SAFETY RELIEF VALVES

2''1/2 (ND65) MEGA SUPERVENTIX BSP safety relief valve - MX65F/

MAINTENANCE 1/3

Relief valve installed on the tank

1. Check the tank pressure is lower than the service pressure
2. Go to the area where the valve is installed.
3. Check no leak exists between the poppet seal and the seat, this check can be done with leakage
detection fluid. If a leak exists, follow next points to dismantle the relief valve for further maintenance.

Remove the valve from the tank

This operation is done to change the valve for further check

1. Before any operation, check there is no pressure in the tank.
2. Unscrew the MEGA-SUPERVENTIX from the flange, remove the valve and the disc.
3. Plug the hole in the flange with a blind cap to protect the tank from dust.
Further valve disassembly should be done in a workshop.

Relief valve disassembly

We recommend this operation every two years.

Caution: the springs load is between 100 daN en 400 daN, when cap is removed the springs
can violently be ejected.
We recommend to safely disassemble the cap and slowly relief the spring set load.
1. Remove carefully the cap (11) considering the above caution. 1
2. Remove springs set (3) and pressure plate (4).
3. Remove pressure and vacuum seals (5) & (9)
2
4. Install a set of new seals
5. Reassemble the valve. 11

Set pressure rigging

The valve is installed on a test rig. The pressure is measured with a manometer
precision class 0,5. The leakage is detected with leak test fluid at pressure seal 3

interface.
7
1. Slowly increase the pressure.
8
When first bubbles appear at pressure plate seal, note the pressure.

4
2. Adjust the cap (screw/unscrew) to get the set pressure ± 0,15 bar.
If set pressure can not be achieved easily, we recommended to 9

change the spring set (3) (see page 3 for item references). 10

5
3. When setting complete, seal the cap with a stainless steel wire
spot welded between cap and body.

The relief valve is ready to operate on the tank.

6

Maintenance sheet PWA 11 10 02 40 01 C - ND65 Megasuperventix Threaded SRV

Due to our policy of continuous product improvement, specifications may change without notice.
 SAFETY RELIEF VALVES
2''1/2 (ND65) MEGA SUPERVENTIX BSP safety relief valve - MX65F

MAINTENANCE 2/3

Body marking
Body marking is only made on PED approved safety relief valve (when reference starts with MP)

Certification organism number (Lloyd's)

European Conformity
Group 1 for dangerous
goods (CE)

Setting date

Working temperature

Body test pressure

Coverlid marking

1) Setting Pressure (Bar)

2) Setting Pressure (Psi)
3) Full Flow (SCFM)
4) Full Flow (Sm3/S)
5) Full Flow Pressure (Psi)
6) Full Flow Pressure (Bar)
7) Certified Flow 90% (SCFM)
8) Certified Flow 90% (Psi)
9) Vacuum (Bar)
10) Vacuum (''Hg)
11) Serial number
12) Part number (MX65F or MP65F for more details
see specifications PWA1110022001 sheet page 2).
13) Nominal diameter (ND65)
14) Pressure tolerance (Bar)

Maintenance sheet PWA 11 10 02 40 02 C - ND65 Megasuperventix Threaded SRV

Due to our policy of continuous product improvement, specifications may change without notice.
 SAFETY RELIEF VALVES
2''1/2 (ND65) MEGA SUPERVENTIX BSP safety relief valve - MX65F

MAINTENANCE 3/3

References

Accessories Spare parts

Designation Specifications Part N° N° Description Part number

Ext Ø 127mm, int Ø 76mm Flame proof gauze kit
1 11 10 01 50 91
threaded / thickness 22 mm (stainless steel)
Weld-in flange 12 91 14 00 00
drilling 6 x M10 x 105 PCD 2 Plug (304 L) 70 14 06 90 15
316L stainless steel Spring set pressure 2.18 Bar
3 11 10 01 95 00
Ext Ø 166mm, int Ø 76mm (Stainless steel)
min thick. 22 mm max th. 61 mm Spring set pressure 3.30 Bar
Recess flange 12 92 14 00 00 3 12 12 84 90 00
drilling 6 x M10 x 105 PCD (Stainless steel)
316L stainless steel Spring set pressure 3.75 Bar
3 11 10 01 96 00
Ext Ø 127mm, int Ø 2" BSP (Stainless steel)

Adaptor flange thickness 22.5 mm Spring set pressure 4.40 Bar

3 11 10 01 97 00
for bursting disc drilling 6 x 11 x 105 PCD 11 91 15 00 01 (Stainless steel)
assembly 1/4'' BSP gauge connection Pressure plate for pressure only
4 11 10 01 99 01
316L stainless steel (316L/1.4404)
76mm Pressure plate, pressure/vacuum
4 11 10 01 99 00
Adaptor flange thickness 22.5 mm (316L/1.4404)
with gauge drilling 6 x 11 x 105 PCD 11 91 15 00 00 Pressure O'ring
5 11 10 01 99 05
protection 1/4'' BSP connection (FEP/Silicon)
with gauge protection Pressure & vacuum O'rings
5, 9 11 10 01 91 00
6 x M10-25 screws (FEP/Silicon)
Screw kit 12 12 60 91 00
6 x grower washers Setting gasket
6 11 10 01 93 00
Busrting disc 2.42 Bar DRS65P242T20 (Perbunan/PTFE)
Busrting disc 3.66 Bar DRS65P366T20 Setting gasket
6 12 91 31 91 01
Busrting disc 4.84 Bar DRS65P484T20 (Composite/PTFE)
CNAF/PTFE Ø127mm Ø76mm Adjustment nut
7 11 10 02 99 06
Setting gasket Round, flat, drilling 11 10 01 60 00 (Stainless steel)
6 x 11 x 105 PCD Spring set vacuum 0.21 bar
8 11 10 01 98 00
(stainless steel)
Gauge (0-6 bar) Full stainless steel 70 18 06 00 95
Vacuum poppet
bottom entry 10 11 10 01 99 02
1/4"BSP Stainless steel case (316L/1.4404)
70 21 02 00 22
internals & connection
2, 4,
Vacuum set kit (plug, pressure plate,
5, 7,
o'rings, adjustment nut, spring set 11 10 01 99 08
8, 9,
10 and vacuum poppet)

Packs of 10 units
N° Description Part number
10 x pressure o'rings
5 11 10 01 99 06
(FEP/silicon)
10 x setting gaskets
6 11 10 01 92 00
(composite/PTFE)
10 x vacuum o'rings
9 11 10 17 99 00
(FEP/silicon)

Maintenance sheet PWA 11 10 02 40 03 C - ND65 Megasuperventix Threaded SRV

Due to our policy of continuous product improvement, specifications may change without notice.