NOTES Steam Nozzles
NOTES Steam Nozzles
NOTES Steam Nozzles
TUTORIAL No.8
COMBUSTION OF FUELS
. solve the oxygen and air requirements for the combustion of solid, liquid
and gaseous fuels.
CARBON
HYDROGEN
SULPHUR
The oxygen used in combustion processes normally comes from the atmosphere and
this brings nitrogen in with it which normally does nothing in the process but makes up
the bulk of the gases remaining after combustion.
Carbon C 12 CO2
Hydrogen H2 1 2 H2O
Sulphur S 32 SO2
Oxygen O2 16 32
Nitrogen N2 14 28
If the water formed during combustion leaves as vapour, it takes with it the latent heat
of evaporation and thus reduces the energy available from the process. In this case the
calorific value is called the lower Calorific value (LCV). If the products cool down after
combustion so that the vapour condenses, the latent heat is given up and the calorific
value is then the higher calorific value (HCV).
Solid and liquid fuels are normally analysed by mass to give the content of carbon,
hydrogen, sulphur and any other elements present. Often there is silica, moisture and
oxygen present in small quantities which have some effect on process. The silica leaves
slaggy deposits on the heat transfer surfaces in boilers.
Gaseous fuels are normally analysed by volumetric content and are in the main
hydrocarbon fuels.
VOLUMETRIC GRAVIMETRIC
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The sulphur content of the fuel is considered to be a pollutant and so undesirable. The
theoretically correct quantity of air or oxygen required to just exactly burn the fuel
expressed as a ratio to the fuel burned, is called the STOICHIOMETRIC RATIO. In
practice it is found that not all the oxygen in the reactant reaches the fuel elements and
that excess air is required in order to ensure complete combustion. This results in
oxygen appearing in the products. If too little air or oxygen is supplied, the result is
incomplete combustion resulting in the formation of carbon monoxide CO instead of
carbon dioxide CO2. The resulting products contain water H2O. Industrial equipment
for measuring the contents of the products usually remove the water from the sample
and the products are then called the dry products.
2. COMBUSTION CHEMISTRY
In the case of solid and liquid fuels, we do the combustion of each element separately.
The important rule is that you must have the same number of atoms of each substance
before and after the process. This may be obtained by juggling with the number of
molecules.
CARBON C + O2 = CO2
Mass ratio 12 + 32 = 44
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2.2. GASEOUS FUELS
Methane CH4
Ethane C2H6
Propane C3H8
Butane C4H10
Pentane C5H12
Hexane C6H14
Heptane C7H16
Octane C8H18
Ethene C2H4(Ethylene)
Propene C3H6 (Propylene)
Ethyne C2H2 (Acetylene)
Benzenol C6H6 (Benzene)
Cyclohexane C6H12
If this results in fractional numbers of molecules, then the whole equation may be
multiplied up.
SOLUTION
There are other gases which burn and the main one to know about is Carbon
Monoxide (CO) which is partially burned carbon. The equation for the combustion
of CO is :
2CO + O2 = 2CO2
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3. COMBUSTION BY MASS
The only rule to be observed in deducing the quantities of each substance is the law of
conservation of mass. The proportions of the mass is that of the molecular masses. This
is shown in the following example.
A fuel contains by mass 88% C, 8%H2, 1%S and 3% ash (silica). Calculate the
stoichiometric air.
SOLUTION
CARBON C + O2 = CO2
Mass ratio 12 + 32 = 44
Hence 0.01kg of sulphur needs 0.01kh of oxygen and makes 0.02kg of sulphur
dioxide.
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WORKED EXAMPLE No.3
If the air supplied is 20% more than the stoichiometric value, find the analysis of
the dry products by mass.
SOLUTION
List of products :
It is of interest to note that for a given fuel, the % of any product is a direct
indication of the excess air and in practice the carbon dioxide and/or oxygen is
used to indicate this. This is important in obtaining optimal efficiency in a
combustion process.
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SELF ASSESSMENT EXERCISE No. 1
30% excess air is supplied to the process. Calculate the stoichiometric ratio by
mass and the % Carbon Dioxide present in the dry products.
(15.62/1 14.9% CO2)
Calculate the % Carbon Dioxide present in the dry products if 20% excess air is
supplied.
(16.5% CO2)
3. Calculate the % of each dry product when coal is burned stoichiometrically in air.
The analysis of the coal is:
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4. COMBUSTION BY VOLUME
First we need to revise gas mixtures and understand the meaning of VOLUMETRIC
CONTENT. To do this we must understand Dalton's law of partial pressures and
Avagadro's Law.
First let us define the kmol. A kmol of substance is the number of kg numerically equal
to the apparent molecular mass. For example 12 kg of Carbon is a kmol, so is 32 kg of
O2 and 2 kg of H2 and 28 kg of N2.
1m3 of any gas at the same pressure and temperature contains the same number of
molecules. It follows that the volume of a gas at the same p and T is directly
proportional to the number of molecules. From this we find that the volume of a kmol
of any gas is the same if p and T are the same.
The total pressure of a mixture is the sum of the partial pressures. The partial pressure
is the pressure each gas would exert if it alone occupied the same volume at the same
temperature.
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These are the volumes each gas would occupy if they were separated and kept at the
original p and T. This concept is very useful in problems involving the combustion of
gases. It also follows that the partial volumes are directly related to the partial pressures
so that VA/VB = pA/pB
Figure 1
When not mixed the pressure is p and the volumes are VA and VB. Hence :
pA = mARoT/ÑA V.........(3)
pB = mBRoT/ÑB V..........(4)
Since the volumetric content of each gas is in the same ratio as the kmol fractions then
volumetric content is in the same proportion as the molecules. Hence it needs 2
volumes of oxygen to burn 1 volume of methane.
The volume of air needed is 2/21% = 9.52 volumes. Hence it burn 1 m 3 of methane we
need 9.52 m3 of air for stoichiometric combustion. If the products are at the same p and
T as the original reactants, we would obtain 1 m 3 of carbon dioxide and 2 m3 of water
vapour which would probably condense and cause a reduction in volume and/or
pressure.
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WORKED EXAMPLE No.4
Calculate the % CO2 in the dry products when methane is burned with 15% excess
air by volume.
SOLUTION
CH4 + 2O2= CO2 + 2H2O
Volume ratio 1 2 1 2
When the fuel is a mixture of gases, the procedure outlined must be repeated for
each combustible gas and the oxygen deduced for the volume of each in 1 m3 of
total fuel.
A fuel is a mixture of 60% Methane and 30% carbon monoxide and 10% oxygen by
volume. Calculate the stoichiometric oxygen needed.
SOLUTION
The total oxygen needed is 1.2 + 0.15 = 1.35 m3 . However there is already 0.1 m3
in the fuel so the stoichiometric oxygen needed 1.25m3
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SELF ASSESSMENT EXERCISE No. 2
1. Find the air fuel ratio for stoichiometric combustion of Ethene by volume.
(26.19/1)
Determine the stoichiometric air and the % content of each dry product. (4.76 m 3,
89.7%,N2 10.3% CO2).
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5. RELATIONSHIP BETWEEN PRODUCT AND EXCESS AIR.
It follows that if we can deduce the % product then given the figure, we can work
backwards to determine the air or oxygen that was used.
SOLUTION
Dry Products:
Nitrogen 0.79 x 9.52(1 + x) = 7.524x + 7.524
Oxygen 2.000x
Carbon Dioxide 1.000
Total 9.524x + 8.524
For example if the % CO2 is 10% then the excess air is found as follows :
10% = 100 {1/(9.524x + 8.524)}
0.1 = 1/(9.524x + 8.524)
(9.524x + 8.524) = 10
9.524x = 1.476
x=0.155 or 15.5%
Similarly if the O2 is 10% then the excess air is 81% (show this for yourself)
If the analysis of the fuel is by mass, then a different approach is needed as follows :
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WORKED EXAMPLE No.7
An analysis of the dry exhaust gas from an engine burning Benzole shows 15%
Carbon Dioxide present by volume. The Benzole contains 90% C and 10% H2 by
mass. Assuming complete combustion, determine the air/fuel ratio used.
SOLUTION
1 kg of fuel contains 0.9kg of C and 0.1kg of H2. Converting these into kmol we
have 0.9/12 kmol of C and 0.1/2 kmol of H2. For 1 kmol of dry exhaust gas we
have :
0.15 kmol of CO2
Y kmol of excess O2
1 kmol of CO2 is 44 kg
1 kmol of N2 is 28 kg
1 kmol of O is 32 kg
0.15 kmol of CO2 is 0.15 x 44kg
This contains (12/44) carbon so the carbon present is 0.15 x 12 kg
The carbon in the fuel is 0.9 kmol per kmol of fuel. Hence the number of kmols of
DEG must be 0.9/(.15 x 12) = 0.5
There are 0.5 kmol of DEG for each kmol of fuel burned.
The Nitrogen present in the DEG is 0.85 - Y kmol per kmol of DEG. This has a
mass of
28(0.85 - Y) per kmol of DEG
The oxygen supplied to the process must be :
(23.3/76.7) x 28 x (0.85 - Y) = 7.24 - 8.5Y kg per kmol of DEG.
1 kmol of CO2 contains 44 kg and 32/44 of this is oxygen. The oxygen in the CO 2
is hence 32 x 0.15 kg per kmol DEG.
32 x 0.15 + 32Y
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The oxygen used to burn hydrogen is hence :
The nitrogen in the DEG is 0.85 - Y = 0.829 kmol per kmol DEG
The actual Nitrogen = 0.829 x 0.5 x 28 = 11.61 kg
The air supplied must be 11.61/.767 = 15.14kg per kg of fuel. A simple calculation
shows the stoichiometric mass of air is 13.73 so there is 10.3% excess air.
1. C2H6 is burned in a boiler and the dry products are found to contain 8% CO2 by
volume. Determine the excess air supplied. (59%)
2. The analysis of the dry exhaust gas from a boiler shows 10% carbon dioxide.
Assuming the rest is oxygen and nitrogen determine the excess air supplied to the
process and the % excess air. The fuel contains 85% C and 15% H2
(21.5 kg , 44.5%)
Now we will look at a complete example involving all the principles so far covered.
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6. ENERGY RELEASED BY THE REACTION
The contents of the fuel and air or oxygen prior to combustion are called the reactants.
The resulting material is called the products. The process releases energy but the
amount of energy depends upon the temperature before and after the reaction.
Consider a mixture of reactants at condition (1) which is burned and the resulting
products are at condition (2). In order to solve problems we consider that the reactants
are first cooled to a referance condition (0) by removing energy Q 1. The reaction then
takes place and energy is released. The products are then brought back to the same
referance conditions (0) by removing energy Q2. The energy Q1 and Q2 are then
returned so that the final condition of the products is reached (2).
Figure 2
For constant volume combustion (closed system), we use Internal Energy. Balancing we
have
The energy released by combustion is in this case the Internal Energy of combustion
and this occurs at standard conditions of 1 bar and 25 oC. This pressure is designated p
and the internal energy of combustion is designated U. When this is based on 1 kmol
it is designated u
The standard conditions chosen for the combustion are 1 bar and 25 oC. At this
temperature the internal energy of all gases is the same (-2 479 kJ/kmol). The figure is
negative because the zero value of internal energy arbitrarily occurs at a higher
temperature.
If the process is conducted in a steady flow system, enthalpy is used instead of internal
energy. The reasoning is the same but U is replaced by H.
ho may be found in the thermodynamic tables for some fuels. The figures are quoted
in kJ per kmol of substance.
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For the reactants In terms of kmol fractions hRo = uRo + nRRoTo
If the combustion produces equal numbers of kmols before and after, the pressure
would be constant (assuming constant volume and no condensation). n p = nR so ho is
the same as the internal energy of reaction o. For example consider the combustion
of ethylene.
In this case there are 4 kmols before and after . When this occurs, we may use the
specific heat cp to solve the problems. uo= ho = cpT
Note that in order to make the method of solution conform to standard data, the
combustion equations should always be based on 1 kmol of fuel. The heat transfer Q 1 is
found either by use of the mean specific heat or by looking up the enthalpy of the gas at
the required temperatures (enthalpy of formation) and deducing the change.
In general for a constant volume we should use uo and Cv to solve problems.
For constant pressure with no work being done (e.g. a combustion chamber) we should
use ho and Cp.
uo = ho + (np - nR)RoTo where is 298.1 K and Ro is 8.314 kJ/kmol K and n is
the number of kmols of product.
Cv = Cp – R = Cp – Ro/molecular mass
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WORKED EXAMPLE No.8
1. A vessel contains 0.2 m3 of C2H4O and oxygen in its stoichiometric ratio. The
mixture is at 1 bar pressure and 25oC. The mixture is ignited and allowed to cool
back to 25oC. Determine
The enthalpy of formation (ho ) for the gases involved is shown below for a
temperature of 298 K.
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SOLUTION
C2H4O + 2½O2 = 2CO2 + 2H2O
mass ratio 44 80 88 36
kmol ratio 1 2½ 2 1
Since condensate forms, the gas is saturated with water vapour so p(vapour) = pg
@ 28oC from the steam tables.
Now consider the reaction. Since it starts and finishes at 25 oC there is no initial
cooling required (Q1= 0).
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REACTANT
Fuel Mass = 0.1015 kg kmol = 0.1015/44 = 0.00231 kmol
Oxygen Mass = 0.1845 kg kmol = 0.1845/32 = 0.00576 kmol
PRODUCTS
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WORKED EXAMPLE No.9
Air and Ethane (C2H6) are mixed with twice the stoichiometric ratio at 600K in a
vessel at 12 bar pressure. Determine the temperature and pressure after combustion
assuming no energy losses. The enthalpy of combustion at 25 oC is Ho = - 1 427
860 kJ/kmol
SOLUTION
First find the enthalpy of the reactants. The mean temperature of the reactants
relative to 25oC is {(25+273) + 600}/2 = 449K near enough 450K for the tables.
We look up specific heats in the thermodynamic tables at 450 K. The temperature
change from 25oC to 600 K is 302 K. We proceed to work out the heat transfer
based on 1 kmol of fuel, Q1 as follows.
Table of values
C2H6 Cp = 2.402 kJ/kg K mass = 1 kmol x 30 = 30 kg
Q1 = 30 x 2.402 x 302 = 21 762 kJ
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In order to use a mean specific heat we must guess the approximate final
temperature of the products. A good guess is always 2000 K so the mean of 25 oC
and 2000 K is near enough 1150 K. Using this we work out the heat transfer to the
products with an unknown temperature change from 25oC to T2 of T.
Next we must repeat the last stage with a more accurate mean temperature.
Mean temperature = (298 + 1716)/2 = 1007 K. Say 1000 K.
hence T = 1455 K and T2 = 1753 K which is different from our original guess
of 1716K but more accurate. the true answer is between 1716 and 1753 K and may
be narrowed down by making more steps but two is usually sufficient in the exam.
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Finally the pressure. p1V1 / N1T1 =Ro = p2V2 / N2T2 and the volumes are equal.
1. The gravimetric analysis of a fuel is Carbon 78%, hydrogen 12%, oxygen 5% and
ash 5%. The fuel is burned with 20% excess air. Assuming complete combustion,
determine
iii. the mass of water condensed when the products are cooled to 30oC.
(0.67 kg)
2. Carbon monoxide is burned with 25% excess oxygen in a fixed volume of 0.2 m 3.
The initial and final temperature is 25oC. The initial pressure is 1 bar. Calculate
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3. Similar to Q9 1984
Prove that the enthalpy and the internal energy of reaction are related by
Ho= Uo + RoTo(nP - nR)
where nP and nR are the kmols of products and reactants respectively.
Ethylene (C2H4) and 20% excess air at 77oC are mixed in a vessel and burned at
constant volume. Determine the temperature of the products. You should use your
thermodynamic tables to find Uo or Ho and the table below. (Answer 2263 K)
T(K)
298.15 - 2479 -2479 -2479 -2479 -2479
300 - 2415 -2440 -2440 -2427 -2432
400 -1557 -297 -355 683 126
Similar to Q8 1993
CO2 8.7%
CO 7.8 %
N2 83.5%
Calculate the air-fuel ratio by mass and find the stoichiometric ratio.
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7. DISSOCIATION
When dissociation occurs, the energy released is reduced accordingly and if the amount
of unburned fuel is known the previous examples may easily be modified to take
account of it.
When hydrogen is burned, it can be shown that the partial pressures of the hydrogen,
oxygen and water vapour present in the products are related by
p H 2O p
k
1
p H 2 pO2 2
Similarly when dissociation occurs in the formation of carbon dioxide, the relationship
between the partial pressures of CO2,CO and O2 is given by
pCO2 p
k
pC pCO2
Other similar equations for other combinations of products may be found in the tables.
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SELF ASSESSMENT EXERCISE No. 5
You need to find K in the tables. Also find Ho=241800 kJ/kmol. Deduce the
partial pressures of the products as a fraction of p and then use K to solve p.
2. A mixture of air and CO is burned adiabatically at constant volume. The air is 90%
of the stoichiometric requirement. The mixture is initially at 5 bar and 400K. The
only dissociation that occurs is CO2CO + ½O2.
Kp = 1.1212a/({(1-a)(0.9-a)½(T2/T1)½}
where a is the amount of CO2 kmol in the products per kmol of CO in the
reactants.
If it assumed that initially T 2 = 2900 K for which log Kp = 0.649, the solution of
the above equation gives a=0.784. Check the assumed value of T2 given that the
internal energy of reaction at T0= 298.15 K is -281750 kJ/kmol.
T (K) U kJ/kmol
CO O2 N2 CO2
298.15 -2479 -2479 -2479 -2479
400 - 351 - 297 - 355 + 683
2900 +65715 +69999 +64924 +122530
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