User Biolyzer 200
User Biolyzer 200
User Biolyzer 200
User Manual
Analyticon
Biotechnologies AG
Am Muehlenberg 10
35104 Lichtenfels - Germany
info@analyticon-diagnostics.com
OM-E7224-0A www.analyticon-diagnostics.com
Table of Contents
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warning and notices for safe use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Meanings of warning symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warning labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warning for safe use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Notices for use (Safety and prevention against danger). . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
System configuration and equipment list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 4: Maintenance
4.1 Maintenance program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
4.2 Actions to be taken in the event of trouble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
4.3 Malfunction at the time of power-on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
1
Content, Warnings and Specifications
Appendix
Appendix-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Appendix-B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
2
Content, Warnings and Specifications
Foreword
This clinical chemistry analyzer consists of main analyzer including software, and software
on operational PC. And the analyzer is used with operational PC and printer, and can in-
teract with the host computer.
In the case of applying barcode reader to ASP (Auto Sampler) unit as an optional unit, all of
the samples and reagents for measurements including samples obtained from patients are
fully controlled by bar codes and thus enables the analyzer to perform the entire process
of the analysis automatically.
Analyticon Biotechnologies AG
Am Muehlenberg 10
35104 Lichtenfels - Germany
Fax: +49 64 54 79 91-71
www.analyticon-diagnostics.com
info@analyticon-diagnostics.com
3
Content, Warnings and Specifications
Biohazard
Electric shock
High temperature
Injury
4
Content, Warnings and Specifications
WARNING LABELS
The following warning labels are affixed on the places that are the potentially hazardous.
Warning labels Warning about Places
! WARNING
HOT HOT SURFACE DTR
SURFACE
RISK OF ELECTRIC
! WARNING SHOCK
RISK OF ELECTRIC SHOCK TURN THE POWER Front frame
TURN THE POWER OFF BEFORE ANY WORK OFF BEFORE ANY
WORK
5
Content, Warnings and Specifications
During operation, do not touch samples, reagents, nozzles and any other
moving mechanical parts in the analyzer. During operation, shut cover all
the time.
Never touch patients’ samples with bare hands to prevent operator from
possible infection. Handle SPT nozzle, RPT nozzle, IRU cuvettes, WU
nozzles and MIX paddles in the same way.
Read the statements of virtues that came with reagents prior to their use.
The contact with the wastes such as used cuvettes and solutions may
cause infection. Handle them with gloved hands without exception. Follow
the national or local laws and rules when they are thrown out. There are
two kinds of liquid wastes drained from this analyzer, i.e. high- and low-
concentrated wastes.
The access to the conductive parts within the analyzer may cause serious
electric shock. Leave any maintenance and repair of electrical parts inside
the equipment to qualified service personnel.
Never leave reagent bottles on the working table (upper surface inside
the analyzer). Careless handling of reagent bottles may cause tumble and
leak.
Do not make a modification to the analyzer.
Exchange the halogen lamp for a new one after a lapse of 30 minutes since
the power switch of the analyzer is turned off to avoid danger of burns.
6
Content, Warnings and Specifications
e Do not install the analyzer at the place adjacent to the storage room of chemicals or
the place where any gas is likely to be generated.
At the installation of analyzer, the space from wall to the back of analyzer is needed
100 mm more to ventilate.
f Pay attention on the used frequency, voltage and current (or power consumption).
The power cable of analyzer that is accompanied with the accessory package or
specified by the analyzer’s manufacture should be used for the analyzer main unit.
Make sure that the outlet of power source is correctly and well grounded by cus-
tomer’s site.
g When the analyzer is used in the U.S.A. together with accessories including PC, vi-
sual display and printer, use UL-certified accessories.
h When the analyzer is used in the Member states of EC together with accessories
including PC, visual display and printer, use CE-marking accessories.
7
Content, Warnings and Specifications
i Connect the analyzer to the operational PC using accompanying LAN cable. When
the other cable is used, this may cause the analyzer to suffer from disturbing noise or
exert an adverse effect on its surroundings.
3 The following cautions should be exercised before the analyzer is operated:
a Check that the contact conditions of switches and indicators are appropriate and
that the analyzer is ready to be activated correctly.
b Make sure that the analyzer is correctly and well grounded. (Refer to 2.6.)
c Make sure that all the necessary electrical cables are correctly connected.
d Extreme care must be taken not to result in misdiagnosis or pose any danger to the
analyzer or human body when the analyzer in conjunction with other equipments.
e Wipe the nozzle tips of SPT and RPT several times with cloth or alikeness impreg-
nated with rubbing alcohol before the analyzer is used. At this time, do not forget to
put medical rubber gloves or alikeness on. Pay also attention to prevent bare skins of
hands or arms from being touched by or pricked with the nozzle tip.
f Exchange the halogen lamp for a new one after a lapse of 30 minutes since the
power switch of the analyzer is turned off to avoid danger of burns. Keep hands away
from glass part of new halogen lamp. Make sure that there is no crack or breakage in
the glass part. Make sure also that gas does not have been leaked.
4 The following cautions should be exercised during operation.
a Pay attentions on not to exceed time and volume which is necessary for diagnosis
and treatment.
b Keep monitoring the behaviour of whole system in order to detect any malfunction.
c Take immediate corrective measures including shutdown of operation when any mal-
function is detected in the analyzer.
d Avoid possibilities of any direct access by patients.
5 The following cautions should be exercised after the use of the analyzer.
a Turn off the power after every operational switch and control is restored to its pre-use
state as directed.
b Do not remove the line cord plugs from receptacles by cords not to give undue stress
to cords.
c Wipe the nozzle tips of SPT and RPT several times with cloth or alikeness impreg-
nated with rubbing alcohol after the analyzer was used. At this time, do not forget to
put medical rubber gloves or alikeness on. Pay also attention to prevent bare skins of
hands or arms from being touched by or pricked with the nozzle tip.
d Pay attentions to the storage area:
– Keep the analyzer out of the rain and any other water splash.
– A
void areas that are adversely affected by atmospheric pressure, temperature, hu-
midity, ventilation, sunlight, dust and air containing salt, sulfur, etc.
– Pay attention to inclination, vibration, shock (including shock during transporta-
tion), etc.
– Avoid areas adjacent to the storage room of chemicals or areas that are likely to
generate gasses.
e Organize and store parts and cords associated with the analyzer after they have been
cleaned.
f Keep the analyzer clean not to cause any inconvenience to the next use.
8
Content, Warnings and Specifications
6 In the event of trouble, call authorized service engineer for any repair.
When the safety mechanism is damaged, make contact to authorized service engineer
after pulling out the power cable from the main source outlet.
7 Maintenance and checks
a It is importance for the analyzer and its associated parts to be periodically checked.
b Make sure without fail that the analyzer operates normally and correctly, when it is
reused after being kept unused for some time.
c Do not use any parts and materials for repairs or consumables without being speci-
fied by the analyzer’s manufacture.
8 Prohibit any alteration and/or modification to the analyzer without permission by manu-
facture.
9 The following precautions shall be taken when the cleaning procedure will be per-
formed.
a Appropriate decontamination have to be carried out if hazardous material is split onto
or into the analyzer.
b No decontamination or cleaning agents are used which could cause a HAZARD as a
result of a reaction with parts of the analyzer or with material contained in it.
c Our agent is consulted if there is any doubt about the compatibility of decontamina-
tion or cleaning agents with parts of the analyzer or with material contained in it.
10 When you discard the analyzer from the field, you should consult our agents in ad-
vance.
9
Content, Warnings and Specifications
Technical Specifications
1. Kind of Device Clinical Chemistry Analyzer
2. Usage General chemistry as photometric assay
Immunology as photometric assay (Latex reagent available)
3. Assay type 1 point end, 2 point end, 1 point rate, 2 point rate
4. Type of calibration Factor, linear, Point to Point, Log Logit, Exponential, Spline
5. Through put 180 tests per hour
6. Incubation time One reagent assay: 10 minutes
Two reagent assay: 5 minutes for R1 + 5 minutes for R2
7. Sample type Serum, Plasma and Urine
8. Number of simultaneous measurement
40 items (Max.) + Electrolyte: 3 items
9. Components
(1) Main Analyzer
CHS (Chassis Unit)
IRU (Incubation Reaction Unit)
ASP (Auto Sampler Unit)
RCU (Reagent Container Unit)
RPT (Reagent Pipette Unit)
SPT (Sample Pipette Unit)
RPP (Reagent Pump Unit)
SPP (Sample Pump Unit)
WPP (Wash Pump Unit)
DTR (Detector Unit)
MIX (Mixing Stirrer Unit)
SWU (Supply Water Unit)
WU (Wash Unit)
POW (Power Unit)
CNT (Control Unit)
(2) Optional Accessories
Personal Computer: 1
CRT Display: 1
Keyboard: 1
Mouse: 1
Printer: 1
(3) External Tank
System water tank: 1
Wash solution tank: 3
Waste fluid tank: 2
(4) Optional Unit
Electrolyte measurement unit (ISE)
Bar-code reader for sample tube
Liquid Level Sensor Unit for External Tanks
(External-Tank Rack with Overflow detecting sensors for waste fluid tanks and Emp-
ty detecting sensors for wash solutions / system water tanks)
10
Content, Warnings and Specifications
11
Content, Warnings and Specifications
12
Content, Warnings and Specifications
13
Content, Warnings and Specifications
A) SYSTEM CONFIGURATION
Note: Objects are described by solid line are shown standard supplies. When ISE
(Option) is added to the analyzer, its waste liquid tube is connected to the high conc.
tank.
B) EQUIPMENT LIST
No. Equipment Model/Type/Spec. Q’ty Remarks
Optional: Sample bar code reader
1 Main Analyzer 1
and ISE unit.
Personal computer
PC/AT compatible,
With keyboard and mouse.
MS windows XP Pro. Installed and
Operational In the U.S.A, UL-certified PC has
can be operated normally.
2 PC 1 to be used.
Serial port: 1 or more (RS232C)
(Option) In the Member states of EC, a CE-
Parallel port: 1 or more
marking PC has to be used.
LAN port: 1 or more
(10baseT/100baseTX)
In the U.S.A, UL-certified CRT
display has to be used.
CRT display
3 15-inch or larger, XGA 1 In the Member states of EC, a
(Option)
CE-marking CRT display has to
be used.
In the U.S.A, UL-certified printer
Printer has to be used.
4 Accommodates paper size of A4 1
(Option) In the Member states of EC, a CE-
marking printer has to be used.
System water (20 L)
With plastic tube for each tanks.
High conc. waste (10 L)
External 1 set 2 L tanks are for using liquid level
5 Low conc. waste (20 L)
tanks sensor unit only. (Option)
Wash solution (5 L or 2 L )
Liquid level sensor unit 1set Option
14
Content, Warnings and Specifications
C) Packaging
Items 1 and, if provided 2 through 4 in the equipment list, are packed individually in each
designated package. Items 5 (not included Sample tray, ASP lid, Reagent bottle tray and
RCU lid) through 7 are packed in one package. Sample tray, ASP lid, Reagent bottle tray,
RCU lid are packed in another package. All packages are sent at the same time.
15
Content, Warnings and Specifications
16
Chapter 1: Equipment overview
Chapter 1
Equipment overview
This chapter provides the user with necessary background on the analyzer for its use. The
user is requested to read before starting operation.
17
Chapter 1: Equipment overview
18
Chapter 1: Equipment overview
Main Analyzer
19
Chapter 1: Equipment overview
20
Chapter 1: Equipment overview
Removable turntable
The auto sampler unit (ASP) consists of a removable turntable with sample tube holder
and rotating mechanism and a bar code reader for identifying samples. But barcode read-
er is option.
The ASP accommodates 40 sample tubes. Each sample is aspirated by the sample pi-
pette unit (SPT) and dispensed into cuvettes of the incubation reaction unit (IRU).
Emergency sample is set at position of which number is instructed in the popped up pic-
ture.
The sample tubes with barcode label affixed are inserted into the tube holder. 40 sample
tubes in total can be accommodated (20 tubes each on inner and outer circumferences).
The types of usable sample tubes are shown below:
Diameter: 13 mm – 16 mm
Length: 53 mm – 100 mm
Extent of label fitting: See right drawing.
21
Chapter 1: Equipment overview
IRU
SPT nozzle
Liquid level detecting
and Nozzle down limit
SPT trough detecting board
The sample pipette unit (SPT) consists of an up-and-down movement mechanism, rotat-
ing mechanism, liquid level sensor and nozzle down limit sensor. The sample pipette is
connected to the syringe for sample aspiration via resin tube. The sample on the ASP unit
is aspirated by the pipette and then dispensed into cuvettes (reaction cells) in the IRU
unit.
When an optional ISE unit is fitted and the ISE measurement is performed, the SPT aspi-
rates sample for ISE measurement and dispenses it into the sample port of the ISE unit.
22
Chapter 1: Equipment overview
C) SPT trough
After dispensation is completed, the tip of the SPT nozzle is washed with system water in
the SPT trough.
RPT nozzle
Liquid level detecting
and Nozzle down limit
RPT trough detecting board
The reagent pipette unit (RPT) consists of an up-and-down movement mechanism, rotat-
ing mechanism, level sensor and lower limit sensor. The reagent pipette aspirates primary
or secondary reagent contained in the reagent container unit (RCU) and dispenses it into
cuvettes (reaction cells) in the IRU unit.
C) RPT trough
After dispensation is completed, the tip of the RPT nozzle is washed with pure water or
wash solution in the RPT trough.
23
Chapter 1: Equipment overview
SPT nozzle
RPT nozzle
The incubation reaction unit (IRU) consists of the cuvette holder and rotating mechanism.
IRU is provided with 45 hard glass cuvettes on its outer circumference and the tempera-
ture inside is kept at 37ºC constantly. The cuvettes are moved at 20-second step and a
series of process including dispensation, stirring, photometric measurement and washing
are performed.
The reagent container unit (RCU) consists of a reagent tray (reagent bottle tray), bar code
reader, cooler, sensor and rotating mechanism.
The reagent tray of the RCU accommodates at maximum 40 reagent bottles.
The reagent tray rotates and the required reagent bottle is moved to the position where
the reagent is aspirated. At this position, the reagent is aspirated by the RPT and then
dispensed into cuvettes in the IRU unit.
24
Chapter 1: Equipment overview
A) Reagent tray
Note: 20 ml and 50 ml with optional adapter can be set at inner circumference of the
reagent tray.
B) Cooler
Even if the analyzer is in the sleep mode, the temperature inside the RCU unit is kept
within the specified limits by the Peltier element which is controlled by CPU.
IRU
Optical filter
Halogen lamp
The detector unit (DTR) consists of the optical measurement system and filter rotating
mechanism.
The absorbance inside the cuvette of the IRU unit is measured by using a photome-
ter. Measurement is performed with any combinations of 2 wavelengths selected from 8
wavelengths.
25
Chapter 1: Equipment overview
A) Photometer
The photometer consists of an illuminator (halogen lamp), lenses, optical filter and pho-
toreceptor (photodiode). The lenses are comprised of a condenser and focusing lenses.
The condenser lens converts the light from the halogen lamp into collimated light beam
which is then focused through the focusing lens in the cuvette. The optical filter allows
only the light with wavelength to be used for measurement to pass through. The photore-
ceptor converts the strength of light passing through the solution in cuvette into electrical
signal.
IRU
MIX-1 trough
RPT
A) MIX-1
The sample and the primary reagent dispensed into cuvettes are stirred by rotating the
paddle. The paddle is washed in the MIX-1 trough with system water.
B) MIX-2
The secondary reagent dispensed into cuvettes is stirred by rotating the paddle.
The paddle is washed in the MIX-2 trough with pure water.
26
Chapter 1: Equipment overview
The wash unit (WU) is to wash the insides of cuvettes in which the measurement of speci-
men have been completed and allow them to be reused. The WU consists of 7 stages of
drainage and injection nozzles (one of them is for drainage only), one stage of residual
wipe tip, nozzle up-and-down mechanism and overflow sensor. The processed solution in
the cuvette is drained at the end of the completion of measurement and then their insides
are washed with system water or wash solution.
The drain nozzle is connected to the drain pump of the SWU unit via resin tube.
The injection nozzle is connected to the syringe of the WPP unit via resin tube.
The overflow sensor observes whether the liquid in the cuvette is fully drained or not.
Injection nozzle
Drain nozzle
Residual
wipe tip
27
Chapter 1: Equipment overview
A) Syringe
The PP unit is provided with 8 syringes each for the WU and for the SPP and RPP, and
solenoid valves.
Aspirates wash solution from the wash solution tank and sup-
(1) WU-1 wash solution
ply it into cuvette via WU-1 nozzle to wash cuvette (4 syringes
supply syringe
moves together).
Aspirate pure water from the system water tank and supply it
(2) WU-2, 4 water sup-
into cuvette via WU-2 and -4 nozzles to wash cuvette (4 syringes
ply syringes
moves together).
Aspirates wash solution from the wash solution tank and sup-
(3) WU-3 wash solution
ply it into cuvette via WU-3 nozzle to wash cuvette (4 syringes
supply syringe
moves together).
Aspirate pure water from the system water tank and supply it
(4) WU-5, 6 water sup-
into cuvette via WU-5 and -6 nozzles to wash cuvette (4 syringes
ply syringes
moves together).
Aspirates sample via SPT nozzle and dispenses it into the cu-
(5) SPP sample syringe
vettes in the IRU (linked with SPP water supply syringe).
28
Chapter 1: Equipment overview
Aspirates pure water from the system water tank to fill it in SPP
(6) SPP water supply line and at the time of dispensation of sample, the sample at the
syringe tip of the SPP nozzle is pushed out by the water (linked with SPP
sample syringe).
Aspirates reagent via RPT nozzle and dispenses it into the cu-
(7) RPP reagent syringe
vettes in the IRU (linked with RPP water supply syringe).
Aspirates pure water from the system water tank to fill it in RPT
(8) RPP water supply line and at the time of dispensation of reagent, the reagent at the
syringe tip of the RPT nozzle is pushed out by the water (linked with RPP
reagent syringe).
B) Solenoid valve
Each solenoid valve switches pump from aspiration to dispensation line and vice versa.
For switching between aspiration of pure water into and dispen-
(1) SPP-EV
sation from the SPP line.
For switching between aspiration of pure water into and dispen-
(2) RPP-EV
sation from the RPP line.
(3) WPP-EV1 – For switching between aspiration of pure water into syringe and
WPP-EV6 dispensation into cuvette for washing.
The SWU unit is located on the right-hand side of the analyzer and consists of diaphragm
pumps for drain of the wash unit (WU) and water supply and drain of various troughs.
29
Chapter 1: Equipment overview
Sample Port
ISE unit
Calibrant A
Electrode for Na
Electrode for K
Electrode for Cl
Supply/Drain pump
30
Chapter 1: Equipment overview
The concentration of electrolyte (sodium: Na, potassium: K, chloride: Cl) contained in se-
rum, plasma or urine is measured by the ion electrode of the ISE unit which is placed on
the right-hand side of the analyzer. This unit is optionally supplied.
The ISE unit consists of ISE module, ion electrode, supply and drain pump.
(1) ISE module This module unit is fitted electrodes (Na, K, Cl and Reference) and con-
trols pumps, measurement of concentration by electrodes and rins-
ing movement. Communication to the analyzer is carried out through
RS232C.
(2) Ion electrode This unit consists of Na, K, Cl and Reference electrodes. The bottles
of Calibrant B and dedicated wash solution are placed in the ASP unit
and both solutions are supplied by the SPT in the same way as for the
sample.
(3) Supply pump This pump performs the infusing of Calibrant A into ISE module.
(4) Drain pump This pump performs the transferring of liquid in ISE module.
31
Chapter 1: Equipment overview
The Liquid Level Sensor Unit is located on the outside of the Main Analyzer, and con-
nected to the Main Analyzer (SWU Panel on the right-hand side) with a D-sub cable. The
unit has a Tank Rack for the Wash Solution Tanks, and has optical or float switch sensor
for liquid level sensing against each external tank.
32
Chapter 1: Equipment overview
33
Chapter 1: Equipment overview
B) Preparation
The following operations are performed for preparation of measurement by pressing the
start key [F1].
(1) Initialization of hardware
Each unit returns its original position.
(2) Gain setting of absorbance meter
Gain adjustment of halogen lamp is automatically carried out.
(3) Prime
Each pump and syringe operates and sent out solution into each line to release air with
nozzles being situated at their respective troughs.
(4) Readout of bar code of sample (only for with bar code control)
An inquiry is made to the PC about measuring schedule on each sample tube in time for
sampling (to be in consistency with test selection)
34
Chapter 1: Equipment overview
E) Wash
The cuvette for which the time course data of the secondary reagent has been collected
moves to the WU unit and the liquid in it is drained and its inside is washed.
35
Chapter 1: Equipment overview
36
Chapter 1: Equipment overview
37
Chapter 1: Equipment overview
1.4.1 Keyboards
The analyzer is operated by using either keyboards of the PC or a mouse.
The functions of each key except character and numerical keys are shown below. The key
ID’s in the list are the symbols which are used throughout this manual.
Chemistry
F6 [F6] To display the picture of analytical conditions.
Parameter
F9 [F9]
F10 [F10]
Picture The assigned function (picture) is dependent
selection on the menu.
F11 [F11]
F12 [F12]
38
Chapter 1: Equipment overview
39
Chapter 1: Equipment
1.4 Basic overview
operational information
Initial picture
(Indication of copyright)
Run Monitor [F9]
Test Selection [F10]
Run monitor [F5] Inventory [F11]
Condition [F12]
Chemistry [F9]
Calculate [F10]
Chemistry parameter [F6]
Profile [F11]
Order [F12]
Calibration [F9]
Job Calibration [F7] Checks [F10]
menu
Multi [F11]
Graphics [F9]
Measurement [F10]
QC [F8]
QC settings [F11]
Control [F12]
System [F9]
FD [F10]
System Parameter
ISE [F11]
Result [F12]
Sequence [F9]
Maintenance Wash [F10]
Performance [F11]
Start [F1] Auto Start [F12]
Stat/Normal [F3]
Alarm [F4]
40
Chapter 1: Equipment overview
1.4 Basic operational information
Chemistry Prm [F6] Chemistry [F9] Page-1/2 : Chemistry Parameters for each Method
(including Extention Normal Range setting)
Page-2/2 : Serum Indices
41
Chapter 1: Equipment
1.4 Basic operational information overview
1.4.3
1.4.3 Layout
Layout of operational
of operational picturepicture on the screen
on the screen
Thelayout
The layout of operational
of operational picturepicture of this isanalyzer
of this analyzer displayedis
ondisplayed onshown
the screen as the screen
below. as shown
below.
The picture is selected by pressing displayed function key on the screen (e.g. [F5] key for Run Monitor)
The picture is selected by pressing displayed function key on the screen (e.g. [F5] key for
or by positioning the pointer over the wanted item and clicking the left button of the mouse. The System
Run Monitor) or by positioning the pointer over the wanted item and clicking the left button
Parameters and Maintenance are usually not used at frequent intervals and thus no function key is
of the mouse. The System Parameters and Maintenance are usually not used at frequent
prepared for them.
intervals and thus no function key is prepared for them.
(1) Job menu (4) Status of analyzer (10) STAT information (5) Current data and time
Run Monitor (F5) Chemistry (F6) Calibration (F7) QC (F8) System Parameters Maintenance
Test Selection (Normal Samples)
Indication㧦 Page:1/2
Start (F1) Sample Stop (F2) Stat/Norm(F3) Alarm (F4) (F9) (F10) (F11) (F12 )
(2) Global menu (3) Function key
(1) Job
(1) menu
Job menu
The following job menu
The following job tags
menuare
tagsdisplayed.
are displayed.
Run Monitor (F5) (F5)
Run Monitor See See
“2.7.1“2.7.1 Monitoring
Monitoring of measurement”.
of measurement”.
Chemistry Prm Prm
Chemistry (F6)(F6) See See “3.2 Analytical
“3.2 Analytical Conditions”.
Conditions”.
Calibration (F7) (F7)
Calibration See See “2.3 Calibration
“2.3 Calibration Measurements”.
Measurements”.
QC (F8)
QC (F8) See See
“2.11“2.11
QualityQuality
Control”.Control”.
System Parameters
System Parameters See See “3.6 System
“3.6 System Parameters”.
Parameters”.
Maintenance
Maintenance See See “4.7 Maintenance
“4.7 Maintenance picture”. picture”.
42
Chapter 1: Equipment overview
Stat/Normal (F3) When operator wants to add the emergency or normal sample,
this button is clicked on.
During the processing of sample addition, this button is flick-
ered with yellow colour. At that time, “Start (F1)” button is not
flickered.
Alarm (F4) When this button is clicked on, the alarm message picture is
displayed.
When the alarm or error is taken place, this button is flickered
with red colour.
(3) Function key
The function keys are used to execute functions and to display information in relation to
each job menu picture. The displayed items are different depending on each job menu
picture.
(7) Guidance
Operational instruction is displayed. When moved to the other input window, range of
values to be entered into the window or entry method is displayed.
43
Chapter 1: Equipment overview
44
Chapter 2: Procedure of routine check
Chapter 2
Procedure of routine check
This chapter provides the operational procedures for routine check.
45
Chapter 2: Procedure of routine check
During measurement, check periodically that the system water tank is not empty
and the tip of the waste drain tube does not touch the waste liquid level. When the
tip of the waste drain tube touches the waste liquid level, the flow of the liquid is
adversely affected and this may cause a trouble.
Note: As much as possible, the analyzer should be kept on, because 120 µL of Cali-
brant A is automatically dispensed into the ISE unit every 30 minutes to prevent the
electrodes from drying. Even under the sleep condition, this function is performed.
Just after turning on the analyzer, 5 times of ISE prime are carried out automatically.
All electrodes should be fitted to the ISE module; otherwise the liquid of Calibrant A
is flooded into the inside of analyzer. It may be caused serious problem. Thus, don’t
forget the fitting of electrodes before ISE measurement.
46
Chapter 2: Procedure of routine check
47
Chapter 2: Procedure of routine check
Tube connection of SWU Panel (on the right-hand side of the analyzer)
If you use the Liquid Level Sensor Unit for External Tanks (option), you have to place 3
tanks of 2 L on the External Tank Rack (ETNK: Main of Liquid Level Sensor Unit) for Wash
Solutions, and set the Liquid Level Sensors (Float Switches; parts of Liquid Level Sensor
Unit) on the corresponded 10 L and 20 L tanks.
48
Chapter 2: Procedure of routine check
2.1.3 Power-on
A) Power-on of main unit
If the main unit is attached the ISE unit, all electrodes and Calibrant A solution should be
fitted to the ISE unit in advance with the power switch is turned on.
The power switch is located on the left side panel of the main unit.
49
Chapter 2: Procedure of routine check
2. Auto prime mode (default setting): When the measurement is started, the priming is per-
formed either the long prime or short prime in accordance with “Auto Prime Parameter”.
“Auto Prime Parameter” is specified in the function menu [Auto Start (F12)] picture of the
job menu [Maintenance].
(1) Full prime: Execution of the long priming as below
Long Prime Mode
Pump or syringe name Operating period
SWU MX1 Pump for Mix-1 trough ON:18 sec
SWU MX2 Pump for Mix-2 trough ON:16 sec
SWU Water Pump for SPT trough ON: 3 sec
SPP-S1 Syringe for SPP unit Water discharge: 1500μl x 10 times
RPT-water1 Pump for RPT trough ON: 3 sec
RPT-water2 Pump for RPT trough ON: 3 sec
RPT-detergent Pump for RPT trough ON: 3 sec
RPP Syringe for RPP unit Water discharge: 2000μl x 10 times
WPP-1,3 Syringe for WU1 and WU3 Water prime: 600μl x 10 times
WPP-1,3 Syringe for WU1 and WU3 Solution prime: 500μl x 10 times
WPP-2, 4, 5, 6 Syringe for WU2, 4, 5 and WU6 Water prime: 600μl x 20 times
50
Chapter 2: Procedure of routine check
3. Skip mode: If operator selects this mode, when the measurement is started, prime and
auto-gain process are skipped for this round. But this skip mode becomes invalid after this
round is completed.
Function menu [Condition (F12)] picture of the job menu [Run Monitor (F5)]
When the “Auto Prime Mode” is selected from above “Prime Mode”, the priming proce-
dure is automatically executed in accordance with below parameters by system just after
pressing [START] key to start the measurement.
Function menu [Auto Start (F12)] picture of the job menu [Maintenance].
4. When the time of start of measurement is within the time specified in “Short prime inter-
val” from last completion of measurement, system will execute the auto-gain adjustment
without any priming.
5. When the time of start of measurement is greater than the time specified in “Short prime
interval” but less than the time specified in “Full prime interval”, system will execute the
short priming with specified number in “Number of Short Prime” and the auto-gain adjust-
ment.
6. When the time of start of measurement is greater than the time specified in “Full prime
interval” from last completion of measurement, system will execute the long priming and
the auto-gain adjustment.
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Chapter 2: Procedure of routine check
E) Power-on of printer
Power on the printer. At this time, make sure that the printer paper is correctly loaded.
2.1.4 Power-off
A) Shut-down of PC
The following function is selectable when you click [Shut³Down] on the upper right-hand
corner of the screen. Either one of “Sleep” or “Power Off” is selected.
1. Sleep: Where the “Sleep” mode is selected, the system is kept under the sleep
condition until it will be activated at the time of the day of the week speci-
fied on the [Auto Start [12]] picture of job menu [Maintenance].
During sleeping, the temperature inside the RCU unit is kept at 8 to 15ºC
and the calibrant A is dispensed into the ISE unit every 30 minutes for pre-
vention of the electrodes from drying.
2. Power Off: Where the “Power Off” mode is selected, the system is switched off and the
temperature inside the RCU unit is not controlled.
3. Cancel: When the “Cancel” is selected, the [Shut³Down] mode selection becomes
invalid.
2. When the [Sleep] button is clicked on, the following popup menu is displayed so that
the items to be performed before going to the sleep mode are designated.
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Chapter 2: Procedure of routine check
(1)
(2)
(3)
(4)
(6) (5)
(1) Select whether the cuvette water placement is performed before going to the sleep
mode. (Refer to “4.7.2 Nozzle Wash [Wash (F10)] Page: 1/2”.)
: All cuvettes are filled with system water (purified water).
: All cuvettes are filled with wash solution where is placed in the RCU.
: Cuvette water placement is invalid.
Note: Beforehand the registered bottle containing the wash solution is placed in the
RCU. Diluted C1 solution (1/100) should be used as the wash solution.
(2) Select whether SPT nozzle wash is performed before going to the sleep mode.
: SPT nozzle wash by wash solution is performed.
: SPT nozzle wash is invalid.
When “Enable” is selected, a sample cup being filled with wash solution should be placed
in the ASP position #18 before clicking on the [OK] button.
It takes about 12 minutes to complete this nozzle wash process.
(3) Select whether RPT nozzle wash is performed before going to the sleep mode.
: RPT nozzle wash by wash solution is performed.
: RPT nozzle wash is invalid.
When “Enable” is selected, the registered bottle containing the wash solution should be
placed in the RCU before clicking on the [OK] button. (Same as “Wash Sol.” of (1).)
It takes about 12 minutes to complete this nozzle wash process.
Note: The sort of applied wash solution and its name should be set in advance. (See
“(5) of 4.7.2 Nozzle Wash [Wash (F10)] Page: 1/2”.)
(4) Select whether ISE cleaning is performed before going to the sleep mode.
: ISE cleaning is performed.
: ISE cleaning is not performed.
When “Enable” is selected, a sample cup being contained ISE cleaning solution should be
placed in the ASP position #19 before clicking on the [OK] button.
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Chapter 2: Procedure of routine check
Note: If ISE unit (option) is not installed in the analyzer, this selection will not ap-
peared.
(5) When click on the [Cancel] button, the system returns to the condition of before crick-
ing on the [Shut³Down] tag on the upper right-hand corner at the screen.
(6) When click on the [OK] button, the system starts to execute the cuvette water displace-
ment and the previous selected items that have been designated in the popup menu. The
analyzer goes to the sleep mode thereafter.
3. Executing the cuvette water displacement and the other selected items.
(1) Carrying out the system initialization.
54
Chapter 2: Procedure of routine check
D) Power-off of printer
Cut the power supply for the printer as necessary.
55
Chapter 2: Procedure of routine check
56
Chapter 2: Procedure of routine check
6. When [RCU³Scan] button in the picture is clicked on, the following pop-up window is
displayed. The RCU starts rotating for registration update of the bottles of reagent, diluent
and wash solution in the reagent tray by clicking on [Start] button.
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Chapter 2: Procedure of routine check
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
(15)
(6) Tests:
Number of possible tests (R1 or R2 whichever is less number of tests with remaining vol-
ume.).
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Chapter 2: Procedure of routine check
(10) Barcode:
Barcode label is displayed.
Barcode can be modified/entered with a keyboard by double clicking the mouse on this
cell.
Note: When the remaining volume for applicable reagent becomes short for mea-
surement, this line is displayed with red colour. When the applicable reagent is ex-
pired, this line is displayed with pink colour. When the stability term for applicable
reagent that has been specified in “System Parameters” screen exceeds, this line is
displayed with yellow colour.
(12) Save:
Setting parameters are saved when this button is clicked on.
(13) Delete:
Specify any desired slot line by clicking on the corresponding reagent bottle number and
click on [Delete] button to delete the reagent in that line. If such a deletion is made effec-
tive, click on [Save] button.
(14) Cancel:
Before clicking on [Save] button, if this [Cancel] button is clicked on, any modified param-
eters are returned to original.
59
Chapter 2: Procedure of routine check
60
Chapter 2: Procedure of routine check
3. The method may be selected by either one of the following two ways:
Method number
Method name
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Chapter 2: Procedure of routine check
(1) Move the cursor on “Method” and enter the required method number in the box using
the numeric keys, or
(2) Press [SPACE] key to display the pop-up window showing registered methods and
click on the desired method number in it.
When the method code is specified, the method name in “Name” column is automatically
displayed.
4. Lot numbers of the reagent bottles which are placed in RCU and are registered to the
analyzer to be used in the calibration measurement are automatically displayed in the lot
number columns as R1 and R2.
5. Next of the lot number boxes for R1 and R2 are for displaying of lot symbol (old or
new).
This symbol is selected by clicking on [Change³Lot] button that is displayed at the bottom
of right-hand side on the screen. Please refer to the picture at previous page.
7. When the reagent blank has measured, its value is displayed in the “Reagent blank”
box.
8. When the calibration curve already exists, its curve is displayed on the right-hand side
of the screen. Otherwise, this region is blank.
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Chapter 2: Procedure of routine check
See (2).
(1) Enter standard concentration values of required number of bottle into the “Conc.”
boxes as shown in the statement of virtues accompanied with reagent kits.
Absorbance values (mAbs/10) are automatically entered in the “Work” and “Master” boxes
upon the completion of the calibration measurements for each calibrator placed in the an-
alyzer. When “Factor” calibration type is selected, the concentration input is not needed.
(2) Lot number of the standard (calibrator) can be specified by inputting its number.
When “Factor” calibration type is selected, the lot number input is not needed.
Check in the box of “All”;
All: Only the lot number for S1 is allowed entering but the others (S2 to S’) can not be
entered. After the lot number of S1 is entered, other lot numbers for calibrators are auto-
matically set.
No check in the box of “All”:
All: Lot number of calibrators can be entered individually (S1 to S7).
(3) Select the required equation for calibration curve calculation from the pull-down menu
of “Calculation” box.
When the “Enable reagent blank” is set to “Enable” in the function menu [Checks (F10)]
of job menu [Calibration (F7)], the type of calibration curve except “Linear” cannot be
selected. If such selection is done, the following error message will be appeared in the
screen. (See “2.3.5 Confirmation of judgement criteria and measuring conditions [Checks
(F10)]”.)
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Chapter 2: Procedure of routine check
(4) Click on [Calculate] button to store data of the standard concentration values neces-
sary for the calibration.
Input the absorbance value for verification. Select either one of “Master” and “Work” by
pull-down menu as applied calibration curve.
Converted concentra-
tion value is displayed.
2.3.3 K Factor
The method to convert a measured absorbance into concentration is usually such that an
equation is obtained based on a calibrator and then a concentration of sample is obtained
using the equation. In this case, the calibration measurement on the calibrator must be
performed before measuring sample.
When it is known that the concentration of sample varies linearly, the measured absor-
bance may be converted into the concentration using the following equation:
Con = K · A + B where Con: concentration, A: measured absorbance, K: factor (conver-
sion gradient), B: initial concentration.
This conversion method by defining the parameter K is called as “K-Factor” method.
When “Factor” is selected as the type of calibration, the calculation equation is defined
only by specifying K factor. At the time of defining the equation, the initial concentration
B is zero, which will however be corrected by S1 blank. (Refer to “2.3.5 Confirmation of
judgement criteria and measuring condition”.)
Note: Don’t set any concentration value in the “Conc.” column. In the case of using
K-Factor, “Lot No.” should be selected “NEW”.
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Chapter 2: Procedure of routine check
“Factor” is selected.
The diluent registered as the above must be placed in the RCU and its volume needs to be
confirmed in the [Inventory (F11)] picture of job menu [Run monitor (F5)].
1. The method, type of calibration curve and necessary concentration for the calibration
need to be specified in page 1/2 of the [Calibration (F9)] of job menu [Calibration (F7)].
2. Select page 2/2 of the [Calibration (F9)] of job menu [Calibration (F7)].
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Chapter 2: Procedure of routine check
Note: When a normal standard or multi standard has been specified as the sample
type of test selection for the calibration measurement of this method in the [Test
Selection (F10)] menu of [Run Monitor (F5)], don’t set to “Enable” at “Serial Dilu-
tion” box. If set to “Enable”, a calibration measurement for this method will not be
performed.
4. Click on the [Calculation] button, and confirm the ratio of diluent to automatically calcu-
lated calibrator.
The sampling volume in
the “Chemistry Param-
eters” screen is applied
to this post sampling
volume to for the single
calibrator.
These values correspond to the concentration These values (pre-sampling and diluent)
data that are already set in the parameters win- are automatically calculated by clicking
dow (Page 1/2 of “Calibration” picture). on the [Calculation] button.
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Chapter 2: Procedure of routine check
5. After all of the above settings have been completed, place a calibrator of high concen-
tration in the ASP unit and initiate the measurement. The calibrator is automatically diluted
and the full calibration is performed.
(1)
(2)
(3)
(4)
(5)
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Chapter 2: Procedure of routine check
3. The method may be selected by either one of the following two ways:
1 Move the cursor on “Method” and enter the required method number in the box using
the numeric keys, or
2 Press SPACE key to display the pop-up window showing registered methods and
click on the desired method number in it.
4. Applicability of various judgement criteria and their limit values are specified in the
“Limit Checks” rectangle. Enter tick mark into respective small box for each criterion to be
made effective .
(1) Duplicate Limit (allowable variation limit)
The value is entered to check the difference between absorbance values obtained from
the duplicate or triplicate measurements. In the case of triplicate measurements, the dif-
ference between maximum and minimum values is checked.
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Chapter 2: Procedure of routine check
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Chapter 2: Procedure of routine check
When click on this point, disable “Reagent blank and S1 blank measurement.
When click on this point, enable “S1 blank” measurement for the factor or linear
equation of calibration. But reagent blank is not performed.
When click on this point, enable “Reagent blank” measurement.
When click on this point, reagent blank is processed as S1 at 2-point calibration. In
this case, only S2 is placed in ASP for the calibration measurement.
When the “Enable reagent blank for S1 (Linear)” is set to “Enable”, the type of calibration
curve should be designated “Liner” in the function menu [Calibration (F9), Page 1/2] of
job menu [Calibration (F7)]. Otherwise the following error message will be appeared in the
screen.
(See “2.3.2 Settings of calibrator concentrations”)
7. When “Enable reagent blank” is set up to enable, the interval of reagent blank for normal
run and the conditions of reagent blank during calibration measurement are specified.
Interval of reagent blank measurement for normal run can be selected as below.
Daily: The reagent blank measurement is performed once a day.
Next Run: The reagent blank measurement is performed at the next run.
None: The reagent blank measurement is not performed at future runs.
Measurement conditions of reagent blank: R1 + R2
Measurement conditions of reagent blank: R1+R2 + water (as sample volume)
70
Chapter 2: Procedure of routine check
: T
he number of measurement for the reagent blank depends on the setting of “Sam-
pling Method for Standards”.
: The number of measurement for the reagent blank is carried out one time.
71
Chapter 2: Procedure of routine check
3. Open the pop-up window of “Multi Standard Set” and specify the set number.
4. Enter tick marks into the boxes of the common methods in the following list of meth-
ods (01 – 60).
In the list of methods, the ones registered in the [Chemistry Parameters] picture are indi-
cated.
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Chapter 2: Procedure of routine check
The above picture shows that the set of MS01 – MS07 is allocated to AST, FERRIT and
ALK.
For example, assuming that the calibrator for full calibration of methods ticked in the
above is common with a set of five (5) calibrators Std-1 to Std-5:
Attach MS01 bar code label (95000001) to Std-1;
Attach MS02 bar code label (95000002) to Std-2;
Attach MS03 bar code label (95000003) to Std-3;
Attach MS04 bar code label (95000004) to Std-4; and
Attach MS05 bar code label (95000005) to Std-5.
This defines one set of multi-standard.
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Chapter 2: Procedure of routine check
Function buttons
[Function buttons]
[Standard] : to mask the method for standard item.
[MS] : to mask the method for multi-standard item.
[QC] : to mask QC method. For Mask selecting
[Profile] : to mask the profile items.
[Blank] : to mask the method for blank measurement.
[Save] : to save settings data.
For T/S settings making effectiveness or not
[Cancel] : to cancel settings data.
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Chapter 2: Procedure of routine check
[Copy] : to copy test selection.
[Delete] : to delete test selection from list. For T/S editing
[List] : to list saved test selection
[Emergency] : to changeover the screen between normal and emergency selection.
[Online³order] : to request the test selection data to host, in the case of selecting “On Line
Batch1” or “On Line Batch2” mode in the function menu [Condition (F12)]
of [Run Monitor (F5)].
When the identical reagent to QC sample and standard sample is registered to apply the
measurement for more than 2 methods and also one standard sample for multiple meth-
ods is defined as the multi-standard, the mask function is available to selection of wishing
method(s) in order to apply the actual test selection.
2. Popped up the mask setting picture in the center of screen as below picture.
The method with blue color is allowed to measure and the method with background color
(pale blue) is inhibited. The method that is clicked on turns to background or blue color
and its test selection is masked or unmasked. When the same method is clicked again, the
method turns over from masked or unmasked to unmask or mask.
(1) In case of [Standard]. (Normal sample)
Analytic method
75
Chapter 2: Procedure of routine check
Analytic method
Analytic method
Analytic method
Analytic method
76
Chapter 2: Procedure of routine check
Function buttons
[Function buttons]
[Standard] : to mask the method for standard item.
[MS] : to mask the method for multi-standard item.
[QC] : to mask QC method. For Mask selecting
[Profile] : to mask the profile items.
[Blank] : to mask the method for blank measurement.
[Clear³All³Mask] : to clear all mask settings.
[Save] : to save settings data.
For T/S settings making effectiveness or not
[Cancel] : to cancel settings data.
[Copy] : to copy test selection.
[Delete] : to delete test selection from list. For T/S editing
[List] : to list saved test selection
The Masking procedure is in the same way of ASP with BCR. Refer to previous description
“A) In case of ASP with BCR”.
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Chapter 2: Procedure of routine check
(1) (5)
(4)
(2) (3)
(6)
The picture of page 1/2 of function menu [Test Select (F10)] is used for Normal and Rep-
licate Sample.
And also the picture of page 2/2 of function menu [test Select (F10)] is used for Emergency
sample.
(1) Specify number of input digit for Sample Number:
: T
he input number of digit is applied same as barcode label of the normal and emer-
gency sample. In this case, the sample number can be entered by handy barcode
reader instead of the keyboard in the following item (3).
: For the normal sample, number of input digit is applied 3 to 12 characters. For the
emergency sample, number of input digit is applied 3 characters. In this case, the
following item (3) is available.
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Chapter 2: Procedure of routine check
Select either “N” (normal sample) or “R” (replicate sample) by clicking on the correspond-
ing symbol.
The replicate sample is the sample with a certain number for which the measurement is
repeated. The number of replicate runs need to be specified in the page 2/2 of job menu
[System Parameters].
[N]: Don’t use “9” at the top of character string in case of 8 characters expression.
It would be better to avoid entering “xxx” as the sample number because it would be
occurred a sort of confusion with emergency sample in the “Run Monitor” screen.
Where the pediatric cup is assigned, four characters can be entered as the sample
number that is the lower four digits of sample barcode that is attached to the pediatric
tube. (Barcode: 8999XXXX, underlined 4 characters are available.)
[R]: Two characters can be entered.
Where the pediatric cup is assigned, two characters can be entered for replicate sam-
ple number that is the part of barcode number attached to the pediatric tube.
(Barcode: 94006001 to 940099XX or 94006001 to 94009Z01 or 94006001 to 94009z01,
under lined 2 digits are available.)
In the case of “Emergency Sample” ([Page: 2/2]);
Sample number entry field
(3 characters).
After the setting of the patient ID number is completed, the following picture is popped-up
to select whether the patient information is made valid or invalid.
When click on the [Cancel] button, the processing proceeds to “Selection of method” im-
mediately.
When click on the [OK] button, the picture of patient information settings is popped up on
the screen. The patient information can be newly made or be modified. (See “2.4.3 Entry
of patient information”.)
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Chapter 2: Procedure of routine check
If you want to apply the ordinary normal range, select the blank selection.
In advance, the necessary values for normal ranges are set in the chemistry parameters
screen ([Chemistry Prm (F6)] – [Chemistry (F9)]).
Normal (N): Normal sample that is attached normal sample barcode is dealt with nor-
mal sample.
Emergency (E): Normal sample that is attached normal sample barcode is dealt with
emergency sample.
Pediatric (P): Normal sample that is attacked normal sample barcode is dealt with pe-
diatric sample.
E and P: Normal sample that is attached normal sample barcode is dealt with
emergency sample and pediatric sample.
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Chapter 2: Procedure of routine check
The test selection is executed by selecting required methods from the list by a mouse.
Multiple methods can be selected for one sample.
Red color method of general sample: Calibration curve of its method is expired.
Red color method of ISE: ISE calibration is not yet performed.
Yellow color method: Control measurement is expired.
When the optional ISE unit is installed, the “ISE methods list” is indicated below the “Nor-
mal sample methods list”. When the ISE method is colored with red, its calibration data
is not effective. Therefore, ISE calibration should be performed in advance with ISE mea-
surement.
Maximum 8 selectable method buttons as the profile list are shown under the “ISE meth-
ods list”.
After completion of setting the test selec-
tion, [Save] button should be clicked on to
make effective.
(1) Click on the [Cancel] button when the Patient ID is made invalid.
(2) Click on the [OK] button when the Patient ID is made valid.
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Chapter 2: Procedure of routine check
2. In case that the Patient ID has been made valid, the following pop-up picture is dis-
played. It is possible to newly create or modify the patient information.
(1) (2)
(4) (5)
(6) (7)
(3)
Enter the sample number of copy-origin whose test selection has already been made into
the “Sample Number” box of “Copy From”. Thereafter, enter the sample numbers into
both “From” and “To” boxes of “Copy to Sample Number” and then click on the [Copy]
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Chapter 2: Procedure of routine check
button in the pop-up window to assign the method defined for the sample of “Copy From”
to samples of “Copy to Sample Number”. Order of sample number applied to “From” and
“To” is in accordance with the selection of “Sample number increment”. (See “3.6.2 Sys-
tem parameters [System (F9)] Page 1/2”.)
Enter both starting and ending sample numbers for deletion into “From” and “To” boxes
respectively and then click on the [Delete] button in the “Delete Test Selection” window to
delete the test selection for the specified sample numbers (From – To).
When the entire test selections are deleted, click on the [Delete³All] button in the “Delete
Test Selection” window. And the following message is displayed to ascertain operator’s
action.
To perform the deletion of all test selection, click on the [OK] button.
83
Chapter 2: Procedure of routine check
84
Chapter 2: Procedure of routine check
85
Chapter 2: Procedure of routine check
(1)
(2) (3)
(4)
The numbers in the column of “Pos” correspond to the slot numbers of the ASP unit. The
necessary picture for the test selection is displayed at right by pressing the [Tab] key after the
slot number in which the sample is to be placed is specified by the arrow key ([³³ ³³] or [³³
³³]).
E: Emergency sample
N: Normal sample
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Chapter 2: Procedure of routine check
In advance, the necessary values for normal ranges are set in the chemistry parameters
screen ([Chemistry Prm (F6)] – [Chemistry (F9)]).
(4) Entry of sample number and patient ID for emergency sample (E) and normal
sample (N).
After completion of “Patient ID” setting, the operator can select whether the Patient ID is
made valid or invalid. If the proper information of patient information is selected, the pa-
tient information is possible to make newly or modify the already existing it. Its procedure
is same as the “2.4.1 Test Selection of Normal and Emergency Sample (ASP with BCR)”.
(See “2.4.3 Entry of patient information”.)
When the type of sample is Emergency (E) or Normal (N), follow the below procedure to
specify the method.
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Chapter 2: Procedure of routine check
The method that is clicked on turns to blue color and its test selection is established. When
the same method is clicked on again, the method is released from the test selection.
Select “Normal standard”
Slots shown in red color (max. 7 slots) are
reserved for the calibrator(s).standard”
Select “Multi-standard”
Select Multi-standard
Set number from the
pull-down menu.
Method list
When Multi-standard is selected as the type of sample, the analytic method is automati-
cally selected in accordance with the Multi-Standard Set, which has already been regis-
tered (See the [Multi (F11)] picture of job menu [Calibration (F7)]), and thus there is no need
Select “Serial dilution standard”
to select method. But the actual analyzing method of multi-standard can be changeable
by means of the mask function.
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Chapter 2: Procedure of routine check
The method that is clicked on turns to blue color and its test selection is established. When
the same method is clicked on again, the method is released from the test selection.
In the case of the blank sample, the analytic method is not specified in the analytic method
list.
The analytic method is automatically selected in accordance with the control sample,
which has already been registered (see the [Control (F12)] and [QC Setting (F11)] of job
menu [QC (F8)]), and there is no need to select the analytic method. But the actual analyz-
ing method of control sample can be changeable by means of the mask function.
G) Saving
Test selection is saved and established by clicking the [Save] button.
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Chapter 2: Procedure of routine check
When requested to move to the newer position number, click the [Next] button.
When requested to move to the older position number, click the [Prev] button.
Note: After completion of the measurement, the color of slot number (ASP) in the list
at left hand side in the screen is changed according to the status of measurement
the same as information of sample proceeding picture in the [Run Monitor] screen.
(See “2.7 Initiation of measurement and monitoring”.)
This indication is also applied to the “2.4.11 Test Selection for On-line mode (ASP without
BCR)”.
Green: Sampling started.
Blue: Range over
Purple: Rerun required
Red: Error
Sky blue: Process completed
White: Not processed
Yellow: Not test ordered
In case of ASP without BCR, this indication is useful for the addition of sample.
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Chapter 2: Procedure of routine check
(1)
(2) (3)
(2) Specify the type of sample and sample number for the on-line mode.
Click on “O” button, after that a sample number entry box is appeared just below the
sample type definition button. So, enter the sample number into “Sample Number” box.
It is allowable to enter the numeric code with number of digit from 3 to 12 (except 90000000
to 99999999) in the Sample Number box.
And [Save] button should be clicked on to define the sample position in the ASP.
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Chapter 2: Procedure of routine check
During the communicating between the host, the following message is popped up.
92
Chapter 2: Procedure of routine check
Note: In the case of ASP without BCR (barcode reader), it is not possible to change
the status of test selection in the displayed list, not same as ASP with barcode
reader.
93
Chapter 2: Procedure of routine check
5. When the test selection is copied, click on the [Copy] button to show the pop-up win-
dow “Copy Test Selection” and follow the procedure below:
(1) Enter into “Copy From” (copy origin) box the position number whose test selection is
to be copied.
(2) Enter position numbers into both “From” and “To” boxes of “Copy to Positions” (copy
destination). Sample number needs to be entered to “From” of “Copy to Positions” as
well. The position numbers in the “Pos” column specified by „From” and “To” boxes turn
to red colour and are defined as the copy-destination.
Position number of
copy-origin
Position number of
copy-destination (From)
Position number of
copy-destination (To)
94
Chapter 2: Procedure of routine check
95
Chapter 2: Procedure of routine check
For respective selections of the condition, they become effective while the analyzer stays
stand-by condition. It means that the selection of condition does not become effective
while the analyzer is running.
96
Chapter 2: Procedure of routine check
97
Chapter 2: Procedure of routine check
1. Skip: In case of this mode being selected, priming and auto-gain adjust-
ment are skipped. After this round is completed, this mode selection
is automatically cancelled.
2. Full Prime Mode: At any time when the measurement is started, the priming of each
pumps and syringes are performed on the long prime mode.
And also auto-gain adjustment is performed.
3. Auto Prime Mode: In the case of this mode being selected, just after the measurement
is started, the priming is performed on short or long prime mode.
The prime mode is automatically selected in accordance with
“Auto Prime Parameter”. And the auto-gain adjustment is also per-
formed.
“Auto Prime Parameter” is specified in the function menu [Auto Start
(F12)] picture of the job menu [Maintenance].
98
Chapter 2: Procedure of routine check
99
Chapter 2: Procedure of routine check
57 mm or less
12.5 mm
A) Normal sample
The barcode labels which can be used are the ones bearing sample numbers in 3 to 12
characters. In the case of 8 characters, don’t use “9” at the top of character string.
B) Emergency sample
The emergency sample barcode label is used for the emergency sample.
The numeric codes in 8 digits can be used for barcode labels of emergency sample.
The bar code is defined as 99000nnn, where “nnn” is allowed using numerical or alpha-
betical or symbolical characters as previous mentioned.
C) Replicate sample
The bar code label is used for the case that the same sample is measured repeatedly.
The bar code is defined as 9400nn01, where “nn” is allowed using numerical or alphabeti-
cal or symbolical characters as previous mentioned.
100
Chapter 2: Procedure of routine check
101
Chapter 2: Procedure of routine check
When reagent short is found the warning message is popped up at the centre of screen
as shown below.
And the alarm code-6101 is simultaneously issued.
102
Chapter 2: Procedure of routine check
Progress of
measurement
Information of
sample processing
103
Chapter 2: Procedure of routine check
(1) “Type” column
The meanings of information shown in the “Type” column of the above picture are as follows:
1) Normal and emergency samples
None Normal measurement (1st time)
A> Re-run (Greater than higher limit.)
A< Re-run (Less than lower limit.)
D1 Diluted re-run
DF Dilution Factor
104
Chapter 2: Procedure of routine check
3) Calibrator
#1 1st measurement
#2 2nd measurement
#3 3rd measurement
105
Chapter 2: Procedure of routine check
106
Chapter 2: Procedure of routine check
107
Chapter 2: Procedure of routine check
The function of addition of emergency sample is effective, when the replicate sam-
ple is not loaded.
3. The following message appears on the screen until the sampling interruption process
is completed.
4. The following message is displayed when the ASP is ready to accept the emergency
sample after the sampling interruption process has been completed. And also the avail-
able position number in ASP to set the emergency sample and not removable samples
are instructed.
(1) Rerun condition is set “No reruns”. (See “2.5 Settings of Measurement Conditions”.)
108
Chapter 2: Procedure of routine check
As an example, above picture shows the emergency sample(s) is/are able to put at ASP
slot position #1 to #37.
(2) Rerun condition is set “Enable rerun”. (See “2.5 Settings of Measurement Condi-
tions”.)
White
Green
Red
Purple
Blue
5. Click on the [OK] button in the popped up message, after the emergency sample is
placed in the ASP unit. Emergency sample is moved to the sampling position, and is going
to be measured in preference to the other normal sample.
Note: The emergency code should be printed on the barcode label of emergency
sample or the sample type should be selected “Emergency (E)” in the [Test Selection
(F10), Page: 1/2] of [Run Monitor (F5)] in advance when the normal sample code is
employed as the emergency sample. Otherwise, the added sample will not be pro-
cessed correctly.
109
Chapter 2: Procedure of routine check
2. The following message appears on the screen until the sampling interruption process
is completed.
3. The following message is displayed when the ASP is ready to accept the emergency
sample after the sampling interruption process has been completed.
(1) Rerun condition is set “No reruns”. (See “2.5 Settings of Measurement Conditions”.)
(2) Rerun condition is set “Enable rerun”. (See “2.5 Settings of Measurement Condi-
tions”.)
110
Chapter 2: Procedure of routine check
White
Green
Red
Purple
Blue
4. Put the emergency sample at the specified place of the sample tray in the ASP unit. And
click on the [OK] button.
5. The [Test Selection] picture is selected automatically and thus, in the picture, speci-
fies the type of sample “E”. (See “2.4.10 Test Selection for off-line mode (ASP without
BCR)”.)
6. Clicking on the job menu [Stat/Norm (F3)] or [Start (F1)], the emergency sample is moved
to the sampling position, and is going to be measured in preference to the other normal
sample.
111
Chapter 2: Procedure of routine check
Normal Range
Technical Range
As for technical range criterion, concentration value and absorbance value are available.
To disable the technical range for absorbance value (mAbs/10), its range must be set to “–99999
– 99999”.
The following picture is the case of “High”. There are two types of settings (“High” and
“Low”) as the dilution parameter settings for the rerun.
Sampling volume at Rerun
Dilution parameters at
out of Technical Range
112
Chapter 2: Procedure of routine check
113
Chapter 2: Procedure of routine check
2.10 Reproduction of Measurement
Results
The measurement results can be reproduced on the display in the function menu [Result
(F12)] picture of the job menu [System Parameters]. Specify the data of measurement to
reproduce the corresponding measurement results on the display or in the form of hard
copy. The reproduced data on the display can not be edited, but the “Delete” function
is only allowed. The time course of the specified measurement results can also be dis-
played.
Referential data
114
Chapter 2: Procedure of routine check
Either “Sample number” or “Patient ID” is se- Sample numbers or Patient ID to be retrieved
lected as the retrieval condition of measure- are specified (From / To), “*” is the wildcard
ment result by using pull-down menu. and means all samples are selected.
Day of starting data Month Year Day of end data Month Year
All: Reference data are all measurement results by measured online mode.
OK: Reference data are the measurement results which were correctly transferred to the
Host.
NG: Reference data are the measurement results which were not correctly transferred to
the Host.
115
Chapter 2: Procedure of routine check
*1: To make effective this destination (Host), “Send QC Result”, one of optional setting
flags ([Details] button), should be set effective in the function menu [System (F9)] of
job menu [System Parameters] and choose whichever “On Line Barch1” or “On Line
Batch2” or “On Line Real time” among the “Host Communication Mode” selection pic-
ture in the function menu [Condition (F12)] of job menu [Run Monitor (F5)].
(4)
When the [Yes] button is clicked on, all of retrieved measurement results are deleted from
the internal database. Thus, the practicing of this function should be fully taken care.
116
Chapter 2: Procedure of routine check
List block
117
Chapter 2: Procedure of routine check
Three kinds of judgment criterions that Judgement flag of the technical When push
have been selected “WARNING” or range this button, a
“ERROR” is displayed in priority order. >: Higher than Technical range selected result
(See “2.11 Quality Control”.) For exam- <: Lower than Technical range by mouse is
ple: QC Judgement [1:4S] [2:2S] [1:2S] deleted.
118
Chapter 2: Procedure of routine check
As for the above picture, upper area is for the object method of calibration measurement
and lower area is for measurement result of calibration.
When click on a “*” (asterisk) part in the upper area, its calibration results (absorbance
value) are appeared in the lower area.
[Print]: When click on this button, the calibration result of assigned method in the upper
area is outputted to the printer. (See the example-3 in “2.10.4 Example of print-
out”.)
[FD]: When click on this button, the calibration result of assigned method in the upper
area is outputted to the floppy disk.
[Delete]: When click on this button, the calibration result of assigned method in the upper
area is deleted.
119
Chapter 2: Procedure of routine check
For each retrieved measurement result in the list, it can be dealt with same as normal
sample.
2. The time course is plotted graphically on the screen by clicking on the [Graph] button.
The measurement data is printed in time sequence on the hard copy, when [Print] button
120
Chapter 2: Procedure of routine check
is clicked on. Also the measurement data are outputted to the floppy disc by clicking on
the [FS] button.
For the “Standard”, the lot number of standard sample and reagent (R1, R2) are outputted
on the upper-limit scale line.
When the automatic scaling is not selected, plotting range (maximum and minimum value)
should be set by manual.
121
Chapter 2: Procedure of routine check
2.10.4 Examples
2.10.4 Example of printout of printout
2.10.4 Examples
A) Example-1 of printout
(Normal sample and ISE)
2.10.4 Examples of printout
A)isExample-1
This sample (Normal
for the date of sample
February and
21, 2002 andISE)
round number of 4.
A)header,
As for the Example-1 refer is
This sample to(Normal
“Print
for the date sample
Header
of February and
“ input
21, 2002ISE)
field in section
and 3.6.1
round number of “System
4. Parameters
Page 1/2”. ThisAssample
for the header, refer to “Print Header “ input field in section 3.6.1
is for the date of February 21, 2002 and round number of 4. “System Parameters Page 1/2”.
As for the header, refer to “Print Header
Date “ofinput field in section
measurement 3.6.1 “System Parameters Page 1/2”.
(YY/MM/DD)
Header (Max. 50ch.)
#$%&*QURKVCN
DatePatient ID
of measurement (YY/MM/DD)
Sample
Header number
(Max. 50ch.)
#$%&*QURKVCN
5PQ+&#$%&CVG4QWPF
Patient ID
Sample number
Method names 0C-%N+5''440C
&
5PQ+&#$%&CVG4QWPF
Result
Method names 0C-%N+5''440C
&
OOQNNOOQNNOOQNNOOQNN
-
&%N
&+5''44#.6(0
Result OOQNNOOQNNOOQNNOOQNN
T Unit
-
&%N
&+5''44#.6(0
OOQNNOOQNNWNPION
Error code for ISE T
6GUV6GUV6GUV6GUV6GUV Unit
OOQNNOOQNNWNPION
.
(See Note-1)
Error code for ISE 6GUV6GUV6GUV6GUV6GUV
OIFNOIFNOIFNOIFNOIFN
.
(See Note-1)
OIFNOIFNOIFNOIFNOIFN
5PQ+& &CVG4QWPF
#.6(06GUV6GUV6GUV
5PQ+& &CVG4QWPF
#.6(06GUV6GUV6GUV
WNPIONOIFNOIFNOIFN
WNPIONOIFNOIFNOIFN
Flag and judgment flag of the
Maximum 5 methods
measurement result.
Flag and judgment flag of the
Note-1: When ISE error code is zero(0000), ISE ERR block ismeasurement
Maximum 5 methods not printed. result.
Note-1: When ISE error code is zero(0000), ISE ERR block is not printed.
When an ISE error is occurred, its result is printed with “̍.
When an ISENote-1: When ISE error code is zero(0000), ISE ERR block is not printed.
error is occurred, its result is printed with “****”.
B) Example-2 (Time
When an ISE course
error is occurred,of normal
its result sample)
is printed with “̍.
122
2.10.4 Example of printout
2.10.4 Example of printout Chapter 2: Procedure of routine check
2.10.4 Example of printout
C)C)
Example-3
Example-3(Calibration result)
(Calibration result)
C) Example-3 (Calibration result)
C) This
Example-3
This sample (Calibration
sampleisisfor
for theprinted
the printed result)
coefficient
coefficient of calibration
of calibration result.
result.
This sample
sample is for the printed coefficient of calibration result.
Thissample
This
This sampleisisisfor
printed
printed whenthe
when
the printed the calibration
calibration
coefficient measurement
measurement
of calibration result. is performed normally.
is performed normally.
This sample is printed when the calibration measurement is performed normally.
1. Linear
1. sample
This Linear is printed when the calibration measurement is performed normally.
1. Linear
1. Linear
ABC Hospital 2002/03/12 20:28:06
ABC Hospital Date : 20020312 Round No: 003
2002/03/12 20:28:06
ABC Hospital--S1-- -S2- --S3-- Date--S4--
: 20020312--S5-- Round --S6-- --S7--
No: 00320:28:06
2002/03/12
CRP --S1--0 -S2-10 50 Date--S4--
--S3-- :100
20020312 150 Round
--S5-- --S6--
No: 003 --S7--
mg/dl
CRP --S1--02 -S2-105
10 510
50
--S3-- 10030
100
--S4-- 15100
150
--S5-- --S6-- --S7--
mg/dl
CRP 03
2 101
105
10 503
510
50 10044
10030
100 14950
15100
150
mg/dl SS0002 23 SS0002101
105 SS0002
503
510 SS0002
10044
10030 SS0002
14950
15100 Lot number
SS00023 SS0002
101 SS0002
503 SS0002
10044 SS0002
14950 Lot number
Linear SS0002 SS0002 SS0002 SS0002 SS0002
“X” means concentration. Lot number
Delta
LinearABS = aX + b “X” means concentration.
“Delta ABS” means absorbance.
Delta ABS = aX + b
Linear “X” means
“Delta ABS”concentration.
means absorbance.
a = 12345.67
Delta ABS = aX + b “Delta ABS” means absorbance.
a = 12345.67
b 23456.78
ab==12345.67
23456.78
b = 23456.78
2. Point to point
2. Point totopoint
2. Point point
2. Point
ABCto point
Hospital 2002/03/12 20:28:06
ABC Hospital Date : 20020312 2002/03/12
Round No: 003 20:28:06
ABC Hospital --S1-- -S2- --S3-- Date--S4--
: 20020312--S5-- Round No: 00320:28:06
2002/03/12
--S6-- --S7--
GLU --S1--
0 -S2-
10 --S3--
50 Date--S4--
: 20020312
100 --S5--
150 Round --S6--
No: 003 --S7--
300 500
GLU
mg/dl 02
--S1-- 10
-S2-
105 50
--S3--
510 100
--S4--
10030 150
--S5--
15100 300
--S6--
18050 500
--S7--
20560
mg/dl
GLU 032 105
10
101 510
50
503 10030
100
10044 15100
150
14950 18050
300
18000 20560
500
21050
mg/dl SS0002 23 101 SS0002
105
SS0002 503
510 10044
10030
SS0002 14950
15100
SS0002 18000
18050
SS0002 21050
20560
SS0002 Lot number
SS0002 3 SS0002
101 SS0002503 SS0002
10044 SS0002 14950 SS0002
18000 SS0002
21050
Lot number
SS0002
Point to point SS0002 SS0002 SS0002 SS0002 SS0002 SS0002 Lot number
“X” means concentration.
Point to
Delta ABSpoint
= aX + b “X” means concentration.
Delta ABS = aX + b “Delta ABS” means absorbance.
Point to point “Delta
“X” meansABS”concentration.
means absorbance.
Delta ABS = aX + b
S1S2 S2S3 S3S4 “DeltaS4S5ABS” means S5S6 S6S7
absorbance.
a S1S2
23456.78 S2S3
23456.78 S3S4
23456.78 S4S5
23456.78 S5S6
23456.78 S6S7
23456.78
a=
b 23456.78
S1S2
23456.78 23456.78
S2S3
23456.78 23456.78
S3S4
23456.78 23456.78
S4S5
23456.78 23456.78
23456.78 23456.78
S5S6 S6S7
23456.78
ab = 23456.78
23456.78 23456.78
23456.78 23456.78
23456.78 23456.78
23456.78 23456.78
23456.78 23456.78
23456.78
b= 23456.78 23456.78 23456.78 23456.78 23456.78 23456.78
3. Log-logit
3. Log-logit
3. Log-logit
3. Log-logit
ABC Hospital 2002/03/12 20:28:06
ABC Hospital 2002/03/12 20:28:06
Date : 20020312 Round No: 003
ABC Hospital Date : 20020312 Round No: 00320:28:06
--S1-- -S2- --S3-- --S4-- --S5-- 2002/03/12
--S6-- --S7--
--S1-- -S2- --S3-- Date --S4--
: 20020312 --S5-- Round--S6--
No: 003--S7--
GLU 0 10 50 100 150 300 500
GLU 0
--S1-- 10
-S2- 50
--S3-- 100
--S4-- 150
--S5-- 300
--S6-- 500
--S7--
mg/dl 2 105 510 10030 15100 18050 20560
mg/dl
GLU 2
03 105
10 510
50 10030
100 15100
150 18050
300 20560
500
101 503 10044 14950 18000 21050
mg/dl SS0002 23 101
105
SS0002
503
510
SS0002
10044
10030
SS0002
14950
15100
SS0002
18000
18050
SS0002
21050
20560
SS0002
SS00023 SS0002
101 SS0002
503 SS0002
10044 SS0002 14950 SS0002
18000 SS0002
21050 Lotnumber
Lot number
SS0002
Log-logit SS0002 SS0002 SS0002 SS0002 SS0002 SS0002 Lot number
Log-logit
Delta ABS = k / (( r + exp(-aX̯ 3 – bX̯ 2 – cX -
Delta ABS = k / (( r + exp(-aX̯ 3 – bX̯ 2 – cX - d)) + 1) d)) + 1)
Log-logit
Delta ABS = k / (( r + exp(-aX̯ 3 – bX̯ 2 – cX - d)) + 1)
a
a= = 23456.78
23456.78
b
b = 23456.78
= 23456.78
a = 23456.78 “X”means
meansconcentration.
concentration.
cc =
= 23456.78
23456.78 “X”
b = 23456.78 “Delta ABS” meansabsorbance.
absorbance.
d = 23456.78 “Delta ABS”concentration.
means
cd==23456.78
23456.78 “X” means
kk =
= 23456.77
23456.77
d = 23456.78 “Delta ABS” means absorbance.
r = 23456.78
23456.78
kr == 23456.77
r = 23456.78
2.10 Reproduction
2.10 Reproductionof ofMeasurement
MeasurementResultResult
2.10.4 Examples
2.10.4
2.10 ReproductionExamples ofofprintout
printout Result
of Measurement
2.10.4 Examples
2-100of printout
2-100
2-100
123
Chapter
2.10.4
2.10.4 2: ofof
Example
Example Procedure
printout
printout of routine check
4. Spline
4. Spline
4. Spline
5. Exponential
5. Exponential
5. Exponential
Move the cursor to “Method #” box and enter the required method number in the box us-
ing the numeric key, or
125
Chapter 2: Procedure of routine check
Press [SPACE] key to display the pop-up window showing registered methods and click
on the desired method number in it.
When ISE is selected as the method number (61 or 62), ISE testing item box is displayed
at next of “Display Type”. Select one of them (Na/K/Cl).
ISE testing
item box
(a) Daily: All measurement results of QC sample on each day are displayed separately.
All results in a day are plotted on the separate vertical axis.
(b) Cumulative: All measurement results of QC sample on each day are displayed cumu-
latively.
All results in a day are plotted on the one vertical axis.
126
Chapter 2: Procedure of routine check
Number of data
Mean value
Standard deviation
CV (%)
Plotting symbol
127
Chapter 2: Procedure of routine check
(2) Daily
The measurement results of specified QC sample are retrieved in accordance with speci-
fied day.
(3) Cumulative
It deals with the measurement results of specified QC sample in specified period as the
cumulative result.
Either one of “Details”, “Daily” and “Cumulative” can be selected from the pull-down menu
by clicking on the triangular marks.
Details
Daily
Cumulative
When ISE is selected as the method number 61 or 62, ISE item box is displayed at next of
“Result Output” box. Select either one of “Na”, “K” and “Cl”. (Na/K/Cl).
Starting date for the result data retrieving. End date for the result data retrieving.
128
Chapter 2: Procedure of routine check
[Search] button: When this button is clicked on, the retrieving of the QC result starts under
the condition of specified method number, reproduction type and period
(Date from and Date to).
[Delete] button: When this button clicked on, all retrieved data are deleted from the data
base.
Whatever output device is selected, this deletion procedure is executed.
Note: In case “Details” is selected for the reproduction type, the wildcard (“*”) can-
not apply to the setting of the method number.
Date Round
Method name
Control data-1 Control data-2 Control data-2
Warning flag-1 Warning flag-2 Warning flag-2
Error flag-1 Error flag-2 Error flag-2
<Date setting>
A specific day is set for retrieving QC result. The way of setting is similar to the said de-
scription “D) Setting of the Date from and Date to”.
129
Chapter 2: Procedure of routine check
The retrieved QC measurement results are displayed on the screen by clicking on the
Search button as below picture.
Coefficient
Method name variation
Method name
Coefficient
Number of data variation
Mean value Minimum value
Standard deviation (–2SD) Maximum value
Standard deviation (+2SD) Warning / Error flag
Standard deviation (1SD)
130
Chapter 2: Procedure of routine check
<Date setting>
A specific day is set for retrieving QC result. The way of setting is to be referred to the said
description “D) Setting of the Date from and Date to”.
The retrieved results are displayed on the screen by clicking on the [Search] button.
(See below picture.)
Judgment priority
Priority Judgment condition Status expression
1 Current result exceeds 4SD 1:4S
2 Current result exceeds 3SD 1:3S
3 Last 2 results exceed 2SD 2:2S
4 Current result exceeds 2SD 1:2S
5 2 out of last 3 results exceed 2SD 2/3:2S
6 Range exceeds 4SD R:4S
7 7 continue points trend 7:T[+] · · · Increasing
7:T[–] · · · Decreasing
8 Any 4 results exceed 1SD 4:1S
9 Any 3 results exceed 1SD 3:1S
10 10 results same side of mean 10:T[+] · · · Greater than mean
10:T[–] · · · Less than mean
131
Chapter 2: Procedure of routine check
(2) Name: Method name (No need to enter the name since it is automatically defined by
the method number).
(4) Control ID: Enter the required QC sample number referring to the list indicated at right
(Registered Controls).
(5) Name: QC sample name (No need to enter the name since it is automatically defined
by the control ID).
(6) Mean Value: Enter the mean concentration value of the specified QC sample.
132
Chapter 2: Procedure of routine check
(Data which includes an “ERROR” condition are not included for the calculation.)
(7) SD: Enter the standard deviation value of the specified QC sample. The limits of stan-
dard deviation (SD) are plotted in dotted lines on the graphic display.
(Data which includes “ERROR” condition are not included for the calculation.)
(9) Save: Click on this button to save the data set in the above items.
133
Chapter 2: Procedure of routine check
To be specified/registered Control ID
and name.
134
Chapter 2: Procedure of routine check
135
Chapter 2: Procedure of routine check
136
Chapter 3: Settings
Chapter 3
Settings and their alterations of operational condi-
tions
This chapter provides the procedures of settings and their alterations of operational condi-
tions including analytical conditions, method-to-method computation, profile registration,
system parameters, new registration of samples, order of printout, etc.
137
Chapter 3: Settings
138
Chapter 3: Settings
3.2 Analytical Conditions
[Chemistry Prm (F6)]
In the function menu [Chemistry (F9)] of the job menu [Chemistry Prm (F6)],
At page 1/2: sampling volumes of reagents and sample for each method and various
measuring conditions can be set, and
At page 2/2: various parameters about serum information can be set.
Normally, the pre-defined conditions are used as they were. The great attention should be
given to the meanings of such pre-defined values before they will be modified. If the pre-
defined values have been modified and they cannot be reset to their original values, this
may result in problems for the measurements afterward.
(10)
(1)
(2) (11)
(3)
(4) (12)
(5)
(13)
(14)
(6) (16)
(15)
(7)
(17)
(18)
(8)
(19)
(9) (20)
(21)
(22)
Each item for which the conditions need to be defined can be selected by moving a cursor
in the above picture with [Tab] key (or [Tab] + [Shift] keys).
(1) Method
There are two ways for selection of method number.
1. Select from the combo box (pull-down menu).
When click on the triangular mark at “Method” box, you can select the necessary method
number from the pull-down menu.
139
Chapter 3: Settings
(2) Name
Enter the method name in alphabets, numeric, symbols or their combination.
The method name is automatically indicated upon entering the method number in the
above step.
Note: It is prohibited to give the name in duplicate, even if the different method
number is applied.
(3) Unit
Enter the unit of concentration value obtained as a result of the measurement.
Up to 6 characters of alphabets, numeric or
symbols can be entered.
140
Chapter 3: Settings
From
14 to 26
When the Measuring Point-1 is enabled, the measuring points are entered into “Start” and
“End” boxes of both Measuring Point-1 and Measuring Point-2.
From
1 to 13
From
14 to 26
141
Chapter 3: Settings
Sampling volume
Volume of sample to be diluted at the time of dilution Volume of diluent, min. 120 µl
Dilution Disable/Enable
Disable: Sample is not diluted.
Enable: Sample is diluted. In this case, both volumes of sample (volume of sample to
be diluted at the time of dilution) and diluent are specified. The sampling vol-
ume of the diluted sample is the one set previously.
Volume of sample to be diluted at the time of dilution Volume of diluent, min. 120 µl
Dilution Disable/Enable
Disable: Sample is not diluted at re-run.
Enable: Sample is diluted. In this case, both volumes of sample (volume of sample to
be diluted at the time of dilution) and diluent are specified. The sampling vol-
ume of the diluted sample is the Rerun Volume set previously.
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Chapter 3: Settings
After the R1 reagent name is specified, it’s sampling volume need to be entered.
R2 Disable/Enable
Disable: R2 reagent is not used (R1 reagent method).
Enable: R2 reagent is used.
Enter the bottle code and sampling volume of R2 reagent (in case that "Enable" is se-
lected for R2 reagent).
(12) Wash
As for the nozzle wash function, either one of enable and disable can be selected.
When “Enable” of wash function is selected, the wash solution for washing nozzles (RPT/
SPT) is specified as below;
1. Select “Reagent Type” as the wash solution. Either one of “R1”, “R2” and “Wash” is
selected by pull-down menu at “Reagent Type” box.
2. Move the cursor onto the entry box “Reagent Name” and press the [SPACE] key. Click
on the reagent name to be used in the list.
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Chapter 3: Settings
Wash Disable/Enable
Disable: Nozzles are not washed.
Enable: Nozzles are washed and the name
of the wash solution is entered.
When “Enable” is selected, RPT and SPT nozzles are washed before the measurement
is performed in accordance with the method defined in the [chemistry (F9)] screen. To be
more specific, the wash solution that have been specified at the entry box “Reagent Type”
and “Reagent Name” in advance is initially aspirated by the RPT from the bottle contained
in the RCU. The solution is then dispensed into cuvette of the IRU. Secondarily, the IRU
rotates to the sampling position of the SPT and then the SPT nozzle descends into the
cuvette. The SPT nozzle aspirates the wash solution at the cuvette and moves to SPT
trough position. SPT nozzle dispenses the wash solution to the dispensing position at SPT
trough, and after that SPT nozzle is washed by purified water at there.
(13) Diluent
The diluent is specified.
When “Enable” is selected, the name of diluent bottle is entered. The pop-up window of
the diluent selection list is displayed by moving the cursor onto the entry box “Reagent
Name” and pressing the [SPACE] key. Click on the applicable bottle name to be used in
the list.
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Chapter 3: Settings
After setting of the extensional normal range vale, the setting data are saved when click
on the [OK] button.
When this extended normal range is made effective in the test selection ([Test Select
(F10)] – [Run Monitor (F5)]), they are applied to judgement criterion of normal range to the
measurement result. (Refer to next item “Normal Range”.)
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Chapter 3: Settings
Concentration
Ascorbance
Note: When the technical range (mAbs/10) is defined the range from –99999 to 99999,
the judgement of absorbance becomes inactivation.
At the time of R2
Sys. Water: The RPT nozzle is washed with pure water. reagent aspiration
Wash Sol.-3: The RPT is washed with wash solution (detergent). and dispensation
(22) Save/Cancel
Click on the [Save] button to save the parameters for the method set in the above.
Otherwise, click on the [Cancel] button.
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3.2 Analytical Conditions
Chapter 3: Settings
3.2.2 Serum Information [Chemistry (F9)] Page 2/2
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Chapter 3: Settings
(1)
(2) (6)
(3)
(4)
(7)
(5)
(8)
Measure range
(9) (10)
Flag mark
(4) R1 Reagent Name: Specify the reagent which has already been registered. For ex-
ample, the bottle of phosphoric acid buffer solution is specified.
Volume: Sampling volume of R1 reagent (µL)
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Chapter 3: Settings
3.3.1 Method-to-Method Computation
[Calculate (F10)]
The following explanation is based on the example shown below:
Method No.: 71
Name: TRF
Computation: TRF = (TRIGLY+FERRIT)/2
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(1) Method (71 – 80): Method number can be specified from 71 to 80.
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Chapter 3: Settings
When move the cursor onto the entry field of "Method" and press the [SPACE] key to
display the pop-up window in the centre of the screen in order to check the list of meth-
od-to-method calculation currently registered. Press the [ESC] key to close this pop-up
window.
(2) Name: Method name can be entered in the form of maximum 6 characters.
(3) Unit: Up to 6 characters can be entered as the unit of concentration for the computed
result.
(4) Decimal Point: The significance number of decimal places is defined for the measure-
ment result.
(5) Expression:
The calculation equation is entered. The usable operators are the symbols of four funda-
mental operations (+, –, *, /), round brackets "(" and ")" and square brackets "{" and "}".
Refer to the list at right screen for necessary method numbers for the computation.
Move the cursor onto the expression input field, and click on the mouse to fix the input
field. Then, move the arrow cursor to the wanted method that is on the list at right (Method
list) and click on the mouse. So, its method number with square brackets, e.g. “{04}”, is
entered automatically in the expression field.
(7) [Save] button: Click on this button to save the above settings.
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Chapter 3: Settings
3.4 Profile
The multiple methods are registered together in order to enables the registered methods
to be selected at a time. This function is called as "Profile".
Select the [Profile (F11)] picture of the job menu [Chemistry Prm (F6)] to set the necessary
parameters to use this function.
When move the cursor onto the entry field of “Method” and press the [SPACE] key to
display the pop-up window in the centre of the screen in order to check the list of profile
number currently registered. Press the [ESC] key to close this pop-up window.
(2) Enter the method name.
Key entry of alphabets,
numerics and/or symbols
(3) Select from the list "Selected Method" methods which are to be registered together as
a profile. Move the cursor onto the small box beside the method number and click the left
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button of the mouse. A tick mark appears in the box and the method is selected. Click
on the box again to cancel the selection.
(4) Click on the [Save] button to register the above selection as a profile. Otherwise, click
on the [Cancel] button.
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Chapter 3: Settings
(2)
(1)
(3) (4)
(1) Method list: Normal biochemical measurement methods (maximum 60 methods) and
wash solution numbers are indicated. (ISE method is not included.)
(3) [Save] button: Click on this button to save the defined measuring order.
(4) [Cancel] button: Click on this button to cancel the defined measuring order.
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Chapter 3: Settings
(1)
(2)
(3) (4)
(1) Method list: Methods are indicated (calculate and ISE methods are included).
(2) Printing order list: The printing order of measurement results is indicated.
(3) [Save] button: Click on this button to save the defined measuring order.
(4) [Cancel] button: Click on this button to cancel the defined measuring order.
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Chapter 3: Settings
156
Chapter 3: Settings
(1) (2)
(10)
(11)
(3)
(4)
(5)
(8)
(9)
(6)
(7)
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Chapter 3: Settings
Because the host computer or customer’s floppy disk may be not accepted some kind of
measurement result such as the normal result with re-run flag, result of “Calculation Test”
and QC result (with judgment flag or not). Depending on the situation of host computer, it
can be selected the condition for the data whether they are transmitted to the host com-
puter or not.
When the Detail button is clicked on, the following popup window is displayed in the
screen.
B C D
A
To make effective the all
settings, click on this button.
A: Host Communications
Add Rerun Flag
: When the result is outputted to the host, the re-run flag is attached, if re-run is per-
formed.
: When the result is outputted to the host, the re-run flag is not attached, even if re-run
is performed.
Send Calc Test
: Outputting the result of “Calculation Test” to the host is enabled.
: Outputting the result of “Calculation Test” to the host is disabled.
Send Calc Test
: Outputting the result of “Calculation Test” to the host is enabled.
: Outputting the result of “Calculation Test” to the host is disabled.
Send QC Result
: Outputting of QC result to the host is enabled.
: Outputting of QC result to the host is disabled.
Add QC Flag
: When QC result is outputted to the host, the judgment flag is attached.
: When QC result is outputted to the host, the judgment flag is not attached.
Patient Name
: Patient name is described in order of last name, first name and middle name.
: Patient name is described in order of last name, middle name, and first name.
Full compliance with ASTM rules
: Online communication is full compatible with ASTM rules.
: Online communication is not full compatible with ASTM rules.
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Chapter 3: Settings
B: FD Output
Add QC judge
: When the QC results are outputted to the floppy disk in the [Results (F12)] screen of
[System Parameters], the judgment condition flag (1:4S, 1:3S, etc) is attached to the
QC result.
: The judgment condition flag (1:4S, 1:3S, etc) is not attached to QC result at outputting
to the floppy disk in the [Results (F12)] screen of [System Parameters].
C: Print Output
Live QC Report
: QC report is printed at real-time (during measurement).
: QC report cannot be printed at real-time. After measurement, printout is possible.
D: Miscellaneous settings
Inventory Check
: Inventory check is performed at the time when the measurement is started up.
: Inventory check is not performed at the time when the measurement is started up.
Disable extrapolated result
: Minimum or maximum point of the calibration curve is applied to measurement result
as concentration value.
: Measurement result is calculated from extended calibration curve as concentration
value.
Enter the time (hour, minute, second) by clicking on the triangular marks.
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Chapter 3: Settings
160
Chapter 3: Settings
161
Chapter 3: Settings
1. Deletion
Select reagent code by clicking on its code or name in the list, and click on the Delete
button to delete the reagent from the list.
2. Addition and editing
Click on the [Add] button to add a reagent and the [Edit] button to edit the reagent.
The following pop-up window is displayed by clicking on the [Add] button or the [Edit]
button.
Then each volume of the reagent and validity term is specified in respective field as below
picture. As click on the [OK] button, the pop-up window is closed.
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Chapter 3: Settings
R1
reagent
R2
reagent
Wash
solution
Diluent
Enter validity period of
the reagents. The entry
is enabled only when
the "Enable" box is in
the state of .
Note;
Dead volume of S-type bottle (20mL): Approx. 0.6mL
Dead volume of M-type bottle (50mL): Approx. 2.6mL
Dead volume of L-type bottle (100mL): Approx. 5mL
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Chapter 3: Settings
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Chapter 3: Settings
After completion of naming, by clicking on the [Save] button, all name information are
saved.
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Chapter 3: Settings
The information entered will be used to facilitate the compilation of the patient information
at the time of test selection.
In order to edit the patient information, specify to be edited Patient ID by mouse clicking
from the list that is displayed on the screen as the list of patient information.
1. The following screen is pop-upped by clicking on the [Patient³information] button.
(1)
(2)
(4) (5)
(3)
(1) Patient ID: Enter the patient identification number. (A Maximum of 13 characters.)
This data (Patient ID) is not compilation. If this is changed, separate information will be
added as new patient information.
(2) Patient Name: Enter/edit the patient name. (Maximum 12 characters for each field.)
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(7) [Delete]: When this button is clicked on, being selected patient information is deleted.
During measurement, the patient information is not deleted even if [Delete] button is
clicked on.
To delete patient information, target is selected from the “List of patient information” by
mouse clicking in advance.
(1) (3)
(2)
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The types of files to which the user parameters are saved and from which they are
loaded.
File name Description
FD1Version.txt Version number of database
FD2Version.txt Version number of database
analysis.DB Methods
AnalysisISE.db ISE Methods
AnalysisISE2.db ISE Methods 2
AnalysisSI.db SI Method
AnalysisSI2.db Sl Method 2
AndCalc.db Method-to-method computation
assaycon.db Chemistry parameters
AttendingList.db Attendant list for patient information
AutoStart.db Time of activation of analyzer
AutoStartPrep.db Setting status of Auto Start Prep
CalcItem.db Method-to-method computation methods
CalibCheck.db Calibration check
CalibRBSet.db Reagent blank settings for calibration
CalibSet.db Settings of calibration
CalibSng.db -----
CtrlList.db QC settings
CtrlName.db QC names
ExNormalRange.db Extensional normal range data
ExRangeName.db Name of extensional normal range
LocationList.db Location list of patient information
Mainte.db Maintenance settings
MultiStd.db Settings of Muti-standard
OrderingList.db Ordering list of patient information
PhlebotomistList.db -----
PrintJunjo.db Printing order
Profile.db Profile conditions
Race.db Race for patient information
RcuRegntRx.db Reagent bottle information of RCU
ReagentBlank.db Reagent blank
ReferralList.db -----
SampleJunjo.db Sampling conditions
SiyakuBottle.db Reagent bottle related information
SiyakuName.db Reagent names
SiyakuType.db Reagent type related information
System.db System parameters
WashProgram.db Settings of Wash program
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Chapter 3: Settings
3. Load Parameters
Insert the floppy disk to which parameters are saved into the FD drive of the NT PC and
click on the [Load] button to download them from the floppy disk.
4. Format FD
Insert the floppy disk into the FD drive of the NT PC and click on the [Format] button to
initialize the floppy disk.
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Chapter 3: Settings
Entry field of diluent
code for urine mea-
(2) surement
(4)
Result of ISE Calibration
Instrument
factor for ISE.
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Chapter 3: Settings
171
Chapter 3: Settings
For ISE measurement, following two kinds of measurement can be accepted to this ana-
lyzer.
(a) ISE: No diluted measurement
(b) ISE (D): Diluted measurement
The measurement result for patient is separated into male, female and child.
In advance with measurement, the normal range of each patient can be defined in order
to judge the result.
After completion of the setting of normal range for each patient, click on the [Save] button
to make effective the setting data.
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Chapter 4: Maintenance
Chapter 4
Maintenance
This chapter provides the procedures of the necessary and minimal amount of mainte-
nance in order to ensure that the analyzer operates correctly and provides the accurate
measurement results.
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Chapter 4: Maintenance
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Chapter 4: Maintenance
(2) While execution of the RPT nozzle washing, confirm the spouting out of solution from
RPT trough. If the solution is not fully spouted out from RPT trough, repeat procedure (1)
several times. Still, you can not see the fully spouting out the solution, please contact the
authorized service engineer.
<Procedure>
(1) Select the function menu [Wash (F10) Page 2/2] of the job menu [Maintenance] to
check the cuvette condition. The value of water blank for each cuvette is displayed on the
picture.
When the value is out of the judgment value, its value is displayed with red or yellow
colour. (See “4.7.6 Results of Cuvette Check [Wash (F10)] Page 2/2)”.
(2) If the value which is out of the judgment value exists, practice the following items;
(a) Select the function menu [Sequence (F9)] picture of the job menu [Maintenance].
(b) Click on [Start] button of the “Cuvette Wash” to initiate the cuvette washing.
(See “4.7.1 Combined Operation [Sequence (F9)]”.)
(3) Perform again procedure (1) to assess the cuvette condition after cuvette washing.
If the value which is out of the judgment value still exists, take out its dirty cuvette from
IRU. And wipe the inside and outside of cuvette by using soft cloth or paper to clean the
dirty. If necessary, exchange of dirty cuvette for new one.
Caution: In the case of (3), please contact the authorized service engineer.
<Procedure>
(1) Dispense 600 µl of the wash solution (No.10-2) that is diluted 200 times by purified
water to the all cuvettes in the IRU by using hand-pipette. During this action, it should be
to turn the power of the analyzer off for safety.
(2) After dispensing the wash solution to the cuvettes, re-start the analyzer by means of
turning on the power switch of the analyzer. And leave the analyzer for overnight, over than
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Chapter 4: Maintenance
10 hours by selecting “Sleep mode”. At this time, there is no need to perform the “Cuvette
water placement”.
(3) After starting up the analyzer, perform twice the following procedure for the cuvette
washing.
(a) Select the function menu [Sequence (F9)] picture of the job menu [Maintenance].
(b) Click on [Start] button of the “Cuvette Wash” to initiate the cuvette washing.
(See “4.7.1 Combined Operation [Sequence (F9)]”.)
It would be better to prepare the cuvette wash program in the “Prep-1 or Prep-2” of the
automatic start-up menu in advance. (See “4.7.8 Automatic Start-up [Auto Start (F12)]”.)
<Procedure>
(1) Remove the tubes of wash solution (Sol-1, 2, 3) from each external tanks and put them
into another tank contained purified water, which would be better to be prepared sepa-
rately from the system water tank.
(2) Call up the function menu [Wash (F10)] of the job menu [Maintenance] and click on the
[Start] button of “Tubing wash” function to carry out the rinsing tubes in purified water
tank.
(See the item 1. of “(8) Tubing wash” at page 4-32.)
(3) Prepare the diluted cleaning solution by using the wash solution(C-1). Dilution ratio as
follows;
One (1) part the wash solution (C-1) solution and ninety-nine (99) parts purified water.
And pour the above diluted solution of 1,000ml more into another external tank which is
prepared additionally. And put the all supply tubes except drain tubes into this tank.
(See the item 3. of “(8) Tubing wash” at page 4-32.)
(5) Remove the all supply tubes from diluted cleaning solution tank and put them into the
tank contained purified water which is prepared separately from the system water tank.
And continue the “Tubing wash” sequence to rinse the tubes in purified water.
(See the item 5. and 6. at of “(8) Tubing wash” page 4-33.)
(6) Take out the all supply tubes, and put them respectively into the regular tanks (system
water tank and each solution tank).
And continue the “Tubing wash” sequence to restore the original condition.
(See item 7. and 8. of “(8) Tubing wash” at page 4-33.)
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Chapter 4: Maintenance
A) Trouble in assay
1. Serial number of analyzer in use;
2. Method code in question;
3. Explanation of encountered trouble;
4. Serial number and lot number of reagent, calibrator and QC sample in use;
5. A few calibration results that were carried out recently;
6. A few measurement results of QC sample that were carried out recently and other mea-
surement results.
B) Trouble in analyzer
1. Serial number of analyzer in use;
2. Software version numbers in use (PC, Mechanical and Sub-CPU);
3. Explanation of relevant alarm and problem, and any other information about the ana-
lyzer in use and maintenance;
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Chapter 4: Maintenance
Fuse cover
Fuse holder
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Chapter 4: Maintenance
A) Preparation of reagent
1. Was there any change of the reagent?
2. Is the term of validity of the prepared reagent still valid?
3. Was the reagent prepared according to the correct procedures?
4. Was the reagent prepared using fresh, non-bacteria contaminated and deionised water
or appropriate diluent?
B) Preparation of QC sample
1. Was the volume used for preparation correct?
2. Does the sample have been preserved as recommended?
3. Is the term of validity of the sample still valid?
4. Was the sample prepared using a pipette calibrated in terms of volume?
5. Is the term of validity of the sample lot still valid?
6. Was the sample prepared using appropriate diluent?
C) Preparation of calibrator
1. Was there any change of the lot number?
2. Was the calibrator prepared using volume correctly?
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Chapter 4: Maintenance
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Chapter 4: Maintenance
Problem may arise, which is not monitored by the computer. Any alarm message
may not be indicated on the display for such a problem. Such a problem includes
abrasion of parts, leakage in the sampling system, etc. When this type of problem
occures, decide whether the processing of sample is carried on or the measurement
is terminated, considering that such problem may result in a damage to the analyzer
or erroneous outcome of measurements.
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Chapter 4: Maintenance
183
Chapter 4: Maintenance
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Chapter 4: Maintenance
185
Chapter 4: Maintenance
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
A) Combined Operation
(1) Initialization
This is to initialize the mechanical parts of each unit.
After click on the [Start] button, the popup message is appeared to prompt operator to
select either [OK] or [Start] button.
[OK]: Initialization is performed.
[Cancel]: The popup message is disappeared without any performance.
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Chapter 4: Maintenance
After click on the [Start] button, the popup message is appeared to prompt operator to
select either [OK] or [Cancel] button.
[OK]: Prim sequence is performed.
[Cancel]: The popup message is disappeared without any performance.
After click on the [Start] button, the popup message is appeared to prompt operator to
select either [OK] or [Cancel] button.
[OK]: Short prime sequence is performed.
[Cancel]: The popup message is disappeared without any performance.
After click on the [Start] button, the popup message is appeared to prompt operator to
select either [OK] or [Cancel] button.
[OK]: Cuvette check is performed.
[Cancel]: The popup message is disappeared without any performance.
When clicked on [Start] button, the following popup window is displayed on the screen.
1. Select testing pump by means of clicking at the check mark in the both group “Dia-
phragm Pump” and “Waste Pump”.
2. Enter the operating time into the “Time” box.
3. Click on the [OK] button to start this pump test.
4. To terminate this test, click on [Cancel] button. Then return to original screen.
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Chapter 4: Maintenance
After click on the [Start] button, the popup message is appeared to prompt operator to
select either [OK] or [Cancel] button.
[OK]: Cuvette wash is performed.
[Cancel]: The popup message is disappeared without any performance.
After clicking on [Start] button, the following window is popped up to select the supply
water.
[System³water]: When this button is clicked on, the system water (purified water) is sup-
plied by RPT into each cuvette.
[Wash³solution]: When this button is clicked on, the wash solution is supplied by RPT into
each cuvette. RPT aspirates the wash solution at C-port of RPT trough
and dispenses them into cuvette. Therefore, the line of wash solution-3
must be connected to the wash solution tank.
[Cancel]: When this button is clicked on, the liquid dispensing process for the cu-
vette is not performed.
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Chapter 4: Maintenance
After click on the [Start] button, the popup message is appeared to prompt operator to
select either [OK] or [Cancel] button.
[OK]: Cuvette water displacement is performed.
[Cancel]: Cancel : The popup message is disappeared without any performance.
After click on the [Start] button, the popup message is appeared to prompt operator to
select either [OK] or [Cancel] button.
[OK]: WU1,3 Rinse is performed.
[Cancel]: The popup message is disappeared without any performance.
After click on the [Start] button, the popup message is appeared to prompt operator to
select either [OK] or [Cancel] button.
[OK]: ISE prime is performed.
[Cancel]: The popup message is disappeared without any performance.
After click on the [Start] button, the following popup message is appeared to prompt op-
erator to select either [OK] or [Cancel] button.
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Chapter 4: Maintenance
[OK]: ISE cleaning is performed. After completing this sequence, 5 times of ISE prime
are carried out.
[Cancel]: The popup message is disappeared without any performance.
After click on the [Start] button, the following popup message is appeared to prompt op-
erator to select either [OK] or [Cancel] button.
[OK]: ISE cleaning is performed. After completing this sequence, 5 times of ISE prime
are carried out.
[Cancel]: The popup message is disappeared without any performance.
As the description above, individual operation is initiated by clicking on the [Start] button
beside each operation designation. Upon clicking on the [Start] button, the following pop-
up window is displayed in the centre of the screen.
If there is no problem, click on the [OK] button. Upon clicking, the following pop-up win-
dow is displayed to show that the operation is in progress.
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Chapter 4: Maintenance
B) Sensor tests
This is to test whether each sensor in the analyzer is in operating state or not.
When the sensor is ON state, the circle area beside the [Read] button is illuminated in
yellow.
[Read]: The current sensor state is checked by clicking on this button.
The sensor test can be carried out in an individual sensor basis or for all sen-
sors at a time.
[Auto³Read]: This function is to check all sensor state at every 3 seconds.
Just after [Auto³Read] button is clicked on, reading sensor status stars and
[Stop] button is appeared instead of [Auto³Read] button. To terminate this
test, click on [Stop] button.
Unit
Sensor name Description
designation
Zero position of cuvette turntable
IRU_ZERO IRU
Yellow (ON): Zero position, Disconnection: Yellow (ON)
Ready position of cuvette turntable by cuvette
IRU_READY IRU
Yellow (ON): Normal position, Disconnection: Grey (OFF)
Zero position of optical filter disk
FLT_ZERO DTR
Yellow (ON): Zero position, Disconnection: Grey (OFF)
Zero position (upper limit) of WU nozzle
WU_ZERO WU
Yellow (ON): Zero position, Disconnection: Yellow (ON)
Overflow of cuvette
WU_OVER WU
This sensor can not test in the “Maintenance” mode.
Zero position of stirrer (MIX-1)
MIX1_ZERO MIX-1
Yellow (ON): Zero position, Disconnection: Yellow (ON)
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Chapter 4: Maintenance
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Chapter 4: Maintenance
(1)
(2)
(3)
(4)
(6)
(5)
(7)
(8)
Wash program
display field
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Chapter 4: Maintenance
By clicking on the [Start] button, SPT discharges the system water at D-position of SPT
trough to rinse the inside of nozzle. And the outside of SPT nozzle is washed by purified
water (system water) at D-position where the purified water is spouted out from the side
hole.
When click on the [Start] button, the following message is popped up at the lower part of
screen to urge setting of the cup that is contained wash solution with about 500µl to ASP
slot number 18.
Click on the [OK] button after setting the wash solution to ASP slot number 18. While
washing the SPT, the following message is popped up. Of course, when you do not want
to perform this function, is possible to click on the [Cancel] button at the previous popped
up window.
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Chapter 4: Maintenance
1. Select one of “R1”, “R2”, or “Wash” from the pull-down menu as the wash solution.
2. Move the cursor onto the solution name entry box and press the [SPACE] key.
Since the name list of wash solution is popped up, select the one of solution name from
the list by using cursor and press the [Enter] key.
3. Click on the [Save] button to determine the solution type.
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Chapter 4: Maintenance
(6) S.P.T./R.P.T.(W) : SPT & RPT nozzle wash with purified water
Each pipette nozzle is washed by purified water in the respective trough by clicking on the
[Start] button.
(7) S.P.T./R.P.T.(C)
The RPT nozzle is washed with wash solution in the RPT trough and SPT nozzle is washed
with pure water in the SPT trough by clicking on the [Start] button.
4. To rinse the tubes and waste chamber box in C1 solution, it takes for about 12 min-
utes.
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Chapter 4: Maintenance
6. To rinse the tubes and waste chamber box in the purified water, it takes for about 12
minutes.
7. After rinsing with purified water, the following message is popped up.
Return the all tubes to the original tanks. The tube of Systemwater is inserted into the puri-
fied water tank, and the tubes of Sol-1, Sol-2 and Sol-3 are inserted into the tanks of their
original solutions. And click on the [OK] button, then the priming sequence is performed
3 times.
8. At last, the following message is popped up to show the finishing of tubing wash.
After clicking on the [OK] button, the popped up window is closed.
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Chapter 4: Maintenance
2. After [OK] button is clicked on, following message is popped up in the centre of screen,
and the preparation process is started.
3. When the preparation process has been completed and the analyzer has become ready
for exchange of electrode, the following message appears.
When [Shut³down] button is clicked on, Analyzer starts the shut down process.
After completion of the shut down process, the main switch of the analyzer is turned off
so that the work of the electrode exchange is started.
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Chapter 4: Maintenance
(3) R1 → R1
This means that the R1 reagent for the method 2 is dispensed after the R1 reagent for
method 1 was dispensed.
The wash solution name for the nozzle wash carried out after dispensation of R1 for meth-
od 1 is indicated.
The blank column means pure water wash.
(4) R1 → R2
This means that the R2 reagent for the method 2 is dispensed after the R1 reagent for
method 1 was dispensed.
The wash solution name for the nozzle wash carried out after dispensation of R1 for meth-
od 1 is indicated.
The blank column means pure water wash.
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Chapter 4: Maintenance
(5) R2 → R1
This means that the R1 reagent for the method 2 is dispensed after the R2 reagent for
method 1 was dispensed.
The wash solution name for the nozzle wash carried out after dispensation of R2 for meth-
od 1 is indicated. The blank column means pure water wash.
(6) R2 → R2
This means that the R2 reagent for the method 2 is dispensed after the R2 reagent for
method 1 was dispensed.
The wash solution name for the nozzle wash carried out after dispensation of R2 for meth-
od 1 is indicated.
The blank column means pure water wash.
(10) Cancel
Click on this button to cancel the above addition, edition and deletion.
(11) Save
Click on this button to save above addition, edition and deletion of the method-to-method
wash program without fail.
The solution names indicated in the steps (3), (4), (5) and (6) are the ones registered in the
[System (F9)] picture of the job menu [System Parameters].
This method-to-method wash has precedence over the "RPT wash" specified in the
[Chemistry Prm (F6)] picture.
The detailed procedure for how to structure the method-to-method wash program is
shown below.
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Chapter 4: Maintenance
201
Chapter 4: Maintenance
Select one of “Sys. Water”, “Wash Sol.C” or “Wash Bottle” as the wash solution.
Sys Water System water (purified water) as the wash solution
Wash Sol.C Wash solution C-1 as the wash solution
Wash Bottle Wash bottle (R1 or R2 or Wash in RCU) as the wash solution
The structured method-to-method wash program is accepted by clicking on the [OK] but-
ton and cancelled by clicking on the [Cancel] button.
To establish
the method-to-
method wash
program. Click
on this button.
202
Chapter 4: Maintenance
203
Chapter 4: Maintenance
204
Chapter 4: Maintenance
(1)
(2) (4) Judge-
ment
results
(3)
205
Chapter 4: Maintenance
When the water blank measurement value for 1 of wave length among the 8 of wave length
exceeds the judgment value, its value of cuvette is shown in yellow. In this case, its cu-
vette will be used for next measurement.
The water blank measurement is carried out during the normal measurement and the mea-
sured values are stored in the database.
A) Temperature Monitor
The temperatures of three heaters inside the IRU are shown in numeric (blue, red and yel-
low) and graphically. The temperature inside the RCU are monitored and shown in numeric
(black).
Each temperature is controlled with precision of centesimal degree (0.01 C).
206
Chapter 4: Maintenance
Title Description
Wave Length 8 wavelengths
Coarse Coarse gain adjustment
Fine Fine gain adjustment
Offset Not available
Voltage Gain adjustment voltage (to be adjusted within 9.0 ± 0.5 V)
Absorbance Absorbance at the above gain voltage.
[Manual] button Manual gain adjustment (to be normally used at factory adjustment)
[Automatic] button Automatic gain adjustment
Parameter of DTR optical axis adjustment (factory adjusted before
Optical Axis
shipment)
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Chapter 4: Maintenance
Definition
of Prep1
and
Prep2
Auto Prime
Scheduling Parameter
A) Scheduling
The time of system start-up and the sequence of measurement preparation can be speci-
fied for a week (Monday through Sunday).
Monday through
Sunday
208
Chapter 4: Maintenance
B) Prep1/Prep2
The operational sequence for two selectable types of preparation group (Prep1 and Prep2)
is defined.
(1)
(2)
(3)
(4)
(5)
209
Chapter 4: Maintenance
4.7 Maintenance picture
Laps of time
In the case of “Auto Prime Mode”, when the analyzer is started for the measurement,
In the case of “Auto Prime Mode”, when the analyzer is started for the measurement, the
the movement of preparation (e.g. auto-gain and prime) is performed in accordance with
movement of preparation (e.g. auto-gain and prime) is performed in accordance with “Auto
“Auto Prime Parameter”.
Prime Parameter”.
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Chapter 4: Maintenance
4.8 Cleaning
This section addresses the cleaning procedures of each tank and unit.
Caution: Turn the power switch of the analyzer off without fail before work started.
<Procedure>
(1) Get rid of all liquid or water from each tank. (Sol-1, 2, 3 tank and system water tank)
(2) Clean and wash sufficiently the inside of each tank with purified water.
(3) After cleaning each tanks, take fully away remaining liquid from each tanks.
In the case of using ethanol, should not be close to fire or high temperature parts/units,
because the ethanol is flammable liquid.
<Procedure>
(1) Lift the entire nozzle with one hand.
(2) Wipe the pipette with a gauze or cotton swabs impregnated with ethanol alcohol in the
top-to-bottom direction as shown in the following drawing (left-hand side).
Pipette nozzle
Insert direction
Cleaning needle
Nozzle cleaning jig
Do not apply much pressure to the nozzle when it is lifted and wipe the pipette gently. It
is very important for the nozzle to be vertical to the work table in order that the analyzer
works properly. If not, this may result in damage of pipette or anomalous measurement
results.
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Chapter 4: Maintenance
(3) If the inside of nozzle is blocked, the nozzle cleaning jig is inserted to the inner nozzle
by hand. And take out the stains caused blocking from inner nozzle as shown above men-
tioned drawing (Right-hand side).
The nozzle cleaning jig has two needles. The fine needle is for SPT and thick one is for
RPT/WU.
WU unit has two independent draining nozzles and 6 sets of nozzles that consist of drain-
ing nozzle and injection nozzle. Each nozzle should be cleaned with ethanol alcohol.
Before cleaning of WU nozzles, SWU cover is removed as below drawing.
<Procedure>
(1) Lift the entire nozzle with one hand.
(2) Wipe the each nozzle with a gauze or cotton swabs impregnated with ethanol alcohol.
(3) If the inside of nozzle is blocked, the nozzle cleaning jig is inserted to the inner nozzle
by hand. And take out the stains caused blocking from inner nozzle in the same way as
SPT/RPT nozzle cleaning.
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Chapter 4: Maintenance
<Procedure>
(1) Hold the arm cover and lift the entire stirrer with one hand.
(2) Wipe the paddle with a gauze or cotton swabs impregnated with ethanol alcohol care-
fully.
(3) Furthermore, wipe the paddle with another gauze or cotton swabs impregnated with
pure water.
<Procedure>
(1) Make sure that the SPT nozzle is not located over the ASP unit. If so, move it off the
ASP with hand.
(2) Remove the lid and take the tray out of the ASP unit.
(3) Wipe the four sides of the aperture for the bar code reader with gauze impregnated
with ethanol.
(4) Wipe inside surface of the ASP unit with a gauze or paper towel as shown below. Wipe
up water drops completely.
(5) Put back the ASP tray and lid where they were.
<Procedure>
(1) Make sure that the RPT nozzle is not located over the RCU. If so, move it off the RCU
with hand
(2) Remove the lid and take the tray out of the RCU.
(3) Wipe the window glass of the aperture for the bar code reader with gauze impregnated
with glass cleaner.
213
Chapter 4: Maintenance
(4) Wipe inside surface of the RCU with a gauze or paper towel as shown below. Wipe up
water drops completely.
(5) Put back the RCU tray and lid where they were.
<Procedure>
(1) Wipe the surfaces of each mosaic plate with a gauze or paper towel impregnated with
ethanol.
Caution: Turn the power switch of the analyzer off without fail before work started.
214
Chapter 4: Maintenance
<Procedure>
Turn the power switch of the analyzer off without fail before work started.
Do not fold or bend the tubes connected to each syringe.
Put on rubber gloves when syringes are handled in order to prevent them from being
polluted or infected.
(1) Unfasten a fixing screw (M5) located at the lower portion of the plunger and remove
the plunger.
215
Chapter 4: Maintenance
(3) Put a new plunger tip into the hole of the plunger tip insertion die.
(4) Hold the plunger vertically and insert it into a hole of the plunger tip.
(5) Insert the tip of the plunger into the syringe slowly and straight up.
(6) Put the silicon-oil (KF-96H-50000CS) thin around plunger tip as below drawing.
Of course, don’t put the silicon-oil on the plunger shaft and bottom of the tip.
<Procedure >
(1) Move the pipette to the position where the work can be carried easily.
(2) Loosen two M3 screws and remove the arm cover.
216
Chapter 4: Maintenance
217
Chapter 4: Maintenance
(7) Set the new pipette nozzle with joint screw (male) to the nozzle base plate.
(8) Connect the male joint screw (nozzle) and female joint screw (resin tube) firmly by us-
ing spanner (5.5 mm).
Since the pipette nozzle may be twisted by screwing joint, the spanner should be used for
prevention such problem.
218
Chapter 4: Maintenance
(9) Adjust nozzle height using the PT nozzle height adjustment jig.
And fix the PT nozzle height position by PT-nozzle height fixing screw.
(10) Connect the connector (J2) to PCB on the nozzle base plate.
(11) Confirm that PT nozzle can move up and down smoothly.
(12) Put the nozzle cover to pipette unit (SPT/RPT).
219
Chapter 4: Maintenance
<Procedure>
1. Turn the power switch of the analyzer off without fail before work started.
2. Do not touch the glass part of the lamp.
3. Do not apply force at the joint portion of the lead wire to prevent it from being dam-
aged.
(1) Take off the mosaic plate 9. (See “4.8.7 Cleaning of work table of the analyzer".)
(2) Disconnect the plug (CN10B).
(3) Unscrew off the two screws (M3x30) from the lamp case.
(4) Lift up the lamp case holding its resin handle.
(5) Unscrew the two screws for fixing the lamp to the lamp case and pull out the lamp.
(6) Place a new lamp in its position and fasten two screws while pressing the lamp case
in the direction of an arrow as shown below.
(7) Connect the plug (CN10B). Take care that the lamp cable is not contact with the optical
filter and motor.
<Procedure>
(1) Where the analyzer is still on, call up the [Wash [F10]] picture of the job menu [Main-
tenance] and click on the [Start] button of "Electrode Exchange" (see “4.7.3 Exchange of
ISE Electrode").
220
Chapter 4: Maintenance
(4) Pull the knob shown in the above drawing so that the electrode becomes visible.
(5) Press down the compression plate to ease removal of the electrode.
(6) Pull out the electrode.
(7) Slip a new electrode into the given position.
221
Chapter 4: Maintenance
Note: Make sure that the “O”-ring is fitted to the liquid flowing hole of electrode.
When the drying protection tube (brown colour) is inserted to the liquid flowing hole
of electrode, take away its tube in advance of setting the electrode to the ISE unit.
(2) Exchange the Calibrant-A bag with new one. (Refer to the following procedures.)
1 Pull out the liquid supply tube from the short thick tube that is added to the tip of bag.
2 Pull out the short thick tube from Calibrant-A case and keep it for reusing.
3 Discard the useless Calibrant-A bag.
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Chapter 4: Maintenance
4 Prepare the new Calibrant-A bag, and put it into the bag fitting place.
5 Remove the red tube cap from the bag. Take care not to spout the liquid from bag.
6 Reconnect the liquid supply tube and the short thick tube, and plunge it to the Calibrant-
A bag.
(3) After exchanging the Calibrant-A, ISE prime should be performed more than 10
times.
223
Chapter 4: Maintenance
(2) Click on “Shut down” to terminate the analyzers software on PC and then turn the
power analyzer off.
(3) Remove the right side cover of analyzer and swing out ISE unit.
(4) Pull out two tubes of pump cassette from the connection parts.
(5) Release the pump cassette from the motor shaft by pressing two hooks at both side of
pump cassette with fingers. (See the following drawings.)
224
Chapter 4: Maintenance
Tube marker
(1): Output of the supply
pump
Waste pump (This line is connected to
Supply pump the sample port of ISE
unit.)
(2): Input of the supply
pump.
(This line is connected to
the bottle of Calibrant-
A.)
(3): Output of the drain
pump.
(This line is connected to
the external drain tank.)
(4): Input of the drain
pump.
(This line is connected to
the termination port of
ISE unit.)
(7) Attach the bottle cap for Calibrant-A bottle and turn on the power for analyzer.
Then prime the ISE more than 10 times.
(During the ISE priming, check whether the fluid flows correctly into the each tube and the
liquid leaking is not occurred at tube connection.)
After confirming that ISE is properly functioning, attach side covers.
(8) Reset the working hour of pump cassette at function menu [Wash (F10), Page: 1/2] of
the job menu [Maintenance].
225
Chapter 4: Maintenance
226
Chapter 5: Summary of alarm codes
Chapter 5
Summary of alarm codes
This chapter provides the summary of various alarm codes, which may be generated
during the operation of the analyzer. When any error or alarm condition arises, reference
should be made to this list and get in touch with our customer service department if nec-
essary.
227
Chapter 5: Summary of alarm codes
228
Chapter 5: Summary of alarm codes
229
Chapter 5: Summary of alarm codes
Error
Message Action
code
There are less than 15 good
Replace or wash cuvettes until at least 15 are
E6100 cuvettes and testing can not
available.
begin.
Not enough reagent inventories Check the reagent volume, and exchange it
E6101
to initiate the run. with new bottle, if necessary.
Calibration curve type “Factor” does not re-
Standard has been set for “Fac-
E6120 quire calibration. Check for correct standard
tor” assay.
or calibration curve settings.
Found calibrators other than
S2. As Blank Measurement is
E6121 set to enable reagent blank as This is for only warning. Calibration measure-
S1, only S2 can be used for ment is performed normally.
calibration. But it would be better to confirm the cali-
Found series dilution calibra- bration type and selection of blank mea-
tion. As Blank Measurement surement in screen “Calibration (F9)” and
E6122 is set to enable reagent blank “Checks (F10)” of job menu Calibration (F7).
as S1, only S2 can be used for
calibration.
RCU bottle #1: Bottle barcode Check label on bottle to ensure it is free from
E6201
is not usable. any damage and is clearly in the RCU slot.
RCU bottle #2: Bottle barcode Check label on bottle to ensure it is free from
E6202
is not usable. any damage and is clearly in the RCU slot.
· ·
· ·
RCU bottle #39: Bottle barcode Check label on bottle to ensure it is free from
E6239
is not usable. any damage and is clearly in the RCU slot.
RCU bottle #40: Bottle barcode Check label on bottle to ensure it is free from
E6240
is not usable. any damage and is clearly in the RCU slot.
RCU bottle #1: Bottle barcode Barcode has already been used in this ana-
E6301
has already been assigned. lyzer. Use another bottle/barcode.
RCU bottle #2: Bottle barcode Barcode has already been used in this ana-
E6302
has already been assigned. lyzer. Use another bottle/barcode.
· ·
· ·
RCU bottle #39: Bottle barcode Barcode has already been used in this ana-
E6339
has already been assigned. lyzer. Use another bottle/barcode.
RCU bottle #40: Bottle barcode Barcode has already been used in this ana-
E6340
has already been assigned. lyzer. Use another bottle/barcode.
RCU bottle #1: Reagent code is Check reagent is registered under system
E6401
not registered. parameters.
RCU bottle #2: Reagent code is Check reagent is registered under system
E6402
not registered. parameters.
· ·
· ·
RCU bottle #39: Reagent code Check reagent is registered under system
E6439
is not registered. parameters.
230
Chapter 5: Summary of alarm codes
Error
Message Action
code
RCU bottle #40: Reagent code Check reagent is registered under system
E6440
is not registered. parameters.
The process has been inter-
E6500 rupted due to mechanical inter- Contact technical support.
ference.
Check the halogen lamp. Perform automatic
Automatic gain adjustment
E6501 gain adjustment. If fault returns, contact
failed.
technical support.
Found maintenance parts due Check working hour counter for the parts on
E6502
exchange. Wash (F10) screen in Maintenance menu.
Existing order for a sample has The order received from host for a sample
E7001 been over written with order has already been registered. The order for
from host Sample. the sample is over written with new order.
Communication error occurred Communication error has occurred while
E7002 during order reception from inquiring order to host. Check connection to
host. host then retry order inquiry to host.
Communication error occurred Communication error has occurred while
E7003 during result transmission to sending results to host. Check connection to
host. host then retry result transmission to host.
Received order from host for tests without
enough reagent inventory for the following
Received order with short re-
E7004 sample number and method number. Take
agent received from host.
corrective action and inquire host for the or-
der.
Host has ordered tests for sample type
Sample number with invalid
other than normal and emergency. The order
E7005 character received from host
for the following sample has been deleted.
and discarded it.
Check at host for proper order.
Communication error has occurred while
sending results to host to memory allocation
Failed to allocate memory for error. Check for proper memory capacity and
E7006
result transmission. terminate any application running on the PC
then retry result transmission to host. If the
error repeats, re-booting of PC is required.
The host communication protocol may not
Host transmission retries time
E7007 be set correctly. Check the settings at sys-
over error.
tem parameter screen.
Communication error has occurred while
sending results to host due to memory al-
location error. Check for proper memory ca-
Failed to allocate memory for
E7008 pacity and terminate any application running
order acquire.
on the PC then retry result transmission to
host. If the error repeats, re-booting of PC is
required.
Sample number with invalid Received an order for following sample from
E7010 character received from host host but it has been deleted as the sample
and discarded. was not registered.
231
Chapter 5: Summary of alarm codes
Error
Message Action
code
Failed to allocate memory while
E7011
acquiring QC data.
Failed to load serum indices file. The param-
Failed to read serum indices
E7030 eter setting file is either missing or corrupted.
setting file.
Contact technical support.
Received more than allowed maximum
Received more orders from host
E7051 (1,000) orders from host. Check with host for
than the analyzer can handle.
order transmission.
The lot number of reagents currently on RCU
No valid calibration curve for is different from the ones used to obtain cali-
E7075
reagent lots on RCU. bration curve. Check lot number of reagents
on RCU and perform calibration if necessary.
232
Chapter 5: Summary of alarm codes
233
Chapter 5: Summary of alarm codes
234
Chapter 5: Summary of alarm codes
235
Chapter 5: Summary of alarm codes
Error
Message Action
code
Clean the pipette with ethanol and
gently check free vertical movement of
Sample pipette crash sensor is on but
pipette. (There should be a few mm of
E0578 the pipette has not reached the bot-
movement up and down.) Re-initialize
tom of the cuvette.
the instrument. If fault returns contact
technical support giving detail.
Check for liquid in cuvette. Re-initialize
Sample pipette cannot detect the liq-
E0579 if fault persists contact technical sup-
uid level at IRU
port.
Check the sample levels in ASP if
sample levels are normal (the cup is
not empty) check for free vertical pi-
pette movement.
Clean the pipette with ethanol. Check
Sample pipette liquid level hardware is that reagent pipette detection mecha-
E0581
abnormal at ASP. nism is not jammed up (the pipette
should move up and down freely).
Move the pipette a few mm by hand,
while holding the pipette arm. Re-ini-
tialize. If fault returns contact technical
support.
Check for liquid in cuvette. Re-initialize
Sample pipette liquid level hardware is
E0582 if fault persists contact technical sup-
abnormal at IRU.
port.
Check condition of sample in ASP if
SPT liquid level detection as ASP;
sample has air bubbles. Remove air
E0583 Liquid level not detected at duplicate
bubbles. Re-initialize. If fault returns
detection.
contact technical support.
236
Chapter 5: Summary of alarm codes
237
Chapter 5: Summary of alarm codes
238
Chapter 5: Summary of alarm codes
13) IRU
Error
Message Action
code
IRU origin sensor is still on although
E1302
the IRU has left its origin. Re-initialize analyzer. If fault returns
IRU origin sensor is still on although contact technical support.
E1304
the IRU has returned its origin.
Sample pipette rotation origin sensor
E1306 is on at initiation of IRU rotation com- Check sample pipette is free to move
mand. within its normal operational range.
Reagent pipette rotation origin sensor Re-initialize analyzer. If fault returns
E1307 is on at initiation of IRU rotation com- contact technical support.
mand.
Check wash unit is free to move within
its normal operational range. (Remove
Wash unit origin sensor is off at initia-
E1308 wash unit cover behind sample pi-
tion of IRU rotation command.
pette.) Re-initialize analyzer. If fault
returns contact technical support.
Check reagent pipette is free to move
Reagent pipette vertical origin sensor within its normal operational range.
E1309 is off at initiation of IRU rotation com- (Remove wash unit cover behind sam-
mand. ple pipette.) Re-initialize analyzer. If
fault returns contact technical support.
239
Chapter 5: Summary of alarm codes
Error
Message Action
code
Check sample pipette is free to move
Sample pipette vertical origin sensor
within its normal operational range.
E1310 is off at initiation of IRU rotation com-
Re-initialize analyzer. If fault returns
mand.
contact technical support.
14) RCU
Error
Message Action
code
RCU sensor is on although the RCU
E1402
has left its origin.
RCU origin sensor is on at initiation of Check RCU is free to move within its
E1404
return to origin command. normal operational range. Re-initialize
Reagent pipette up origin sensor is off analyzer. If fault returns contact techni-
E1406
at initiation of RCU rotation command. cal support.
RCU origin sensor is still off although
E1454
the RCU has returned to its origin.
15) FLT
Error
Message Action
code
Filter wheel origin sensor is on al-
E1502 though the filter wheel has left its
origin. Re-initialize analyzer. If fault returns
Filter wheel origin sensor is off al- contact technical support.
E1504 though the filter wheel has returned to
its origin.
Perform a manual DTR gain check at
the maintenance performance screen.
Re-initialize the analyzer. If fault con-
E1508 Automatic gain settings are abnormal. tinues contact technical support giving
details as found at detector perfor-
mance monitor on maintenance per-
formance screen.
16) ASP
Error
Message Action
code
ASP rotation origin sensor is on al-
E1602
though the ASP has left its origin.
ASP rotation origin sensor is off al-
Check ASP is free to move within its
E1604 though the ASP has returned to its
normal operational range. Re-initialize
origin.
analyzer. If fault returns contact techni-
Sample pipette up origin sensor is off
E1606 cal support.
at initiation of ASP rotation command.
ASP origin sensor is off although the
E1654
ASP has returned to its origin.
240
Chapter 5: Summary of alarm codes
18) ISE
Error
Message Action
code
E1775 ISE serum sample error Refer to “ISE Module Error Code”.
E1776 ISE urine sample error Refer to “ISE Module Error Code”.
ISE result measurement data is not
E1777 Refer to “ISE Module Error Code”.
available.
No acknowledge from ISE module for
E1780
“Electrode Exchange” command.
Possible broken communication or
No acknowledge from ISE module for
E1781 poor contact at connectors. If fault
“Prime” command.
returns contact technical support.
No acknowledge from ISE module for
E1782
“Cleaning” command.
241
Chapter 5: Summary of alarm codes
242
Chapter 5: Summary of alarm codes
243
Chapter 5: Summary of alarm codes
E9997: SPT liquid detection error. E9997 will appear when error is detected at ASP.
When this error occurs, the global menu button [Alarm (F4)] at the bottom of
the screen flashes in the red colour. The following error/errors can be find when
the [F4] key is pressed.
E-code Alarm message Meaning
Sample pipette crash sensor is on
If there is no remaining sample when sam-
E0575 but the pipette is not at the bot-
ple cup is used, this error will appear.
tom of ASP.
Sample pipette cannot detect the If there is no remaining sample when sam-
E0576
liquid level at ASP. ple cup is not used, this error will appear.
It is not detected not only liquid level but
Sample pipette liquid level hard-
E0581 also sample pipette crash sensing after
ware is abnormal at ASP.
moving down the sample pipette (SPT).
SPT liquid level detection at ASP;
It shows the remaining sample volume in
E0583 Liquid level not detected at dupli-
the cup or tube may be shortage.
cate detection.
E9998: SPT movement is wrong. E9998 will appear at the time when error is detected
at SPT trough or ASP or ISE sample port.
When this error occurs, the global menu button [Alarm (F4)] at the bottom of
the screen flashes in the red colour. The following error/errors can be find when
the [F4] key is pressed.
ISE sample is not diluted.
E-code Alarm message Meaning
Sample pipette origin sensor is SPT cannot start the rotating because
E0456 off at initiation of pipette rotation sample pipette is not at upper limit posi-
command. tion.
SPT cannot start the descending at ASP
SPT ascend/descend; SPT safety
E0507 because sample pipette is not at the prop-
sensor (SPYR_TS) is off.
er position.
Sample pipette up origin sensor SPT cannot start the descending at ASP
E0501 is off at initiation of pipette de- because sample pipette is not at upper
scent from origin command. limit position.
Sample pipette up sensor is on at Since SPT upper origin sensor shows its
E0503 initiation of pipette return to origin position at the origin, sample pipette can-
command. not return to upper origin.
ISE sample is diluted.
E-code Alarm message Meaning
Sample pipette origin sensor is SPT cannot start the rotating because
E0456 off at initiation of pipette rotation sample pipette is not at upper limit posi-
command. tion.
Since SPT rotation sensor shows its po-
Sample pipette origin rotation
sition at the origin, SPT cannot start the
E0403 sensor is on before rotation to its
rotating to the cuvette at IRU (SPTR origin
origin.
position).
SPT cannot start the descending at ISE
SPT ascend/descend; SPT safety
E0507 sample port because sample pipette is not
sensor (SPYR_TS) is off.
at proper position.
244
Chapter 5: Summary of alarm codes
245
Chapter 5: Summary of alarm codes
246
Appendix
Appendix
Consists of:
Appendix A PC software upgrading procedure
Appendix B Supplement ISE
247
Appendix
Appendix A
PC Software Upgrading Procedure
PC software upgrading procedure for the Clinical Chemistry Analyzer unit is explained
here.
248
Appendix
NOTE: Type "Analyzer" and "FEC" as shown above. Do not change the case of let-
ters.
Note: this function becomes valid when data have been saved by the one previous
version’s software of PC or this new version’s software.
D. Final Check
(1) Perform the power shut-down procedure on the PC and main analyzer.
(2) Turn on the Clinical Chemistry Analyzer.
(3) Turn the PC on again, and start the Windows.
249
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250
Appendix
Appendix-B
Supplement of ISE unit
Table of Contents
General notation of ISE.................................................................................................. 252
1. General Description.................................................................................................... 253
1-1 Parts Location.......................................................................................................... 253
1-2 Solutions.................................................................................................................. 254
1-3 Solution life: Storage life and Use life...................................................................... 254
1-4 Storage and Usage of the Reagents........................................................................ 254
1-5 When turning off the power..................................................................................... 255
1-6 Shutdown Procedure: Preparing the ISE module for storage.................................. 255
1-7 Exchanging Calibrant-A bag.................................................................................... 255
1-8 Exchanging electrodes............................................................................................ 257
1-9 Exchanging Pump Cassettes................................................................................... 258
251
Appendix
3. When turning off the power of the analyzer, perform purge at the procedure described
below. Leaving the fluid in the path with power turned off results in potassium measure-
ment drift. Perform the purge by using “Electrode Exchange” command in [Wash (F10),
Page 1/2] at [Maintenance] menu.
5. It is expected to perform the ISE cleaning at the end of the day when the ISE unit per-
forms more than 50 samples per day by using wash solution to prevent protein build-
up.
But do not over clean the electrode as certain amount of protein on electrode con-
tributes to stable measurement. Please be aware that wash solution effects electrode
performance and may require several hours to recover. Therefore, it is recommended to
perform the wash at the end of the day and leave the analyzer at “Sleep” mode.
7. When only sodium (Na) value at ISE calibration is high, probably a bubble in the fluid
has effected the measurement.
Perform “ISE Prime” three times from [Sequence (F9)] at [Maintenance] menu to take
away the bubbles. Perform calibration and prime three more times if symptom stays.
9. Calibrant-A, B and cleaning solution should be stored in a dark and cool place at room
temperature.
252
Appendix
All waste liquid are discharged into the external tank for high concentration waste liquid.
Sample port
Ion electrodes
(Na, K, Cl, Ref from top
Calibrant-A bag
253
Appendix
1-2 Solutions
Calibrant-A: Used as wash solution and single point calibrator.
The single point calibration is carried out at the same time when Cal-
ibrant-A is dispensed to wash the electrodes every time the sample
measurement is performed.
120μL of Calibrant-A are automatically dispensed into the ISU unit ev-
ery 30 minutes to prevent the electrodes from drying.
Calibrant-A is pumped into the sample port by supply pump.
The dedicated bottle for Calibrant-A is placed beside the ISE unit.
Cleaning solution: Should be run once a day to prevent protein build-up or at 8 hours
intervals if the ISE measurement is performed greater than 50 samples
per day and when measurement of control is effected.
Cleaning solution is aspirated from sample cup with 600 µL that is
placed at No.18 position of ASP.
After cleaning processing, the analyzer should be left at standby for 30
minutes before any measurement to stabilize the membrane of elec-
trode. While at standby, perform prime more than 5 times.
The cleaning can be done at, [Sequence (F9)] - [Maintenance].
(See the section “3 ISE Cleaning” for detail.)
Urine Diluent: This is used to dilute urine sample. Urine sample must be diluted by a
factor of 10 to perform urine measurement.
Put a reagent bottle with urine diluent in RCU. A volume of 315μL is
necessary for diluting one sample. The dilution is carried out using a
cuvette in IRU. Therefore one cycle for analysis sequence is allocated
to the process.
The code of diluent should be pre-registered in the [System (F9)] - [Sys-
tem Parameters].
254
Appendix
255
Appendix
(3) Pull out the short thick tube from Calibrant-A case and keep it for reusing.
(4) Discard the useless Calibrant-A bag.
(5) Prepare the new Calibrant-A bag, and put it into the bag fitting place.
(6) Remove the red tube cap from the bag. Take care not to spout the liquid from bag.
(7) Reconnect the liquid supply tube and the short thick tube, and plunge it to the Cali-
brant-A bag.
(8) Reset the working hour counter for Calibrant-A at the function menu [Wash (F10), Page:
1/2] of the job menu [Maintenance].
Note: Don’t mix Calibrant-A solution from old bottle with the new bottle.
After exchanging Calibrant-A, perform ISE priming more than 10 times.
If any water drop is found in the back of Calibrant-A bottle cap, wiped out
with clean gauze.
256
Appendix
(3) The following pop-up screen is displayed until the analyzer is ready for electrode ex-
change.
(4) The following pop-up screen is displayed when the analyzer is ready for electrode ex-
change.
257
Appendix
Note: Confirm that “O” ling is fitted firmly between each electrode.
Remove a brown tube stuck in electrode, if it exists.
Prime the ISE several times when a measurement result could not be ob-
tained properly after installing new electrodes.
258
Appendix
(2) Click on “Shut down” to terminate the analyzers software on PC and then turn the
power analyzer off.
(3) Remove the right side cover of analyzer and swing out ISE unit.
(4) Pull out two tubes of pump cassette from the connection parts.
(5) Release the pump cassette from the motor shaft by pressing two hooks at both side of
pump cassette with fingers. (See the following drawings.)
Motor shaft
259
Appendix
Tube marker
1: Output of the supply
pump
Waste pump (This line is connected
to the sample port of
Supply pump ISE unit.)
2: Input of the supply
pump.
(This line is connected
to the bottle of Cali-
brant-A.)
4
3 3: Output of the drain
pump.
2 (This line is connected
1 to the external drain
tank.)
4: Input of the drain
pump.
(This line is connected
to the termination port
of ISE unit.)
(7) Attach the bottle cap for Calibrant-A bottle and turn on the power for analyzer.
Then prime the ISE more than 10 times.
(During the ISE priming, check whether the fluid flows correctly into the each tube and the
liquid leaking is not occurred at tube connection.)
After confirming that ISE is properly functioning, attach side covers.
(8) Reset the working hour of pump cassette at function menu [Wash (F10), Page: 1/2] of
the job menu [Maintenance].
260
Appendix
(4) Click on the [OK] button at the pop-up screen shown below.
(5) The following at the pop-up screen will be displayed while ISE calibration is made.
(6) At completing of ISE calibration, the above message window will be closed.
The result of calibration will be shown on the function menu [ISE (F10)] of the job menu
[System Parameters] and ISE calibration results will be printed when printer output is set
to “Enable”.
Once the calibration results are with in the acceptance limit as shown below, repeat the
steps (3) to (6) again. Check the calibration results stays within 2.0 in the two consecutive
measurements.
261
Appendix
If not, prime ISE unit twice and run calibration again then compare the calibration results.
Repeat as necessary.
Acceptable limits of ISE calibration results
Na 50-66
K 50-63
Cl 40-59
(3) The following at the pop-up screen will be displayed while ISE cleaning is made.
262
Appendix
(4) At completing of ISE cleaning, the above message window will be closed.
Note-2: When there is only a Na urine error and no out of range error, the error
code is “K”.
263
Appendix
264
Appendix
265
Appendix
266
Appendix
267