Input 3
Advance / FB11 AND Input 1

Erector
External Advance / FB11 AND Input 2
erector Erector
maintenance .
22
+SDB44-7Q1:
1.CC01.I3I4
Erector
Emergency Waste water FB20 AND Input 1
stop RC112 pump
dewatering
waste
water .22
+SDB44-7S1:1
.1.CC01.I5I6
Maintenance Waste water FB20 AND Input 2
RC112 pump
dewatering
waste
water .22
+SDB44-7Q1:
1.CC01.I7I8
XTDI[4] Emergency Release valves FB16 AND Input 1

stop RC191
segment
feeder .22
+SDB44-8S1:1
.1.CC01.I1I2
Erector
Maintenance Release valves FB16 AND Input 2
RC191
segment
feeder .22
+SDB44-8Q1:
1.CC01.I3I4
Emergency Grout FB53 AND Input 3
stop RC233
grout pump
cleaning .22
+SDB44-8S1:1
.1.CC01.I5I6
Maintenance Grout FB53 AND Input 4
RC233 grout
pump
cleaning .22
+SDB44-8Q1:
1.CC01.I7I8
XTDI[5] Emergency Back-up belt FB28 AND Input 1

stop RC253
back-up belt
conveyor .22
+SDB44-9S1:1
.1.CC01.I1I2
Back-up belt FB13 AND Input 1
Page 52
Screw FB56 AND Input 4

conveyor
Maintenance Back-up belt FB28 AND Input 2
RC253 back-
up belt
conveyor .22
+SDB44-9Q1:
1.CC01.I3I4

conveyor
Release shield Advance / FB64 External device monitoring EDM feedback signal
functions Erector
Feedback
loop .22
+SDB44-15K2:
Y4.CC01.I8
XTDI[6] Emergency Grout FB14 AND Input 1

stop RC232
grout injection .
22
+SDB44-10S1:
1.1.CC01.I1I2
RC232 grout
injection .22
+SDB44-10Q1
:1.CC01.I3I4
Emergency Grout FB53 AND Input 1
stop RC234
grout transfer
pump .22
+SDB44-10S1:
1.1.CC01.I5I6
RC234 grout
transfer
pump .22
+SDB44-10Q1
:1.CC01.I7I8
XTDI[7] RC193.2 Release valves FB16 AND Input 5

segment
feeder
release .19
+SDB44-8S1:2
.4.CC01.I1I2
RC193.3 Release valves FB17 AND Input 1
segment
feeder
release .19
+SDB44-8S1:2
.4.CC01.I3I4
Emergency Release valves FB45 AND Input 1
stop RC201
screw
conveyor .22
+SDB44-11S1:
1.1.CC01.I5I6

conveyor
RC201 screw
conveyor .22
Page 53
+SDB44-11Q1
:1.CC01.I7I8
conveyor
XTDI[8] mobile Interlock / CH FB31 AND Input 1

separating
guard 1 B/
I1/08.CC01.I1I
2
RC131 Interlock / CH FB32 Reset Reset
activate safety
circuit .13
+SDB44-32SH
1:1.3.CC01.I3
L014 proximity Advance / FB43 AND Input 1
switch TR- Erector
shield hitch
extended .19
+SDB44-51B1:
out1.CC01.I5I6
XTDI[9] mobile Interlock / CH FB31 AND Input 2

separating
guard 2 B/
I1/09.CC01.I1I
2
L982 proximity Advance / FB43 AND Input 2
switch 2 link Erector
gantry-shield
extended .19
+SDB44-51B2:
out1.CC01.I3I4
Emergency Release valves FB60 AND Input 1
stop RC1911
quick segment
unloading .22
+SDB44-13S1:
1.1.CC01.I5I6
RC1911 quick
segment
unloading .22
+SDB44-13Q1
:1.CC01.I7I8
XTIO[10] RC191 Release valves FB17 AND Input 2

segment
feeder
release .19
+SDB44-6S1:2
.4.CC01.I1I2
Segment Release valves FB25 External device monitoring Output 1
feeder
release .22
+SDB44-15K1:
B1.CC01.Q1
Release screw Release valves FB46 External device monitoring Output 1
conveyor .22
+SDB44-15K1:
B2.CC01.Q2
RC193.1 Release valves FB16 AND Input 4
segment
feeder
release .19
+SDB44-7S1:2
.4.CC01.I3I4
emergency Back-up belt FB30 External device monitoring Output 1
stop tunnel belt
Page 54
conveyor .22
+SDB44-15K2:
B1.CC01.Q3
shield Advance / FB64 External device monitoring Output 1
functions Erector
release .22
+SDB44-15K2:
B2.CC01.Q4
D904 switching Release valves FB24 AND Input 2
position
monitoring
segment
feeder
release .22
+SDB44-15K1:
Y2.CC01.I5
D1041 switch Release valves FB24 AND Input 1
position
monitoring -
segment
feeder enable
B/
I6/10.CC01.I6
feedback loop Release valves FB46 External device monitoring EDM feedback signal
release screw
conveyor .22
+SDB44-15K1:
Y4 .CC01.I7
feedback loop Back-up belt FB30 External device monitoring EDM feedback signal
emergency
stop tunnel belt
conveyor .22
+SDB44-15K2:
Y2.CC01.I8
XTIO[11] RC161 Vacuum FB7 Two hand control type IIIC Input 1A (NO)
Vakuum
loesen Taster
1 .16
+CC01-15K1:1
1.CC01.I1
vacuum Vacuum FB26 AND Output 1
release .22
+SDB44-17K1:
B1.CC01.Q1
RC161 claw Vacuum FB7 Two hand control type IIIC Input 1B (NC)
release
pushbutton
1 .16
+CC01-15K1:1
1.CC01.I2
release Advance / FB52 External device monitoring Output 1
erector .22 Erector
+SDB44-17K1:
B2.CC01.Q2
RC161 Vacuum FB7 Two hand control type IIIC Input 2A (NO)
Vakuum
loesen Taster
2 .16
+CC01-15K2:1
1.CC01.I3
RC161 Vacuum FB7 Two hand control type IIIC Input 2B (NC)
Vakuum
loesen Taster 2
B/
I4/09.CC01.I4
feedback loop Vacuum FB22 External device monitoring EDM feedback signal
vacuum
release .16
+SDB44-15K1:
22.CC01.I7
Page 55
Erector release Advance / FB52 External device monitoring EDM feedback signal
feedback Erector
circuit .22
+SDB44-17K1:
Y4.CC01.I8
XTDI[12] Auxiliary rail Advance / FB43 AND Input 3

monitoring left . Erector
19
+SDB44-57B1:
out1.CC01.I1I2
Auxiliary rail Advance / FB43 AND Input 4
monitoring Erector
right .19
+SDB44-56B2:
out1.CC01.I3I4
Folding Advance / FB11 AND Input 5
platfrom Erector
erector .19
+SDB44-57B1.
CC01.I5I6
Proximity Advance / FB11 AND Input 4
switch sliding Erector
platform 1 .19
+SDB44-56B1:
out1.CC01.I7I8
Station A E-stop Back-up belt FB28 AND Input 3

BBC.CPU1
[A].EFI 1

conveyor
Logic results EDM fault Release valves FB25 External device monitoring EDM error
segment
feeder release
EDM fault Release valves FB46 External device monitoring EDM error
screw
conveyor
release
EDM fault Vacuum FB22 External device monitoring EDM error
vaccum
release
EDM fault Advance / FB52 External device monitoring EDM error
erector Erector
function
release
EDM fault Back-up belt FB30 External device monitoring EDM error
conveyor belt
tunnel
EDM fault Advance / FB64 External device monitoring EDM error
safety vakve Erector
G101
CPU marker konstant 0 Divers FB5 AND Input 1

Modul A
Divers FB5 AND Input 2
Divers FB55 OR Input 6
konstant 0 Divers FB23 Routing 1:N Output 1

Modul A
Page 56
konstant 1 Divers FB4 OR Input 1

Modul A
Divers FB4 OR Input 2
Interlock / CH FB10 AND Input 5
Interlock / CH FB10 AND Input 4
Waste water FB20 AND Input 4

pump
Waste water FB20 AND Input 3
pump
Erector
Erector

conveyor

Erector
Grout FB14 AND Input 3
Grout FB14 AND Input 4
konstant 1 Divers FB6 Routing 1:N Output 1

Modul A
Reset CH Interlock / CH FB0 OR Input 1
delayed
Reset CH Interlock / CH FB41 AND Output 1
delayed
Page 57

Sick Station B 22112017

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Sick Station B 22112017

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Sick Station B 22112017

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Flexi Soft Designer

Application name: CC01

Device CRC Tool: 0x6A04CF3C - Device CRC Device: 0x6A04CF3C

Configuration date and time: 11/2/2017 4:13:00 PM

3.2. Module 13....................................................................................................................................12

3.3. Module 1......................................................................................................................................12

3.4. Module 2......................................................................................................................................13

3.5. Module 3......................................................................................................................................13

3.6. Module 4......................................................................................................................................13

3.7. Module 5......................................................................................................................................13

3.8. Module 6......................................................................................................................................13

3.9. Module 7......................................................................................................................................14

3.10. Module 8......................................................................................................................................14

3.11. Module 9......................................................................................................................................14

3.12. Module 10....................................................................................................................................14

3.13. Module 11....................................................................................................................................14

3.14. Module 12....................................................................................................................................15

4.2. General information.....................................................................................................................15

4.3.3.1. Wiring diagram..................................................................................................................29

4.4. I/O module...................................................................................................................................29

4.4.12.1. General information...........................................................................................................43

4.5. Flexi Link.....................................................................................................................................44

QTY Title Tag name Part Internal Description

QTY Title Tag name Part Internal Description

QTY Title Tag name Part Internal Description

QTY Title Tag name Part Internal Description

QTY Title Tag name Part Internal Description

Current operation time: 78.13:35:34, power cycle: 66 - Current: 3, Historical: 93

Time stamp Local time Power-up cycles Source Code

Time stamp Local time Power-up cycles Source Code

Time stamp Local time Power-up cycles Source Code

Device Type code: Serial Software Hardware Version/ Operational

Device Type code: Serial Software Hardware Version/ Operational

Device Type code: Serial Software Hardware Version/ Operational

4.1. Installed software components

4.2. General information

Module Type code Step Address

4.3.1. CPU1 - General information

4.3.1.1. CRC values

4.3.1.2. CPU output capacity

4.3.2. CPU logic

No Name Input Output Settings

4.3.2.3. Advance / Erector

No Name Input Output Settings

No Name Input Output Settings

4.3.2.4. Release valves

No Name Input Output Settings

4.3.2.5. Screw conveyor

4.3.2.8. Back-up belt

No Name Input Output Settings

No Name Input Output Settings

4.3.2.10. Waste water pump

4.3.3.1. Wiring diagram

4.4. I/O module

4.4.1.3. Wiring diagram

4.4.2.3. Wiring diagram

4.4.3.3. Wiring diagram

4.4.4.3. Wiring diagram