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Inspection and Test Plan For Bus Duct PDF

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The documents outline an inspection and test plan for bus ducts with 29 activities required at various stages of manufacturing to ensure quality standards are met.

Inspection and testing of materials, assembly, welding, dimensions and ratings are required before manufacturing begins as outlined on pages 1 and 2.

During fabrication, insulation resistance, withstand voltage, visual checks, painting, final specifications and reports are required as described on pages 2 and 3.

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 Inspection and Test Plan for Bus Duct
Activity By Remark
No. Inspection and Test Plan Reference Document  Acceptance Criteria Verifying Document
Manuf. TPI Client ‐

1 Pre‐Inspection Meeting Spec. Spec. MOM H H H ‐

Before Manufacturing 

IEC, NEC, NEMA, 
DWG, Design, IEC, NEC, NEMA,  DWG,
2 FDF, ISO ANSI, CI,  H R A ‐
Calculation Document FDF, ISO ANSI, CI, IPCEA Calculation book
IPCEA
3 WPS&PQR ASME IX ASME IX Welding Book H R A ‐
Welder Qualification
4 ASME IX ASME IX  Certificates H R ‐ ‐
Certificates
5 NDT procedures ASME V ASME V Procedures H R A ‐
NDE Personnel
6 ASME IX ASME IX Certificates H R ‐ ‐
Certificates
IEC, NEC, NEMA, 
Bus Duct Insulation  IEC, NEC, NEMA, 
7 FDF, ISO ANSI, CI,  Procedure H R A
Resistance Test Procedure FDF, ISO ANSI, CI, IPCEA
IPCEA
IEC, NEC, NEMA, 
Bus Duct Withstand  IEC, NEC, NEMA, 
8 FDF, ISO ANSI, CI,  Procedure H R A
Voltage Test  FDF, ISO ANSI, CI, IPCEA
IPCEA
9 Painting Procedure SSPC SSPC Procedure H R A ‐

Materials

Original Material
10 Raw Material Inspection ASTM ASTM H H ‐ ‐
Certificates

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11 Review of Certificates ASTM ASTM Certificates H H ‐ ‐

12 Material Identification ASTM ASTM Report H H ‐

During Fabrication

13 Assembly Inspection DWG DWG Report H SW ‐

Welding Inspection for 
14 Required Welding  WPS WPS Report H SW ‐
Components

Checking of Outline 
Dimensions, Interface 
Dimensions, Bus Bar 
15 DWG DWG Report H SW ‐
Dimensions and 
Clearances and other 
Specified Dimensions

Checking that all 
Instruments, 
Compartments, Control 
16 Switches etc. are Correctly  DWG DWG Report H SW ‐
Rated and are Correctly 
Located, with Specified 
Labeling.

Tightness/Torque of 
17 Terminals and Degree of  DWG/Spec DWG/Spec Report H SW ‐
Protection

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18 Insulation Resistance Test  Procedure Procedure Report H

Withstand Voltage Test 
19 Procedure Procedure Report H
(Dielectric Test)

Final Inspection
Final Visual &
20 DWG DWG Report H H ‐ ‐
Dimensional Check
Surface Preparation and
21 Procedure Procedure Report H W ‐ ‐
Painting
22 Check of Final Book Spec. Spec. DWG/ P.O H R ‐

Documentation

23 Inspection Reports Spec./DWG Spec./DWG Report H R ‐ ‐

24 NCR Spec./DWG Spec./DWG Report H R ‐ ‐

25 Review Final Data Report Spec./DWG Spec./DWG Report H R ‐ ‐

Pre‐Inspection Inspection

26 Preservation and Packing Spec. Spec. Report H H ‐ ‐

27 Marking Spec. Spec. Report H H ‐ ‐

28 Loading Inspection Spec. Spec. Report H H ‐ ‐


Shipping Document
29 Procedure Spec. Packing List H H ‐ ‐
Control
Abbreviations: 

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test

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W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.
A: Approval 
SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; 
For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.
MOM: Minute of Meeting 

P.O: Purchase Order

for more information review following articles:
http://www.inspection‐for‐industry.com/third‐party‐inspection‐for‐bus‐duct.html
http://www.inspection‐for‐industry.com/inspection‐and‐test‐plan‐for‐bus‐duct.html

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