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    Inspection and Test Plan For Switchgear: Before Manufacturing

    Uploaded by

    zsmith
    The document outlines a 37-step inspection and test plan for switchgear. It details the inspection points, acceptance criteria, verifying documents, and responsibilities of the manufacturer, third-party inspector, and client at each stage of the switchgear manufacturing and testing process. This includes inspections of drawings, materials, fabrication, testing procedures, final inspection, documentation, and pre-shipment activities. Abbreviations are provided to define the roles of each party at different inspection types.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Inspection and Test Plan For Switchgear: Before Manufacturing

    Uploaded by

    zsmith
    301 views5 pages
    The document outlines a 37-step inspection and test plan for switchgear. It details the inspection points, acceptance criteria, verifying documents, and responsibilities of the manufacturer, third-party inspector, and client at each stage of the switchgear manufacturing and testing process. This includes inspections of drawings, materials, fabrication, testing procedures, final inspection, documentation, and pre-shipment activities. Abbreviations are provided to define the roles of each party at different inspection types.

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    Original Title

    Inspection-and-Test-Plan-for-Switchgear

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    The document outlines a 37-step inspection and test plan for switchgear. It details the inspection points, acceptance criteria, verifying documents, and responsibilities of the manufacturer, third-party inspector, and client at each stage of the switchgear manufacturing and testing process. This includes inspections of drawings, materials, fabrication, testing procedures, final inspection, documentation, and pre-shipment activities. Abbreviations are provided to define the roles of each party at different inspection types.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    301 views5 pages

    Inspection and Test Plan For Switchgear: Before Manufacturing

    Uploaded by

    zsmith
    The document outlines a 37-step inspection and test plan for switchgear. It details the inspection points, acceptance criteria, verifying documents, and responsibilities of the manufacturer, third-party inspector, and client at each stage of the switchgear manufacturing and testing process. This includes inspections of drawings, materials, fabrication, testing procedures, final inspection, documentation, and pre-shipment activities. Abbreviations are provided to define the roles of each party at different inspection types.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document outlines a comprehensive inspection and test plan for switchgear equipment before and during manufacturing as well as pre-shipment inspections. It details 38 inspection points covering materials, fabrication, testing and documentation requirements.

    The inspection and test plan aims to ensure that the switchgear equipment conforms to design specifications and standards at various stages of manufacturing through inspections and tests.

    The plan mentions inspections for raw materials, fabrication, dimensions, wiring, equipment operation, welding and various type of tests like resistance, withstand voltage, sequence and relay characteristic tests.

    www.inspection‐for‐industry.

    com
     Inspection and Test Plan for Switchgear
    Activity By Remark
    No. Inspection and Test Plan Reference Document  Acceptance Criteria Verifying Document
    Manuf. TPI Client ‐

    1 Pre‐Inspection Meeting Spec. Spec. MOM H H H ‐

    Before Manufacturing 

    DWG, Design, IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF,  DWG,


    2 H R A ‐
    Calculation Document ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA  Calculation book

    Switchgear Resistance Test  IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF, 


    3 Procedure H R A
    Procedure ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA 

    Switchgear Withstand 
    IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF, 
    4 Voltage Test (Dielectric  Procedure H R A
    ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA 
    Test) Procedure

    Switchgear Sequence Test  IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF, 


    5 Procedure H R A
    Procedure ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA 

    Switchgear Characteristics 
    IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF, 
    6 Test of Protection Relays  Procedure H R A
    ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA 
    Procedure

    Switchgear Mechanical  IEC, NEC, NEMA, FDF,  IEC, NEC, NEMA, FDF, 


    7 Procedure H R A
    Operation Test Procedure ISO ANSI, CI, IPCEA  ISO ANSI, CI, IPCEA 

    Materials

    1
    www.inspection‐for‐industry.com
    Original Material
    8 Raw Material Inspection ASTM ASTM H H ‐ ‐
    Certificates

    9 Review of Certificates ASTM ASTM Certificates H H ‐ ‐

    10 Material Identification ASTM ASTM Report H H ‐

    During Fabrication

    11 Fabrication Inspection DWG/Spec DWG/Spec Report H SW ‐

    Outline Dimensions, 
    Interface Dimensions, 
    Busbar Dimensions and 
    12 DWG/Spec DWG/Spec DWG/Spec H W ‐
    Clearances and other 
    Specified Dimensions 
    Inspections

    Tightness / Torque 
    13 DWG/Spec DWG/Spec Report H SW ‐
    Inspection of  Terminals

    Control for Degree of 
    14 DWG/Spec DWG/Spec Report H H ‐
    Protection

    2
    www.inspection‐for‐industry.com
    Inspection to Confirm that 
    Instruments, 
    Compartments, Control 
    Switches, protective 
    15 DWG/Spec DWG/Spec DWG/Spec H H ‐
    relays, fuses and etc. are 
    Correctly Rated and are 
    Correctly Located, with 
    Specified Labeling.

    Inspection to Confirm 
    16 Earthling Arrangements  DWG/Spec DWG/Spec Report H SW ‐
    for Continuity in Circuit

    Checking to Confirm 
    Wiring Correct Grade and 
    17 DWG/Spec DWG/Spec Report H SW ‐
    Size, Wiring Tightness in 
    Terminations.

    Checking for Incoming and 
    18 Outgoing Cable Boxes and  DWG/Spec DWG/Spec Report H SW ‐
    Glands.

    Checking all Circuit 
    19 Breakers for Fit up and  DWG/Spec DWG/Spec Report H SW ‐
    Fitting Ease of Operation

    Range and Setting of 
    Meters and Relays, Correct 
    20 DWG/Spec DWG/Spec Report H SW ‐
    Fitting of Doors, Circuit 
    Labels and Dimensions to 
    Checking Complete Boards 
    21 for Finish, Lines Out of  DWG/Spec DWG/Spec Report H SW ‐
    Units 

    3
    www.inspection‐for‐industry.com
    Checking all Shutters and 
    22 DWG/Spec DWG/Spec Report H SW ‐
    Interlock Operation

    Welding Inspection on 
    23 WPS WPS Report H SW ‐
    Welded Component 

    24 Switchgear Resistance Test Procedure Procedure Report H H ‐

    Switchgear Withstand 
    25 Voltage Test (Dielectric  Procedure Procedure Report H H ‐
    Test)

    26 Switchgear Sequence Test Procedure Procedure Report H H ‐

    Switchgear Characteristics 
    27 Procedure Procedure Report H H ‐
    Test of Protection Relays

    Switchgear Mechanical 
    28 Procedure Procedure Report H H ‐
    Operation Test

    Final Inspection
    Final Visual &
    29 DWG DWG Report H H ‐ ‐
    Dimensional Check
    30 Check of Final Book Spec. Spec. DWG/ P.O H R ‐

    Documentation

    31 Inspection Reports Spec./DWG Spec./DWG Report H R ‐ ‐

    32 NCR Spec./DWG Spec./DWG Report H R ‐ ‐

    33 Review Final Data Report Spec./DWG Spec./DWG Report H R ‐ ‐

    Pre‐Shipment Inspection

    4
    www.inspection‐for‐industry.com
    34 Preservation and Packing Spec. Spec. Report H H ‐ ‐

    35 Marking Spec. Spec. Report H H ‐ ‐

    36 Loading Inspection Spec. Spec. Report H H ‐ ‐


    Shipping Document
    37 Procedure Spec. Packing List H H ‐ ‐
    Control
    Abbreviations: 

    H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test
    W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
    Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

    R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.
    A: Approval 
    SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; 
    For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.
    MOM: Minute of Meeting 

    P.O: Purchase Order

    for more information review following articles:
    http://www.inspection‐for‐industry.com/third‐party‐inspection‐for‐switchgear.html
    http://www.inspection‐for‐industry.com/inspection‐and‐test‐plan‐for‐switchgear.html

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